CN108940725B - Device and method for producing resin outer lining of glass fiber sleeve - Google Patents
Device and method for producing resin outer lining of glass fiber sleeve Download PDFInfo
- Publication number
- CN108940725B CN108940725B CN201811130367.XA CN201811130367A CN108940725B CN 108940725 B CN108940725 B CN 108940725B CN 201811130367 A CN201811130367 A CN 201811130367A CN 108940725 B CN108940725 B CN 108940725B
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- lining
- glass fiber
- rotating wheel
- dewaxing
- fiber sleeve
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- 239000003365 glass fiber Substances 0.000 title claims abstract description 75
- 239000011347 resin Substances 0.000 title claims abstract description 51
- 229920005989 resin Polymers 0.000 title claims abstract description 51
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 36
- 238000010438 heat treatment Methods 0.000 claims abstract description 81
- 239000011248 coating agent Substances 0.000 claims abstract description 48
- 238000000576 coating method Methods 0.000 claims abstract description 48
- 238000005096 rolling process Methods 0.000 claims abstract description 9
- 238000003860 storage Methods 0.000 claims abstract description 8
- 238000009413 insulation Methods 0.000 claims description 4
- 238000007711 solidification Methods 0.000 claims description 4
- 230000008023 solidification Effects 0.000 claims description 4
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 claims description 3
- 230000005540 biological transmission Effects 0.000 claims description 3
- 230000008859 change Effects 0.000 claims description 3
- 239000000741 silica gel Substances 0.000 claims description 3
- 229910002027 silica gel Inorganic materials 0.000 claims description 3
- 238000001035 drying Methods 0.000 claims description 2
- 239000000463 material Substances 0.000 claims description 2
- 239000003973 paint Substances 0.000 claims 1
- 238000000034 method Methods 0.000 description 15
- 230000008569 process Effects 0.000 description 5
- 229920005372 Plexiglas® Polymers 0.000 description 2
- 239000011152 fibreglass Substances 0.000 description 2
- 238000012423 maintenance Methods 0.000 description 2
- 230000001681 protective effect Effects 0.000 description 2
- VVQNEPGJFQJSBK-UHFFFAOYSA-N Methyl methacrylate Chemical compound COC(=O)C(C)=C VVQNEPGJFQJSBK-UHFFFAOYSA-N 0.000 description 1
- 229910000831 Steel Inorganic materials 0.000 description 1
- 230000032683 aging Effects 0.000 description 1
- 230000007797 corrosion Effects 0.000 description 1
- 238000005260 corrosion Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000002950 deficient Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000005485 electric heating Methods 0.000 description 1
- 238000010292 electrical insulation Methods 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000017525 heat dissipation Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000000149 penetrating effect Effects 0.000 description 1
- 239000004926 polymethyl methacrylate Substances 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
- 230000009466 transformation Effects 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C3/00—Apparatus in which the work is brought into contact with a bulk quantity of liquid or other fluent material
- B05C3/02—Apparatus in which the work is brought into contact with a bulk quantity of liquid or other fluent material the work being immersed in the liquid or other fluent material
- B05C3/09—Apparatus in which the work is brought into contact with a bulk quantity of liquid or other fluent material the work being immersed in the liquid or other fluent material for treating separate articles
- B05C3/10—Apparatus in which the work is brought into contact with a bulk quantity of liquid or other fluent material the work being immersed in the liquid or other fluent material for treating separate articles the articles being moved through the liquid or other fluent material
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C11/00—Component parts, details or accessories not specifically provided for in groups B05C1/00 - B05C9/00
- B05C11/10—Storage, supply or control of liquid or other fluent material; Recovery of excess liquid or other fluent material
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C13/00—Means for manipulating or holding work, e.g. for separate articles
- B05C13/02—Means for manipulating or holding work, e.g. for separate articles for particular articles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/74—Feeding, transfer, or discharging devices of particular kinds or types
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P40/00—Technologies relating to the processing of minerals
- Y02P40/50—Glass production, e.g. reusing waste heat during processing or shaping
- Y02P40/57—Improving the yield, e-g- reduction of reject rates
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Lining Or Joining Of Plastics Or The Like (AREA)
- Moulding By Coating Moulds (AREA)
Abstract
The invention relates to a device and a method for producing a resin outer liner of a glass fiber sleeve, wherein the device comprises a dewaxing device, a liner coating device and a traction device which are sequentially arranged between a conveying device and a disc rolling device: the dewaxing device comprises a first lower rotating wheel, a first upper rotating wheel and a dewaxing heating pipe which are arranged in the dewaxing frame; the lining coating device comprises a first lower rotating wheel, a first upper rotating wheel and a lining coating heating pipe which are arranged in a lining coating frame, and a coating storage tank is arranged on the coating platform; the traction device comprises a driven roller and a driving roller which are arranged in the shell, and a wheel disc is sleeved outside the driving roller; the glass fiber sleeve passes through the conveying device, firstly passes through the dewaxing heating pipe to dewax, then passes through the perforation arranged at the bottom of the coating storage tank to carry out resin coating, and finally passes through the lining heating pipe to carry out resin coating. According to the device and the method for producing the resin outer liner of the glass fiber sleeve, disclosed by the invention, the temperature of the device is increased rapidly, the heat efficiency is improved, and the universality in the production process is strong.
Description
Technical Field
The invention relates to the field of glass fiber sleeve production, in particular to a device and a method for producing a resin outer liner of a glass fiber sleeve.
Background
The characteristics of a plexiglas sleeve, also known as a self-extinguishing tube, can be known by its name: high electrical insulation, heat resistance, corrosion resistance, aging resistance and heat dissipation. The plexiglass sleeve also has excellent flexibility and elasticity.
Heretofore, a resin lining operation was performed on a glass fiber sleeve by using a heat transfer oil method, and the method is highly contaminated and the temperature rise process of a heating pipeline is slow.
At present, in order to improve the efficiency of the resin outer lining process of the glass fiber sleeve, an electric tracing mode is adopted, however, the following defects still exist in actual production:
1. industrial power electricity is used in an electric tracing mode, so that safety accidents are easy to generate;
2. the electric tracing is upgraded relative to the heat conduction oil, but the heat efficiency is still low;
3. only products with the same model (outer diameter size) can be produced in the resin outer lining process;
4. the thickness of the resin outer liner is not easy to control.
Disclosure of Invention
In order to solve the technical problems in the background technology, the invention provides a device and a method for producing a resin outer liner of a glass fiber sleeve, which adopt direct-current safe voltage, raise temperature rapidly, improve thermal efficiency, and have better universality than the prior device, and the thickness of the outer liner is easy to control.
The invention adopts the technical scheme that:
the production device for the resin outer lining of the glass fiber sleeve comprises a dewaxing device, a lining coating device and a traction device which are sequentially arranged between a conveying device and a disc rolling device.
Dewaxing device includes dewaxing frame, dewaxing frame's bottom is provided with first bottom bracket, dewaxing frame's middle part is provided with first upper bracket, be fixed with first transformer on the first upper bracket, dewaxing heating pipe of many parallels of being provided with side by side in the dewaxing frame, dewaxing heating pipe perpendicular to horizontal plane establishes, its both ends and first transformer electrical connection, dewaxing heating pipe outside cover is equipped with first insulating layer, dewaxing heating pipe's mouth of pipe below and top are provided with first runner down and first runner up respectively, first runner down and the runner groove tangent line of first runner up pass dewaxing heating pipe and parallel with it, first runner down and first runner up hinge respectively set up on dewaxing runner support with dewaxing frame fixed connection.
The lining device comprises a lining frame, a second lower bracket is arranged at the bottom of the lining frame, a second upper bracket is arranged at the middle part of the lining frame, a second transformer set is fixed on the second upper bracket, the second transformer set comprises a second transformer A, a second transformer B and a second transformer C, a plurality of parallel lining heating pipes are arranged in the lining frame in parallel, the lining heating pipes are arranged perpendicular to the horizontal plane, a second heat insulation layer is sleeved outside the lining heating pipes, a second lower rotating wheel and a second upper rotating wheel are respectively arranged below and above a pipe orifice of the lining heating pipes, a coating platform fixedly connected with the lining frame is horizontally arranged between the second lower rotating wheel and the pipe orifice of the lining heating pipes, a coating storage tank is arranged on the coating platform right below the pipe orifice of the lining heating pipes, a plurality of perforations are arranged at the bottom of the coating storage tank, wheel tangents of the second lower rotating wheel and the second upper rotating wheel penetrate through the lining heating pipes and the perforations, and the second lower rotating wheel and the second upper rotating wheel are respectively hinged on a lining rotating wheel support fixedly connected with the lining frame.
The lining heating pipe comprises a lower heat pipe, a middle heat pipe and an upper heat pipe which are sequentially arranged from bottom to top, and two ends of the lower heat pipe, the middle heat pipe and the upper heat pipe are respectively and electrically connected with the second transformer A, B, C.
The traction device comprises a shell, a bracket is arranged at the bottom of the shell, an operation motor is arranged in the shell, a driven roller is arranged on one side of the shell, which is close to the top opening on one side of the lining device, a plurality of parallel grooves are formed in the roller surface of the driven roller, a driving roller in transmission connection with the operation motor is arranged above the driven roller, and a plurality of wheel discs with different outer diameters are sleeved outside the driving roller.
The wheel disc comprises a plurality of arc-shaped wheel disc pieces which are connected to the driving roller in a screwed mode, and the arc-shaped wheel disc pieces are combined to form tubular structures with different outer diameters.
The dewaxing heating pipe and the lower, middle and upper heating pipes are internally provided with temperature sensors connected with a controller, and the first transformer and the second transformer are connected with the controller.
Further, a plurality of parallel annular grooves are formed in the wheel surfaces of the first lower rotating wheel, the first upper rotating wheel, the second lower rotating wheel and the second upper rotating wheel along the cambered surfaces of the first lower rotating wheel, the first upper rotating wheel, the second lower rotating wheel and the second upper rotating wheel.
Further, soft silica gel is arranged in the groove of the groove and on the disc surface of the wheel disc.
Further, the coating platform is provided with a buckle, so that the coating storage tank can be conveniently fixed and removed.
Furthermore, dewaxing device, lining device, draw gear external fixation are provided with the guard plate, simultaneously first transformer and second transformer group outside is provided with the protection casing for prevent the incident.
A method for producing a resin outer liner of a glass fiber sleeve comprises the following steps:
A. the traction device sends the glass fiber sleeve to a first lower rotating wheel at the inlet end below the dewaxing device;
B. drawing the glass fiber sleeve to be in a vertical state through a first lower rotating wheel and a first upper rotating wheel, and dewaxing through a dewaxing heating pipe, wherein the temperature in the dewaxing heating pipe is controlled to be 70-85 ℃;
C. the glass fiber sleeve is pulled to be in a vertical state by the second lower rotating wheel and the second upper rotating wheel at the position of the second lower rotating wheel at the inlet end below the first upper rotating wheel lining penetrating device;
D. the glass fiber sleeve vertically moves upwards through the perforation, and at the moment, the resin coating in the coating storage tank is uniformly coated on the outer surface of the glass fiber sleeve;
E. the glass fiber sleeve coated with the resin coating solidifies the resin coating on the surface of the glass fiber sleeve by lining a heating pipe, and the temperatures of the lower, middle and upper heat pipes are controlled to be 80 ℃ to 90 ℃, 115 ℃ to 125 ℃ and 175 ℃ to 185 ℃ respectively;
F. the glass fiber sleeve penetrates through a groove on one side of the traction device from the second upper rotating wheel, sequentially passes through the driven roller and the wheel disc, and the driving roller is driven to rotate by the running motor, so that the glass fiber sleeve sequentially passes through the dewaxing device and the lining device;
G. and (5) feeding the finished glass fiber sleeve product with the resin lined outside into a disc rolling device for split charging.
Further, the first transformer and the second transformer group change 220V to 12V to 48V.
Further, the dewaxing heating pipe is internally kept at the temperature of 80 ℃ to dewax the glass fiber sleeve.
Further, the lower heat pipe is kept at a temperature of 85 ℃, the middle heat pipe is kept at a temperature of 120 ℃, and the upper heat pipe is kept at a temperature of 180 ℃, and the glass fiber sleeve coated with the resin coating is subjected to thin material volatilization, solidification and drying in sequence.
The invention relates to a device and a method for producing a resin outer liner of a glass fiber sleeve, which have the advantages that:
1. the process device is divided into a dewaxing device and a lining coating device, so that the production efficiency is respectively improved, and the defective rate in production is reduced;
2. the traction device drives the glass fiber sleeve to sequentially pass through the dewaxing device and the lining coating device, so that the damage to the glass fiber sleeve caused by the kinetic energy difference when the disc rolling device is only used for running is reduced;
3. the protection plate is arranged on the outer side of the device, so that the safety is improved during production, and the device is convenient to open during maintenance;
4. safety voltage is adopted, and a protective cover is arranged on the voltage transformation equipment, so that the safety in production is improved;
5. the heating up of the electric heating is fast, the thermal efficiency is high;
6. in the production process, a plurality of glass fiber sleeves can be produced in parallel, and a plurality of products are produced simultaneously, so that the production efficiency is improved;
7. and the glass fiber sleeves of different types are simultaneously produced at different running speeds, and the thickness of the resin outer liner is uniform and controllable.
Drawings
In order to more clearly illustrate the embodiments of the present invention, the drawings required in the embodiments will be briefly described below, and the drawings in the following description are embodiments of the present invention.
FIG. 1 is a general schematic diagram of a resin-lined production apparatus for a glass fiber mat and a method thereof according to an example of the present invention;
FIG. 2 is a schematic view of a dewaxing apparatus for producing a resin outer liner for a glass fiber sleeve and a method thereof according to an example of the present invention;
FIG. 3 is a schematic view of a coating apparatus for a resin-lined production apparatus for a glass fiber mat and a method thereof according to an example of the present invention;
FIG. 4 is an enlarged schematic view of a part of a coating apparatus of a resin outer liner production apparatus of a glass fiber bushing and a method thereof according to an embodiment of the present invention;
FIG. 5 is a schematic view showing a part of a coating apparatus of a glass fiber bushing resin outer liner production apparatus and a method thereof in a second enlarged manner;
FIG. 6 is a schematic view showing a partially enlarged part of a coating apparatus of a resin outer liner production apparatus of a glass fiber bushing and a method thereof according to an embodiment of the present invention;
fig. 7 is a schematic view of an apparatus for producing a resin outer liner of a glass fiber sleeve and a method thereof according to an embodiment of the present invention.
In the figure:
1. dewaxing device, 2 lining device, 3 and traction device,
101. dewaxing frame 102, dewaxing heating pipe 103, first heat insulating layer, A, first lower bracket 105-B, first upper bracket 106, first lower runner 107, first upper runner 108, first transformer 109, dewaxing runner bracket,
201. a lining frame 202, lining heating pipes 202-A, lower heating pipes 202-B, middle heating pipes 202-C, upper heating pipes 203, a second heat insulating layer 205-A, a second lower bracket 205-B, a second upper bracket 206, a second lower runner 207, a second upper runner 208, a second transformer group 208-A, a second transformer A,208-B, a second transformer B,208-C, a second transformer C,209, a coating platform 210, a coating reservoir 211, a lining runner bracket,
301. the device comprises a shell, 302, a groove, 303, a driven roller, 304, a driving roller, 305, a running motor, 306, a wheel disc, 3061, a wheel disc piece, 307 and a bracket.
Detailed Description
In order to more clearly and clearly describe the specific implementation objects and embodiments of the present invention, the following description will fully describe the technical solutions of the present invention, and the described embodiments are some, but not all, embodiments of the present invention. All other embodiments based on the described embodiments of the invention fall within the scope of the invention without making inventive efforts.
The invention relates to a device for producing a resin outer liner of a glass fiber sleeve, which comprises:
as shown in fig. 1, the production apparatus includes a dewaxing apparatus 1, a lining apparatus 2, and a drawing apparatus 3, which are sequentially disposed between a conveying apparatus and a tray rolling apparatus. The dewaxing device 1, the lining device 2 and the traction device 3 are externally fixedly provided with protection plates, so that the safety is improved during production, and the protection plates are convenient to open during maintenance.
As shown in fig. 2, the dewaxing device 1 includes a dewaxing frame 101, a first lower bracket 105-a is disposed at the bottom of the dewaxing frame 101, a first upper bracket 105-B is disposed in the middle of the dewaxing frame 101, a first transformer 108 is fixed on the first upper bracket 105-B, a protective cover is disposed outside the first transformer 108, four parallel dewaxing heating pipes 102 are disposed in parallel in the dewaxing frame 101, the cross section of the dewaxing heating pipes 102 is square for improving dewaxing efficiency, the dewaxing heating pipes 102 are disposed perpendicular to a horizontal plane, two ends of the dewaxing heating pipes 102 are electrically connected with the first transformer 108, a first heat insulation layer 103 is sleeved outside the dewaxing heating pipes 102, two groups of first lower rotating wheels 106 and first upper rotating wheels 107 are disposed below and above nozzles of the dewaxing heating pipes 102, wheel grooves tangential to the first lower rotating wheels 106 and the first upper rotating wheels 107 pass through and are parallel to the dewaxing heating pipes 102, and the first lower rotating wheels 106 and the first upper rotating wheels 107 are respectively hinged on dewaxing rotating wheel brackets 109 fixedly connected with the dewaxing frame 101.
As shown in FIG. 3, the lining device 2 comprises a lining frame 201, a second lower bracket 205-A is arranged at the bottom of the lining frame 201, a second upper bracket 205-B is arranged at the middle part of the lining frame 201, and a second upper bracket 205-B is fixed on the second upper bracket 205-B
The second transformer group 208, the second transformer group 208 includes second transformer A208-A, second transformer B208-B, second transformer C208-C, the outside of second transformer A, B, C-A, 208-B, 208-C is provided with the protection casing, be provided with four parallel lining heating pipes 202 in the lining frame 201 side by side, the cross section of lining heating pipe 202 sets up to circularly for improving the solidification rate of coating, lining heating pipe 202 establishes perpendicularly to the horizontal plane, the outside cover of lining heating pipe 202 is equipped with second insulating layer 203, be provided with two sets of second runner 206 and second runner 207 down respectively below and above the mouth of pipe of lining heating pipe 202, the level is provided with the coating platform 209 of being connected with the lining frame 201 fixedly between second runner 206 and the below mouth of pipe of lining heating pipe 202. As shown in fig. 6, a coating tank 210 is provided on a coating platform 209 directly below the pipe orifice of the lining heating pipe 202, a buckle is provided on the coating platform 209 to facilitate fixing and removing of the coating tank 210, eight through holes 2101 are provided at the bottom of the coating tank 210, wheel groove tangents of the second lower rotating wheel 206 and the second upper rotating wheel 207 pass through the lining heating pipe 202 and the through holes 2101, and the second lower rotating wheel 206 and the second upper rotating wheel 207 are respectively hinged on a lining rotating wheel bracket 211 fixedly connected with the lining frame 201.
As shown in fig. 2 and fig. 3, four parallel annular grooves are formed on the wheel surfaces of the first lower wheel 106, the first upper wheel 107, the second lower wheel 206 and the second upper wheel 207 along the cambered surfaces thereof, and each dewaxing heating pipe 102 or lining heating pipe 202 can pass through eight mutually parallel glass fiber bushings of the same size and model, so that the production efficiency is improved.
As shown in fig. 4 and 5, the lining heating pipe 202 includes a lower heat pipe 202-a, a middle heat pipe 202-B, and an upper heat pipe 202-C, which are sequentially arranged from bottom to top, and two ends of the lower, middle, and upper heat pipes 202-a, 202-B, 202-C are electrically connected to the second transformers A, B, C-a, 208-B, 208-C, respectively.
As shown in fig. 7, the traction device 3 includes a housing 301, a bracket 307 is disposed at the bottom of the housing 301, an operation motor 305 is disposed in the housing 301, a driven roller 303 is disposed side by side on one side of the housing 301 near the top opening on one side of the lining device 2, a plurality of parallel grooves 302 are disposed on the roller surface of the driven roller 303, a driving roller 304 in transmission connection with the operation motor 305 is disposed above the driven roller 303, four wheel discs 306 with different outer diameters are sleeved outside the driving roller 304, and soft silica gel is disposed in the grooves of the grooves 302 and on the disc surfaces of the wheel discs 306.
As shown in fig. 7, the wheel 306 includes four circular arc wheel plates 3061 screwed to the driving roller 304, and the four circular arc wheel plates 3061 are combined to form a tubular structure with different outer diameters.
As shown in fig. 1, the upper parts of the dewaxing device 1 and the lining device 2 are respectively connected with a concrete structure frame or a steel structure frame through a first upper bracket 105-B and a second upper bracket 205-B so as to improve the stability of the device.
Temperature sensors connected with a controller are arranged in the dewaxing heating pipe 102 and the lower, middle and upper heating pipes 202-A, 202-B and 202-C, and the first transformer 108 and the second transformer group 208 are connected with the controller.
In summary, as shown in fig. 1, a method for producing a resin outer liner of a glass fiber sleeve according to an embodiment of the present invention will be further described below.
A. The conveying device conveys the glass fiber sleeve to a first lower rotating wheel 106 at the inlet end below the dewaxing device 1;
B. drawing the glass fiber sleeve to be vertical through a first lower rotating wheel 106 and a first upper rotating wheel 107, dewaxing through a dewaxing heating pipe 102, setting the temperature, and setting the temperature in the dewaxing heating pipe 102 to be 70-85 ℃;
C. the glass fiber sleeve is penetrated by the first upper rotating wheel 107 at the second lower rotating wheel 206 at the inlet end below the lining device 2, and the second lower rotating wheel 206 and the second upper rotating wheel 207 pull the glass fiber sleeve to a vertical state;
D. the fiberglass sleeve moves vertically upward through the perforations 2101, at which time the resin coating in the coating reservoir 210 is uniformly applied to the outer surface of the fiberglass sleeve;
E. the glass fiber sleeve coated with the resin coating is coated with a heating pipe 202 to solidify the resin coating on the surface of the glass fiber sleeve, the temperatures in the lower, middle and upper heating pipes 202-A, 202-B and 202-C are respectively set to 80 ℃ to 90 ℃, 115 ℃ to 125 ℃ and 175 ℃ to 185 ℃ by setting different temperatures;
F. the glass fiber sleeve penetrates to a groove 302 on one side of the traction device 3 from the second upper rotating wheel 207, sequentially winds around the driven roller 303 and the wheel disc 306, and the driving roller 304 is driven to rotate by the operation motor 305 so that the glass fiber sleeve sequentially passes through the dewaxing device 1 and the lining device 2;
G. and (5) feeding the finished glass fiber sleeve product with the resin lined outside into a disc rolling device for split charging.
The first transformer 108 and the second transformer bank 208 change 220V to 12V to 48V and power the dewaxing heating vessel 102 and the lower, middle, upper heating vessels 202-a, 202-B, 202-C, respectively.
The traction device and the disc rolling device in the above process are conventional devices in the art, and this embodiment is not repeated.
With the above-described embodiments of a device for producing a resin outer liner for a glass fiber bushing and a method thereof according to the present invention as a teaching, a worker can make various changes and modifications without departing from the technical spirit of the present invention. The technical scope of the present invention is not limited to the description, but must be determined according to the scope of claims.
Claims (9)
1. The utility model provides a glass fiber sleeve's resin outer lining apparatus for producing, includes conveyor and dish roll device, its characterized in that:
the production device comprises a dewaxing device (1), a lining coating device (2) and a traction device (3) which are sequentially arranged between a conveying device and a disc rolling device,
the dewaxing device (1) comprises a dewaxing frame (101), a first lower bracket (105-A) is arranged at the bottom of the dewaxing frame (101), a first upper bracket (105-B) is arranged at the middle part of the dewaxing frame (101), a first transformer (108) is fixed on the first upper bracket (105-B), a plurality of parallel dewaxing heating pipes (102) are arranged in the dewaxing frame (101) in parallel, the dewaxing heating pipes (102) are arranged perpendicular to the horizontal plane, the two ends of the dewaxing heating pipes are electrically connected with the first transformer (108), a first heat insulation layer (103) is sleeved outside the dewaxing heating pipes (102), a first lower rotating wheel (106) and a first upper rotating wheel (107) are respectively arranged below and above a pipe orifice of the dewaxing heating pipes (102), wheel grooves of the first lower rotating wheel (106) and the first upper rotating wheel (107) penetrate through the dewaxing heating pipes (102) and are parallel to the dewaxing heating pipes, the first lower rotating wheel (106) and the first upper rotating wheel (107) are respectively hinged on a rotating wheel bracket (109) fixedly connected with the dewaxing frame (101),
the lining device (2) comprises a lining frame (201), a second lower bracket (205-A) is arranged at the bottom of the lining frame (201), a second upper bracket (205-B) is arranged at the middle part of the lining frame (201), a second transformer group (208) is fixed on the second upper bracket (205-B), the second transformer group (208) comprises a second transformer A (208-A), a second transformer B (208-B) and a second transformer C (208-C), a plurality of parallel lining heating pipes (202) are arranged in the lining frame (201) in parallel, the cross section of each lining heating pipe (202) is circular and used for improving the solidification rate of paint, the lining heating pipes (202) are arranged perpendicular to the horizontal plane, a second heat insulation layer (203) is sleeved outside each lining heating pipe (202), a second lower rotating wheel (206) and a second upper rotating wheel (207) are respectively arranged below and above a pipe orifice of each lining heating pipe (202), a plurality of lining heating pipes (210) are horizontally arranged between each second lower rotating wheel (206) and a lower orifice of the lining heating pipe (202), a plurality of lining heating pipes (209) are fixedly connected with a plurality of lining platform (210) at the bottom of lining platform (210) and a plurality of lining platform (210) are fixedly arranged under the lining heating pipes (210), the wheel groove tangents of the second lower rotating wheel (206) and the second upper rotating wheel (207) penetrate through the lining heating pipe (202) and the perforation (2101), the second lower rotating wheel (206) and the second upper rotating wheel (207) are respectively hinged on a lining rotating wheel bracket (211) fixedly connected with the lining frame (201),
the lining heating pipe (202) comprises a lower heat pipe (202-A), a middle heat pipe (202-B) and an upper heat pipe (202-C) which are sequentially arranged from bottom to top, two ends of the lower, middle and upper heat pipes (202-A, 202-B, 202-C) are respectively electrically connected with a second transformer A, B, C (208-A, 208-B, 208-C),
the traction device (3) comprises a shell (301), a bracket (307) is arranged at the bottom of the shell (301), an operating motor (305) is arranged in the shell (301), a driven roller (303) is arranged at one side of the shell (301) close to the top opening at one side of the lining device (2), a plurality of parallel grooves (302) are arranged on the roller surface of the driven roller (303), a driving roller (304) in transmission connection with the operating motor (305) is arranged above the driven roller (303), a plurality of wheel discs (306) with different outer diameters are sleeved outside the driving roller (304),
the wheel disc (306) comprises a plurality of arc-shaped wheel disc pieces (3061) which are in threaded connection with the driving roller (304), the arc-shaped wheel disc pieces (3061) are combined to form tubular structures with different outer diameters,
temperature sensors connected with a controller are arranged in the dewaxing heating pipes (102) and the lower, middle and upper heating pipes (202-A, 202-B, 202-C), and the first transformer (108) and the second transformer group (208) are connected with the controller.
2. A device for producing a resin outer liner for a glass fiber sleeve according to claim 1, wherein:
the first lower rotating wheel (106), the first upper rotating wheel (107), the second lower rotating wheel (206) and the second upper rotating wheel (207) are provided with a plurality of parallel annular grooves along the cambered surfaces thereof.
3. A device for producing a resin outer liner for a glass fiber sleeve according to claim 1, wherein:
soft silica gel is arranged in the groove of the groove (302) and on the disk surface of the wheel disk (306).
4. A device for producing a resin outer liner for a glass fiber sleeve according to claim 1, wherein:
the coating platform (209) is provided with a buckle, so that the coating storage tank (210) can be conveniently fixed and removed.
5. A device for producing a resin outer liner for a glass fiber sleeve according to claim 1, wherein:
the dewaxing device (1), the lining device (2) and the traction device (3) are externally and fixedly provided with protection plates, and meanwhile, the outer sides of the first transformer (108) and the second transformer group (208) are provided with protection covers for preventing safety accidents.
6. A resin outer liner production method of a glass fiber sleeve of a resin outer liner production device of a glass fiber sleeve according to any one of claims 1 to 5, characterized by:
A. the traction device sends the glass fiber sleeve to a first lower rotating wheel (106) at the inlet end below the dewaxing device (1);
B. the glass fiber sleeve is pulled to a vertical state through a first lower rotating wheel (106) and a first upper rotating wheel (107) and is dewaxed through a dewaxing heating pipe (102), wherein the temperature in the dewaxing heating pipe (102) is controlled to be 70-85 ℃,
C. the glass fiber sleeve is penetrated by a first upper rotating wheel (107) at a second lower rotating wheel (206) at the inlet end below the lining device (2), and the glass fiber sleeve is pulled to be in a vertical state by the second lower rotating wheel (206) and the second upper rotating wheel (207);
D. the glass fiber sleeve vertically moves upwards through the perforation (2101), and at the moment, the resin coating in the coating storage tank (210) is uniformly coated on the outer surface of the glass fiber sleeve;
E. the glass fiber sleeve coated with the resin coating solidifies the resin coating on the surface of the glass fiber sleeve through lining a heating pipe (202), and the temperatures of the lower, middle and upper heating pipes (202-A, 202-B, 202-C) are controlled to be 80 ℃ to 90 ℃, 115 ℃ to 125 ℃ and 175 ℃ to 185 ℃;
F. the glass fiber sleeve penetrates through a groove (302) at one side of the traction device (3) from the second upper rotating wheel (207) and sequentially winds around the driven roller (303) and the wheel disc (306), and the driving roller (304) is driven to rotate by the running motor (305) so that the glass fiber sleeve sequentially passes through the dewaxing device (1) and the lining device (2);
G. and (5) feeding the finished glass fiber sleeve product with the resin lined outside into a disc rolling device for split charging.
7. The method for producing a resin outer liner of a glass fiber sleeve of a resin outer liner production device of a glass fiber sleeve according to claim 6, wherein:
the first transformer (108) and the second transformer bank (208) change 220V to 12V to 48V.
8. The method for producing a resin outer liner of a glass fiber sleeve of a resin outer liner production device of a glass fiber sleeve according to claim 6, wherein:
the dewaxing heating pipe (102) is internally kept at the temperature of 80 ℃ to dewax the glass fiber sleeve.
9. The method for producing a resin outer liner of a glass fiber sleeve of a resin outer liner production device of a glass fiber sleeve according to claim 6, wherein:
the lower heat pipe (202-A) is kept at a temperature of 85 ℃, the middle heat pipe (202-B) is kept at a temperature of 120 ℃, and the upper heat pipe (202-C) is kept at a temperature of 180 ℃, and the glass fiber sleeve coated with the resin coating is subjected to thin material volatilization, solidification and drying in sequence.
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| Application Number | Priority Date | Filing Date | Title |
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| CN201811130367.XA CN108940725B (en) | 2018-09-27 | 2018-09-27 | Device and method for producing resin outer lining of glass fiber sleeve |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201811130367.XA CN108940725B (en) | 2018-09-27 | 2018-09-27 | Device and method for producing resin outer lining of glass fiber sleeve |
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| CN108940725A CN108940725A (en) | 2018-12-07 |
| CN108940725B true CN108940725B (en) | 2023-11-10 |
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| CN111940242A (en) * | 2020-06-29 | 2020-11-17 | 安徽浩天新型材料有限公司 | Reprocessing equipment for glued silica gel fiber sleeve |
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| US1783188A (en) * | 1925-08-11 | 1930-12-02 | Scovill Manufacturing Co | Method of coating metal articles |
| GB817226A (en) * | 1955-10-20 | 1959-07-29 | Glaswerke Ruhr Ag | Dipping process for coating articles with a liquid or semi-liquid material capable of solidification and apparatus for carrying out the process |
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| US7942189B1 (en) * | 2008-04-16 | 2011-05-17 | Mashallah Quraishi | Reusable wax tree sprue rod assembly for tree making in lost wax investment casting and method use |
| CN102623114A (en) * | 2012-04-17 | 2012-08-01 | 池州九华汉高电工材料有限公司 | Equipment for synchronously producing multiple fiber insulating sleeves with ultraviolet light curing technology |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US1783188A (en) * | 1925-08-11 | 1930-12-02 | Scovill Manufacturing Co | Method of coating metal articles |
| GB817226A (en) * | 1955-10-20 | 1959-07-29 | Glaswerke Ruhr Ag | Dipping process for coating articles with a liquid or semi-liquid material capable of solidification and apparatus for carrying out the process |
| JPH07275774A (en) * | 1994-04-13 | 1995-10-24 | Sony Corp | Die head for coating |
| US7942189B1 (en) * | 2008-04-16 | 2011-05-17 | Mashallah Quraishi | Reusable wax tree sprue rod assembly for tree making in lost wax investment casting and method use |
| CN102623114A (en) * | 2012-04-17 | 2012-08-01 | 池州九华汉高电工材料有限公司 | Equipment for synchronously producing multiple fiber insulating sleeves with ultraviolet light curing technology |
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