CN109108242A - A kind of centrifugal cast iron pipe semi-mechanization uniform equipment - Google Patents
A kind of centrifugal cast iron pipe semi-mechanization uniform equipment Download PDFInfo
- Publication number
- CN109108242A CN109108242A CN201811253032.7A CN201811253032A CN109108242A CN 109108242 A CN109108242 A CN 109108242A CN 201811253032 A CN201811253032 A CN 201811253032A CN 109108242 A CN109108242 A CN 109108242A
- Authority
- CN
- China
- Prior art keywords
- rack
- cast iron
- iron pipe
- support roller
- rotary frame
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D13/00—Centrifugal casting; Casting by using centrifugal force
- B22D13/10—Accessories for centrifugal casting apparatus, e.g. moulds, linings therefor, means for feeding molten metal, cleansing moulds, removing castings
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D13/00—Centrifugal casting; Casting by using centrifugal force
- B22D13/02—Centrifugal casting; Casting by using centrifugal force of elongated solid or hollow bodies, e.g. pipes, in moulds rotating around their longitudinal axis
Abstract
The invention belongs to centrifugal casting machinery apparatus fields, and in particular to a kind of centrifugal cast iron pipe semi-mechanization uniform equipment.Including rack, abrasive cut-off wheel, rotary axle box, rotation axis, lifting cylinder, transmission belt, motor, rack cantilever shalving, rotary frame, counterweight, active rotation support roller, passive rotation support roller, left side dust pelletizing system pipeline, right side dust pelletizing system pipeline, cast iron pipe pipeline rack, cast iron pipe output line rack.The present invention solves the technical issues of usual cast iron pipe cutting uniform equipment operating staff of tradition is time-consuming and laborious, and production efficiency is low, and the pollutant uncontrollable discharge for cutting formation influences employee's health and environment.The configuration of the present invention is simple is easy to make, easy to use.Staff labor intensity can be mitigated, improve production efficiency, and be able to achieve clean manufacturing.
Description
Technical field
The invention belongs to centrifugal casting machinery apparatus fields, and in particular to a kind of flush dress of centrifugal cast iron pipe semi-mechanization
It sets.
Background technique
After cast iron pipe is produced using centrifugal casting technique, both ends must can just enter Xia Dao after cutting is flush
The processes such as the water pressure test, inside and outside paint, then factory uses.
It is to be respectively set one at the both ends of cast iron pipe since the usual centrifugal cast iron pipe of tradition manually cuts uniform equipment
A bracket is provided with abrasive cut-off wheel on bracket, using manually by the abrasive cut-off wheel of rotation to by the way of the cast iron pipe of rotation pressure
Cast iron pipe cut flush.This cutting uniform equipment operating staff is time-consuming and laborious, and production efficiency is low, and cuts and formed
Pollutant uncontrollable discharge influence employee's health and environment.
Summary of the invention
Uniform equipment is manually cut in order to solve the usual centrifugal cast iron pipe of above-mentioned tradition, existing operating staff is time-consuming to take
Power, production efficiency is low, and cuts the technical issues of pollutant uncontrollable discharge formed influences employee's health and environment,
The present invention provides a kind of centrifugal cast iron pipe semi-mechanization uniform equipments.
The present invention adopts the following technical scheme:
A kind of centrifugal cast iron pipe semi-mechanization uniform equipment, including rack, abrasive cut-off wheel, rotary axle box, rotation axis, lifting
Cylinder, transmission belt, motor, rack cantilever shalving, rotary frame, counterweight, cast iron pipe pipeline rack, active rotation support roller, passively
Rotate support roller, cast iron pipe output line rack, left side dust pelletizing system pipeline, right side dust pelletizing system pipeline；
The rack is hollow cuboid fixed frame；
The rack cantilever shalving that the rotary frame is connect with the rack middle and back is hinged, be provided with abrasive cut-off wheel,
Rotary axle box, rotation axis, lifting cylinder, conveyer belt and motor, the motor base and the rotary axle box pedestal and the rotation
Favourable turn frame is fixedly connected, and the rotation axis is arranged in the rotary axle box, the abrasive cut-off wheel and one side of rotation axis
Portion is fixedly connected, and is vacantly set to outside the rotary frame side wall, and the rotation axis can coaxially turn together with the abrasive cut-off wheel
Dynamic, the motor and the rotation axis are by transmission band connection transmission power, so that abrasive cut-off wheel rotates；
The lifting cylinder is arranged between the rotary sleeve, the transmission belt and the motor, the lifting air
Cylinder upper end and the frame top are hinged, and lower end is fixedly connected with the rotary frame, and the lifting cylinder may make described
Rotary frame moves up and down；
Technique mouth is opened up in the middle part of the rack rear wall, after the rotary frame extends to the rack by this technique mouth
Outside side wall, counterweight is fixedly installed above the rotary frame rear portion；
Active rotation support roller and passive rotation support roller, the active rotation support roller are provided in the rack of the rack middle and lower part
It is respectively to be detachably connected with rack middle and lower part rack with passive rotation support roller, the active rotation support roller and described passive
Rotation support roller two are one group, are altogether two groups, and it is left that the identical line of same level respectively of two groups of support roller diameters is symmetricly set on the rack
Right two sides, between two groups of support rollers mutually inside distance by the flush cast iron pipe full-length of cutting 80%-90%；Every group actively
Rotate center between support roller and passive rotation support roller away from, by 1-1.5 times of overall diameter length of the flush cast iron pipe of cutting；Two
Support roller diameter is selected in 100-200mm according to the overall diameter size of cut flush cast iron pipe.
Another step, the rack face wall lower openings, the cast iron pipe of the rack and the setting of its face wall lower outside
Pipeline rack is detachably connected；The rack left lower is open, and lower part extends to outside left side wall and is provided in the rack
Cast iron pipe output line rack, the rack are detachably connected with the cast iron pipe output line rack；The rack and the cast iron
Pipe pipeline rack and cast iron pipe output line bottom of the frame are same level setting, are put down in the cast iron pipe pipeline rack
The support roller highest point being arranged on face and the rack is equal；Plane is lower than in the rack and sets in the cast iron pipe output line rack
The highest point for the support roller set, it is equal with the support roller center line.
Another step, the left side dust pelletizing system pipeline are arranged in the rack left side top, the right side dust pelletizing system pipe
Road is arranged in the rack right hand top.
Another step, the rack, rack cantilever shalving, rotary frame, cast iron pipe pipeline rack, cast iron pipe output line machine
Frame, left side dust pelletizing system pipeline, right side dust pelletizing system pipeline are all made of fashioned iron and tubing production, and outer surface must make paint antirust
Processing.
When centrifugal cast iron pipe semi-mechanization uniform equipment is run, the cast iron pipe for needing both ends flush is passed through into pipeline first
It is transported to by rack, cast iron pipe is placed on the support roller that the left and right sides is arranged in rack, while opening the left and right sides and actively holding in the palm
Wheel, drives passive support roller and cast iron pipe to rotate jointly, is then turned on the lifting cylinder and makes rotary frame downwards close to cast iron
Pipe movement, opens motor while rotary frame moves downward, so that abrasive cut-off wheel rotates, when what is be arranged on rotary frame cuts
It cuts grinding wheel and when surface of cast iron starts to contact, cast iron pipe can be cut, after the completion of cutting, the lifting cylinder is affected
The rotary frame and abrasive cut-off wheel rise, and after completing flush to the cutting of a cast iron pipe, can then cast to next
Iron pipe cut flush.Cut it is flush after the cast iron pipe output line that is arranged through frame lower of cast iron pipe be delivered to lower road work
Sequence.The flush dust formed in the process is cut, the dust pelletizing system pipeline sucking that can be arranged by two upper lateral part of rack remove
In dirt system (dust pelletizing system is open in usual during going to work), it is dusted processing.
The invention has the following beneficial effects:
The configuration of the present invention is simple is easy to make, easy to use.Staff labor intensity can be mitigated, improve production efficiency, again
It is able to achieve clean manufacturing, is suitble to the batch production for needing both ends to cut flush cast iron pipe product with regular length.
Detailed description of the invention
Fig. 1 is a kind of centrifugal cast iron pipe semi-mechanization uniform equipment normal cross-section schematic diagram
Fig. 2 is a kind of centrifugal cast iron pipe semi-mechanization uniform equipment right side diagrammatic cross-section
In figure: 1- rack, 2- abrasive cut-off wheel, 3- rotary axle box, 4- rotation axis, 5- lifting cylinder, 6- transmission belt, 7- electricity
Machine, 8- rack cantilever shalving, 9- rotary frame, 10- counterweight, 11- cast iron pipe pipeline rack, 12- centrifugal cast iron pipe, 13- is actively
Support roller is rotated, 14- passively rotates support roller, 15- cast iron pipe output line rack, the left side 16- dust pelletizing system pipeline, 17- right side dedusting
System pipeline.
Specific embodiment
As shown in Figure 1, 2, a kind of centrifugal cast iron pipe semi-mechanization uniform equipment includes rack, abrasive cut-off wheel, rotary axle box,
Rotation axis, lifting cylinder, transmission belt, motor, rack cantilever shalving, rotary frame, counterweight, cast iron pipe pipeline rack are actively revolved
Ask wheel, passively rotates support roller, cast iron pipe output line rack, left side dust pelletizing system pipeline, right side dust pelletizing system pipeline；
The rack is hollow cuboid fixed frame；
The rack cantilever shalving that the rotary frame is connect with the rack middle and back is hinged, be provided with abrasive cut-off wheel,
Rotary axle box, rotation axis, lifting cylinder, conveyer belt and motor, the motor base and the rotary axle box pedestal and the rotation
Favourable turn frame is fixedly connected, and the rotation axis is arranged in the rotary axle box, the abrasive cut-off wheel and one side of rotation axis
Portion is fixedly connected, and is vacantly set to outside the rotary frame side wall, and the rotation axis can coaxially turn together with the abrasive cut-off wheel
Dynamic, the motor and the rotation axis are by transmission band connection transmission power, so that abrasive cut-off wheel rotates；
The lifting cylinder is arranged between the rotary sleeve, the transmission belt and the motor, the lifting air
Cylinder upper end and the frame top are hinged, and lower end is fixedly connected with the rotary frame, and the lifting cylinder may make described
Rotary frame moves up and down；
Technique mouth is opened up in the middle part of the rack rear wall, after the rotary frame extends to the rack by this technique mouth
Outside side wall, counterweight is fixedly installed above the rotary frame rear portion；
Active rotation support roller and passive rotation support roller, the active rotation support roller are provided in the rack of the rack middle and lower part
It is respectively to be detachably connected with rack middle and lower part rack with passive rotation support roller, the active rotation support roller and described passive
Rotation support roller two are one group, are altogether two groups, and it is left that the identical line of same level respectively of two groups of support roller diameters is symmetricly set on the rack
Right two sides, between two groups of support rollers mutually inside distance by the flush cast iron pipe full-length of cutting 80%-90%；Every group actively
Rotate center between support roller and passive rotation support roller away from, by 1-1.5 times of overall diameter length of the flush cast iron pipe of cutting；Two
Support roller diameter is selected in 100-200mm according to the overall diameter size of cut flush cast iron pipe.
Another step, the rack face wall lower openings, the cast iron pipe of the rack and the setting of its face wall lower outside
Pipeline rack is detachably connected；The rack left lower is open, and lower part extends to outside left side wall and is provided in the rack
Cast iron pipe output line rack, the rack are detachably connected with the cast iron pipe output line rack；The rack and the cast iron
Pipe pipeline rack and cast iron pipe output line bottom of the frame are same level setting, are put down in the cast iron pipe pipeline rack
The support roller highest point being arranged on face and the rack is equal；Plane is lower than in the rack and sets in the cast iron pipe output line rack
The highest point for the support roller set, it is equal with the support roller center line.
Another step, the left side dust pelletizing system pipeline are arranged in the rack left side top, the right side dust pelletizing system pipe
Road is arranged in the rack right hand top.
Another step, the rack, rack cantilever shalving, rotary frame, cast iron pipe pipeline rack, cast iron pipe output line machine
Frame, left side dust pelletizing system pipeline, right side dust pelletizing system pipeline are all made of fashioned iron and tubing production, and outer surface must make paint antirust
Processing.
When centrifugal cast iron pipe semi-mechanization uniform equipment is run, the cast iron pipe for needing both ends flush is passed through into pipeline first
It is transported to by rack, cast iron pipe is placed on the support roller that the left and right sides is arranged in rack, while opening the left and right sides and actively holding in the palm
Wheel, drives passive support roller and cast iron pipe to rotate jointly, is then turned on the lifting cylinder and makes rotary frame downwards close to cast iron
Pipe movement, opens motor while rotary frame moves downward, so that abrasive cut-off wheel rotates, when what is be arranged on rotary frame cuts
It cuts grinding wheel and when surface of cast iron starts to contact, cast iron pipe can be cut, after the completion of cutting, the lifting cylinder is affected
The rotary frame and abrasive cut-off wheel rise, and after completing flush to the cutting of a cast iron pipe, can then cast to next
Iron pipe cut flush.Cut it is flush after the cast iron pipe output line that is arranged through frame lower of cast iron pipe be delivered to lower road work
Sequence.The flush dust formed in the process is cut, the dust pelletizing system pipeline sucking that can be arranged by two upper lateral part of rack remove
In dirt system (dust pelletizing system is open in usual during going to work), it is dusted processing.
Claims (4)
1. a kind of centrifugal cast iron pipe semi-mechanization uniform equipment, it is characterised in that: including rack (1), abrasive cut-off wheel (2), rotation
Axle sleeve (3), rotation axis (4), lifting cylinder (5), transmission belt (6), motor (7), rack cantilever shalving (8), rotary frame (9) are matched
Weight (10), cast iron pipe pipeline rack (11), active rotation support roller (13) passively rotate support roller (14), cast iron pipe output line machine
Frame (15), left side dust pelletizing system pipeline (16), right side dust pelletizing system pipeline (17)；
The rack (1) is hollow cuboid fixed frame；
The rack cantilever shalving (8) that the rotary frame (9) is connected with the rack (1) middle and back hingedly, is provided with cutting
Grinding wheel (2), rotary axle box (3), rotation axis (4), lifting cylinder (5), transmission belt (6) and motor (7), motor (7) pedestal
It is fixedly connected with the rotary axle box (3) pedestal with the rotary frame (9), the rotation axis (4) is arranged in the rotation axis
It covers in (3), the abrasive cut-off wheel (2) is fixedly connected with (4) one side end of rotation axis, is vacantly set to the rotary frame
(9) outside side wall, the rotation axis (4) can rotate coaxially together with the abrasive cut-off wheel (2), the motor (7) and the rotation
Axis (4) is by transmission belt (6) connection transmission power, so that abrasive cut-off wheel (2) rotates；
The lifting cylinder (5) is arranged between the rotary axle box (3), the transmission belt (6) and the motor (7), institute
It states at the top of lifting cylinder (5) upper end and the rack (1) hingedly, lower end is fixedly connected with rotary frame (9), the lifting air
Cylinder (5) may make the rotary frame (9) to move up and down；
Technique mouth is opened up in the middle part of rack (1) rear wall, the rotary frame (9) extends to the rack by this technique mouth
(1) outside rear wall, counterweight (10) are fixedly installed above rotary frame (9) rear portion；
Active rotation support roller (13) and passive rotation support roller (14), the active are provided in the rack of rack (1) middle and lower part
Rotation support roller (13) and passive rotation support roller (14) are respectively to be detachably connected with the rack (1) middle and lower part rack, the master
Dynamic support roller (13) and described passive rotation support roller (14) two of rotating are one group, are altogether two groups, the identical difference of two groups of support roller diameters
Same level line is symmetricly set at left and right sides of the rack (1), and distance is is cut flush casting between two groups of support rollers mutually inside
The 80%-90% of iron pipe full-length, center between every group of active rotation support roller (13) and passive rotation support roller (14) is away from being
1-1.5 times for cutting flush cast iron pipe overall diameter length.
2. a kind of centrifugal cast iron pipe semi-mechanization uniform equipment as described in claim 1, it is characterised in that: the rack (1)
The cast iron pipe pipeline rack (11) of face wall lower openings, the rack (1) and the setting of its face wall lower outside is detachable
Connection；Rack (1) the left lower opening, the interior lower part of the rack (1), which extends to outside left side wall, is provided with cast iron pipe output
Line rack (15), the rack (1) are detachably connected with the cast iron pipe output line rack (15)；The rack (1) with it is described
Cast iron pipe pipeline rack (11) and cast iron pipe output line rack (15) bottom are same level setting, and the cast iron pipe is defeated
The support roller highest point being arranged on plane and the rack (1) in line sending rack (11) is equal；The cast iron pipe output line rack
(15) plane is lower than the highest point for the support roller being arranged on the rack (1) on, equal with the support roller center line.
3. a kind of centrifugal cast iron pipe semi-mechanization uniform equipment as described in claim 1, it is characterised in that: the left side dedusting
System pipeline (16) setting is arranged in the rack (1) left side top, the right side dust pelletizing system pipeline (17) in the rack
(1) right hand top.
4. such as a kind of described in any item centrifugal cast iron pipe semi-mechanization uniform equipments of claim 1,2,3, it is characterised in that: institute
State rack (1), rack cantilever shalving (8), rotary frame (9), cast iron pipe pipeline rack (11), cast iron pipe output line rack
(15), left side dust pelletizing system pipeline (16), right side dust pelletizing system pipeline (17) are all made of fashioned iron and tubing production, and outer surface must
Make paint antirust treatment.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811253032.7A CN109108242A (en) | 2018-10-25 | 2018-10-25 | A kind of centrifugal cast iron pipe semi-mechanization uniform equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811253032.7A CN109108242A (en) | 2018-10-25 | 2018-10-25 | A kind of centrifugal cast iron pipe semi-mechanization uniform equipment |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN109108242A true CN109108242A (en) | 2019-01-01 |
Family
ID=64855426
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201811253032.7A Pending CN109108242A (en) | 2018-10-25 | 2018-10-25 | A kind of centrifugal cast iron pipe semi-mechanization uniform equipment |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN109108242A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110948056A (en) * | 2019-12-31 | 2020-04-03 | 侯马市风雷管模制造股份有限公司 | Full-automatic centrifugal cast pipe cutting machine |
Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB1351516A (en) * | 1970-02-20 | 1974-05-01 | Rks | Process for the manufacture of a metal bearing ring or bearing rings and a bearing ring which has been manufactured by such process |
| CN101879697A (en) * | 2010-06-18 | 2010-11-10 | 黄石新兴管业有限公司 | Cutting machine special for steel pipes |
| CN103878337A (en) * | 2014-03-14 | 2014-06-25 | 新兴铸管股份有限公司 | Multi-station hot mold method centrifugal production system |
| CN204819098U (en) * | 2015-07-07 | 2015-12-02 | 安阳钢铁股份有限公司 | Machine for cutitng tubes |
| CN107263286A (en) * | 2017-07-24 | 2017-10-20 | 阳城县华王通用离心铸管厂 | Gray cast iron pipe mechanical chipping dust arrester |
| CN209021193U (en) * | 2018-10-25 | 2019-06-25 | 阳城县华王通用离心铸管厂 | A kind of centrifugal cast iron pipe semi-mechanization uniform equipment |
| CN211332667U (en) * | 2019-09-30 | 2020-08-25 | 阳城县华王通用离心铸管厂 | Automatic flush device for two ends of cast iron pipe |
-
2018
- 2018-10-25 CN CN201811253032.7A patent/CN109108242A/en active Pending
Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB1351516A (en) * | 1970-02-20 | 1974-05-01 | Rks | Process for the manufacture of a metal bearing ring or bearing rings and a bearing ring which has been manufactured by such process |
| CN101879697A (en) * | 2010-06-18 | 2010-11-10 | 黄石新兴管业有限公司 | Cutting machine special for steel pipes |
| CN103878337A (en) * | 2014-03-14 | 2014-06-25 | 新兴铸管股份有限公司 | Multi-station hot mold method centrifugal production system |
| CN204819098U (en) * | 2015-07-07 | 2015-12-02 | 安阳钢铁股份有限公司 | Machine for cutitng tubes |
| CN107263286A (en) * | 2017-07-24 | 2017-10-20 | 阳城县华王通用离心铸管厂 | Gray cast iron pipe mechanical chipping dust arrester |
| CN209021193U (en) * | 2018-10-25 | 2019-06-25 | 阳城县华王通用离心铸管厂 | A kind of centrifugal cast iron pipe semi-mechanization uniform equipment |
| CN211332667U (en) * | 2019-09-30 | 2020-08-25 | 阳城县华王通用离心铸管厂 | Automatic flush device for two ends of cast iron pipe |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110948056A (en) * | 2019-12-31 | 2020-04-03 | 侯马市风雷管模制造股份有限公司 | Full-automatic centrifugal cast pipe cutting machine |
| CN110948056B (en) * | 2019-12-31 | 2024-04-16 | 侯马市风雷管模制造股份有限公司 | Full-automatic centrifugal cast tube cutting machine |
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