CN109104053A - A kind of forming slot wedge machine of high accuracy of alignment - Google Patents

A kind of forming slot wedge machine of high accuracy of alignment Download PDF

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Publication number
CN109104053A
CN109104053A CN201811233466.0A CN201811233466A CN109104053A CN 109104053 A CN109104053 A CN 109104053A CN 201811233466 A CN201811233466 A CN 201811233466A CN 109104053 A CN109104053 A CN 109104053A
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CN
China
Prior art keywords
conveying
slot wedge
centering
forming machine
arm
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Withdrawn
Application number
CN201811233466.0A
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Chinese (zh)
Inventor
侯有林
侯冠男
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Anhui Province Sheng Xin Insulation Material Co Ltd
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Anhui Province Sheng Xin Insulation Material Co Ltd
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Application filed by Anhui Province Sheng Xin Insulation Material Co Ltd filed Critical Anhui Province Sheng Xin Insulation Material Co Ltd
Priority to CN201811233466.0A priority Critical patent/CN109104053A/en
Publication of CN109104053A publication Critical patent/CN109104053A/en
Withdrawn legal-status Critical Current

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    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K15/00Processes or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines
    • H02K15/13Applying slot closure means in the cores; Manufacture of slot closure means

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  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Power Engineering (AREA)
  • Finish Polishing, Edge Sharpening, And Grinding By Specific Grinding Devices (AREA)

Abstract

The invention discloses a kind of forming slot wedge machine of high accuracy of alignment, including workbench, it is fixed with centralising device, conveying device on the workbench, grinds wide device, edging device, grind thick device and dust-extraction unit;The conveying device includes several conveying roller groups and conveying, the conveying roller group and conveying are arranged on the transport path of slot wedge, at least two centralising device is set on the conveying, it is successively arranged edging device after the wide device of the mill and is equipped with dust-extraction unit with thick device, the side for grinding wide device, edging device and the thick device of mill is ground.It is an advantage of the current invention that structure of the invention design is rationally, the slot wedge of different in width, automatic centering and precision height can be processed, different manufacturing procedures is combined into same equipment, high degree of automation, improves processing efficiency, reduce enterprise's processing cost.

Description

A kind of forming slot wedge machine of high accuracy of alignment
Technical field
The present invention relates to slot wedge processing equipment field, specially a kind of forming slot wedge machine of high accuracy of alignment.
Background technique
It is well known that for medium-and-large-sized ac high-voltage motor, since insulation has particular/special requirement, stator with manufacturing process Winding uses formed coil, and opening or half opening groove profile is made in stator core, with this kind of electronic to close with magnetic slot wedge The stator rabbet of machine can also reach energy-efficient effect not while sending it to fixed coil;Slot wedge is mostly by polyester resin, glass Fine and reduced iron powder is prepared as a raw material, and has the characteristics that certain mechanical strength and opposite magnetic conductivity.Currently, slot wedge Because the demand of distinct device is also machined to different shape, in slot wedge process, generally require fixed width degree, open bevel edge and Determine the manufacturing procedures such as thickness, and the width of slot wedge is not quite similar, so that the slot wedge center of different in width is not in each processing On the center conveyor of process, cause processing efficiency bad, that is, is unable to satisfy in the slot wedge transmission process of processing different in width Automatic centering problem needs artificial centering, not only reduces working efficiency, also takes up a large amount of labour, brings very to enterprise Big trouble increases enterprise's processing cost.
Summary of the invention
Technical problem to be solved by the present invention lies in: it is unable to satisfy oneself in processing different in width slot wedge transmission process Dynamic centering problem, needs artificial centering, not only reduces working efficiency, also increase enterprise's processing cost.
In order to solve the above technical problems, the invention provides the following technical scheme:
A kind of forming slot wedge machine of high accuracy of alignment, including workbench are fixed with centralising device, conveying on the workbench Device grinds wide device, edging device, grinds thick device and dust-extraction unit;The conveying device include several conveying roller groups and Conveying, the conveying roller group and conveying are arranged on the transport path of slot wedge, are arranged at least on the conveying More than two centralising devices are successively arranged edging device after the wide device of the mill and grind thick device, and the wide device of the mill, edging fill The side for setting and grinding thick device is equipped with dust-extraction unit;
The centralising device includes two aligning arms, two hinge arms and slide rod device, the aligning arm and the strand equal edge of arm Conveying center line symmetrical setting, slide rod device include fixed plate, slide bar and sleeve, and the fixed plate setting is led in conveying Rail lower end, fixed plate side are equipped with slide bar, are arranged with sleeve on the slide bar, described aligning arm one end is fixed by the first toggle On the table, arm is twisted by the connection of the second toggle among aligning arm, described strand arm one end is fixed on sleeve, the aligning arm The other end is placed on conveying, and end is equipped with fixing bolt, is connected between the fixing bolt by elastic component.
The wide device of the mill includes first motor, facing cutter and limit plate, and the first motor drives milling cutter by shaft Disk rotation, the limit plate are arranged on conveying;
The edging device includes the second motor and grinding abrasive disk, and second motor drives grinding abrasive disk to rotate by shaft.
The thick device of the mill includes third motor and rolling depression cutter, and the third motor drives rolling depression cutter to rotate by shaft.
Preferably, it is set on the conveying there are four centralising device, the centralising device is separately positioned on feed inlet, mill It surveyed before the device of side, grind survey and discharge port before thick device.
Preferably, the center line of the slide bar, frosted road and rolling depression cutter is and conveying center line is same vertical flat On face.
Preferably: one end that the aligning arm is placed on conveying is fixed with idler wheel by fixing bolt.
Preferably, the elastic component is several elastic strings, and elastic string remains tensional state.
Preferably, one end of the limit plate is set as arc-shaped.
Preferably, it is set on the limit plate there are two U-lag and adjustable bolt, the adjustable bolt passes through U-lag and will limit Position plate is fixed on conveying.
Preferably, the side of the bolt head of the fixing bolt and the side of grinding abrasive disk are trapezoidal groove shape.
Preferably, the dust-extraction unit is cyclone dust collectors.
Preferably, the conveying roller group is all connected with drive apparatus.
Compared with prior art, the beneficial effects of the present invention are:
1. structure of the invention design is rationally, different manufacturing procedures are combined into same equipment by automatic centering and precision height On, high degree of automation improves processing efficiency, reduces enterprise's processing cost.
2. by the setting of centralising device, so that the center of slot wedge is always on center conveyor line, to process different width The slot wedge of degree, while by the setting of elastic component so that the end of two aligning arms be always it is close to each other, reached automatic The effect of clamping slot spline.
3. the position of adjustable limited block can be to different in width by the setting for grinding U-lag on limit plate in wide device Slot wedge carry out grinding wide processing.
4. the scrap generated in manufacturing procedure is discharged, the timeliness of debris removal is improved by the setting of dust-extraction unit.
Detailed description of the invention
Fig. 1 is a kind of structural schematic diagram of the forming slot wedge machine of high accuracy of alignment of the embodiment of the present invention;
Fig. 2 is the structural schematic diagram of centralising device of the embodiment of the present invention;
Fig. 3 is the main view of centralising device of the embodiment of the present invention;
Fig. 4 is the structural schematic diagram that the embodiment of the present invention grinds wide device;
Fig. 5 is the structural schematic diagram of grinding abrasive disk of the embodiment of the present invention;
In figure: 1- workbench, 2- centralising device, 21- aligning arm, the first toggle of 211-, the second toggle of 212-, 213- are fixed Bolt, 214- elastic component, 215- idler wheel, 22- twist arm, 23- slide rod device, 231- fixed plate, 232- slide bar, 233- sleeve, 3- Conveying device, 31- conveying roller group, 32- conveying, the wide device of 4- mill, 41- first motor, 42- facing cutter, 43- plates, 431-U shape slot, 432- adjustable bolt, 5- edging device, the second motor of 51-, 52- grinding abrasive disk, 6- grind thick device, 61- third electricity Machine, 62- rolling depression cutter, 7- dust-extraction unit.
Specific embodiment
For convenient for those skilled in the art understand that technical solution of the present invention, now in conjunction with Figure of description to the technology of the present invention side Case is described further.
Refering to fig. 1 to Fig. 5, present embodiment discloses a kind of forming slot wedge machine of high accuracy of alignment, a kind of high accuracy of alignment Forming slot wedge machine, including workbench 1 is fixed with centralising device 2, conveying device 3, the wide device 4 of mill, mill on the workbench 1 Side device 5 grinds thick device 6 and dust-extraction unit 7;The conveying device 3 includes that several convey roller groups 31 and conveying 32, The conveying roller group 31 and conveying 32 are arranged on the transport path of slot wedge, are arranged at least two on the conveying 32 The above centralising device 2 is successively arranged edging device 5 after the wide device 4 of the mill and grinds thick device 6, the wide device 4 of the mill, edging Device 5 and the side for grinding thick device 6 are equipped with dust-extraction unit 7;
The centralising device 2 includes two aligning arms, 21, two hinge arms 22 and slide rod device 23,21 He of aligning arm Arm 22 is twisted along 32 center line symmetrical setting of conveying, and slide rod device 23 includes fixed plate 231, slide bar 232 and sleeve 233, in 32 lower end of conveying, 231 side of fixed plate is equipped with slide bar 232 for the fixed plate 231 setting, on the slide bar 232 It is arranged with sleeve 233, described 21 one end of aligning arm is fixed on workbench 1 by the first toggle 211, is passed through among aligning arm 21 The connection of second toggle 212 twists arm 22, and described 22 one end of strand arm is fixed on sleeve 233, further, in the slide bar 232 The center line of heart line and conveying 32 guarantees that sleeve 233 is at center always on slide bar 232 on the same vertical plane It is moved on line, what is formed always between strand arm 22 and strand arm 22 is an isosceles triangle, ensure that 32 center line of conveying What the aligning arm 21 and strand arm 22 of two sides moved is equidistant, and is opposite direction movement, and 21 other end of aligning arm is placed On conveying 32, and end is equipped with fixing bolt 213, is connected between the fixing bolt 213 by elastic component 214.
The wide device 4 of mill includes first motor 41, facing cutter 42 and limit plate 43, and the first motor 41 passes through shaft Facing cutter 42 is driven to rotate, the limit plate 43 is arranged on conveying 32;
The edging device 5 includes the second motor 51 and grinding abrasive disk 52, and second motor 51 drives frosted by shaft 52 rotation of wheel.
The thick device 6 of the mill includes third motor 61 and rolling depression cutter 62, and the third motor 61 is driven by shaft and rolled Knife 62 rotates.
Further, set on the conveying 32 there are four centralising device 2, the centralising device 2 be separately positioned on into Surveyed before material mouth, edging device 5, grind thick device 6 before survey and discharge port, guarantee the center of slot wedge item on entire transport path all In the same vertical plane with the center line of conveying 32, high-precision centering is realized.
Further, the center line of the slide bar 232, frosted road 52 and rolling depression cutter 62 exists with 32 center line of conveying On same vertical plane.
Further, one end that the aligning arm 21 is placed on conveying 32 is fixed with idler wheel by fixing bolt 213 215, guarantee that slot wedge will not be stuck during transportation because frictional force is big.
Further, the elastic component 214 is several elastic strings, elastic string ease of assembly and at low cost, and elastic string It remains tensional state, guarantees that the end of two aligning arms 21 is state close to each other always, realize Automatic-clamping slot wedge Effect.
Further, one end of the limit plate 43 is set as arc-shaped, prevents from being stuck in slot wedge transmission process, the limit It is set on the plate 43 of position there are two U-lag 431 and adjustable bolt 432, the adjustable bolt 432 passes through U-lag 431 and consolidates limit plate 43 It is scheduled on conveying 32, guarantees the position that can adjust limit plate 43 when slot wedge is of different size to position slot wedge.
Further, the side of the bolt head of the fixing bolt 213 and the side of grinding abrasive disk 52 are trapezoidal groove shape.
Further, the dust-extraction unit 7 is cyclone dust collectors, useless by what is generated in manufacturing procedure by cyclone dust collectors Bits discharge, improves the timeliness of debris removal.
Further, the conveying roller group 31 is all connected with drive apparatus (not shown).
The working principle of the invention is: slot wedge item to be processed being fed along 215 direction of idler wheel of centralising device 2, slot wedge The extruding of item and 21 one end of aligning arm pass through the fixation of the first toggle 211, so that the other end of two aligning arms 21 is in the opposite direction Rotation, also result in twist arm 22 with moving sleeve 233 on slide bar 232 toward left movement, and the center line and conveying of slide bar 232 For 32 center line on the same vertical plane, what is formed always between strand arm 22 and strand arm 22 is an isosceles triangle, is protected It has demonstrate,proved the aligning arm 21 of 32 center line two sides of conveying and has twisted being equidistant for the movement of arm 22, so that the slot of different in width Always on the center line of conveying 32, automatic centering is realized, and accuracy of alignment is high, due to elastic component 214 in spline center It remains tensional state, so that the end of two aligning arms 21 is close together always, reaches the effect of Automatic-clamping slot wedge item Fruit;
Slot wedge is transported to the wide device 4 of mill, slot wedge as needed by conveying roller group 31 by slot wedge after centralising device 2 For width come the spacing that is arranged between facing cutter 42 and limit plate 43, the slot wedge width that can process needs enters centralising device 2 Edging device 5 is entered back into after centering;Bevel edge processing is carried out out to the right-angle side of slot wedge by the bevel edge wheel in 52 groove of grinding abrasive disk, The thick device 6 of mill is entered back into after entering 2 centering of centralising device after having handled, adjusts height of the rolling depression cutter 62 relative to conveying 32 Degree, is processed the thickness of slot wedge, further because the center line of slide bar 232, frosted road 52 and rolling depression cutter 62 is equal With 32 center line of conveying on same vertical plane, so that work of the center of the slot wedge item of different in width in centralising device 2 It is under on same center line, realizes the automatic, high precision centering on entire transport path, improve processing efficiency, reduce enterprise Industry processing cost is delivered to after the centralising device of discharge port by conveying roller rent 31 after the completion of processing and is discharged again, and slot wedge is then processed Terminate.
Side due to grinding wide device 4, edging device 5 and the thick device 6 of mill is equipped with dust-extraction unit 7, utilizes cyclone dust removal The contour stealth that device generates is discharged by the scrap inspiration cyclone dust collectors generated in processing, then into chip removal mouth, improve debris removal and Shi Xing.
It is obvious to a person skilled in the art that invention is not limited to the details of the above exemplary embodiments, Er Qie In the case where without departing substantially from spirit or essential attributes of the invention, the present invention can be realized in other specific forms.Therefore, no matter From the point of view of which point, the present embodiments are to be considered as illustrative and not restrictive, and the scope of the present invention is by appended power Benefit requires rather than above description limits, it is intended that all by what is fallen within the meaning and scope of the equivalent elements of the claims Variation is included within the present invention, and any reference signs in the claims should not be construed as limiting the involved claims.
Embodiment described above only indicates that the embodiment of invention, protection scope of the present invention are not only limited to above-mentioned implementation Example without departing from the inventive concept of the premise, can also make several deformations and change for those skilled in the art Into these belong to the scope of the present invention.

Claims (10)

1.一种高对中精度的槽楔成型机,包括工作台,其特征在于:所述工作台上固定有对中装置、输送装置、磨宽装置、磨边装置、磨厚装置以及除尘装置;所述输送装置包括若干个输送辊组和输送导轨,所述输送辊组和输送导轨设置在槽楔的输送路径上,所述输送导轨上设置至少两个以上对中装置,所述磨宽装置后依次设有磨边装置和磨厚装置,所述磨宽装置、磨边装置和磨厚装置的一侧均设有除尘装置;1. A slot wedge forming machine with high centering precision, comprising a workbench, characterized in that: a centering device, a conveying device, a widening device, an edge grinding device, a thickening device and a dust removal device are fixed on the workbench The conveying device includes several conveying roller sets and conveying guide rails, the conveying roller sets and conveying guide rails are arranged on the conveying path of the slot wedge, at least two or more centering devices are arranged on the conveying guide rails, and the grinding width After the device, an edging device and a thickening device are arranged in sequence, and one side of the widening device, edging device and thickening device is equipped with a dust removal device; 所述对中装置包括两个对中臂、两个铰臂以及滑杆装置,所述对中臂和绞臂均沿输送导轨中心线对称设置,滑杆装置包括固定板、滑杆以及套筒,所述固定板设置在输送导轨下端,固定板一侧设有滑杆,所述滑杆上套设有套筒,所述对中臂一端通过第一铰杆固定在工作台上,对中臂中间通过第二铰杆连接绞臂,所述绞臂一端固定在套筒上,所述对中臂另一端放置在输送导轨上,且端部设有固定螺栓,所述固定螺栓之间通过弹性件连接。The centering device includes two centering arms, two hinge arms and a slide bar device, and the centering arms and hinge arms are arranged symmetrically along the center line of the conveying guide rail, and the slide bar device includes a fixed plate, a slide bar and a sleeve , the fixed plate is arranged at the lower end of the conveying guide rail, a slide bar is provided on one side of the fixed plate, and a sleeve is sleeved on the slide bar, and one end of the centering arm is fixed on the workbench through the first hinge bar, and the centering arm The middle of the arm is connected to the hinged arm through the second hinge rod, one end of the hinged arm is fixed on the sleeve, the other end of the centering arm is placed on the conveying guide rail, and the end is provided with a fixing bolt, and the fixing bolts are passed through Elastic connection. 所述磨宽装置包括第一电机、铣刀盘及限位板,所述第一电机通过转轴带动铣刀盘转动,所述限位板设置在输送导轨上;The widening device includes a first motor, a milling cutter disc and a limiting plate, the first motor drives the milling cutter disc to rotate through a rotating shaft, and the limiting plate is arranged on the conveying guide rail; 所述磨边装置包括第二电机和磨砂轮,所述第二电机通过转轴带动磨砂轮转动。The edging device includes a second motor and a grinding wheel, and the second motor drives the grinding wheel to rotate through a rotating shaft. 所述磨厚装置包括第三电机和滚压刀,所述第三电机通过转轴带动滚压刀转动。The thickening device includes a third motor and a rolling knife, and the third motor drives the rolling knife to rotate through a rotating shaft. 2.根据权利要求1所述的一种高对中精度的槽楔成型机,其特征在于:所述输送导轨上设有四个对中装置,所述对中装置分别设置在进料口、磨边装置前测、磨厚装置前测以及出料口。2. A slot wedge forming machine with high centering precision according to claim 1, characterized in that: said conveying guide rail is provided with four centering devices, and said centering devices are respectively arranged at the feed inlet, Pre-measurement of edging device, pre-measurement of grinding device and discharge port. 3.根据权利要求1所述的一种高对中精度的槽楔成型机,其特征在于:所述滑杆、磨砂路及滚压刀的中心线均和输送导轨中心线在同一垂直平面上。3. A slot wedge forming machine with high centering accuracy according to claim 1, characterized in that: the centerlines of the slide bar, the frosted road and the rolling knife are all on the same vertical plane as the centerline of the conveying guide rail . 4.根据权利要求1所述的一种高对中精度的槽楔成型机,其特征在于:所述对中臂放置在输送导轨的一端通过固定螺栓固定有滚轮。4. A slot wedge forming machine with high centering accuracy according to claim 1, characterized in that: said centering arm is placed on one end of the conveying rail and fixed with rollers by fixing bolts. 5.根据权利要求1所述的一种高对中精度的槽楔成型机,其特征在于:所述弹性件为若干个橡皮绳,且橡皮绳始终保持拉伸状态。5. A slot wedge forming machine with high centering precision according to claim 1, characterized in that: the elastic parts are several rubber cords, and the rubber cords are always kept stretched. 6.根据权利要求1所述的一种高对中精度的槽楔成型机,其特征在于:所述限位板的一端设为圆弧形。6. A slot wedge forming machine with high centering accuracy according to claim 1, characterized in that: one end of the limiting plate is set in an arc shape. 7.根据权利要求1所述的一种高对中精度的槽楔成型机,其特征在于:所述限位板上设有两个U形槽和可调螺栓,所述可调螺栓穿过U形槽将限位板固定在输送导轨上。7. A slot wedge forming machine with high centering accuracy according to claim 1, wherein two U-shaped grooves and adjustable bolts are arranged on the limiting plate, and the adjustable bolts pass through The U-shaped groove fixes the limiting plate on the conveying guide rail. 8.根据权利要求1所述的一种高对中精度的槽楔成型机,其特征在于:所述固定螺栓的螺栓头的侧面和磨砂轮的侧面均为梯形凹槽状。8. A slot wedge forming machine with high centering accuracy according to claim 1, characterized in that: the sides of the bolt head of the fixing bolt and the side of the grinding wheel are trapezoidal grooves. 9.根据权利要求1所述的一种高对中精度的槽楔成型机,其特征在于:所述除尘装置为旋风除尘器。9. A slot wedge forming machine with high centering precision according to claim 1, characterized in that: the dust removal device is a cyclone dust collector. 10.根据权利要求1所述的一种高对中精度的槽楔成型机,其特征在于:所述输送辊组均连接传动设备。10. A slot wedge forming machine with high centering accuracy according to claim 1, characterized in that: the conveying roller sets are all connected to transmission equipment.
CN201811233466.0A 2018-10-23 2018-10-23 A kind of forming slot wedge machine of high accuracy of alignment Withdrawn CN109104053A (en)

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Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
SU486916A1 (en) * 1973-12-25 1975-10-05 Московский Ордена Трудового Красного Знамени Институт Тонкой Химической Технологии Им. М.В.Ломоносова Device for centering tape material, such as steel cord
US20070271772A1 (en) * 2006-05-24 2007-11-29 Alberto Malvestiti Centering Device for Blanking Dies
CN203056781U (en) * 2013-01-24 2013-07-10 株洲电力机车广缘科技有限责任公司 Locomotive traction motor slot wedge chamfering device
CN104759671A (en) * 2015-04-28 2015-07-08 安徽省旌德县云乐槽楔厂 Slot wedge one-time forming device
CN205471408U (en) * 2016-01-06 2016-08-17 张卫 Take defeated material mechanism of centering mechanism
CN108054882A (en) * 2017-11-23 2018-05-18 安徽省盛鑫绝缘材料有限公司 A kind of slot wedge processing unit (plant) for adapting to different in width
CN208890584U (en) * 2018-10-23 2019-05-21 安徽省盛鑫绝缘材料有限公司 A kind of forming slot wedge machine of high accuracy of alignment

Patent Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
SU486916A1 (en) * 1973-12-25 1975-10-05 Московский Ордена Трудового Красного Знамени Институт Тонкой Химической Технологии Им. М.В.Ломоносова Device for centering tape material, such as steel cord
US20070271772A1 (en) * 2006-05-24 2007-11-29 Alberto Malvestiti Centering Device for Blanking Dies
CN203056781U (en) * 2013-01-24 2013-07-10 株洲电力机车广缘科技有限责任公司 Locomotive traction motor slot wedge chamfering device
CN104759671A (en) * 2015-04-28 2015-07-08 安徽省旌德县云乐槽楔厂 Slot wedge one-time forming device
CN205471408U (en) * 2016-01-06 2016-08-17 张卫 Take defeated material mechanism of centering mechanism
CN108054882A (en) * 2017-11-23 2018-05-18 安徽省盛鑫绝缘材料有限公司 A kind of slot wedge processing unit (plant) for adapting to different in width
CN208890584U (en) * 2018-10-23 2019-05-21 安徽省盛鑫绝缘材料有限公司 A kind of forming slot wedge machine of high accuracy of alignment

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Application publication date: 20181228