CN104759671A - Slot wedge one-time forming device - Google Patents
Slot wedge one-time forming device Download PDFInfo
- Publication number
- CN104759671A CN104759671A CN201510209848.XA CN201510209848A CN104759671A CN 104759671 A CN104759671 A CN 104759671A CN 201510209848 A CN201510209848 A CN 201510209848A CN 104759671 A CN104759671 A CN 104759671A
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- China
- Prior art keywords
- slot wedge
- milling
- conveyer
- milling cutter
- groove
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23C—MILLING
- B23C3/00—Milling particular work; Special milling operations; Machines therefor
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23C—MILLING
- B23C3/00—Milling particular work; Special milling operations; Machines therefor
- B23C3/12—Trimming or finishing edges, e.g. deburring welded corners
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q1/00—Members which are comprised in the general build-up of a form of machine, particularly relatively large fixed members
- B23Q1/25—Movable or adjustable work or tool supports
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q11/00—Accessories fitted to machine tools for keeping tools or parts of the machine in good working condition or for cooling work; Safety devices specially combined with or arranged in, or specially adapted for use in connection with, machine tools
- B23Q11/0042—Devices for removing chips
- B23Q11/0046—Devices for removing chips by sucking
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q7/00—Arrangements for handling work specially combined with or arranged in, or specially adapted for use in connection with, machine tools, e.g. for conveying, loading, positioning, discharging, sorting
- B23Q7/05—Arrangements for handling work specially combined with or arranged in, or specially adapted for use in connection with, machine tools, e.g. for conveying, loading, positioning, discharging, sorting by means of roller-ways
- B23Q7/055—Arrangements for handling work specially combined with or arranged in, or specially adapted for use in connection with, machine tools, e.g. for conveying, loading, positioning, discharging, sorting by means of roller-ways some of the rollers being driven
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q7/00—Arrangements for handling work specially combined with or arranged in, or specially adapted for use in connection with, machine tools, e.g. for conveying, loading, positioning, discharging, sorting
- B23Q7/16—Loading work on to conveyors; Arranging work on conveyors, e.g. varying spacing between individual workpieces
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Milling, Drilling, And Turning Of Wood (AREA)
Abstract
The invention provides a slot wedge one-time forming device. The slot wedge one-time forming device comprises a polishing device, a milling device, a conveying device and a pressing holder. The conveying device comprises a plurality of pairs of paired rollers and a guide rail which are arranged on a conveying path of a slot wedge strip. The paired rollers include driving rollers and driven rollers, wherein the driven rollers are arranged above the driving rollers. The milling device comprises two milling machines arranged on the two sides of the conveying device respectively, and it is guaranteed that the two milling machines are staggered. Each milling machine comprises a base, an arc-shaped support and a third milling cutter. The pressing holder is used for clamping the slot wedge strip at the conveyed state. The slot wedge one-time forming device has the advantages that the automation degree is high, deviation of the slot wedge strip in the conveying process and sparks produced in the machining process are prevented, safety is improved, and timeliness of scrap cleaning is improved.
Description
Technical field
The present invention relates to a kind of processing unit (plant), particularly relate to a kind of slot wedge simultaneous manufacturing device.
Background technology
As everyone knows, for medium-and-large-sized ac high-voltage motor, because insulation and manufacturing process have particular/special requirement, stator winding adopts formed coil, and stator core makes opening or half opening grooved.The stator rabbet carrying out closed this kind of motor with the magnetic slot wedge of band can also not reach energy-conservation effect while sending it to fixed coil.
Slot wedge is mostly be that raw material is prepared from by mylar, glass and reduced iron powder, has the feature of certain mechanical strength and magnetic conductivity relatively.
There is the deficiency of following several respects in the processing technology of tradition slot wedge: (1) uses artificial or semi-automatic processing, and atomization degree is low; (2) under slot wedge is in long-time feed status, relative sliding can be produced between slot wedge and conveyer on the one hand; On the other hand due to the vibrations by machine, the skew that slot wedge moves can be caused, thus affect the transfer efficiency of slot wedge, also make troubles to postorder processing; (3) with emery wheel, slot wedge is processed, easily produce spark; (4), after machining, just carry out scrap removing work, removal of impurities promptness is low.
Summary of the invention
For the deficiencies in the prior art, the invention provides that a kind of automaticity is high, the skew that can prevent slot wedge from producing in course of conveying, the generation preventing spark in process, improve processing safety and improve the slot wedge simultaneous manufacturing device that scrap removes promptness.
The present invention solves the problems of the technologies described above by the following technical solutions: a kind of slot wedge simultaneous manufacturing device, comprises burnishing device, milling attachment, conveyer and compression clamping device.Described burnishing device comprises the first milling cutter and the second milling cutter.Described first milling cutter is arranged at the side of described conveyer entrance area, and described second milling cutter is fixed on the top of described conveyer entrance area.Described conveyer comprises some to pair roller and guide rail.Described pair roller and described guide rail are all arranged on the transfer path of slot wedge, and described pair roller comprises drive roll and driven voller, and described driven voller is arranged on the top of described drive roll.Described milling attachment comprises some Milling Machine, and described some Milling Machine are arranged on the both sides of described conveyer, and ensures the position relative misalignment of described some Milling Machine.Every platform Milling Machine includes base, arc support and the 3rd milling cutter, and described arc support and described bearing adopt and be slidably connected, and described arc support is also provided with arc-shaped slot, and the handle of a knife of described 3rd milling cutter and described arc-shaped slot adopt and be slidably connected.Described compression clamping device will be in the slot wedge compression clamping under delivery status.
Preferably: compression clamping device comprises cantilever beam, pressing plate, connecting rod and elastic device.Described cantilever beam comprises bearing and cantilever, and one end of described bearing is fixed on the side of described conveyer, and the other end of described bearing adopts pivotable to be connected with one end of described cantilever, and the free end of described cantilever extends to the top of described guide rail.Described pressing plate is connected by the free end of described connecting rod with described cantilever, and one end of described elastic device is fixed on described cantilever, and the other end of described elastic device is fixed on described bearing, and ensures that described elastic device is in extended state.
Preferably: the both sides described pressing plate being parallel to described guide rail guide direction are respectively arranged with limiting plate.
Preferably: the bottom of described pressing plate and the inner side of described limiting plate are respectively arranged with soft layer.
Preferably: described base offers groove, the length direction of described groove and the direction of transfer of described conveyer perpendicular; The side of described base also offers the groove paralleled with described groove, described groove communicates with described groove.Described Milling Machine also comprises screw rod, and described screw rod adopts with described groove and is threaded; The bottom of described arc support is passed described groove and is fixed on described screw rod.
Preferably: described Milling Machine also comprises nut, the handle of a knife of described 3rd milling cutter is provided with screw thread, described handle of a knife passes described arc-shaped slot and is fixed on described arc support by described nut.
Preferably; Described processing unit (plant) also comprises some dust arresters, and described some dust arresters are distributed in the both sides of described conveyer.
Preferably; Described dust arrester is cyclone dust collectors.
The invention has the advantages that: replacing conveyer belt transmission by transmitting with pair roller, compression clamping device being set in the side of conveyer, utilizing the deadweight of pressing plate and the screen resilience of spring to be compressed by slot wedge, slow down the shift phenomenon that slot wedge produces on conveyer.Because cantilever and bearing adopt pivotable to be connected, cantilever can rotate up and down around bearing, therefore all can play clamping effect to the slot wedge of different-thickness.Limiting plate is set by the both sides being parallel to conveyer guide direction on pressing plate, carries out spacing to slot wedge.By arranging soft layer respectively in the bottom of pressing plate and the inner side of limiting plate, playing and preventing from causing because pressure is excessive slot wedge to produce deformation.By replacing traditional emery wheel with milling cutter, preventing from producing spark because of friction, improving security.Dust arrester is set by the both sides at conveyer, realizes processing and removal of impurities synchronous, the promptness of raising removal of impurities.
Accompanying drawing explanation
Fig. 1 is the topology example figure of the embodiment of the present invention.
Fig. 2 is the topology example figure of Milling Machine in the embodiment of the present invention.
Fig. 3 is the topology example figure of the 3rd milling cutter in the embodiment of the present invention.
Fig. 4 is the topology example figure of compression clamping device in the embodiment of the present invention.
Detailed description of the invention
Below in conjunction with accompanying drawing, the present invention is described in detail.
As Figure 1-4, the embodiment of the present invention provides a kind of slot wedge simultaneous manufacturing device, comprises burnishing device, two Milling Machine 2, conveyer 3, compression clamping device 4 and cyclone dust removal machines 5.
Burnishing device comprises the side that the first milling cutter 11 and the second milling cutter 12, first milling cutter 11 are arranged at conveyer 3 entrance area, and the second milling cutter 12 is fixed on the top of conveyer 3 entrance area.
Conveyer 3 comprises some to pair roller 31 and guide rail 32, and pair roller 31 and guide rail 32 are all arranged on the transfer path of slot wedge, and pair roller 31 comprises drive roll 311 and driven voller 312, and driven voller 312 is fixed on the top of drive roll 311.
Two Milling Machine 2 are separately positioned on the both sides of conveyer 3, and ensure the position relative misalignment of two Milling Machine 2.Every platform Milling Machine 2 includes base 21, arc support 22, the 3rd milling cutter 23 screw rod 26 and nut 28, base 21 offers groove 24, the length direction of groove 24 and the direction of transfer of conveyer 3 perpendicular.The side of base 21 also offers the groove 25 paralleled with groove 24, groove 25 communicates with groove 24.Screw rod 26 adopts with groove 25 and is threaded.The bottom of arc support 22 is fixed on screw rod 26 through groove 24.Arc support 22 is provided with arc-shaped slot 27, the handle of a knife of the 3rd milling cutter 23 is provided with screw thread, the handle of a knife of the 3rd milling cutter 23 passes arc-shaped slot 27 and is fixed on arc support 22 by nut 28.
Compression clamping device 4 is in order to compress the slot wedge be under delivery status.Compression clamping device 4 comprises cantilever beam 41, pressing plate 42, connecting rod 43 and spring 44.Cantilever beam 41 comprises bearing 411 and cantilever 412, and one end of bearing 411 is fixed on the side of conveyer 3, and the other end of bearing 411 adopts pivotable to be connected with one end of cantilever 412, and the free end of cantilever 412 extends to the top of guide rail 32.Pressing plate 42 is connected with the free end of cantilever 412 by connecting rod 43.Both sides pressing plate 42 being parallel to guide rail 32 guide direction are respectively arranged with limiting plate 45.Distance between limiting plate 45 is not more than the width of guide rail 32.Be respectively arranged with soft layer in the inner side of the bottom of pressing plate 42 and limiting plate 45, one end of spring 44 is fixed on cantilever 412, and the other end of spring 44 is fixed on bearing 411, and ensures that spring 44 is in extended state.Cyclone dust collectors 5 are distributed in the both sides of conveyer 3.
The entrance area of slot wedge bar to be processed from conveyer 3 feeds by the present embodiment, drives slot wedge bar along the direction conveying that guide rail 32 leads by the rotation of pair roller 31.When slot wedge bar is through burnishing device, under the rotation of the first milling cutter 11 and the second milling cutter 12, milling is carried out to the thickness of slot wedge bar and width.
Slot wedge bar after polishing continues the direction conveying of leading along guide rail 32, while conveying, utilize the deadweight of compression clamping device 4 center platen 42 and the screen resilience of spring 44 to be compressed by slot wedge bar, slow down slot wedge bar and produce shift phenomenon in transport process.Further, owing to adopting pivotable to be connected between cantilever 412 with bearing 411, can realize clamping the slot wedge bar of different-thickness, the thickness of slot wedge bar is larger, and chucking power is larger.This is because along with the increase gradually of slot wedge bar thickness, the height of pressing plate 42 also increases thereupon, drive cantilever 412 to rotate counterclockwise, drive the increase of spring 44 deformation quantity, therefore chucking power increases simultaneously.Limiting plate 45 is set by the both sides being parallel to conveyer 3 guide direction on pressing plate 42, the both sides of slot wedge bar is limited in the gap between limiting plate 45, carries out spacing to slot wedge bar.By arranging soft layer respectively in the inner side of the bottom of pressing plate 42 and limiting plate 45, prevent from causing slot wedge bar to produce deformation because pressure is excessive.
When the slot wedge bar after polishing is delivered to Milling Machine 2 working region, by the milling effect of the 3rd milling cutter 23, slot wedge bar is shaped.The horizontal range of the 3rd milling cutter 23 and slot wedge article is regulated, the working depth of control flume spline side by turn screw rod 26.Adjust the 3rd position of milling cutter 23 in arc-shaped slot 27 by nut 28, regulate the height of the 3rd milling cutter 23, in order to process the slot wedge bar of different-thickness.Shift to install by two Milling Machine 2 are adopted, avoid two Milling Machine 2 to produce resonance because working simultaneously.
Owing to being provided with cyclone dust collectors 5 in the both sides of conveyer, utilize the contour stealth that cyclone dust collectors 5 produce, the scrap that processing produces is entered material sucking port and suck in cyclone dust collectors 5, scrap is got rid of on cyclone dust collectors 5 cavity inner wall, under gravity, slide along inwall, discharge through chip removal mouth.
The foregoing is only the preferred embodiment of the invention; not in order to limit the invention; the any amendment done within all spirit in the invention and principle, equivalently to replace and improvement etc., within the protection domain that all should be included in the invention.
Claims (8)
1. a slot wedge simultaneous manufacturing device, is characterized in that: comprise burnishing device, milling attachment, conveyer and compression clamping device; Described burnishing device comprises the first milling cutter and the second milling cutter; Described first milling cutter is arranged at the side of described conveyer entrance area, and described second milling cutter is fixed on the top of described conveyer entrance area; Described conveyer comprises some to pair roller and guide rail; Described pair roller and described guide rail are all arranged on the transfer path of slot wedge, and described pair roller comprises drive roll and driven voller, and described driven voller is arranged on the top of described drive roll; Described milling attachment comprises some Milling Machine, and described some Milling Machine are arranged on the both sides of described conveyer, and ensures the position relative misalignment of described some Milling Machine; Every platform Milling Machine includes base, arc support and the 3rd milling cutter, and described arc support and described bearing adopt and be slidably connected, and described arc support also offers arc-shaped slot, and the handle of a knife of described 3rd milling cutter and described arc-shaped slot adopt and be slidably connected; Described compression clamping device will be in the slot wedge compression clamping under delivery status.
2. a kind of slot wedge simultaneous manufacturing device according to claim 1, is characterized in that: described compression clamping device comprises cantilever beam, pressing plate, connecting rod and elastic device; Described cantilever beam comprises bearing and cantilever, and one end of described bearing is fixed on the side of described conveyer, and the other end of described bearing adopts pivotable to be connected with one end of described cantilever, and the free end of described cantilever extends to the top of described guide rail; Described pressing plate is connected by the free end of described connecting rod with described cantilever, and one end of described elastic device is fixed on described cantilever, and the other end of described elastic device is fixed on described bearing, and ensures that described elastic device is in extended state.
3. a kind of slot wedge simultaneous manufacturing device according to claim 2, is characterized in that: the both sides described pressing plate being parallel to described guide rail guide direction are respectively arranged with limiting plate.
4. a kind of slot wedge simultaneous manufacturing device according to claim 2, is characterized in that: the bottom of described pressing plate and the inner side of described limiting plate are respectively arranged with soft layer.
5. a kind of slot wedge simultaneous manufacturing device according to claim 1, it is characterized in that: described base offers groove, the length direction of described groove and the direction of transfer of described conveyer perpendicular, the side of described base also offers the groove paralleled with described groove, described groove communicates with described groove; Described Milling Machine also comprises screw rod, and described screw rod adopts with described groove and is threaded; The bottom of described arc support is passed described groove and is fixed on described screw rod.
6. a kind of slot wedge simultaneous manufacturing device according to claim 1, it is characterized in that: described Milling Machine also comprises nut, the handle of a knife of described 3rd milling cutter is provided with screw thread, and described handle of a knife passes described arc-shaped slot and is fixed on described arc support by described nut.
7. a kind of slot wedge simultaneous manufacturing device according to claim 1, is characterized in that; Described processing unit (plant) also comprises several dust arresters, and several dust arresters described are distributed in the both sides of described conveyer.
8. a kind of slot wedge simultaneous manufacturing device according to claim 1, is characterized in that; Described dust arrester is cyclone dust collectors.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510209848.XA CN104759671B (en) | 2015-04-28 | 2015-04-28 | A kind of slot wedge simultaneous manufacturing device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510209848.XA CN104759671B (en) | 2015-04-28 | 2015-04-28 | A kind of slot wedge simultaneous manufacturing device |
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| CN104759671A true CN104759671A (en) | 2015-07-08 |
| CN104759671B CN104759671B (en) | 2017-03-08 |
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| CN201510209848.XA Active CN104759671B (en) | 2015-04-28 | 2015-04-28 | A kind of slot wedge simultaneous manufacturing device |
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Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107984006A (en) * | 2017-11-23 | 2018-05-04 | 安徽省盛鑫绝缘材料有限公司 | A kind of slot wedge production equipment of easy adjustable width and thickness |
| CN108054882A (en) * | 2017-11-23 | 2018-05-18 | 安徽省盛鑫绝缘材料有限公司 | A kind of slot wedge processing unit (plant) for adapting to different in width |
| CN108054883A (en) * | 2017-11-23 | 2018-05-18 | 安徽省盛鑫绝缘材料有限公司 | A kind of width adjusting device in slot wedge production |
| CN108098350A (en) * | 2017-11-23 | 2018-06-01 | 安徽省盛鑫绝缘材料有限公司 | A kind of clamping device in slot wedge production |
| CN109038972A (en) * | 2018-10-23 | 2018-12-18 | 安徽省盛鑫绝缘材料有限公司 | A kind of forming slot wedge machine of adjustable trimming angle |
| CN109104053A (en) * | 2018-10-23 | 2018-12-28 | 安徽省盛鑫绝缘材料有限公司 | A kind of forming slot wedge machine of high accuracy of alignment |
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| KR20120037674A (en) * | 2010-10-12 | 2012-04-20 | 박지운 | Inspection and jointing hole cutting device of streetlamp pole |
| CN103350345A (en) * | 2013-07-01 | 2013-10-16 | 安徽省旌德县云乐槽楔厂 | Numerical control cutting mill for slot wedge |
| CN204686135U (en) * | 2015-04-28 | 2015-10-07 | 安徽省旌德县云乐槽楔厂 | A kind of slot wedge simultaneous manufacturing device |
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2015
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Patent Citations (7)
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| JPH10202412A (en) * | 1997-01-17 | 1998-08-04 | Kawasaki Steel Corp | Cutting method for raised part of joint steel piece |
| JP2001191206A (en) * | 1999-11-02 | 2001-07-17 | Nippon Steel Corp | Surface defect removing method for steel plate |
| CN2832385Y (en) * | 2005-10-24 | 2006-11-01 | 孙屏东 | Milling machine |
| CN101491872A (en) * | 2009-03-06 | 2009-07-29 | 鄂州市栋鑫冶金机械设备有限公司 | Processing technology of aluminum slot wedge |
| KR20120037674A (en) * | 2010-10-12 | 2012-04-20 | 박지운 | Inspection and jointing hole cutting device of streetlamp pole |
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Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107984006A (en) * | 2017-11-23 | 2018-05-04 | 安徽省盛鑫绝缘材料有限公司 | A kind of slot wedge production equipment of easy adjustable width and thickness |
| CN108054882A (en) * | 2017-11-23 | 2018-05-18 | 安徽省盛鑫绝缘材料有限公司 | A kind of slot wedge processing unit (plant) for adapting to different in width |
| CN108054883A (en) * | 2017-11-23 | 2018-05-18 | 安徽省盛鑫绝缘材料有限公司 | A kind of width adjusting device in slot wedge production |
| CN108098350A (en) * | 2017-11-23 | 2018-06-01 | 安徽省盛鑫绝缘材料有限公司 | A kind of clamping device in slot wedge production |
| CN109038972A (en) * | 2018-10-23 | 2018-12-18 | 安徽省盛鑫绝缘材料有限公司 | A kind of forming slot wedge machine of adjustable trimming angle |
| CN109104053A (en) * | 2018-10-23 | 2018-12-28 | 安徽省盛鑫绝缘材料有限公司 | A kind of forming slot wedge machine of high accuracy of alignment |
| CN109038972B (en) * | 2018-10-23 | 2023-06-20 | 安徽省盛鑫绝缘材料有限公司 | Slot wedge forming machine capable of adjusting trimming angle |
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| Publication number | Publication date |
|---|---|
| CN104759671B (en) | 2017-03-08 |
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Effective date of registration: 20190617 Address after: 239200 Zhangcun, Yunle Township, Peide County, Xuancheng City, Anhui Province Patentee after: Anhui province Sheng Xin insulation material Co., Ltd. Address before: 242699 Lujia, Yunle Township, Zhude County, Xuancheng City, Anhui Province Patentee before: Anhui Province Jingde County Yunle Slot Wedge Factory |
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