CN109099310A - LNG storage tank prizes inner storage tank liquid level detection system and method - Google Patents
LNG storage tank prizes inner storage tank liquid level detection system and method Download PDFInfo
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- CN109099310A CN109099310A CN201810936216.7A CN201810936216A CN109099310A CN 109099310 A CN109099310 A CN 109099310A CN 201810936216 A CN201810936216 A CN 201810936216A CN 109099310 A CN109099310 A CN 109099310A
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Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F17—STORING OR DISTRIBUTING GASES OR LIQUIDS
- F17C—VESSELS FOR CONTAINING OR STORING COMPRESSED, LIQUEFIED OR SOLIDIFIED GASES; FIXED-CAPACITY GAS-HOLDERS; FILLING VESSELS WITH, OR DISCHARGING FROM VESSELS, COMPRESSED, LIQUEFIED, OR SOLIDIFIED GASES
- F17C13/00—Details of vessels or of the filling or discharging of vessels
- F17C13/02—Special adaptations of indicating, measuring, or monitoring equipment
- F17C13/021—Special adaptations of indicating, measuring, or monitoring equipment having the height as the parameter
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F17—STORING OR DISTRIBUTING GASES OR LIQUIDS
- F17C—VESSELS FOR CONTAINING OR STORING COMPRESSED, LIQUEFIED OR SOLIDIFIED GASES; FIXED-CAPACITY GAS-HOLDERS; FILLING VESSELS WITH, OR DISCHARGING FROM VESSELS, COMPRESSED, LIQUEFIED, OR SOLIDIFIED GASES
- F17C13/00—Details of vessels or of the filling or discharging of vessels
- F17C13/02—Special adaptations of indicating, measuring, or monitoring equipment
- F17C13/025—Special adaptations of indicating, measuring, or monitoring equipment having the pressure as the parameter
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F17—STORING OR DISTRIBUTING GASES OR LIQUIDS
- F17C—VESSELS FOR CONTAINING OR STORING COMPRESSED, LIQUEFIED OR SOLIDIFIED GASES; FIXED-CAPACITY GAS-HOLDERS; FILLING VESSELS WITH, OR DISCHARGING FROM VESSELS, COMPRESSED, LIQUEFIED, OR SOLIDIFIED GASES
- F17C2201/00—Vessel construction, in particular geometry, arrangement or size
- F17C2201/01—Shape
- F17C2201/0104—Shape cylindrical
- F17C2201/0109—Shape cylindrical with exteriorly curved end-piece
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F17—STORING OR DISTRIBUTING GASES OR LIQUIDS
- F17C—VESSELS FOR CONTAINING OR STORING COMPRESSED, LIQUEFIED OR SOLIDIFIED GASES; FIXED-CAPACITY GAS-HOLDERS; FILLING VESSELS WITH, OR DISCHARGING FROM VESSELS, COMPRESSED, LIQUEFIED, OR SOLIDIFIED GASES
- F17C2201/00—Vessel construction, in particular geometry, arrangement or size
- F17C2201/03—Orientation
- F17C2201/035—Orientation with substantially horizontal main axis
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F17—STORING OR DISTRIBUTING GASES OR LIQUIDS
- F17C—VESSELS FOR CONTAINING OR STORING COMPRESSED, LIQUEFIED OR SOLIDIFIED GASES; FIXED-CAPACITY GAS-HOLDERS; FILLING VESSELS WITH, OR DISCHARGING FROM VESSELS, COMPRESSED, LIQUEFIED, OR SOLIDIFIED GASES
- F17C2201/00—Vessel construction, in particular geometry, arrangement or size
- F17C2201/05—Size
- F17C2201/056—Small (<1 m3)
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F17—STORING OR DISTRIBUTING GASES OR LIQUIDS
- F17C—VESSELS FOR CONTAINING OR STORING COMPRESSED, LIQUEFIED OR SOLIDIFIED GASES; FIXED-CAPACITY GAS-HOLDERS; FILLING VESSELS WITH, OR DISCHARGING FROM VESSELS, COMPRESSED, LIQUEFIED, OR SOLIDIFIED GASES
- F17C2221/00—Handled fluid, in particular type of fluid
- F17C2221/03—Mixtures
- F17C2221/032—Hydrocarbons
- F17C2221/033—Methane, e.g. natural gas, CNG, LNG, GNL, GNC, PLNG
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F17—STORING OR DISTRIBUTING GASES OR LIQUIDS
- F17C—VESSELS FOR CONTAINING OR STORING COMPRESSED, LIQUEFIED OR SOLIDIFIED GASES; FIXED-CAPACITY GAS-HOLDERS; FILLING VESSELS WITH, OR DISCHARGING FROM VESSELS, COMPRESSED, LIQUEFIED, OR SOLIDIFIED GASES
- F17C2223/00—Handled fluid before transfer, i.e. state of fluid when stored in the vessel or before transfer from the vessel
- F17C2223/01—Handled fluid before transfer, i.e. state of fluid when stored in the vessel or before transfer from the vessel characterised by the phase
- F17C2223/0146—Two-phase
- F17C2223/0153—Liquefied gas, e.g. LPG, GPL
- F17C2223/0161—Liquefied gas, e.g. LPG, GPL cryogenic, e.g. LNG, GNL, PLNG
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F17—STORING OR DISTRIBUTING GASES OR LIQUIDS
- F17C—VESSELS FOR CONTAINING OR STORING COMPRESSED, LIQUEFIED OR SOLIDIFIED GASES; FIXED-CAPACITY GAS-HOLDERS; FILLING VESSELS WITH, OR DISCHARGING FROM VESSELS, COMPRESSED, LIQUEFIED, OR SOLIDIFIED GASES
- F17C2250/00—Accessories; Control means; Indicating, measuring or monitoring of parameters
- F17C2250/04—Indicating or measuring of parameters as input values
- F17C2250/0404—Parameters indicated or measured
- F17C2250/0408—Level of content in the vessel
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F17—STORING OR DISTRIBUTING GASES OR LIQUIDS
- F17C—VESSELS FOR CONTAINING OR STORING COMPRESSED, LIQUEFIED OR SOLIDIFIED GASES; FIXED-CAPACITY GAS-HOLDERS; FILLING VESSELS WITH, OR DISCHARGING FROM VESSELS, COMPRESSED, LIQUEFIED, OR SOLIDIFIED GASES
- F17C2250/00—Accessories; Control means; Indicating, measuring or monitoring of parameters
- F17C2250/04—Indicating or measuring of parameters as input values
- F17C2250/0404—Parameters indicated or measured
- F17C2250/043—Pressure
Abstract
The invention discloses a kind of LNG storage tanks to prize inner storage tank liquid level detection system, it includes pressure transmitter, programmable logic controller (PLC) and remote gateway, wherein, the air pressure detection mouth of LNG storage tank is arranged in the air pressure test side of pressure transmitter, the signal input part of the pressure signal output end connection programmable logic controller (PLC) of pressure transmitter, the LNG storage tank real-time level value output end of programmable logic controller (PLC) access internet by remote gateway;The present invention can be achieved liquid level in the storage tank for the LNG storage tank sled that gas supply unit administers it and carry out remote real-time monitoring, to realize forward scheduling and timely fluid infusion.
Description
Technical field
The present invention relates to LNG storage tank liquid level monitoring technical fields, prize inner storage tank level sensing in particular to a kind of LNG storage tank
System and method.
Background technique
With the raising of national requirements for environmental protection, the policy that coal changes gas is promoted in China, liquefied natural gas (LNG,
Liquefied natural gas) as a kind of high-quality and efficient and economic clean energy resource, at present in communications and transportation, power generation, change
The every field such as work, household, industry are used widely.LNG gasification station is that cities and towns or gas enterprise turn LNG from manufacturer
Toward the intermediate regulations place of user.LNG gasification station owner will be made of one or more gasification sled equipment, and LNG gasification station relies on it
Construction period it is short and can the satisfaction gas market demand rapidly advantage, gradually China's southeastern coast it is numerous it is economically developed,
The small and medium-sized cities of energy shortages are built up, the transition gas supply facility before becoming permanent gas supply facility or pipeline gas arrival, LNG gas
Change development and construction that station has also obtained blowout.
LNG gasification prizes equipment has tank car sled, storage tank sled and bottle group to prize according to type point.Wherein storage tank pry has liquid storage steady
Fixed, the advantages such as filling liquid is convenient, and maintenance cost is low are in vaporization sled equipment using the highest one kind of accounting.
LNG storage tank sled inner storage tank liquid level directly affects the operation feelings of equipment as physical quantity important in equipment running process
Condition, liquid level want timely filling liquid before reaching minimum liquid level, meet normal air supply requirement.Now spot style is presented in most of storage tank sled
Distribution, is not connected to mutually, and on-site maintenance is at high cost, LNG fluid infusion and changes liquid not in time, and efficiency is lower.
Traditional LNG storage tank sled inner storage tank liquid-level detecting method is that the management units such as gas company send special messenger to prize to each storage tank
Equipment carries out Daily Round Check using ground, and the gage pressure value for monitoring tank inner pressure is copied back, estimates storage tank according to pressure value
The surplus of interior LNG liquid.The method human cost is higher, and data lag, and are not able to satisfy management and scheduling requirement.To existing
LNG storage tank sled lack effectively supervision.
Summary of the invention
It can present invention aim to provide a kind of LNG storage tank sled inner storage tank liquid level detection system and method, the present invention
Realize that liquid level carries out remote real-time monitoring in the storage tank for the LNG storage tank sled that gas supply unit administers it, to realize forward scheduling
With timely fluid infusion.
A kind of LNG storage tank sled inner storage tank liquid level detection system designed by the present invention, it includes pressure transmitter, may be programmed
Logic controller and remote gateway, wherein the air pressure detection mouth of LNG storage tank is arranged in the air pressure test side of pressure transmitter, pressure
The signal input part of the pressure signal output end connection programmable logic controller (PLC) of power transmitter, programmable logic controller (PLC)
LNG storage tank real-time level value output end accesses internet by remote gateway;
The scatterplot prestored between the gas pressure intensity of the LNG storage tank and tank level in the programmable logic controller (PLC) is bent
Line chart, and calculate the slope K in scatterplot curve graph between two neighboring scatterplotn;
Programmable logic controller (PLC) is used to determine that the storage tank real-time gas pressure data of pressure transmitter output to be in described
That in scatterplot curve graph corresponds to pressure section;
Programmable logic controller (PLC) is also used to be carried out according to the correspondence pressure section of storage tank real-time gas pressure data as follows
The real-time level value V of LNG storage tank is calculatedn:
Vn=(p-pmin)*Ki+ai
Wherein, p indicates the real-time pressure values of the LNG storage tank, pminIndicate the interval limit in the corresponding pressure section
Pressure values, KiIndicate the slope in the corresponding pressure section, aiIndicate the corresponding tank level in pressure section in scatterplot curve graph
Lower limit value.
A kind of tank level detection method based on above-mentioned LNG storage tank sled inner storage tank liquid level detection system, it includes as follows
Step:
Step 1: the scatterplot between the gas pressure intensity of the LNG storage tank and tank level is being prestored in programmable logic controller (PLC)
Curve graph, and calculate the slope K in scatterplot curve graph between two neighboring scatterplotn;
Step 2: the storage tank real-time gas pressure data of acquisition is transferred to programmable logic controller (PLC) by pressure transmitter, can
Programmed logic controller determines that the storage tank real-time gas pressure data of pressure transmitter output is in the scatterplot curve graph
That corresponds to pressure section;
Step 3: programmable logic controller (PLC) carries out as follows according to the correspondence pressure section of storage tank real-time gas pressure data
The real-time level value V of LNG storage tank is calculatedn:
Vn=(p-pmin)*Ki+ai
Wherein, p indicates the real-time pressure values of the LNG storage tank, pminIndicate the interval limit in the corresponding pressure section
Pressure values, KiIndicate the slope in the corresponding pressure section, aiIndicate the corresponding tank level in pressure section in scatterplot curve graph
Lower limit value;
Step 4: LNG storage tank real-time level value is accessed internet by remote gateway by programmable logic controller (PLC).
Beneficial effects of the present invention:
The present invention can gas pressure intensity value in real-time monitoring storage tank, and be converted into storage tank automatically in programmed logic controller
Interior liquid level, and issued liquid level data by remote gateway, realize the remote access of management unit.Instead of original people
The mode of work meter reading greatly improves the efficiency of management of management unit, has reduced operation cost, by disposably putting into,
Realize storage tank sled Life cycle long-range management, realize the control of equipment collection and in terms of have important meaning
Justice.
Detailed description of the invention
Fig. 1 is the structural diagram of the present invention;
Fig. 2 is flow diagram of the invention;
Scatterplot curve graph of the Fig. 3 between LNG storage tank gas pressure intensity and tank level of the invention.
Wherein, 1-LNG storage tank, 2-pressure transmitters, 3-programmable logic controller (PLC)s, 4-remote gateways.
Specific embodiment
Below in conjunction with the drawings and specific embodiments, the present invention is described in further detail:
LNG storage tank as shown in Figure 1 prizes inner storage tank liquid level detection system, it includes pressure transmitter 2, programmable logic control
Device 3 and remote gateway 4 processed, wherein the air pressure detection mouth of LNG storage tank 1, pressure is arranged in the air pressure test side of pressure transmitter 2
The signal input part of the pressure signal output end connection programmable logic controller (PLC) 3 of transmitter 2, programmable logic controller (PLC) 3
LNG storage tank real-time level value output end accesses internet by remote gateway 4;
The scatterplot between the gas pressure intensity and tank level of the LNG storage tank 1 is prestored in the programmable logic controller (PLC) 3
Curve graph, as shown in figure 3, and calculating the slope K in scatterplot curve graph between two neighboring scatterplotn;
The 1 real-time gas pressure data of storage tank that programmable logic controller (PLC) 3 is used to determine that pressure transmitter 2 exports is in institute
That stated in scatterplot curve graph corresponds to pressure section;
Programmable logic controller (PLC) 3 is also used to be carried out such as according to the correspondence pressure section of 1 real-time gas pressure data of storage tank
Under the real-time level value V of LNG storage tank 1 is calculatedn:
Vn=(p-pmin)*Ki+ai
Wherein, p indicates the real-time pressure values of the LNG storage tank 1, pminIt indicates under the section in the corresponding pressure section
Pressure limiting intensity values, KiIndicate the slope in the corresponding pressure section, aiIndicate the corresponding storage tank liquid in the pressure section in scatterplot curve graph
Position lower limit value.Macroscopically the liquid level in storage tank and pressure meet linear relationship, by the scatterplot line chart line of mapping, become continuous
Curve graph can go out the liquid level variation tendency in storage tank with successive reaction, estimate the value in section using section bound measured value,
It is accurate to can guarantee.
In above-mentioned technical proposal, the LNG storage tank real-time level value that the programmable logic controller (PLC) 3 calculates passes through RS485
Interface and Modbus RTU communications protocol send remote gateway to.
In above-mentioned technical proposal, SIM communication card built in the remote gateway 4, by mobile operator network by LNG storage tank
Real-time level value sends cloud data center to, and manager accesses real time data by mobile phone or computer terminal.
Above-mentioned technical solution, programmable logic controller (PLC) 3 select Siemens s7-200 SMART series CPU SR40, far
The GM10-DTU gateway of the selection Hebei indigo plant bee science and technology of journey gateway 4.
A kind of tank level detection method of above-mentioned LNG storage tank sled inner storage tank liquid level detection system, as shown in Fig. 2, it is wrapped
Include following steps:
Step 1: dissipating between the gas pressure intensity and tank level for prestoring the LNG storage tank 1 in programmable logic controller (PLC) 3
Point curve figure, and calculate the slope K in scatterplot curve graph between two neighboring scatterplotn;
Step 2: the 1 real-time gas pressure data of storage tank of acquisition is transferred to programmable logic controller (PLC) by pressure transmitter 2
3, the 1 real-time gas pressure data of storage tank that programmable logic controller (PLC) 3 determines that pressure transmitter 2 exports is in the scatterplot curve
That in figure corresponds to pressure section;
Step 3: programmable logic controller (PLC) 3 carries out such as according to the correspondence pressure section of 1 real-time gas pressure data of storage tank
Under the real-time level value V of LNG storage tank 1 is calculatedn:
Vn=(p-pmin)*Ki+ai
Wherein, p indicates the real-time pressure values of the LNG storage tank 1, pminIt indicates under the section in the corresponding pressure section
Pressure limiting intensity values, KiIndicate the slope in the corresponding pressure section, aiIndicate the corresponding storage tank liquid in the pressure section in scatterplot curve graph
Position lower limit value;
Step 4: LNG storage tank real-time level value is accessed internet by remote gateway 4 by programmable logic controller (PLC) 3.
In above-mentioned technical proposal, the determination of the scatterplot curve graph between the gas pressure intensity and tank level of the LNG storage tank 1
Method are as follows: the corresponding relationship of gas pressure intensity value and liquid level in storage tank 1 is tested, the pressure values that measurement is each specified are corresponding
Level value, to obtain the scatterplot curve graph between the gas pressure intensity and tank level of the LNG storage tank 1.
In above-mentioned technical proposal, the pressure difference of two neighboring specified pressure values is 0.5KPa.Full liquid in general storage tank
Pressure is 20KPa, by 40 equal part of liquid level in storage tank, that is, each section 0.5Kpa, can meet project monitor and control application, PLC meter
Calculation amount is moderate, also meets program capacity requirement.
Slope K in above-mentioned technical proposal, in the scatterplot curve graph between two neighboring scatterplotnCalculation method are as follows:
First with formula n=pn+1-pnCorresponding segment length between two neighboring scatterplot in calculating scatterplot curve graph, then utilizes formula:
an+1-an/ n=kn, calculate separately out each slope over 10 Kn, wherein pnIndicate that reservoir gas pressure values are smaller in two neighboring scatterplot
The corresponding reservoir gas pressure values of scatterplot, pn+1Indicate that the biggish scatterplot of reservoir gas pressure values is corresponding in two neighboring scatterplot
Reservoir gas pressure values, n indicates corresponding segment length between two neighboring scatterplot, anIndicate reservoir gas pressure values pnIn scatterplot
Corresponding tank level value, a in curve graphn+1Indicate reservoir gas pressure values pn+1The corresponding tank level in scatterplot curve graph
Value.
The calculation formula of the above method is realized that wherein correlated variables uses the area V by 3 inside programming of programmable logic controller (PLC)
Double word variable storage, and power failure data is set and keeps function, it is ensured that the sustainable memory of data after power down.
The content that this specification is not described in detail belongs to the prior art well known to professional and technical personnel in the field.
Claims (7)
1. a kind of LNG storage tank prizes inner storage tank liquid level detection system, it includes pressure transmitter (2), programmable logic controller (PLC) (3)
With remote gateway (4), wherein air pressure detection mouth of the air pressure test side setting of pressure transmitter (2) in LNG storage tank (1), pressure
The signal input part of pressure signal output end connection programmable logic controller (PLC) (3) of transmitter (2), programmable logic controller (PLC)
(3) LNG storage tank real-time level value output end accesses internet by remote gateway (4);
The scatterplot between the gas pressure intensity and tank level of the LNG storage tank (1) is prestored in the programmable logic controller (PLC) (3)
Curve graph, and calculate the slope K in scatterplot curve graph between two neighboring scatterplotn;
Programmable logic controller (PLC) (3) is used to determine that storage tank (1) real-time gas pressure data of pressure transmitter (2) output to be in
That in the scatterplot curve graph corresponds to pressure section;
Programmable logic controller (PLC) (3) is also used to be carried out such as according to the correspondence pressure section of storage tank (1) real-time gas pressure data
Under the real-time level value V of LNG storage tank (1) is calculatedn:
Vn=(p-pmin)*Ki+ai
Wherein, p indicates the real-time pressure values of the LNG storage tank (1), pminIndicate the interval limit in the corresponding pressure section
Pressure values, KiIndicate the slope in the corresponding pressure section, aiIndicate the corresponding tank level in pressure section in scatterplot curve graph
Lower limit value.
2. LNG storage tank according to claim 1 prizes inner storage tank liquid level detection system, it is characterised in that: described may be programmed is patrolled
The LNG storage tank real-time level value that controller (3) calculate is collected to send to remotely by RS485 interface and Modbus RTU communications protocol
Gateway.
3. LNG storage tank according to claim 2 prizes inner storage tank liquid level detection system, it is characterised in that: the remote gateway
(4) SIM communication card built in sends LNG storage tank real-time level value to cloud data center by mobile operator network.
4. a kind of tank level detection method based on the sled inner storage tank liquid level detection system of LNG storage tank described in claim 1, special
Sign is that it includes the following steps:
Step 1: dissipating between the gas pressure intensity and tank level for prestoring the LNG storage tank (1) in programmable logic controller (PLC) (3)
Point curve figure, and calculate the slope K in scatterplot curve graph between two neighboring scatterplotn;
Step 2: storage tank (1) real-time gas pressure data of acquisition is transferred to programmable logic controller (PLC) by pressure transmitter (2)
(3), programmable logic controller (PLC) (3) determines that storage tank (1) the real-time gas pressure data of pressure transmitter (2) output is in described
That in scatterplot curve graph corresponds to pressure section;
Step 3: programmable logic controller (PLC) (3) carries out such as according to the correspondence pressure section of storage tank (1) real-time gas pressure data
Under the real-time level value V of LNG storage tank (1) is calculatedn:
Vn=(p-pmin)*Ki+ai
Wherein, p indicates the real-time pressure values of the LNG storage tank (1), pminIndicate the interval limit in the corresponding pressure section
Pressure values, KiIndicate the slope in the corresponding pressure section, aiIndicate the corresponding tank level in pressure section in scatterplot curve graph
Lower limit value;
Step 4: LNG storage tank real-time level value is accessed internet by remote gateway (4) by programmable logic controller (PLC) (3).
5. tank level detection method according to claim 4, it is characterised in that: the gas pressure intensity of the LNG storage tank (1)
The determination method of scatterplot curve graph between tank level are as follows: to the corresponding relationship of storage tank (1) interior gas pressure intensity value and liquid level
It is tested, the corresponding level value of pressure values that measurement is each specified, to obtain gas pressure intensity and the storage of the LNG storage tank (1)
Scatterplot curve graph between tank liquid level.
6. tank level detection method according to claim 5, it is characterised in that: the pressure of two neighboring specified pressure values
Strong difference is 0.5KPa.
7. tank level detection method according to claim 4, it is characterised in that: two neighboring in the scatterplot curve graph
Slope K between scatterplotnCalculation method are as follows: first with formula n=pn+1-pnCalculate scatterplot curve graph in two neighboring scatterplot it
Between corresponding segment length, then utilize formula: an+1-an/ n=kn, calculate separately out each slope over 10 Kn, wherein pnIndicate adjacent two
The corresponding reservoir gas pressure values of the lesser scatterplot of reservoir gas pressure values, p in a scatterplotn+1It indicates to store up in two neighboring scatterplot
The corresponding reservoir gas pressure values of the biggish scatterplot of tank gas pressure intensity value, n indicate corresponding segment length between two neighboring scatterplot, an
Indicate reservoir gas pressure values pnCorresponding tank level value, a in scatterplot curve graphn+1Indicate reservoir gas pressure values pn+1?
Corresponding tank level value in scatterplot curve graph.
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CN111091690A (en) * | 2019-12-28 | 2020-05-01 | 天地伟业技术有限公司 | Automatic water level prediction triggering alarm method for intelligent water conservancy dome camera |
US11493378B2 (en) | 2020-09-22 | 2022-11-08 | Caterpillar Inc. | Fuel level measurement system for a machine |
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US11493378B2 (en) | 2020-09-22 | 2022-11-08 | Caterpillar Inc. | Fuel level measurement system for a machine |
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