CN109105459A - Smoke solution atomization system - Google Patents
Smoke solution atomization system Download PDFInfo
- Publication number
- CN109105459A CN109105459A CN201810793912.7A CN201810793912A CN109105459A CN 109105459 A CN109105459 A CN 109105459A CN 201810793912 A CN201810793912 A CN 201810793912A CN 109105459 A CN109105459 A CN 109105459A
- Authority
- CN
- China
- Prior art keywords
- smoke solution
- valve
- compressed air
- liquid
- smoke
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 239000000779 smoke Substances 0.000 title claims abstract description 133
- 238000000889 atomisation Methods 0.000 title claims abstract description 24
- 239000007788 liquid Substances 0.000 claims abstract description 68
- 239000003595 mist Substances 0.000 claims abstract description 10
- 239000012530 fluid Substances 0.000 claims description 33
- 230000005611 electricity Effects 0.000 claims description 9
- 235000013305 food Nutrition 0.000 claims description 7
- 238000003860 storage Methods 0.000 claims description 6
- 230000006835 compression Effects 0.000 claims description 3
- 238000007906 compression Methods 0.000 claims description 3
- 239000003599 detergent Substances 0.000 claims description 3
- 238000010992 reflux Methods 0.000 claims description 3
- 238000005507 spraying Methods 0.000 claims description 2
- 235000013622 meat product Nutrition 0.000 abstract description 7
- 235000013372 meat Nutrition 0.000 abstract description 4
- 239000002245 particle Substances 0.000 abstract description 4
- 238000004140 cleaning Methods 0.000 abstract description 3
- 230000000391 smoking effect Effects 0.000 abstract description 2
- 239000002699 waste material Substances 0.000 abstract description 2
- 102000018697 Membrane Proteins Human genes 0.000 abstract 1
- 108010052285 Membrane Proteins Proteins 0.000 abstract 1
- 239000007789 gas Substances 0.000 description 9
- 230000000694 effects Effects 0.000 description 5
- 235000019504 cigarettes Nutrition 0.000 description 3
- 235000013399 edible fruits Nutrition 0.000 description 3
- 238000011161 development Methods 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 239000000796 flavoring agent Substances 0.000 description 2
- 235000019634 flavors Nutrition 0.000 description 2
- 238000003958 fumigation Methods 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 239000000203 mixture Substances 0.000 description 2
- 238000012545 processing Methods 0.000 description 2
- 239000000126 substance Substances 0.000 description 2
- 235000009917 Crataegus X brevipes Nutrition 0.000 description 1
- 235000013204 Crataegus X haemacarpa Nutrition 0.000 description 1
- 235000009685 Crataegus X maligna Nutrition 0.000 description 1
- 235000009444 Crataegus X rubrocarnea Nutrition 0.000 description 1
- 235000009486 Crataegus bullatus Nutrition 0.000 description 1
- 235000017181 Crataegus chrysocarpa Nutrition 0.000 description 1
- 235000009682 Crataegus limnophila Nutrition 0.000 description 1
- 235000004423 Crataegus monogyna Nutrition 0.000 description 1
- 240000000171 Crataegus monogyna Species 0.000 description 1
- 235000002313 Crataegus paludosa Nutrition 0.000 description 1
- 235000009840 Crataegus x incaedua Nutrition 0.000 description 1
- 229940123457 Free radical scavenger Drugs 0.000 description 1
- 239000004599 antimicrobial Substances 0.000 description 1
- 239000003963 antioxidant agent Substances 0.000 description 1
- 230000003078 antioxidant effect Effects 0.000 description 1
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 1
- 230000003327 cancerostatic effect Effects 0.000 description 1
- 238000004040 coloring Methods 0.000 description 1
- 238000002485 combustion reaction Methods 0.000 description 1
- 238000009510 drug design Methods 0.000 description 1
- 239000012535 impurity Substances 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 239000001301 oxygen Substances 0.000 description 1
- 229910052760 oxygen Inorganic materials 0.000 description 1
- 238000012856 packing Methods 0.000 description 1
- 102000004169 proteins and genes Human genes 0.000 description 1
- 108090000623 proteins and genes Proteins 0.000 description 1
- 238000000197 pyrolysis Methods 0.000 description 1
- 239000002516 radical scavenger Substances 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 238000011084 recovery Methods 0.000 description 1
- 238000011160 research Methods 0.000 description 1
- 239000004509 smoke generator Substances 0.000 description 1
- 235000013599 spices Nutrition 0.000 description 1
- 239000004575 stone Substances 0.000 description 1
Classifications
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23B—PRESERVING, e.g. BY CANNING, MEAT, FISH, EGGS, FRUIT, VEGETABLES, EDIBLE SEEDS; CHEMICAL RIPENING OF FRUIT OR VEGETABLES; THE PRESERVED, RIPENED, OR CANNED PRODUCTS
- A23B4/00—General methods for preserving meat, sausages, fish or fish products
- A23B4/044—Smoking; Smoking devices
- A23B4/052—Smoke generators ; Smoking apparatus
- A23B4/0526—Smoke generators or smoking apparatus using liquid smoke in gaseous or liquid form
Landscapes
- Life Sciences & Earth Sciences (AREA)
- Engineering & Computer Science (AREA)
- Wood Science & Technology (AREA)
- Zoology (AREA)
- Chemical & Material Sciences (AREA)
- Food Science & Technology (AREA)
- Polymers & Plastics (AREA)
- Food Preservation Except Freezing, Refrigeration, And Drying (AREA)
Abstract
The invention patent discloses a kind of smoke solution atomization system, using compressed air as the atomizing power of smoke solution, smoke solution and compressed air are respectively connected at atomizer both ends, compressed air passes through air aperture, smoke solution passes through smoke solution aperture simultaneously, smoke solution is atomized by compressed air, generates fog or liquid mist cloud；Smoke solution atomization system of the present invention, smoke solution is generated to most small particle after being atomized, after these particles act on the surface protein of meat, color and taste are just produced, improves color, smell and taste of meat product during smoking, the utilization rate of smoke solution is improved simultaneously, waste is reduced, reduces cost, and pass through the combination of solenoid valve in system, it smokes simultaneously, except functions such as liquid and cleanings, simplifies the flow pipe of smoke solution.
Description
Technical field
The invention belongs to food processing more particularly to a kind of smoke solution atomization systems.
Background technique
The smoke of meat product is ancient traditional taste, is received and is liked by common people already.But due to tradition
Sootiness taste be to be smoked the issued cigarette of the stewing combustion of sawdust with the smoke generator of Fumigator, generated BaP in smog
(a) carcinostatic substance seriously endangers trencherman's health, and the mankind is made to produce taboo psychology to smoked foods.Therefore, European & American Market at present
On meat product is smoked, smoke solution is usually used to process, smoke solution is using based on hard fruit tree, dry hawthorn fruit stone
Raw material, through a kind of spices with natural smoked flavor made of pyrolytic, destructive distillation.It is not added in manufacturing engineering
Add any chemical component.In purplish red liquid, sootiness flavor effects can be reached without increasing any smoke equipment, reach ideal
Coloring effect.
The U.S. has 90% smoked foods to be processed by liquid fumigation at present, and the dosage of smoke solution is every year up to 1000 tons, this year day
700 tons of dosage.Natural smoke solutions have played certain facilitation to the development of China's meat industry, use the enterprise of smoke solution
More and more, the demand of smoke solution also increasingly increases.The multifunctionality of smoke solution is in recent years studied by China, into one
Step expands its application range, and smoke solution has played certain effect to the development of China's meat industry, used the enterprise of smoke solution
Industry is more and more, and the demand of smoke solution also increasingly increases, but to walk from universal there are also far road.Research shows that smoke solution
It is not only the good smoke of meat product, is made that sootiness color, smell and taste are all good and the meat product of storage endurance, surpasses traditional fumigation,
But also be a kind of broad spectrum antimicrobial agent, antioxidant or oxygen free radical scavenger, to meat packing, storage and other agricultural and sideline food
Processing and storage it is with practical value.
Summary of the invention
Based on the above issues, the present invention provides a kind of smoke solution atomization system, can give full play to smoke solution to meat product
Curing effect after being atomized smoke solution, becomes liquid mist cloud, generates small particle, when these particles act on meat product table
After on the protein of face, color and taste are produced, achievees the effect that conventional fruit tree smoke sootiness；And pass through solenoid valve in system
Combination, while smoking, except functions such as liquid and cleanings, the flow pipe of smoke solution is simplified, the utilization rate of smoke solution is increased,
Waste is reduced, cost is reduced.
The technical solution adopted in the present invention is as follows:
Smoke solution atomization system is respectively connected to using compressed air as the atomizing power of smoke solution at atomizer both ends
Smoke solution and compressed air, compressed air is by air aperture, while smoke solution utilizes compressed air by smoke solution aperture
Smoke solution is atomized by kinetic energy, generates fog or liquid mist cloud；
Wherein, compressed air forms two tunnels, respectively gas successively after first filter NP1 and the second filter TP1
Road and sootiness fluid path；
Gas circuit: the compressed air come out from filter passes through air outlet valve AV1, compressed air by the first pressure regulator valve NP1
Into the air pipe line of atomizer；
Sootiness fluid path: by the second pressure regulator valve TP1, pressurizing valve TV1, liquid valve NV1, except liquid valve CV1, smoke solution fluid reservoir,
Flowmeter composition；When spraying, compressed air passes through the second pressure regulator valve TP1, and pressurizing valve TV1 obtains electric, arrival smoke solution fluid reservoir, storage
Pressure in flow container increases, and smoke solution is forced out in tank, by flowmeter, liquid valve NV1 power loss, to the smoke solution of atomizer
Pipeline, at this time except liquid valve CV1 must not electricity；
The compressed air to come from gas circuit comes out from 4 air apertures of nozzle, while the sootiness come is passed by from smoke solution
Liquid comes out from smoke solution aperture, and smoke solution is atomized by the compressed air with high pressure, forms liquid mist cloud.
In gas circuit, after compressed air passes through the first pressure regulator valve NP1, compressed air reaches 0.6MPa, by air outlet valve AV1,
Into the air pipe line of atomizer.
In sootiness fluid path, smoke solution atomization when, pressurizing valve TV1 obtain it is electric, except liquid valve CV1 must not electricity, liquid valve NV1 must not
Electricity；Compressed air after the second pressure regulator valve TP1 adjusts pressure is introduced into smoke solution fluid reservoir, by liquid storage by pressurizing valve TV1
Smoke solution pressurization in tank, the smoke solution after pressurization flows through flowmeter, liquid valve NV1, into the sootiness liquid pipeline of atomizer,
Smoke solution is atomized using the kinetic energy of compressed air.
It further include except liquid pipeline in sootiness fluid path；When smoke solution is atomized and suspends, the smoke solution in pipeline is recycled.At this time
Pressurizing valve TV1 power loss, liquid valve NV1 power loss, the air pressure in fluid reservoir is released by pressurizing valve TV1, no longer toward sootiness
Compressed air is passed through in tank；Since the compressed air at nozzle at this time is not interrupted, and sootiness fluid path is interrupted, therefore the sky of nozzle
There are pressure differences for gas aperture and smoke solution aperture, and the compressed air of high pressure can be by smoke solution aperture, will be remaining in sparge pipe
Smoke solution opposite direction flowed back into fluid reservoir through liquid valve NV1, flowmeter, complete the reflux of smoke solution.
Smoke solution atomization system further includes detergent line；Since smoke solution has certain viscosity, to guarantee the logical of pipeline
Freely, after smoke solution atomization smoked foods, electric, pressurizing valve TV1 power loss, compressed air will be obtained except liquid valve CV1 and liquid valve NV1
By the second pressurizing valve TP1, liquid valve CV1 and liquid valve NV1 is removed, by smoke solution of the remaining smoke solution through nozzle in hydrojet pipeline
Aperture is blown away, and guarantees that the smoke solution aperture of nozzle will not be plugged, so that next time continues to use.
The compressed air come out through the second pressure regulator valve TP1 is 0.3-0.4MPa.
In the present invention, compressed air Jing Two Road filter removes impurity, keeps air clean and dry, then that compression is empty
Gas is divided into 2 tunnels, all the way by entering atomizer with air outlet valve AV1 control compressed air after the first pressure regulator valve NP1；Another way
By the second pressure regulator valve TP1, with pressurizing valve TV1, liquid valve NV1, remove liquid valve CV1, fluid reservoir, flow meter, finally also into
Enter atomizer.Smoke solution is sufficiently mixed with compressed air in nozzle, is atomized into smoke solution using the kinetic energy of compressed air
Liquid mist cloud.Hydrojet pipeline and smoke solution recovery channel and smoke solution cleaning pipe are formed by the on-off of different solenoid valves
Road.The present invention has saved the usage amount of smoke solution to the maximum extent, has reached economic benefit by rational design and pipeline flowing
Maximization and pipeline functionization.
Detailed description of the invention
Fig. 1 is the schematic illustration of smoke solution atomization system in the present invention；
Fig. 2 is the structural schematic diagram of smoke solution atomization system in the present invention；
Fig. 3 is the structural schematic diagram of atomizer in smoke solution atomization system in the present invention.
Specific embodiment
Technical solution of the present invention described in detail below.The embodiment of the present invention is only for illustrating specific structure, the rule of the structure
Mould should not be limited by the examples.
Referring to Fig. 1, Fig. 2, smoke solution atomization system, using compressed air as the atomizing power of smoke solution, in atomizer
Both ends are respectively connected to smoke solution and compressed air, and compressed air is by air aperture, while smoke solution passes through smoke solution aperture, pressure
Smoke solution is atomized by contracting air, generates fog or liquid mist cloud.
Compressed air successively after first filter 1 and the second filter 2, forms two tunnels, respectively gas circuit and sootiness
Fluid path；
Gas circuit: the air come out from first filter 1 and the second filter 2, by the first pressure regulator valve 3, compressed air reaches
To 0.6MPa, the air pipe line 11 of atomizer is entered by 5 compressed air of air outlet valve；
Sootiness fluid path: there is the second pressure regulator valve 4, pressurizing valve 6, liquid valve 10, remove liquid valve 9, smoke solution fluid reservoir 7, flowmeter 8
Composition；Compressed air passes through the second pressure regulator valve 4, and pressurizing valve 6 reaches smoke solution fluid reservoir 7, and the pressure in fluid reservoir increases, cigarette
Flowmeter 8, liquid valve 10 are passed through in Fumeol outflow, to the sootiness liquid pipeline 12 of atomizer, at this time except liquid valve 9 must not electricity；
The compressed air that gas circuit comes out comes out from the air aperture 131 of atomizer 13, while the cigarette that sootiness fluid path comes out
Fumeol comes out from the smoke solution aperture 132 of atomizer, and smoke solution is atomized by compressed air, forms liquid mist cloud.
In sootiness fluid path, smoke solution atomization when, pressurizing valve 6 it is electric, except liquid valve 9 must not electricity, liquid valve 10 must not electricity；Through
Second pressure regulator valve 4, compressed air out are 0.3-0.4MPa, and the compressed air after adjusting pressure is introduced by pressurizing valve 6
Smoke solution fluid reservoir 7 pressurizes the smoke solution in fluid reservoir 7, and the smoke solution after pressurization flows through flowmeter 8, liquid valve 10, enters
Smoke solution, is atomized by the sootiness liquid pipeline 12 of atomizer using the kinetic energy of compressed air.
It further include smoke solution return line in sootiness fluid path；When smoke solution is atomized and suspends, the smoke solution in pipeline is returned
It receives, pressurizing valve 6 and removes liquid valve 9, the equal power loss of liquid valve 10 at this time, the pressure in fluid reservoir 7 is released, no longer toward conveying in pipeline
Smoke solution；Since there are pressure differences at atomizer, the compressed air of high pressure can be by smoke solution aperture, will be residual in sparge pipe
The smoke solution opposite direction deposited flows back into fluid reservoir 7 through liquid valve 10, flowmeter 8, completes the reflux of smoke solution.
Smoke solution atomization system further includes detergent line, after smoke solution is atomized smoked foods, will remove liquid valve 9 and out liquid
Valve 10 must be electric, and compressed air removes liquid valve 9 and liquid valve 10 by the second pressurizing valve 4, and smoke solution remaining in hydrojet pipeline is passed through
Smoke solution aperture is blown away.
Claims (8)
1. smoke solution atomization system, it is characterised in that: using compressed air as the atomizing power of smoke solution, at atomizer both ends
It is respectively connected to smoke solution and compressed air, compressed air is by air aperture, while smoke solution, by smoke solution aperture, compression is empty
Smoke solution is atomized by gas, generates fog or liquid mist cloud；
Wherein, compressed air forms two tunnels, respectively gas circuit and smoke solution successively after first filter and the second filter
Road；
Gas circuit: the air come out from filter, by the first pressure regulator valve, by air outlet valve, compressed air enters atomizer
Air pipe line；
Sootiness fluid path: it by the second pressure regulator valve, pressurizing valve, liquid valve, forms except liquid valve, smoke solution fluid reservoir, flowmeter；It is spraying
When, pressurizing valve obtains electric, liquid valve power loss；Compressed air passes through the second pressure regulator valve and pressurizing valve, reaches smoke solution fluid reservoir, liquid storage
Pressure in tank increases, and the smoke solution in tank is forced out, by flowmeter, liquid valve, to the sootiness liquid pipeline of atomizer, this
When except liquid valve must not electricity；
The compressed air to come from gas circuit comes out from the air aperture of atomizer, at the same from smoke solution pass by come smoke solution from
Smoke solution aperture comes out, and smoke solution is atomized by compressed air, forms liquid mist cloud.
2. smoke solution atomization system according to claim 1, it is characterised in that in the gas circuit, compressed air passes through first
After pressure regulator valve, compressed air reaches 0.6MPa, by air outlet valve, into the air pipe line of atomizer.
3. smoke solution atomization system according to claim 1, it is characterised in that in the sootiness fluid path, be atomized in smoke solution
When, pressurizing valve obtain it is electric, except liquid valve must not electricity, liquid valve must not electricity；Compressed air after the second pressure regulator valve adjusts pressure passes through
Pressurizing valve is introduced into smoke solution fluid reservoir, and the smoke solution in fluid reservoir is pressurizeed, and the smoke solution after pressurization flows through flowmeter, goes out
Smoke solution is atomized into the sootiness liquid pipeline of atomizer using the power of compressed air by liquid valve.
4. smoke solution atomization system according to claim 1, it is characterised in that further include except liquid pipe in the sootiness fluid path
Road；When smoke solution is atomized and suspends, the smoke solution in pipeline is recycled, at this time pressurizing valve power loss, liquid valve power loss, in fluid reservoir
Air pressure be released by pressurizing valve, no longer toward being passed through compressed air in sootiness tank；Due to the pressure at atomizer at this time
Contracting air does not interrupt, and sootiness fluid path is interrupted, therefore there are pressure differences for the air aperture of atomizer and smoke solution aperture, high
The compressed air of pressure can be returned smoke solution opposite direction remaining in sparge pipe through liquid valve, flowmeter by smoke solution aperture
It flows in fluid reservoir, completes the reflux of smoke solution.
5. smoke solution atomization system according to claim 1, it is characterised in that further include detergent line；Since smoke solution has
Have certain viscosity, after guaranteeing that the unobstructed of pipeline, smoke solution are atomized smoked foods, will be obtained except liquid valve and liquid valve it is electric,
Pressurizing valve power loss, compressed air remove liquid valve and liquid valve, by remaining smoke solution in hydrojet pipeline through mist by the second pressurizing valve
The smoke solution aperture for changing nozzle is blown away.
6. smoke solution atomization system according to claim 1 or 3, it is characterised in that the compression come out through the second pressure regulator valve is empty
Atmospheric pressure is 0.3-0.4MPa.
7. smoke solution atomization system according to claim 1, it is characterised in that the atomizer has 4 air apertures.
8. smoke solution atomization system described in -5 according to claim 1, it is characterised in that the air outlet valve is 22 three-way electromagnetic valves,
Except liquid valve, liquid valve and pressurizing valve are all 23 three-way electromagnetic valves.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810793912.7A CN109105459A (en) | 2018-07-19 | 2018-07-19 | Smoke solution atomization system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810793912.7A CN109105459A (en) | 2018-07-19 | 2018-07-19 | Smoke solution atomization system |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN109105459A true CN109105459A (en) | 2019-01-01 |
Family
ID=64862950
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201810793912.7A Pending CN109105459A (en) | 2018-07-19 | 2018-07-19 | Smoke solution atomization system |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN109105459A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109699729A (en) * | 2019-03-27 | 2019-05-03 | 烟台爵巧食品有限公司 | A kind of smoke solution atomising device and its atomization method based on smoked foods processing |
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| CN104222980A (en) * | 2014-07-28 | 2014-12-24 | 中国肉类食品综合研究中心 | Preparation method and application of fruit tree fumigating liquid |
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2018
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109699729A (en) * | 2019-03-27 | 2019-05-03 | 烟台爵巧食品有限公司 | A kind of smoke solution atomising device and its atomization method based on smoked foods processing |
| CN109699729B (en) * | 2019-03-27 | 2019-07-19 | 烟台爵巧食品有限公司 | A kind of smoke solution atomising device and its atomization method based on smoked foods processing |
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Application publication date: 20190101 |