CN109099150A - The exhaust brake automatic gear shifting system of vehicle braking frequency can be reduced - Google Patents

The exhaust brake automatic gear shifting system of vehicle braking frequency can be reduced Download PDF

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Publication number
CN109099150A
CN109099150A CN201811169290.7A CN201811169290A CN109099150A CN 109099150 A CN109099150 A CN 109099150A CN 201811169290 A CN201811169290 A CN 201811169290A CN 109099150 A CN109099150 A CN 109099150A
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China
Prior art keywords
valve
mouthfuls
gas
pressure sensor
pressure
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Granted
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CN201811169290.7A
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Chinese (zh)
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CN109099150B (en
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不公告发明人
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Yuhuan Zeqi Machinery Co.,Ltd.
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Dong Run
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Publication of CN109099150B publication Critical patent/CN109099150B/en
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16HGEARING
    • F16H61/00Control functions within control units of change-speed- or reversing-gearings for conveying rotary motion ; Control of exclusively fluid gearing, friction gearing, gearings with endless flexible members or other particular types of gearing
    • F16H61/0003Arrangement or mounting of elements of the control apparatus, e.g. valve assemblies or snapfittings of valves; Arrangements of the control unit on or in the transmission gearbox
    • F16H61/0009Hydraulic control units for transmission control, e.g. assembly of valve plates or valve units
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16HGEARING
    • F16H61/00Control functions within control units of change-speed- or reversing-gearings for conveying rotary motion ; Control of exclusively fluid gearing, friction gearing, gearings with endless flexible members or other particular types of gearing
    • F16H61/0003Arrangement or mounting of elements of the control apparatus, e.g. valve assemblies or snapfittings of valves; Arrangements of the control unit on or in the transmission gearbox

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  • Engineering & Computer Science (AREA)
  • General Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Control Of Throttle Valves Provided In The Intake System Or In The Exhaust System (AREA)
  • Gear-Shifting Mechanisms (AREA)
  • Control Of Vehicle Engines Or Engines For Specific Uses (AREA)
  • Control Of Transmission Device (AREA)

Abstract

The exhaust brake automatic gear shifting system of vehicle braking frequency can be reduced, including gas bag, it is vented butterfly switch butterfly valve cylinder, it is vented butterfly valve, shift reversal valve and shifting cylinder, master controller, speed probe, first pressure sensor, second pressure sensor, third pressure sensor, first electromagnetic gas valve, second electromagnetic gas valve, gas control air valve and check valve, the crankshaft signal disc side of engine is arranged in the speed probe, the speed probe, first pressure sensor, second pressure sensor, third pressure sensor, the terminals K1 of first electromagnetic gas valve, the terminals K1 of K2 and the second electromagnetic gas valve, K2 is electrically connected with master controller, the exhaust brake automatic gear shifting system of vehicle of the invention when braking is exhausted engine speed be lower than 1600r/min when vehicle can be automatically from height Speed gear is switched to bottom gear.

Description

The exhaust brake automatic gear shifting system of vehicle braking frequency can be reduced
Technical field
The present invention relates to a kind of vehicles, and in particular to can reduce the exhaust brake automatic gear shifting system of vehicle braking frequency.
Background technique
Vehicle needs continually to brake in lower long slope sections of road, be likely to cause in this way brake temperature increase and Brake efficiency is reduced, the attrition of brake is exacerbated.Pass through the application of exhaust brake, it is possible to reduce vehicle driving braking system The working frequency of system, to reduce the attrition of running brake, existing vehicle is much all provided with exhaust brake function, It is the necessary complement of motor vehicle braking system, and exhaust brake is generally operated by exhaust butterfly switch, and exhaust brake is in engine Revolving speed is higher than 1000r/min and just starts to work.And exhaust brake high efficiency range is that engine speed is higher than 1600r/min, to mention High exhaust brake efficiency, when motivation revolving speed is lower than 1600r/min, vehicle need to be switched to bottom gear by top gear, main at present Vehicle is set to be switched to bottom gear by top gear by manual operation reversal valve of shifting gears, it is troublesome in poeration in this way and be not easy precisely to grasp Make.
Summary of the invention
The object of the present invention is to provide engine speed when a kind of exhaust brake be lower than 1600r/min when vehicle can automatically from Top gear is switched to the exhaust brake automatic gear shifting system of the vehicle of bottom gear.
To achieve the goals above, the technical scheme is that
A kind of exhaust brake automatic gear shifting system of vehicle, including gas bag, exhaust butterfly switch butterfly valve cylinder, exhaust butterfly valve, change Reversal valve and shifting cylinder are kept off, P mouthfuls of air inlet of the exhaust butterfly switch are connected to gas bag, are vented the execution mouth of butterfly switch A mouthfuls are connected to the rodless cavity of butterfly valve cylinder, and the piston rod of the butterfly valve cylinder is fixedly connected with the handle of exhaust butterfly valve, innovate Point is: further including master controller, speed probe, first pressure sensor, second pressure sensor, third pressure sensing Device, the first electromagnetic gas valve, the second electromagnetic gas valve, gas control air valve and check valve, P mouthfuls of the air inlet and gas bag of the shift reversal valve Connection, A mouthfuls of the execution mouth for reversal valve of shifting gears are connected to P mouthfuls of air inlet of the first electromagnetic gas valve, the execution mouth A of the first electromagnetic gas valve It mouthful is connected to the rodless cavity of shifting cylinder, P mouthfuls of air inlet of B mouthfuls of the execution mouth of reversal valve of shifting gears and gas control air valve are connected to, gas control A mouthfuls of mouth of execution of air valve are connected to respectively by two gas channels with the rod chamber of the gas outlet of check valve and shifting cylinder, and described the P mouthfuls of air inlet of two electromagnetic gas valves are connected to gas bag, A mouthfuls of execution mouth of the second electromagnetic gas valve by two gas channels respectively with gas control K mouthfuls of control mouth of air valve are connected to the air inlet of check valve;
The crankshaft signal disc side of engine is arranged in the speed probe, and the first pressure sensor is connected to exhaust On the gas channel for executing the mouth A mouthfuls of rodless cavity to butterfly valve cylinder of butterfly switch, the second pressure sensor is connected to first On the gas channel for executing the mouth A mouthfuls of rodless cavity to shifting cylinder of electromagnetic gas valve, the third pressure sensor is connected to gas control On the gas channel for executing the mouth A mouthfuls of rod chamber to shifting cylinder of air valve;
The speed probe, first pressure sensor, second pressure sensor, third pressure sensor, the first electromagnetic gas valve Terminals K1, K2 and terminals K1, K2 of the second electromagnetic gas valve be electrically connected with master controller, when speed probe measures To engine speed be less than main control when 1600r/min and first pressure sensor, second pressure sensor all have pressure The terminals K1 that device controls the first electromagnetic gas valve obtains electric, the main controller controls first when first pressure sensor does not have pressure The terminals K2 of the electromagnetic gas valve and terminals K2 of the second electromagnetic gas valve obtain it is electric, when the engine that speed probe measurement obtains turn Speed is less than 1600r/min and there is first pressure sensor pressure, second pressure sensor and third pressure sensor not to have The terminals K1 of the second electromagnetic gas valve of main controller controls is obtained electric when having pressure.
Benefit of the invention is that: since braking being exhausted when vehicle hangs over three gears, first pressure sensor has pressure Power, mouth A mouthfuls with execution of P mouthfuls of shift reversal valve air inlet communicates, and the pressed gas in gas bag is through the first electromagnetic gas valve to shift gas The rodless cavity of cylinder, second pressure sensor has pressure, if the engine speed that speed probe measurement at this time obtains is less than 1600r/min, the terminals K1 that master controller can control the first electromagnetic gas valve obtain it is electric, A mouthfuls of the execution mouth of the first electromagnetic gas valve with Atmosphere communicates, and so that the rod chamber of shifting cylinder and rodless cavity is not had pressure, vehicle automatically switches to second gear.At this point, if vehicle Still there is pressure, and the engine speed that speed probe measurement obtains in exhaust brake condition, that is, first pressure sensor 5 Still less than 1600r/min, master controller 7 control the second electromagnetic gas valve 13 terminals K1 obtain it is electric, such second electromagnetic gas valve P mouthfuls of air inlet with execute mouth A mouthful and communicate, the pressed gas in gas bag passes through the control mouth that the second electromagnetic gas valve enters gas control air valve The air inlet of K mouthfuls and check valve makes the rod chamber of shifting cylinder have pressure by entering the rod chamber of shifting cylinder after check valve The rodless cavity of power, shifting cylinder does not have pressure, and vehicle automatically switches to a gear.Therefore engine speed is lower than when exhaust brake Vehicle can be switched to bottom gear from top gear automatically when 1600r/min.
Below in conjunction with attached drawing and the embodiment provided, the present invention is further illustrated.
Detailed description of the invention
Fig. 1 is the principle of the present invention figure.
Specific embodiment
As shown in Figure 1, a kind of exhaust brake automatic gear shifting system of vehicle, including gas bag 1, exhaust 2 butterfly valve of butterfly switch P mouthfuls of air inlet of cylinder 3, exhaust butterfly valve 4, shift reversal valve 8 and shifting cylinder 11, the exhaust butterfly switch 2 connect with gas bag 1 Logical, A mouthfuls of mouth of executions of exhaust butterfly switch 2 are connected to the rodless cavity of butterfly valve cylinder 3, the piston rod 3-1 of the butterfly valve cylinder 3 and The handle 4-1 of exhaust butterfly valve 4 is fixedly connected, and innovative point is:
It further include master controller 7, speed probe 6, first pressure sensor 5, second pressure sensor 10, third pressure sensing Device 12, the first electromagnetic gas valve 9, the second electromagnetic gas valve 13, gas control air valve 14 and check valve 15, the air inlet of the shift reversal valve 8 Mouthfuls P mouthful are connected to gas bag 1, and P mouthfuls of air inlet of A mouthfuls of the execution mouth of shift reversal valve 8 and the first electromagnetic gas valve 9 are connected to, and first is electric A mouthfuls of mouth of execution of magnetism valve 9 are connected to the rodless cavity of shifting cylinder 11, B mouthfuls of the execution mouth and gas control air valve 14 of reversal valve 8 of shifting gears P mouthfuls of air inlet connection, gas control air valve 14 execute mouth A mouthful pass through two gas channels respectively with the gas outlet of check valve 15 and shift The rod chamber of cylinder 11 is connected to, and P mouthfuls of air inlet of second electromagnetic gas valve 13 are connected to gas bag 1, the second electromagnetic gas valve 13 Mouth A mouthfuls is executed to be connected to K mouthfuls of the control mouth of gas control air valve 14 with the air inlet of check valve 15 respectively by two gas channels;
The crankshaft signal disc side of engine is arranged in the speed probe 6, and speed probe 6 is used to measure engine Revolving speed, the first pressure sensor 5 are connected to the gas for executing the mouth A mouthfuls of rodless cavity to butterfly valve cylinder 3 of exhaust butterfly switch 2 On channel, the pressure signal of the rodless cavity for receiving butterfly valve cylinder 3, when braking is exhausted, the rodless cavity of butterfly valve cylinder 3 With pressure, when exhaust brake releases, the rodless cavity of butterfly valve cylinder 3 does not have pressure, and the second pressure sensor 10 connects On the gas channel for executing the mouth A mouthfuls of rodless cavity to shifting cylinder 11 of the first electromagnetic gas valve 9, for receiving shifting cylinder 11 The pressure signal of rodless cavity, the third pressure sensor 12 are connected to A mouthfuls of the execution mouth of gas control air valve 14 to shifting cylinder 11 Rod chamber gas channel on;For receiving the pressure signal of the rod chamber of shifting cylinder 11.
The speed probe 6, first pressure sensor 5, second pressure sensor 10, third pressure sensor 12, Terminals K1, K2 of terminals K1, K2 of one electromagnetic gas valve 9 and the second electromagnetic gas valve 13 are electrically connected with master controller 7, when turn Fast sensor 6 measures obtained engine speed and is less than 1600r/min and first pressure sensor 5, second pressure sensor 10 The terminals K1 of first electromagnetic gas valve 9 of the control of master controller 7 is obtained electric when all having pressure, when first pressure sensor 5 does not have When pressure master controller 7 control the first electromagnetic gas valve 9 terminals K2 and the second electromagnetic gas valve 13 terminals K2 obtain it is electric, when turn Fast sensor 6 measures obtained engine speed less than 1600r/min and first pressure sensor 5 has pressure, second pressure Master controller 7 controls the terminals K1 of the second electromagnetic gas valve 13 when sensor 10 and third pressure sensor 12 do not have pressure It obtains electric.
Under normal circumstances, without exhaust brake, i.e. exhaust brake is vented holding for butterfly switch 2 in the state of releasing at this time A mouthfuls of row mouth communicate with atmosphere, and first pressure sensor 5 does not have pressure, and master controller 7 controls the wiring of the first electromagnetic gas valve 9 The terminals K2 of end K2 and the second electromagnetic gas valve 13 obtains electric, P mouthful of the air inlet of such first electromagnetic gas valve 9 and mouth A mouthfuls of phase of execution Logical, mouth A mouthfuls with execution of P mouthfuls of air inlet of the second electromagnetic gas valve 13 is not communicated with, and the pressed gas in gas bag 1 cannot be through the second electromagnetism Air valve 13 enters K mouthfuls of control mouth of gas control air valve 14, and mouth A mouthfuls with execution of P mouthfuls of air inlet of gas control air valve 14 communicates.At this moment it drives Member's operation shift reversal valve 8, communicates P mouthfuls of shift 8 air inlet of reversal valve mouth A mouthfuls with execution, vehicle hangs over three and blocks, and changes at this time The rodless cavity for keeping off cylinder 11 has pressure, and the rod chamber of shifting cylinder 11 does not have pressure, therefore second pressure sensor 10 has There are pressure, third pressure sensor 12 not to have pressure, communicates P mouthful of 8 air inlet of gear shift reversal valve mouth B mouthfuls with execution, vehicle One is hung over to block, the rodless cavity of shifting cylinder 11 does not have pressure at this time, and the rod chamber of shifting cylinder 11 has pressure, therefore the Two pressure sensors 10 do not have pressure, third pressure sensor 12 has pressure, make P mouthfuls of 9 air inlet of gear selecting reversal valve and hold Mouth B mouthfuls of A mouthfuls of row mouth and execution are not communicated with, and the rod chamber and rodless cavity of shifting cylinder 11 do not have pressure, and vehicle hangs over two It blocks, second pressure sensor 10 and third pressure sensor 12 do not have pressure at this time;
Braking is exhausted when vehicle hangs over three gears, mouth A mouthfuls with execution of P mouthfuls of air inlet of exhaust butterfly switch 2 communicates, gas bag Pressed gas in 1 arrives the rodless cavity of butterfly valve cylinder 3 through exhaust butterfly switch 2, and first pressure sensor 5 has pressure, shift P mouthfuls of 8 air inlet of reversal valve with execute mouth A mouthful and communicate, the pressed gas in gas bag 1 is through the first electromagnetic gas valve 9 to shifting cylinder 11 Rodless cavity, second pressure sensor 10 has pressure, if speed probe 6 measures obtained engine speed and is less than at this time 1600r/min, the terminals K1 that master controller 7 can control the first electromagnetic gas valve 9 obtain electric, A mouthfuls of the execution mouth of the first electromagnetic gas valve 9 It is communicated with atmosphere, at this moment the rod chamber of shifting cylinder 11 does not also have pressure, and the rod chamber and rodless cavity for making shifting cylinder 11 are not With pressure, second pressure sensor 10 and third pressure sensor 12 do not have pressure yet, and vehicle automatically switches to second gear. Therefore vehicle is switched to bottom gear from top gear automatically.
At this point, if vehicle still has pressure in exhaust brake condition, that is, first pressure sensor 5, and speed probe 6 is surveyed The engine speed measured is still less than 1600r/min, due to second pressure sensor 10 and third pressure sensor 12 at this time Do not have pressure, master controller 7 control the second electromagnetic gas valve 13 terminals K1 obtain it is electric, such second electromagnetic gas valve 13 into P mouthfuls of port with execute mouth A mouthful and communicate, the pressed gas in gas bag 1 by the second electromagnetic gas valve 13 entrance gas control air valve 14 control The air inlet of K mouthfuls of donsole and check valve 15 by entering the rod chamber of shifting cylinder 11 after check valve 15, and makes gas control air valve 14 To make P mouthfuls of air inlet of gas control air valve 14 to be not communicated with mouth A is executed, the pressed gas in such gas bag 1 can be through second for movement Electromagnetic gas valve 13 and check valve 15 reach the rod chamber of shifting cylinder 11, and P mouthfuls of the air inlet of gas control air valve 14 and execution at this time Mouthful A is not communicated with, the pressed gas in the rod chamber of such shifting cylinder 11 would not by after gas control air valve 14 again through changing It is communicated to the B mouth of valve 8 with atmosphere, makes the rod chamber of shifting cylinder 11 that there is pressure, the rodless cavity of shifting cylinder 11 does not have pressure Power, vehicle automatically switch to a gear.Therefore vehicle is switched to bottom gear from top gear automatically.

Claims (1)

1. a kind of exhaust brake automatic gear shifting system of vehicle, including gas bag (1), exhaust butterfly switch (2) butterfly valve cylinder (3), It is vented butterfly valve (4), shift reversal valve (8) and shifting cylinder (11), P mouthfuls of the air inlet and gas bag of exhaust butterfly switch (2) (1) it is connected to, A mouthfuls of execution mouth of exhaust butterfly switch (2) are connected to the rodless cavity of butterfly valve cylinder (3), the butterfly valve cylinder (3) Piston rod (3-1) is fixedly connected with the handle (4-1) of exhaust butterfly valve (4), it is characterised in that:
It further include master controller (7), speed probe (6), first pressure sensor (5), second pressure sensor (10), third Pressure sensor (12), the first electromagnetic gas valve (9), the second electromagnetic gas valve (13), gas control air valve (14) and check valve (15), it is described P mouthfuls of air inlet of shift reversal valve (8) are connected to gas bag (1), A mouthfuls of the execution mouth of shift reversal valve (8) and the first electromagnetic gas valve (9) P mouthfuls of air inlet connections, A mouthfuls of execution mouth of the first electromagnetic gas valve (9) are connected to the rodless cavity of shifting cylinder (11), shift gears B mouthfuls of the execution mouth of reversal valve (8) is connected to P mouthfuls of air inlet of gas control air valve (14), and A mouthfuls of execution mouth of gas control air valve (14) pass through Two gas channels are connected to the rod chamber of the gas outlet of check valve (15) and shifting cylinder (11) respectively, second electromagnetic gas valve (13) P mouthfuls of air inlet are connected to gas bag (1), A mouthfuls of execution mouth of the second electromagnetic gas valve (13) by two gas channels respectively with gas K mouthfuls of control mouth of air control valve (14) are connected to the air inlet of check valve (15);
The crankshaft signal disc side of engine, first pressure sensor (5) connection is arranged in the speed probe (6) On the gas channel of A mouthfuls of the execution mouth rodless cavities to butterfly valve cylinder (3) of exhaust butterfly switch (2), the second pressure sensing Device (10) is connected on the gas channel of A mouthfuls of the execution mouth rodless cavities to shifting cylinder (11) of the first electromagnetic gas valve (9), and described Three pressure sensors (12) are connected to the gas channel of A mouthfuls of the execution mouth rod chambers to shifting cylinder (11) of gas control air valve (14) On;
The speed probe (6), first pressure sensor (5), second pressure sensor (10), third pressure sensor (12), terminals K1, K2 of terminals K1, K2 of the first electromagnetic gas valve (9) and the second electromagnetic gas valve (13) be and master controller (7) it is electrically connected, when the engine speed that speed probe (6) measurement obtains is less than 1600r/min and first pressure sensor (5), the terminals K1 of master controller (7) control the first electromagnetic gas valve (9) is obtained when second pressure sensor (10) all has pressure Electricity, when first pressure sensor (5) do not have pressure when master controller (7) control the first electromagnetic gas valve (9) terminals K2 and The terminals K2 of second electromagnetic gas valve (13) obtain it is electric, when the obtained engine speed of speed probe (6) measurement is less than 1600r/ There is pressure, second pressure sensor (10) and third pressure sensor (12) not to have for min and first pressure sensor (5) The terminals K1 of master controller (7) control the second electromagnetic gas valve (13) is obtained electric when pressure;
Be exhausted braking when vehicle hangs over three gears, first pressure sensor has pressure, P mouthful of shift reversal valve air inlet and It executes mouth A mouthfuls to communicate, rodless cavity of the pressed gas in gas bag through the first electromagnetic gas valve to shifting cylinder, second pressure sensor With pressure, if the engine speed that speed probe measurement at this time obtains is less than 1600r/min, master controller can control first The terminals K1 of electromagnetic gas valve obtains electric, and A mouthfuls of execution mouth of the first electromagnetic gas valve are communicated with atmosphere, make the rod chamber of shifting cylinder with Rodless cavity does not have pressure, and vehicle automatically switches to second gear.
CN201811169290.7A 2017-05-09 2017-05-09 Exhaust brake automatic shift system for vehicle Active CN109099150B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201811169290.7A CN109099150B (en) 2017-05-09 2017-05-09 Exhaust brake automatic shift system for vehicle

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
CN201811169290.7A CN109099150B (en) 2017-05-09 2017-05-09 Exhaust brake automatic shift system for vehicle
CN201710322782.4A CN107061722B (en) 2017-05-09 2017-05-09 The exhaust brake automatic gear shifting system of vehicle

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Application Number Title Priority Date Filing Date
CN201710322782.4A Division CN107061722B (en) 2017-05-09 2017-05-09 The exhaust brake automatic gear shifting system of vehicle

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CN109099150A true CN109099150A (en) 2018-12-28
CN109099150B CN109099150B (en) 2020-10-27

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CN201811169298.3A Withdrawn CN109237008A (en) 2017-05-09 2017-05-09 The exhaust brake automatic gear shifting system and its working method of vehicle
CN201710322782.4A Active CN107061722B (en) 2017-05-09 2017-05-09 The exhaust brake automatic gear shifting system of vehicle
CN201811169305.XA Active CN109027215B (en) 2017-05-09 2017-05-09 Automatic gear shifting system capable of reducing vehicle braking frequency and working method thereof
CN201811169290.7A Active CN109099150B (en) 2017-05-09 2017-05-09 Exhaust brake automatic shift system for vehicle

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Application Number Title Priority Date Filing Date
CN201811169298.3A Withdrawn CN109237008A (en) 2017-05-09 2017-05-09 The exhaust brake automatic gear shifting system and its working method of vehicle
CN201710322782.4A Active CN107061722B (en) 2017-05-09 2017-05-09 The exhaust brake automatic gear shifting system of vehicle
CN201811169305.XA Active CN109027215B (en) 2017-05-09 2017-05-09 Automatic gear shifting system capable of reducing vehicle braking frequency and working method thereof

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CN109027215A (en) 2018-12-18
CN107061722B (en) 2019-01-18
CN109237008A (en) 2019-01-18
CN109099150B (en) 2020-10-27
CN109027215B (en) 2020-10-30

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