CN109104542B - Visual laminating machine work typesetting optimization guiding method - Google Patents
Visual laminating machine work typesetting optimization guiding method Download PDFInfo
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- CN109104542B CN109104542B CN201811076601.5A CN201811076601A CN109104542B CN 109104542 B CN109104542 B CN 109104542B CN 201811076601 A CN201811076601 A CN 201811076601A CN 109104542 B CN109104542 B CN 109104542B
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- 238000010030 laminating Methods 0.000 title claims abstract description 123
- 238000005457 optimization Methods 0.000 title claims abstract description 53
- 230000000007 visual effect Effects 0.000 title claims abstract description 37
- 238000000034 method Methods 0.000 title claims abstract description 31
- 238000000576 coating method Methods 0.000 claims abstract description 43
- 239000011248 coating agent Substances 0.000 claims abstract description 42
- 239000007888 film coating Substances 0.000 claims abstract description 10
- 238000009501 film coating Methods 0.000 claims abstract description 10
- 239000000463 material Substances 0.000 description 10
- 238000003475 lamination Methods 0.000 description 4
- 238000004519 manufacturing process Methods 0.000 description 4
- 238000004364 calculation method Methods 0.000 description 3
- 210000004556 brain Anatomy 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 230000003340 mental effect Effects 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000004806 packaging method and process Methods 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
Abstract
The invention discloses a visual laminating machine work typesetting optimization guiding method and system. The visual laminating machine work typesetting optimization guiding system comprises a laminating machine, a scanner, a processor and a projector. The visual laminating machine work typesetting optimization guiding method comprises the following steps: the scanner scans the plates to be coated, and each time one plate to be coated is scanned; the processor outputs the layout mode of the plates after typesetting optimization operation in a mode of image information; the projector projects the image information on the laminating station; placing the scanned plates to be coated on the coating station correspondingly according to the image information projected on the coating station; starting a film laminating machine to carry out film laminating processing: after the film coating processing is completed, the scanner is initialized, and then the scanning of the next round is started. The visual laminating machine working typesetting optimizing guiding method and system can improve the utilization rate of the laminating stations of the laminating machine and the laminating efficiency of the plates.
Description
Technical Field
The invention relates to the technical field of plate processing, in particular to a visual laminating machine working typesetting optimization guiding method and system.
Background
At present, in the production and processing process of wooden floors, plastic floors and other plate-shaped materials, the plates can be subjected to film-sticking packaging with different degrees, so that the waterproof performance of the plates is improved, the plates can be diversified in modeling, color and texture, and the plates can be protected to avoid being scratched in the transportation process. In the conventional coating process, a laminator is generally used to perform coating in order to improve the coating efficiency. The specific process is that a worker places a plate needing to be coated on a machine table of a coating machine, and then uses a vacuumizing device on the coating machine to enable film paper to be pressed on the surface of the plate by atmospheric pressure so as to achieve the effect of coating.
Compared with manual film coating, the film coating machine has the advantage that the efficiency is improved greatly. In addition, when a producer uses a film laminating machine to perform film laminating, in order to fully play the role of the film laminating machine, boards in different batches are often placed on the same film laminating station of the film laminating machine to perform film laminating, so that the film laminating efficiency is further improved. However, because the batches of the plates are different, the sizes and the areas of the plates which are coated simultaneously on the same coating station are possibly different, and when a worker manually places the plates on the coating station of the coating machine, each worker cannot have stronger calculation capacity, so that after the final worker places the plates on the coating station, the arrangement mode of the plates on the coating station is not optimal under most conditions, namely, the coating station cannot achieve the optimal utilization rate, the coating machine cannot play the maximum advantage thereof, and the loss is equivalent to the loss of a producer.
Disclosure of Invention
In order to overcome the defects of the prior art, one of the purposes of the invention is to provide a visual laminating machine work typesetting optimization guiding method, and the other purpose of the invention is to provide a visual laminating machine work typesetting optimization guiding system which can improve the utilization rate of laminating stations of a laminating machine and the laminating efficiency of plates.
One of the purposes of the invention is realized by adopting the following technical scheme:
The visual laminating machine work typesetting optimization guiding method uses a visual laminating machine work typesetting optimization guiding system to conduct typesetting optimization, wherein the visual laminating machine work typesetting optimization guiding system comprises the following steps: film laminating machine, scanner, processor, and projector; a machine table of the laminating machine is provided with a laminating station; the scanner is used for scanning the size information of the plate; the processor is used for typesetting and optimizing operation on the size information scanned by the scanner so that the plates can be maximally arranged on the area equal to the laminating station, and the arrangement mode of the plates is output in the mode of image information; the projector is used for projecting image information of the arrangement mode of the plates output by the processor on the laminating station; the visual laminating machine work typesetting optimization guiding method comprises the following steps:
The method comprises the steps that firstly, a scanner scans plates to be coated, and a processor performs typesetting optimization operation on all scanned plates to be coated every time the scanner scans a plate to be coated;
secondly, the processor outputs the layout mode of the plate after typesetting optimization operation in a mode of image information;
Thirdly, the projector receives the image information output by the processor and projects the image information on the laminating station;
Fourthly, correspondingly placing the scanned plate to be coated on the coating station according to the image information projected on the coating station;
fifthly, starting a film laminating machine to carry out film laminating processing;
And sixthly, after the film coating processing is completed, initializing the scanner, and then starting scanning of the next round.
Further, the visual laminating machine work typesetting optimization guiding system further comprises a display, wherein the display is used for receiving the image information output by the processor and displaying the image information on the display.
Further, in the first step, the processor records the total area of all the scanned plates to be coated in real time, compares the total area with the area of the coating station, calculates the remaining typeable area if the total area is smaller than the area of the coating station, and displays the remaining typeable area information on the display; and if the total area is larger than or equal to the area of the laminating station, displaying the information of the full layout on a display.
Further, if the total area is greater than or equal to the area of the laminating station, the processor sends full-position information to the scanner, the scanner stops scanning after receiving the full-position information, and sends prompt information, and the prompt information prompts that the last board to be laminated which is scanned is removed from the laminating station.
Further, the sheet material to be coated is coded in advance, the scanner also scans the coding of the sheet material and sends coding information to the processor, the processor outputs the coding information on the image information when outputting the image information of the arrangement mode of the sheet material, and the projector projects the graphic information and the coding information on the coating station at the same time.
Further, the projector can display the last four digits of the coded information in an enlarged manner when the coded information is projected on the laminating station.
Further, the size of the image projected by the projector on the film laminating station is adjustable.
The second purpose of the invention is realized by adopting the following technical scheme:
A visual laminating machine work typesetting optimization guidance system, comprising: film laminating machine, scanner, processor, and projector; a machine table of the laminating machine is provided with a laminating station; the scanner is used for scanning the size information of the plate; the processor is used for typesetting and optimizing operation on the size information scanned by the scanner so that the plates can be maximally arranged on the area equal to the laminating station, and the arrangement mode of the plates is output in the mode of image information; the projector is used for projecting image information of the arrangement mode of the plates output by the processor on the laminating station.
Further, the visual laminating machine working typesetting optimizing guiding system further comprises a base plate device, wherein the base plate device is located on a machine table of the laminating machine and is suitable for supporting a plate to be laminated, and a space is reserved between the base plate device and the edge of the bottom surface of the plate to be laminated so that the laminating machine can laminate the bottom surface of the plate to be laminated.
Further, at least two laminating stations are provided, and the projector is matched with the laminating stations in number.
Compared with the prior art, the invention has the beneficial effects that: the scanner scans the plates to be coated, and each time one plate to be coated is scanned, the processor performs typesetting optimization operation on all scanned plates to be coated, namely the processor can perform real-time operation so that the plates can be distributed on the same area of the coating stations at most. And then, the processor outputs the layout of the plate subjected to typesetting optimization operation to the projector in the form of image information, and the projector projects the image information on the laminating station. Therefore, a worker only needs to put the plate to be coated at the corresponding position according to the projected image on the coating station, and the utilization rate of the coating station of the coating machine and the coating efficiency can be improved. The method has the advantages that the arrangement mode of the plates to be coated on the coating station is subjected to typesetting optimization operation through the processor, compared with the typesetting mode obtained by human brain calculation of workers, the method can ensure that the arrangement mode of the plates to be coated on the coating station is optimal under most conditions, and the workers do not need to perform mental operation and only need to correspondingly put the plates according to projection images, so that the coating efficiency is improved. In addition, after the film laminating machine is started to perform film laminating processing and then the film laminating processing is completed, the scanner needs to be initialized, namely, the data recorded before the scanner is emptied, so that the typesetting optimization operation of the next round is not influenced.
Drawings
FIG. 1 is a schematic diagram of a typesetting mode of a visual laminating machine working typesetting optimization guiding method;
fig. 2 is a schematic diagram of the visual laminating machine work typesetting optimization guiding system of the invention.
In the figure: 1. a film laminating machine; 11. a film laminating station; 2. a processor; 3. a scanner; 4. a projector; 5. image information; 6. encoding information.
Detailed Description
The present invention will be further described with reference to the accompanying drawings and detailed description, wherein it is to be understood that, on the premise of no conflict, the following embodiments or technical features may be arbitrarily combined to form new embodiments.
The embodiment discloses a visual laminating machine work typesetting optimization guiding method, which uses a visual laminating machine work typesetting optimization guiding system to conduct typesetting optimization, as shown in fig. 2, the visual laminating machine work typesetting optimization guiding system comprises: a laminator 1, a scanner 3, a processor 2, and a projector 4. A laminating station 11 is arranged on the machine table of the laminating machine 1; the scanner 3 is used for scanning the size information of the plate; the processor 2 is used for typesetting and optimizing operation on the size information scanned by the scanner 3 so that the plates can be maximally arranged on the area equal to the laminating station 11, and the arrangement mode of the plates is output in the mode of image information 5; the projector 4 is used for projecting the image information 5 of the arrangement mode of the plates output by the processor 2 on the laminating station 11. The visual laminating machine work typesetting optimization guiding method comprises the following steps: the method comprises the steps that firstly, a scanner 3 scans plates to be coated, and a processor 2 performs typesetting optimization operation on all scanned plates to be coated every time one plate to be coated is scanned; secondly, the processor 2 outputs the layout mode of the plates after typesetting optimization operation in a mode of image information 5; thirdly, the projector 4 receives the image information 5 output by the processor 2 and projects the image information 5 on the laminating station 11; fourthly, correspondingly placing the scanned plates to be coated on the coating station 11 according to the image information 5 projected on the coating station 11; fifthly, starting a film laminating machine 1 to carry out film laminating processing; sixth, after finishing the film coating process, the scanner 3 is initialized, and then scanning of the next round is started.
The scanner 3 is used to scan the size information of the sheet material. The size information can be displayed on the plate in a two-dimensional code mode, and then the scanner 3 scans the two-dimensional code to obtain the size information of the plate; the size information can also be displayed on the plate in a bar code mode, and then the scanner 3 obtains the size information of the plate by scanning the bar code; of course, the present invention is not limited to the manner in which the scanner 3 scans to obtain the size information of the sheet material, and other manners are possible as long as the scanner 3 can obtain the size information of the sheet material.
The scanner 3 scans the plates to be coated, and each time a plate to be coated is scanned, the processor 2 performs typesetting optimization operation on all scanned plates to be coated, namely, the processor 2 can perform real-time operation so that the plates can be maximally distributed on the same area of the coating station 11, and it should be noted that the specific algorithm of typesetting optimization is not in the protection scope of the invention, and the specific algorithm can perform operation by adopting the existing algorithm. Then, the processor 2 outputs the layout of the board after the layout optimization operation to the projector 4 in the form of the image information 5, and the projector 4 projects the image information 5 on the laminating station 11. In this way, the worker can improve the utilization rate of the film coating station 11 of the film coating machine 1 and the film coating efficiency by only placing the plate to be coated at the corresponding position according to the projected image on the film coating station 11. The reason is that the arrangement mode of the plates to be coated on the coating station 11 is subjected to typesetting optimization operation by the processor 2, compared with the typesetting mode obtained by human brain calculation of workers, the method can ensure that the arrangement mode of the plates to be coated on the coating station 11 is the optimal solution under most conditions, and the workers do not need to carry out mental operation and only need to correspondingly put the plates according to projection images, so that the coating efficiency is improved. In addition, after the laminator 1 is started to perform lamination processing and the lamination processing is completed, the scanner 3 needs to be initialized, that is, the data recorded before the scanner 3 is emptied, so as not to influence typesetting optimization operation of the next round.
Preferably, the visual laminating machine working typesetting optimization guiding system further comprises a display, wherein the display is used for receiving the image information 5 output by the processor 2 and displaying the image information 5 on the display. Through the display, a user can directly see the arrangement effect of the plates on the display without actually going to the laminating station 11 of the laminating machine 1 for observation, so that the user can clearly know the arrangement condition of the plates even in a place far away from a production workshop, and the management is convenient.
Preferably, in the first step, the processor 2 records the total area of all the scanned plates to be coated in real time, compares the total area with the area of the coating station 11, if the total area is smaller than the area of the coating station 11, the processor 2 calculates the remaining typeable area, and displays the remaining typeable area information on the display; if the total area is greater than or equal to the area of the laminating station 11, displaying the full-layout information on the display. In this way, the user can intuitively understand the use condition of the laminating station 11, and the user can conveniently make a production plan.
Preferably, if the total area is greater than or equal to the area of the laminating station 11, the processor 2 sends full-position information to the scanner 3, the scanner 3 stops scanning after receiving the full-position information, and sends prompt information, and the prompt information prompts that the last board to be laminated which has been scanned is removed from the laminating station 11. In this way, the film laminating station 11 can be ensured to be in a non-full state when film lamination is finally performed, namely, film lamination can be normally performed, and the reliability of production is ensured.
Preferably, the sheet material to be coated is coded in advance, the scanner 3 also scans the coding of the sheet material and sends the coding information 6 to the processor 2, the processor 2 outputs the coding information 6 on the image information 5 when outputting the image information 5 of the arrangement mode of the sheet material, and the projector 4 simultaneously projects the image information 5 and the coding information 6 on the coating station 11. As shown in FIG. 1, a typesetting mode of the visual laminating machine work typesetting optimization guiding method is shown. By the mode, when a worker places the plate according to the projection image, the plate can be more quickly and conveniently corresponding to the projected image information 5, and the error probability is reduced. Specifically, the projector 4 enlarges and displays the last four digits of the encoded information 6 when projecting the encoded information 6 onto the laminating station 11. Therefore, the corresponding worker can be further made clearer, the placing efficiency of the worker is improved, and the film covering efficiency is also improved. Preferably, the projector 4 projects an image of adjustable size on the laminating station 11.
The visual laminating machine work typesetting optimization guiding system disclosed by the embodiment, as shown in fig. 1, comprises: a laminator 1, a scanner 3, a processor 2, and a projector 4; a laminating station 11 is arranged on the machine table of the laminating machine 1; the scanner 3 is used for scanning the size information of the plate; the processor 2 is used for typesetting and optimizing operation on the size information scanned by the scanner 3 so that the plates can be maximally arranged on the area equal to the laminating station 11, and the arrangement mode of the plates is output in the mode of image information 5; the projector 4 is used for projecting the image information 5 of the arrangement mode of the plates output by the processor 2 on the laminating station 11.
Preferably, the visual laminating machine working typesetting optimizing guiding system further comprises a backing plate device, wherein the backing plate device is positioned on a machine table of the laminating machine 1 and is suitable for supporting a plate to be laminated, and a space is reserved between the backing plate device and the bottom edge of the plate to be laminated so that the laminating machine 1 can laminate the bottom surface of the plate to be laminated.
Preferably, there are at least two laminating stations 11, and the projector 4 matches the number of laminating stations 11. By providing at least two coating stations 11, coating can be performed simultaneously on several coating stations 11, so that the efficiency of coating can be improved as well.
The above embodiments are only preferred embodiments of the present invention, and the scope of the present invention is not limited thereto, but any insubstantial changes and substitutions made by those skilled in the art on the basis of the present invention are intended to be within the scope of the present invention as claimed.
Claims (7)
1. The visual laminating machine work typesetting optimization guiding method is characterized by using a visual laminating machine work typesetting optimization guiding system to conduct typesetting optimization, wherein the visual laminating machine work typesetting optimization guiding system comprises the following steps: film laminating machine, scanner, processor, and projector; a machine table of the laminating machine is provided with a laminating station; the scanner is used for scanning the size information of the plate; the processor is used for typesetting and optimizing operation on the size information scanned by the scanner so that the plates can be maximally arranged on the area equal to the laminating station, and the arrangement mode of the plates is output in the mode of image information; the projector is used for projecting image information of the arrangement mode of the plates output by the processor on the laminating station; the visual laminating machine work typesetting optimization guiding method comprises the following steps:
The method comprises the steps that firstly, a scanner scans plates to be coated, and a processor performs typesetting optimization operation on all scanned plates to be coated every time the scanner scans a plate to be coated;
secondly, the processor outputs the layout mode of the plate after typesetting optimization operation in a mode of image information;
Thirdly, the projector receives the image information output by the processor and projects the image information on the laminating station;
Fourthly, correspondingly placing the scanned plate to be coated on the coating station according to the image information projected on the coating station;
fifthly, starting a film laminating machine to carry out film laminating processing;
And sixthly, after the film coating processing is completed, initializing the scanner, and then starting scanning of the next round.
2. The visual laminating machine work typesetting optimization guide method of claim 1, wherein the visual laminating machine work typesetting optimization guide system further comprises a display, and the display is used for receiving the image information output by the processor and displaying the image information on the display.
3. The visual laminating machine work typesetting optimization guiding method according to claim 2, wherein in the first step, the processor records the total area of all the scanned plates to be laminated in real time, compares the total area with the area of a laminating station, if the total area is smaller than the area of the laminating station, the processor calculates the remaining typeable area, and displays the remaining typeable area information on the display; and if the total area is larger than or equal to the area of the laminating station, displaying the information of the full layout on a display.
4. A visual laminating machine tool typesetting optimization guiding method according to claim 3, wherein if the total area is larger than or equal to the area of the laminating station, the processor sends full-position information to the scanner, the scanner stops scanning after receiving the full-position information, and sends prompt information, and the prompt information prompts that the last board to be laminated which has been scanned is removed from the laminating station.
5. The visual laminating machine working typesetting optimization guiding method of claim 1, wherein the plates to be laminated are coded in advance, the scanner further scans the codes of the plates and sends the coded information to the processor, the processor further outputs the coded information on the image information when outputting the image information of the arrangement mode of the plates, and the projector simultaneously projects the graphic information and the coded information on the laminating station.
6. The visual laminating machine work typesetting optimization guiding method of claim 5, wherein the projector is used for magnifying and displaying the last four digits of the coded information when the coded information is projected on the laminating station.
7. The visual laminating machine work typesetting optimization guiding method of claim 1, wherein the size of the image projected on the laminating station by the projector is adjustable.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811076601.5A CN109104542B (en) | 2018-09-14 | Visual laminating machine work typesetting optimization guiding method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811076601.5A CN109104542B (en) | 2018-09-14 | Visual laminating machine work typesetting optimization guiding method |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN109104542A CN109104542A (en) | 2018-12-28 |
| CN109104542B true CN109104542B (en) | 2024-05-14 |
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|---|---|---|---|---|
| CN1529269A (en) * | 2003-10-21 | 2004-09-15 | 江苏省金思维信息技术有限公司 | Metal plate cutting auto-discharing method |
| CN103114429A (en) * | 2011-11-16 | 2013-05-22 | 东莞市点亮软件有限公司 | Type setting method and type setting system of leather and cloth |
| CN204824925U (en) * | 2015-07-31 | 2015-12-02 | 浙江雪豹服饰有限公司 | Composing cutting all -in -one of leather |
| CN105946054A (en) * | 2016-03-24 | 2016-09-21 | 青岛金岭电器有限公司 | Optimized layout method and optimized layout system for numerical control sliding table saw |
| CN206405612U (en) * | 2016-12-26 | 2017-08-15 | 东莞市恒好激光科技有限公司 | Large format projects automatic feeding laser cutting machine |
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1529269A (en) * | 2003-10-21 | 2004-09-15 | 江苏省金思维信息技术有限公司 | Metal plate cutting auto-discharing method |
| CN103114429A (en) * | 2011-11-16 | 2013-05-22 | 东莞市点亮软件有限公司 | Type setting method and type setting system of leather and cloth |
| CN204824925U (en) * | 2015-07-31 | 2015-12-02 | 浙江雪豹服饰有限公司 | Composing cutting all -in -one of leather |
| CN105946054A (en) * | 2016-03-24 | 2016-09-21 | 青岛金岭电器有限公司 | Optimized layout method and optimized layout system for numerical control sliding table saw |
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