CN109097940B - Shaping machine - Google Patents
Shaping machine Download PDFInfo
- Publication number
- CN109097940B CN109097940B CN201811215026.2A CN201811215026A CN109097940B CN 109097940 B CN109097940 B CN 109097940B CN 201811215026 A CN201811215026 A CN 201811215026A CN 109097940 B CN109097940 B CN 109097940B
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- China
- Prior art keywords
- frame
- shaped
- plate
- sleeve
- track
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- 238000007493 shaping process Methods 0.000 title claims abstract description 66
- 238000001035 drying Methods 0.000 claims abstract description 31
- 238000001816 cooling Methods 0.000 claims abstract description 18
- 230000001360 synchronised effect Effects 0.000 claims abstract description 18
- 230000000712 assembly Effects 0.000 claims description 22
- 238000000429 assembly Methods 0.000 claims description 22
- 239000003638 chemical reducing agent Substances 0.000 claims description 16
- 229910000831 Steel Inorganic materials 0.000 claims description 15
- 239000010959 steel Substances 0.000 claims description 15
- 239000002023 wood Substances 0.000 claims description 8
- 238000009434 installation Methods 0.000 claims description 5
- 239000004744 fabric Substances 0.000 abstract description 36
- 238000010586 diagram Methods 0.000 description 6
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 4
- 238000010409 ironing Methods 0.000 description 4
- 238000010438 heat treatment Methods 0.000 description 3
- 230000006835 compression Effects 0.000 description 2
- 238000007906 compression Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 239000003292 glue Substances 0.000 description 2
- 229910052742 iron Inorganic materials 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000004513 sizing Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 239000004033 plastic Substances 0.000 description 1
Classifications
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B21/00—Successive treatments of textile materials by liquids, gases or vapours
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B15/00—Removing liquids, gases or vapours from textile materials in association with treatment of the materials by liquids, gases or vapours
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B23/00—Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
- D06B23/04—Carriers or supports for textile materials to be treated
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B23/00—Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
- D06B23/14—Containers, e.g. vats
- D06B23/18—Sealing arrangements
Landscapes
- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Materials Engineering (AREA)
- Treatment Of Fiber Materials (AREA)
Abstract
The utility model provides a forming machine, includes chassis, delivery track, steam shaping case, drying device and cooling device, and delivery track establishes on the chassis, and steam shaping case, drying device and cooling device establish on delivery track in proper order, its characterized in that: the drying device comprises a conveying rail, a plurality of rotary shaping frames and a synchronous frame, wherein the rotary shaping frames are arranged on a conveying rail, the synchronous frame is arranged on a bottom frame and arranged in a steam shaping box and a drying device, and the conveying rail drives the rotary shaping frames to be meshed with the rotary shaping frames and drive the rotary shaping frames to perform rotary motion when entering the steam shaping box and the drying device along the path of the conveying rail. Compared with the traditional shaping mode, the invention realizes that the machine replaces manual operation, effectively saves a great deal of manpower and time, and improves the shaping efficiency and the shaping quality of the cloth cover.
Description
Technical Field
The invention relates to the technical field of shaping, in particular to a shaping machine for shaping cloth covers.
Background
After the cloth cover is woven, the surface of the cloth cover is in an uneven shape, and the cloth cover is required to be shaped, so that the surface of the cloth cover is smooth, the attractive appearance is improved, the sales is facilitated, and the flexibility and the elasticity are improved. The traditional cloth cover shaping mode is that the electric iron is used for ironing manually, and because the heating area of the electric iron is smaller, the area of the cloth cover is larger, and ironing actions are needed to be performed manually for many times. After one surface of the cloth cover is ironed, the cloth cover needs to be overturned to the other surface of the cloth cover for ironing, the process not only causes high labor intensity of workers and low shaping efficiency of the cloth cover, but also ensures the shaping quality in a unified way because the proficiency of ironing by different workers is different.
Disclosure of Invention
The present invention is directed to a setting machine, which solves the above-mentioned problems in the prior art.
In order to achieve the above purpose, the present invention provides the following technical solutions:
the utility model provides a forming machine, includes chassis, delivery track, steam shaping case, drying device and cooling device, the delivery track is established on the chassis, steam shaping case, drying device and cooling device establish on the delivery track in proper order, still include a plurality of rotatory design frame and synchronizing frame, rotatory design is erect on the delivery track, the synchronizing frame is installed on the chassis and is set up in steam shaping case and drying device, when delivery track drive rotatory design frame gets into steam shaping case and drying device along delivery track's route, synchronizing frame and rotatory design frame meshing and drive rotatory design frame and do rotary motion;
the rotary sizing frame comprises a movable base, a spacing adjusting assembly, a driven rotary drum assembly and a telescopic rod, wherein the spacing adjusting assembly is arranged on the movable base, the driven rotary drum assemblies are respectively arranged at two ends of the spacing adjusting assembly, the spacing adjusting assembly drives the driven rotary drum assemblies to move in opposite directions or in opposite directions with the driven rotary drum assemblies, the telescopic rod is arranged between the driven rotary drum assemblies, the telescopic rod is perpendicular to the driven rotary drum assemblies, and driven gears coaxial with the driven rotary drum assemblies are arranged at the lower ends of the driven rotary drum assemblies and are in linkage with the driven rotary drum assemblies.
Further, the synchronizing frame includes hold-in range, fixed plate, mount and L shape connecting block, hold-in range and driven gear meshing, the hold-in range is installed on the fixed plate, mount one side and fixed plate fixed connection, the mount another side is installed in L shape connecting block upper end, L shape connecting block lower extreme is installed on the chassis, the fixed plate is extended towards rotatory design frame entering direction one end and is had the deflector.
Further, the interval adjusting component comprises a T-shaped groove track and an I-shaped sliding block, a T-shaped groove is formed in the T-shaped groove track, the T-shaped groove is matched with the I-shaped sliding block, the I-shaped sliding block is inserted and slides from two ends of the T-shaped groove in the T-shaped groove track respectively, the T-shaped groove track is arranged on the movable base, the driven rotary drum component is arranged at one end of the I-shaped sliding block, and a threaded hole I is formed in the other end of the I-shaped sliding block.
Further, the interval adjusting assembly further comprises a graduated scale and a finger plate, the graduated scale is arranged on the side face of the T-shaped groove track, facing the outer side of the underframe, of the graduated scale, the graduated surface of the graduated scale is displayed outside the underframe, a number is arranged below a graduated mark of the graduated scale, the number is gradually increased to two ends of the graduated scale by taking the middle graduated mark as a starting point, the finger plate is arranged on the I-shaped sliding block, and the pointer part of the finger plate points to graduations on the graduated surface.
Further, the movable base comprises a bottom plate, at least two T-shaped connecting pieces, a plurality of connecting shafts, a plurality of bearings and a plurality of pins, wherein at least two T-shaped connecting pieces are arranged on the bottom surface of the bottom plate side by side, a plurality of connecting shaft upper ends are perpendicular to the T-shaped connecting pieces and fixedly connected with the T-shaped connecting pieces, the pins penetrate through the bearings and are arranged at the lower ends of the connecting shafts, and the two bearings in the width direction of the bottom plate are coaxially arranged.
Further, the driven rotary drum assembly comprises a fixed shaft, a driven gear, a flange shaft sleeve, a fixed guide sleeve, a hollow steel pipe, a connecting sleeve and a fixed seat which are all arranged in the same shaft center from bottom to top in sequence, one end of the fixed shaft is perpendicular to the I-shaped sliding block and is arranged on the I-shaped sliding block, the other end of the fixed shaft is rotationally connected with the driven gear, teeth of the driven gear are arranged downwards, the flange shaft sleeve is arranged on the driven gear, the fixed guide sleeve is arranged on the flange shaft sleeve, the hollow steel pipe is arranged on the fixed guide sleeve, the hollow steel pipe is sleeved with a wood sleeve in an sleeved mode, the wood sleeve is sleeved with a rubber sleeve, one end of the connecting sleeve is arranged on the hollow steel pipe, the other end of the connecting sleeve is rotationally connected with the fixed seat, a threaded hole II perpendicular to the axis of the connecting sleeve is formed in the circumferential wall of the fixed seat, and the driven gear is in linkage with the flange mounting sleeve, the fixed guide sleeve, the hollow steel pipe, the wood sleeve and the rubber sleeve rotate.
Further, the both ends of telescopic link are equipped with the screw rod section respectively, the screw rod section carries out threaded connection with the screw hole second of fixing base respectively, the telescopic link includes pole cover and horizontal pole, the horizontal pole inserts the telescopic action that the telescopic link was realized to the slip in the pole cover, be equipped with screw hole five on the circular wall of pole cover towards horizontal pole one end.
Further, the conveying track comprises a motor, a speed reducer, a belt pulley I, a belt pulley II, a belt, a chain wheel, a chain, a plurality of chain hooks, a straight track plate, a semicircular track plate and a chain tensioning assembly, wherein the motor and the speed reducer are both arranged on a chassis, the belt pulley I is arranged on an output shaft of the motor, the belt pulley II is arranged on an input shaft of the speed reducer, the belt pulley I is connected with the belt pulley II through the belt, the chain wheel is arranged on an output shaft of the speed reducer, the chain is sleeved outside a U-shaped guide frame I on the chassis, the chain hooks are uniformly arranged on the chain at intervals, the chain tensioning assembly is used for tensioning the chain, the straight track plate and the semicircular track plate are both arranged on an installation column on the chassis, the semicircular track plate is symmetrically arranged, two ends of the semicircular track plate are respectively abutted to form a long circular track, the motor drives the belt pulley I through an output shaft of the belt pulley I, the belt pulley II drives the output shaft of the speed reducer to drive the belt pulley I, the guide frame I is provided with an opening for inserting the chain, and the chain is driven by the chain wheels to move along the circular track.
Further, the chain tensioning assembly comprises a semicircular panel, a support, a screw rod, a spring, a plurality of nuts, an L-shaped plate, a support frame, a dovetail slider, a dovetail groove track and a mounting plate, wherein at least two parallel and spaced oblong holes are formed in the top surface of the support frame, threaded holes are formed in the L-shaped plate corresponding to the oblong holes, the L-shaped plate is mounted on the support frame, a first through hole is formed in the L-shaped plate, the diameter of the first through hole is larger than the outer diameter of the screw rod and smaller than the outer diameter of the spring, the support frame is mounted on the bottom surface of the semicircular panel, a second through hole is formed in the support frame, the diameter of the second through hole is identical to the diameter of the through hole, one end of the screw rod penetrates through the second through hole and is fixed through screwing nuts arranged on two sides of the through hole, the other end of the screw rod penetrates through hole to be installed with a nut together, the spring sleeve is arranged outside the screw rod, the dovetail slider is parallel and mounted on the bottom surface of the semicircular panel at intervals, the dovetail groove track corresponds to the dovetail slider to be mounted on the mounting plate, the mounting plate is mounted on the stand column of the chassis, the dovetail slider and the dovetail groove track is connected with the semicircular groove track to slide, a semicircle for tensioning the semicircular frame, a guide frame used for tensioning the guide frame is arranged on the semicircular panel, and the guide frame is compressed to the guide frame and the guide frame to the semicircular frame and the semicircular frame to the guide frame to the semicircular frame, and the guide frame is compressed to the guide frame and the semicircular frame and the guide frame, and the guide frame and the frame, and the frame.
The invention has the beneficial effects that:
in order to prevent the cloth cover from falling off in the shaping process, the cloth cover needs to be tensioned to a certain extent to achieve the effect of positioning the cloth cover, the tensioning amplitude also determines the size of the cloth cover after shaping, after the sizing of the cloth cover is planned, a human hand drives the interval adjusting assembly to drive the two groups of driven rotary drum assemblies to do opposite movement or opposite movement, the distance between the two groups of driven rotary drum assemblies can be accurately and rapidly judged and adjusted by checking the position of the finger plate on the scale to achieve the required shaping size of the cloth cover, at the moment, the interval adjusting assembly is fixed, the cloth cover is sleeved outside the two groups of driven rotary drum assemblies from top to bottom, the conveying rail drives the movable base to slide along the track of the conveying rail through the chain hook to convey the cloth cover to enter the steam shaping box, the drying device and the cooling device in sequence, and the cooling device to recycle back to the feeding station.
The rotary shaping frame makes linear motion from the inlet of the steam shaping box to the outlet of the drying device, the synchronous belt on the synchronous frame is meshed with the driven gear on the driven rotary drum assembly to drive the driven gear to rotate so as to link the driven rotary drum assembly to rotate, and the driven rotary drum assembly drives the cloth sleeve to make rotary motion in the steam shaping box and the drying device, so that the cloth sleeve is uniformly shaped by steam in the steam shaping box and uniformly dried in the high-temperature environment of the drying device, and the shaping quality of the cloth sleeve is greatly improved. Compared with the traditional shaping mode, the invention realizes that the machine replaces manual operation, effectively saves a great deal of manpower and time, and improves the shaping efficiency and the shaping quality of the cloth cover.
Drawings
Fig. 1: a schematic perspective view of a setting machine.
Fig. 2: a three-dimensional schematic diagram of a synchronous frame of a setting machine.
Fig. 3: a driven rotary drum assembly and a distance adjusting assembly of a setting machine are exploded.
Fig. 4: an enlarged schematic diagram of A part of the setting machine.
Fig. 5: a driven rotary drum assembly, a spacing adjustment assembly and a movable base mounting schematic diagram of a setting machine.
Fig. 6: a schematic diagram of the action of a rotary shaping frame of a shaping machine.
Fig. 7: a schematic diagram of a conveying track of a setting machine in overlook view.
Fig. 8: an enlarged schematic diagram of a position B of the setting machine.
Fig. 9: a chain tensioning assembly of a setting machine is an exploded view.
Detailed Description
The invention is further described below with reference to the accompanying drawings:
referring to fig. 1 and 2, a setting machine includes a chassis 1, a conveying track 2, a steam setting box 3, a drying device 4 and a cooling device 5, wherein the conveying track 2 is arranged on the chassis 1, the steam setting box 3, the drying device 4 and the cooling device 5 are sequentially arranged on the conveying track 2, and further includes a plurality of rotary setting frames 6 and a synchronous frame 7, the rotary setting frames 6 are arranged on the conveying track 2, the synchronous frame 7 is arranged on the chassis 1 and is arranged in the steam setting box 3 and the drying device 4, and when the conveying track 2 drives the rotary setting frames 6 to move into the steam setting box 3 and the drying device 4 along the path of the conveying track 2, the synchronous frame 7 is meshed with the rotary setting frames 6 and drives the rotary setting frames 6 to do rotary movement;
referring to fig. 3 to 5, the rotary setting frame 6 includes a moving base 61, a distance adjusting assembly 62, a driven drum assembly 63 and a telescopic rod 64, the distance adjusting assembly 62 is mounted on the moving base 61, the driven drum assembly 63 is mounted at two ends of the distance adjusting assembly 62, the distance adjusting assembly 62 drives the driven drum assembly 63 to move opposite or back to the driven drum assembly 63, the telescopic rod 64 is mounted between the driven drum assembly 63 and the driven drum assembly 63, the telescopic rod 64 is perpendicular to the driven drum assembly 63, a driven gear 632 coaxial with the driven drum assembly 63 is mounted at the lower end of the driven drum assembly 63, and the driven gear 632 is linked with the driven drum assembly 63.
Further, referring to fig. 2 and 6, the synchronous frame 7 includes a synchronous belt 71, a fixing plate 72, a fixing frame 73 and an L-shaped connecting block 74, the synchronous belt 71 is meshed with the driven gear 632, the synchronous belt 71 is installed on the fixing plate 72, one surface of the fixing frame 73 is fixedly connected with the fixing plate 72, the other surface of the fixing frame 73 is installed at the upper end of the L-shaped connecting block 74, the lower end of the L-shaped connecting block 74 is installed on the bottom frame 1, and a guide plate 721 extends from one end of the fixing plate 72 towards the entering direction of the rotary shaping frame 6.
The guide plate 721 is used for guiding the rotary shaping frame 6, so that the rotary shaping frame 6 can smoothly enter the steam shaping box 3.
Further, referring to fig. 3 to 5, the distance adjusting assembly 62 includes a T-shaped slot rail 621 and an i-shaped slider 622, wherein the T-shaped slot rail 621 is provided with a T-shaped slot, the T-shaped slot is adapted to the i-shaped slider 622, the i-shaped slider 622 is inserted into and slides from two ends of the T-shaped slot in the T-shaped slot rail 621, the T-shaped slot rail 621 is mounted on the moving base 61, the driven drum assembly 63 is mounted on one end of the i-shaped slider 622, and the other end of the i-shaped slider 622 is provided with a threaded hole 6221.
The fixed spacing adjustment assembly 62 is achieved by screwing the second bolt into the first threaded bore 6221 until the threaded shank 2213 of the second bolt abuts against the bottom surface of the T-shaped slot to fix the position of the i-shaped slider 622.
Further, referring to fig. 5, the spacing adjustment assembly 62 further includes a graduated scale 623 and a finger plate 624, the graduated scale 623 is mounted on a side of the T-shaped slot rail 621 facing the outside of the chassis 1, the graduation surface of the graduated scale 623 is displayed facing the outside of the chassis 1, numbers are arranged under the graduation lines of the graduated scale 623, the numbers are gradually increased from the middle graduation line to the two ends of the graduated scale 623, the finger plate 624 is mounted on the i-shaped slider 622, and the pointer portion of the finger plate 624 points to the graduation on the graduation surface.
Further, referring to fig. 5, the moving base 61 includes a bottom plate 611, at least two T-shaped connectors 612, a plurality of connecting shafts 613, a plurality of bearings 614 and a plurality of pins 615, wherein the at least two T-shaped connectors 612 are mounted on the bottom surface of the bottom plate 611 side by side, the upper ends of the plurality of connecting shafts 613 are perpendicular to the T-shaped connectors 612 and fixedly connected, the pins 615 pass through the bearings 614 and are mounted at the lower ends of the connecting shafts 613, and the two bearings 614 along the width direction of the bottom plate 611 are coaxially arranged.
The movable base 61 is attached to the straight track plate 219 or the semicircular track plate 220 through the T-shaped connecting piece 612 to slide, the connecting shaft 613 is used for limiting the movable base 61 to the straight track plate 219 or the semicircular track plate 220, the movable base 61 is prevented from deviating from the conveying track 2, the straight track plate 219 or the semicircular track plate 220 is clamped between the bearing 614 and the T-shaped connecting piece 612 to limit the up-down movement position of the movable base 61, and the stability of the movable base 61 during movement is improved.
Further, referring to fig. 3 and 4, the driven drum assembly 63 sequentially includes, from bottom to top, a fixed shaft 631, a driven gear 632, a flange sleeve 633, a fixed sleeve 634, a hollow steel tube 635, a connecting sleeve 636 and a fixing base 637, wherein one end of the fixed shaft 631 is perpendicular to the i-shaped slider 622 and is mounted on the i-shaped slider 622, the other end of the fixed shaft 631 is rotationally connected with the driven gear 632, teeth of the driven gear 632 are downward, the flange sleeve 633 is mounted on the driven gear 632, the fixed sleeve 634 is mounted on the flange sleeve 633, the hollow steel tube 635 is mounted on the fixed sleeve 634, a wood sleeve 638 is sleeved outside the hollow steel tube 635, a glue sleeve 639 is sleeved outside the wood sleeve 638, one end of the connecting sleeve 636 is mounted on the hollow steel tube 635, the other end of the connecting sleeve 636 is rotationally connected with the fixing base 637, a threaded hole II perpendicular to the axis of the fixing base 637 is formed in a circumferential wall, and the driven gear 632 is rotationally linked with the flange mounting sleeve, the fixed sleeve 634, the hollow steel tube 638, the wood sleeve 638 and the glue sleeve 639.
The material of the rubber sleeve 639 is plastic or PU rubber.
Further, referring to fig. 3 and 6, two ends of the telescopic rod 64 are respectively provided with a screw section, the screw sections are respectively in threaded connection with a second threaded hole of the fixing base 637, the telescopic rod 64 includes a rod sleeve 641 and a cross rod 642, the cross rod 642 is inserted into the rod sleeve 641 to slide so as to realize telescopic action of the telescopic rod 64, and a circular wall of one end of the rod sleeve 641 facing the cross rod 642 is provided with a fifth threaded hole.
The five-jack cross bar 642 acts to secure the telescoping rod 64 by threading the jack screw into the threaded bore to increase the stability of the driven bowl assembly 63.
Further, referring to fig. 7 and 8, the conveying track 2 includes a motor 211, a speed reducer 212, a first pulley 213, a second pulley 214, a belt 215, a sprocket 216, a chain 217, a plurality of chain hooks 218, a straight track plate 219, a semicircular track plate 220 and a chain tensioning assembly 221, both the motor 211 and the speed reducer 212 are installed on the chassis 1, the first pulley 213 is installed on an output shaft of the motor 211, the second pulley 214 is installed on an input shaft of the speed reducer 212, the first pulley 213 is connected with the second pulley 214 through the belt 215, the sprocket 216 is installed on an output shaft of the speed reducer 212, the chain 217 is sleeved outside a U-shaped guide frame one on the chassis 1, the plurality of chain hooks 218 are installed on the chain 217 at uniform intervals, the chain tensioning assembly 221 tensions the chain 217, the straight track plate 219 and the semicircular track plate 220 are installed on installation columns on the chassis 1, both ends of the semicircular track plate 219 are respectively abutted to form an oblong track, the motor drives the first pulley 213 through the belt 213, the first pulley 213 drives the input shaft 216 of the second pulley 212 through the belt 215, the first pulley 213 drives the output shaft 216 of the speed reducer 212 through the belt 215, the sprocket 216 is driven by the chain 213 is driven by the belt 215, the chain 216 is driven by the chain 216 to rotate along the chain frame 216, and the chain is driven by the chain 216 is driven by the chain 216 and the chain has a long chain track 216.
Further, referring to fig. 9, the chain tensioning assembly 221 includes a semicircular panel 2211, a support 2212, a screw rod 2213, a spring 2214, a plurality of nuts 2215, an L-shaped plate 2216, a support frame 2217, a dovetail block 2218, a dovetail groove track 2219 and a mounting plate 2220, at least two parallel and spaced oblong holes 2217a are provided on the top surface of the support frame 2217, a threaded hole four 2216a is provided on the L-shaped plate 2216 corresponding to the oblong holes 2217a, the L-shaped plate 2216 is mounted on the support frame 2217, a through hole one is provided on the L-shaped plate 2216, the diameter of the through hole one is larger than the outer diameter of the screw rod 2213 and smaller than the outer diameter of the spring 2214, a through hole two is provided on the bottom surface of the semicircular panel 2211, the through hole two is identical to the diameter of the through hole, one end of the screw rod 2213 passes through the through hole two and is screwed and fixed by the nuts 2215 provided on two sides of the through hole two, the other end of the screw rod 2213 passes through the through hole and mounts the nut 2215, the spring 2214 is sleeved outside the screw rod 2213, the dovetail slide block 2218 is parallel and installed on the bottom surface of the semicircular panel 2211 at intervals, the dovetail groove track 2219 is installed on the installation plate 2220 corresponding to the dovetail slide block 2218, the installation plate 2220 is installed on an upright post of the underframe 1, the dovetail slide block 2218 and the dovetail groove track 2219 are in joggle sliding, a semicircular arc-shaped guide frame II for tensioning the chain 217 is arranged on the semicircular panel 2211, the guide frame II is connected with the guide frame to form a circular guide frame, the compression spring 2214 is moved towards the direction of the support 2212 by pushing the L-shaped plate 2216, the elastic force generated by compression of the spring 2214 drives the support 2212 to drive the semicircular plate to link the second tensioning chain 217, and the first bolt penetrates through the slotted hole 2217a to be screwed with the threaded hole four 2216a to fix the L-shaped plate 2216 to complete tensioning adjustment.
The steam shaping box 3 comprises a box body arranged above the conveying track 2, a steam inlet arranged at the top of the box body and a steam outlet arranged at the bottom of the box body, wherein the box body is provided with an inlet I and an outlet I for the rotary shaping frame 6 to enter and exit, the steam inlet is communicated with one end of a steam pipe through a steam valve, the other end of the steam pipe is communicated with a steam generator, and steam generated by the steam generator is conveyed through the steam pipe and released into the steam shaping box 3 through the steam inlet and is discharged through the steam outlet.
The drying device 4 comprises a drying box, a heating pipe and a plurality of first fans, the drying box is arranged above the conveying track 2 in a supporting mode, a second inlet and a second outlet for the rotary shaping frame 6 to enter and exit are formed in the drying box, the heating pipe is arranged on the inner side wall of the drying box through a fixing frame 73, and the first fans are arranged on the top surface of the drying box to blow air towards the inside of the drying box.
The cooling device 5 comprises a cooling box and a second fan arranged above the cooling box, the cooling box is arranged above the conveying track 2, an inlet III and an outlet III for the rotary shaping frame 6 to enter and exit are formed in the cooling box, and the second fan is arranged on the top of the cooling box and blows air towards the inside of the cooling box.
Referring to fig. 1 and fig. 5 to fig. 8, in order to prevent the cloth cover 8 from falling off in the shaping process, a certain degree of tensioning is required to be performed on the cloth cover 8 to achieve the effect of positioning the cloth cover 8, the tensioning amplitude also determines the size of the shaped cloth cover 8, after the shaped size of the cloth cover 8 is planned, a human hand drives the interval adjusting assembly 62 to drive the two groups of driven drum assemblies 63 to move in opposite directions or move in opposite directions, the distance between the two groups of driven drum assemblies 63 can be accurately and rapidly judged and adjusted by checking the position of the finger plate 623 pointing to the scale 624 so as to achieve the required shaped size of the cloth cover 8, at this time, the interval adjusting assembly 62 is fixed, the cloth cover 8 is sleeved outside the two groups of driven drum assemblies 63 from top to bottom, the conveying rail 2 hooks the connecting shaft 613 through the chain hooks 218 to drive the movable base 61 to slide along the track of the conveying rail 2, and the cloth cover 8 sequentially enters the steam shaping box 3, the drying device 4 and the cooling device 5 to be recycled back to the feeding station.
The rotary shaping frame 6 makes a linear motion on the path from the inlet of the steam shaping box 3 to the outlet of the drying device 4, and the synchronous belt 71 on the synchronous frame 7 is meshed with the driven gear 632 on the driven rotary drum assembly 63 to drive the driven gear 632 to rotate so as to link the driven rotary drum assembly 63 to rotate, and the driven rotary drum assembly 63 drives the cloth cover 8 to make a rotary motion in the steam shaping box 3 and the drying device 4, so that the cloth cover 8 can uniformly absorb steam in the steam shaping box 3 and be uniformly dried in the drying device 4, and the shaping quality of the cloth cover 8 is greatly improved. Compared with the traditional shaping mode, the invention realizes that the machine replaces manual operation, effectively saves a great deal of manpower and time, and improves the shaping efficiency and the shaping quality of the cloth cover 8.
The above description should not be taken as limiting the scope of the invention, and any modifications, equivalent changes and modifications made to the above embodiments according to the technical principles of the present invention still fall within the scope of the technical solutions of the present invention.
Claims (5)
1. The utility model provides a forming machine, includes chassis, delivery track, steam shaping case, drying device and cooling device, delivery track establishes on the chassis, steam shaping case, drying device and cooling device establish on delivery track in proper order, its characterized in that: the rotary shaping frame is meshed with the rotary shaping frame and drives the rotary shaping frame to do rotary motion when the rotary shaping frame enters the steam shaping box and the drying device along the path of the conveying track;
the rotary shaping frame comprises a movable base, a spacing adjusting assembly, a driven rotary drum assembly and a telescopic rod, wherein the spacing adjusting assembly is arranged on the movable base, the driven rotary drum assemblies are respectively arranged at two ends of the spacing adjusting assembly, the spacing adjusting assembly drives the driven rotary drum assemblies to move in opposite directions or in opposite directions with the driven rotary drum assemblies, the telescopic rod is arranged between the driven rotary drum assemblies, the telescopic rod is perpendicular to the driven rotary drum assemblies, a driven gear coaxial with the driven rotary drum assemblies is arranged at the lower end of the driven rotary drum assemblies, and the driven gear is in linkage with the driven rotary drum assemblies;
the movable base comprises a bottom plate, at least two T-shaped connecting pieces, a plurality of connecting shafts, a plurality of bearings and a plurality of pins, wherein at least two T-shaped connecting pieces are arranged on the bottom surface of the bottom plate side by side, the upper ends of the connecting shafts are perpendicular to the T-shaped connecting pieces and fixedly connected with the T-shaped connecting pieces, the pins penetrate through the bearings and are arranged at the lower ends of the connecting shafts, and the two bearings in the width direction of the bottom plate are coaxially arranged;
the distance adjusting assembly comprises a T-shaped groove track and an I-shaped sliding block, a T-shaped groove is formed in the T-shaped groove track, the T-shaped groove is matched with the I-shaped sliding block, the I-shaped sliding block is inserted into and slides from two ends of the T-shaped groove in the T-shaped groove track respectively, the T-shaped groove track is arranged on the movable base, the driven rotary drum assembly is arranged at one end of the I-shaped sliding block, and a threaded hole I is formed in the other end of the I-shaped sliding block;
the driven rotary drum assembly sequentially comprises a fixed shaft, a driven gear, a flange shaft sleeve, a fixed guide sleeve, a hollow steel tube, a connecting sleeve and a fixed seat, wherein the fixed shaft, the driven gear, the flange shaft sleeve, the fixed guide sleeve, the hollow steel tube, the connecting sleeve and the fixed seat are all coaxially arranged from bottom to top, one end of the fixed shaft is perpendicular to the I-shaped sliding block and is arranged on the I-shaped sliding block, the other end of the fixed shaft is rotationally connected with the driven gear, teeth of the driven gear are downwards arranged, the flange shaft sleeve is arranged on the driven gear, the fixed guide sleeve is arranged on the flange shaft sleeve, the hollow steel tube is arranged on the fixed guide sleeve, the hollow steel tube is sleeved with a wood sleeve, the wood sleeve is sleeved with a rubber sleeve, one end of the connecting sleeve is arranged on the hollow steel tube, the other end of the connecting sleeve is rotationally connected with the fixed seat, and a second threaded hole perpendicular to the axis of the fixed seat is arranged on the circumferential wall of the fixed seat;
the telescopic rod comprises a rod sleeve and a cross rod, wherein the cross rod is inserted into the rod sleeve to slide, so that the telescopic rod can be telescopic, and a threaded hole five is formed in the circular wall of one end of the cross rod.
2. A setting machine as defined in claim 1, wherein: the synchronous frame comprises a synchronous belt, a fixed plate, a fixed frame and an L-shaped connecting block, wherein the synchronous belt is meshed with a driven gear, the synchronous belt is installed on the fixed plate, one face of the fixed frame is fixedly connected with the fixed plate, the other face of the fixed frame is installed at the upper end of the L-shaped connecting block, the lower end of the L-shaped connecting block is installed on the underframe, and one end of the fixed plate, which faces the entering direction of the rotary shaping frame, extends to form a guide plate.
3. A setting machine as defined in claim 1, wherein: the interval adjusting assembly further comprises a graduated scale and a finger plate, the graduated scale is arranged on the side face of the T-shaped groove track, facing the outside of the underframe, of the graduated scale, the graduated surface of the graduated scale is displayed facing the outside of the underframe, a number is arranged below a graduated mark of the graduated scale, the number is gradually increased from the middle graduated mark to two ends of the graduated scale, the finger plate is arranged on the I-shaped sliding block, and the pointer part of the finger plate points to graduations on the graduated surface.
4. A setting machine as defined in claim 1, wherein: the conveying track comprises a motor, a speed reducer, a belt pulley I, a belt pulley II, a belt, a chain wheel, a chain, a plurality of chain hooks, a straight track plate, a semicircular track plate and a chain tensioning assembly, wherein the motor and the speed reducer are all arranged on a chassis, the belt pulley I is arranged on an output shaft of the motor, the belt pulley II is arranged on an input shaft of the speed reducer, the belt pulley I is connected with the belt pulley II through the belt, the chain wheel is arranged on the output shaft of the speed reducer, the chain is sleeved outside a U-shaped guide frame I arranged on the chassis, the chain hooks are uniformly arranged on the chain at intervals, the chain tensioning assembly is used for tensioning the chain, the straight track plate and the semicircular track plate are all arranged on an installation column on the chassis in a symmetrical mode, two ends of the semicircular track plate are respectively abutted to form a circular track, the motor drives the belt pulley I through an output shaft of the belt pulley I, the belt pulley II drives the output shaft of the speed reducer to drive the speed reducer to rotate through the belt pulley I, the guide frame I is provided with an opening for inserting the chain, and the chain is driven by the chain wheels to move along the circular track of the chain.
5. The setting machine of claim 4, wherein: the chain tensioning assembly comprises a semicircular panel, a support, a screw rod, a spring, a plurality of nuts, an L-shaped plate, a support frame, a dovetail sliding block, a dovetail groove track and a mounting plate, wherein at least two parallel and spaced oblong holes are formed in the top surface of the support frame, the L-shaped plate is provided with a threaded hole IV corresponding to the oblong holes, the L-shaped plate is mounted on the support frame, the L-shaped plate is provided with a first through hole, the diameter of the first through hole is larger than the outer diameter of the screw rod and smaller than the outer diameter of a spring, the support frame is mounted on the bottom surface of the semicircular panel, the second through hole is formed in the support frame, the diameter of the second through hole is identical to the diameter of the through hole, one end of the screw rod penetrates through the second through hole and is fixed by screwing nuts arranged on two sides of the through hole, the other end of the screw rod penetrates through hole to be installed with the nuts together, the spring sleeve is arranged outside the screw rod, the dovetail sliding block is parallel and mounted on the bottom surface of the semicircular panel at intervals, the dovetail groove track is mounted on the mounting plate, the mounting plate is mounted on a stand column of the chassis, the dovetail sliding block and the dovetail groove track is jogged with the semicircular groove track, a semicircular frame is provided with a second guide frame used for tensioning the tensioning frame, the second guide frame is mounted on the semicircular panel, the guide frame and the second guide frame is compressed towards the semicircular frame, and the fourth guide frame is compressed towards the direction of the tensioning frame, and the L-shaped guide frame, and the tension frame is compressed, and the tension frame is compressed and the long guide frame is mounted to the frame.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811215026.2A CN109097940B (en) | 2018-10-18 | 2018-10-18 | Shaping machine |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811215026.2A CN109097940B (en) | 2018-10-18 | 2018-10-18 | Shaping machine |
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| CN109097940A CN109097940A (en) | 2018-12-28 |
| CN109097940B true CN109097940B (en) | 2023-12-19 |
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| CN201811215026.2A Active CN109097940B (en) | 2018-10-18 | 2018-10-18 | Shaping machine |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN113756033B (en) * | 2021-08-30 | 2023-05-05 | 浙江嘉利和纺织科技有限公司 | Shaping mechanism of antibacterial sofa fabric |
| CN114737378B (en) * | 2022-04-09 | 2024-02-27 | 丸三浩联科技(浙江)有限公司 | Tunnel type seat cover ironing equipment |
| CN116180370B (en) * | 2023-03-21 | 2023-08-01 | 瑞安市碧康针织有限公司 | Steam setting machine for knitting socks and setting method thereof |
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| CN109097940A (en) | 2018-12-28 |
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