CN109103016B - Drawer type coiling and rotary solidification device as an organic whole - Google Patents
Drawer type coiling and rotary solidification device as an organic whole Download PDFInfo
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- CN109103016B CN109103016B CN201811200594.5A CN201811200594A CN109103016B CN 109103016 B CN109103016 B CN 109103016B CN 201811200594 A CN201811200594 A CN 201811200594A CN 109103016 B CN109103016 B CN 109103016B
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- furnace body
- rotary machine
- heating
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- solidification furnace
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F41/00—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
- H01F41/02—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
- H01F41/04—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets for manufacturing coils
- H01F41/12—Insulating of windings
Abstract
The invention discloses a drawer type winding and rotary curing integrated device which is characterized by comprising a heating curing furnace body and a rotary machine, wherein a single-side opening of the heating curing furnace body is formed, the rotary machine enters or exits the heating curing furnace body through the single-side opening, a door panel is arranged on the outer side of the rotary machine, and the door panel can be in sealing connection with the single-side opening of the heating curing furnace body. The integrated design solves the whole process technical problem of continuous and uniform rotation of the glass fiber bundles with resin from winding to curing, ensures the quality of products and realizes cleaning operation.
Description
Technical Field
The invention relates to the technical field of manufacturing of resin insulation dry transformers, in particular to a drawer type winding and rotary solidification integrated device.
Background
A dry-type transformer coil wound by glass tows with resin is characterized in that turns are wound layer by layer on a winding machine, the glass tows with resin are wound layer by layer to serve as interlayer insulation, and then the winding machine is fed into a curing furnace for curing. The insulating cylinder is also manufactured by winding glass fiber bundles with resin and other insulators layer by layer. In the process of a plurality of hours before the glass fiber bundles with resin are fed into a curing furnace for curing, because the uncured resin is in a liquid state and has limited viscosity, the glass fiber bundles can be continuously dropped from a wound object, particularly, when the winding and the rotary curing are manufactured by two machines, namely one machine for winding and one rotary curing furnace for special curing, the problem of continuous rotation in the process of conversion procedures and equipment for changing the frequency is solved, the phenomenon of dropping the resin can not be avoided, the production field is messy and dirty, and the product quality can not be ensured. Therefore, the whole manufacturing process must be required to be rapid and not stay.
In order to prevent the wound object from dripping, the wound object must be kept continuously and uniformly rotated all the time, and must not be stopped, and the rotation speed must be moderate, too fast or too slow, so that the wound object can not throw out the resin, drip the resin, and the resin cannot be recovered.
Disclosure of Invention
The invention adopts two machines to combine into a whole, thoroughly solves the technical problem of continuous and uniform rotation in the manufacturing process, greatly reduces the occurrence of dripping resin, can recover very little dripping resin generated by irregular operation, ensures the quality of products, realizes cleaning operation, and finally provides a drawer type winding and rotary curing integrated device.
The technical scheme of the invention is as follows:
the drawer type winding and rotary curing integrated device comprises a heating curing furnace body and a rotary machine, wherein the single-side opening of the heating curing furnace body is formed, the rotary machine enters or exits the heating curing furnace body through the single-side opening, a door panel is arranged on the outer side of the rotary machine, and the door panel and the single-side opening of the heating curing furnace body can form sealing connection.
Further, a track is arranged in the direction of the single-sided opening of the heating curing furnace body, the length of the track is enough to provide two working positions of coiling and curing, the track is laid on the concrete foundation ground in the whole course or laid on the bottom wall of the heating curing furnace body in a section on the concrete foundation ground, and the rotating machine enters or exits the heating curing furnace body along the track.
Further, at least four sides of the heating solidification furnace body are furnace body walls, a track is arranged in the bottom wall arranged on the ground, a heater, a circulating fan and a temperature controller are arranged in the upper wall of the heating solidification furnace body, and after the rotary machine enters the heating solidification furnace body along the track, the heater is arranged above a wound object.
Further, the rotating machine is formed by welding a door panel and a base together to form a support, a roller is arranged on the base, a base and a rotary driving device are arranged on the door panel, a tail frame is arranged on one side of the fixed base, and the base and the tail frame form a supporting point of a winding object rotary shaft.
Further, the rotary driving device is a driving motor, the driving motor drives a rotary shaft arranged on the base and the tailstock to rotate through a speed reducer, a pinion and a large gear, a wound object is arranged on the rotary shaft, and a resin recovery container is arranged below the wound object.
Further, the roller is provided with a braking device itself or a positioning plate on the foundation at the winding working position, and the roller and/or the base are fixed on the foundation through the positioning plate.
The integrated design solves the whole process technical problem of continuous and uniform rotation of the glass fiber bundles with resin from winding to curing, ensures the quality of products and realizes cleaning operation.
Drawings
FIG. 1 is a schematic view of a drawer type winding and rotary curing integrated device according to the present invention;
in the figure: the device comprises a track 1, a door panel 2, a heating and curing furnace body 3, a heater 4, a circulating fan 5, a temperature controller 6, a base 7, rollers 8, a driving motor 9, a speed reducer 10, a pinion 11, a large gear 12, a base 13, a rotating shaft 14, a wound object 15, a tail frame 16, a small bracket 17, a positioning plate 18 and a recycling container 19.
Detailed Description
The present invention will be further described by the following examples, however, the scope of the present invention is not limited to the following examples.
A drawer type winding and rotary curing integrated device consists of a left part heating and curing furnace body 3, a right part rotating machine, a track 1 and the like, wherein the track 1 laid on a concrete foundation ground plays a role in connection, and the right part rotating machine can enter or exit the left part heating and curing furnace body 3 along the track 1.
The left part of the heating solidification furnace body 3 consists of a five-surface heat-preservation sealing furnace body with an opening on one surface, a heater 4, a circulating fan 5 and a temperature controller 6.
The right part rotating machine is formed by welding a door panel 2 and a base 7 together to form a bracket, and a roller 8 is arranged on the base 7, so that the whole right part can be pushed into a curing oven of the left part along the track 1. The door panel 2 is in sealing connection with the single-sided opening of the heating curing furnace body 3, such as drawer type door connection.
A rotary driving device is arranged on the door panel 2, a driving motor 9 drives a rotary shaft 14 of a wound object 15 through a speed reducer 10, a pinion 11, a large gear 12 and a base 13, and a resin recovery container 19 is arranged below the wound object 15.
The other end of the rotating shaft 14 is in contact with a tailstock 16 with a small bracket 17 mounted on the fixed base 7 as a supporting point for the rotating shaft.
The rotation speed of the wound object 15 is controlled to be 12 + -5 rpm by the driving motor 9 through the speed change with the speed reducer 10, the pinion 11 and the large gear 12.
When the right part works, the positioning plate 18 of the foundation is connected, and the whole right part is fixed to prevent the right part from being overturned due to the pulling force during winding.
After the glass fiber bundles with resin are wound, the rotating device continuously rotates, the whole right part is pushed into the curing oven of the left part along the track 1, the temperature controller 6 is set, and the wound object 15 is taken out after rotating, curing and forming in the heating oven.
The foregoing description of the preferred embodiments of the invention is not intended to be limiting, but rather is intended to cover all modifications, equivalents, and alternatives falling within the spirit and principles of the invention.
Claims (1)
1. The utility model provides a drawer type coiling and rotatory solidification device as an organic whole, a serial communication port, it includes heating solidification furnace body (3) and rotary machine, heating solidification furnace body (3) single face opening, rotary machine is through single face opening entering or withdraw from heating solidification furnace body (3), the rotary machine outside is equipped with door panel (2), door panel (2) and heating solidification furnace body (3) unilateral opening can form sealing connection, be equipped with track (1) in heating solidification furnace body (3) single face opening direction, track (1) length is enough to provide coiling and solidification two working positions, track (1) whole journey lays on concrete foundation ground or one section lays on concrete foundation ground one section on the diapire of heating solidification furnace body (3), rotary machine is along track (1) entering or withdraw from heating solidification furnace body (3), heating solidification furnace body (3) four sides are the furnace body wall at least, heater (4), circulating fan (5) and temperature controller (6) set up in heating solidification furnace body (3) upper wall, after track (1) entering heating solidification furnace body (3), heater (4) are in the top of coiling thing (15) and are installed on rotary machine and are installed on base (7) and are installed together in rotary machine (7) on base (7), one side is equipped with tailstock (16) on unable adjustment base (7), base (13) and tailstock (16) form the strong point of coiling thing (15) rotation axis, rotary drive is driving motor (9), driving motor (9) are rotatory through reduction gear (10), pinion (11), rotation axis (14) that gear wheel (12) drive set up on base (13) and tailstock (16), coiling thing (15) are established on rotation axis (14), resin recovery container (19) have been put to the below of coiling thing (15), gyro wheel (8) itself are equipped with arresting gear or are equipped with locating plate (18) on coiling working position's ground, gyro wheel (8) and/or base (7) are fixed on the ground through locating plate (18).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811200594.5A CN109103016B (en) | 2018-10-16 | 2018-10-16 | Drawer type coiling and rotary solidification device as an organic whole |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811200594.5A CN109103016B (en) | 2018-10-16 | 2018-10-16 | Drawer type coiling and rotary solidification device as an organic whole |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN109103016A CN109103016A (en) | 2018-12-28 |
| CN109103016B true CN109103016B (en) | 2023-05-02 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201811200594.5A Active CN109103016B (en) | 2018-10-16 | 2018-10-16 | Drawer type coiling and rotary solidification device as an organic whole |
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| CN104036934A (en) * | 2013-03-06 | 2014-09-10 | 株式会社东芝 | Inductor and method of manufacturing the same |
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- 2018-10-16 CN CN201811200594.5A patent/CN109103016B/en active Active
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| CN101930841A (en) * | 2010-08-11 | 2010-12-29 | 江西特种变压器厂 | Temperature rise design method of resin-encapsulated transformer winding |
| CN104036934A (en) * | 2013-03-06 | 2014-09-10 | 株式会社东芝 | Inductor and method of manufacturing the same |
| CN103400686A (en) * | 2013-08-16 | 2013-11-20 | 江西特种变压器厂 | Combined cushion block of 20-35 KV dry-type transformer and manufacturing method of combined cushion block |
| CN103779067A (en) * | 2014-02-20 | 2014-05-07 | 江西特种变压器厂 | Method for manufacturing multi-section cylindrical cast coil wound with round winding wire |
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| Publication number | Publication date |
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| CN109103016A (en) | 2018-12-28 |
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Effective date of registration: 20220419 Address after: 344200 Chongren County Industrial Park, Fuzhou City, Jiangxi Province Applicant after: JIANGXI GANDIAN ELECTRIC Co.,Ltd. Address before: 344200 No. 197, Yingbin Avenue (Industrial Park), Chongren County, Fuzhou City, Jiangxi Province Applicant before: JIANGXI SPECIAL TRANSFORMER WORKS |
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