CN109095050B - Three-dimensional warehouse monitoring system with shockproof equipment control function - Google Patents
Three-dimensional warehouse monitoring system with shockproof equipment control function Download PDFInfo
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- B—PERFORMING OPERATIONS; TRANSPORTING
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- B65G1/00—Storing articles, individually or in orderly arrangement, in warehouses or magazines
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- G06Q10/08—Logistics, e.g. warehousing, loading or distribution; Inventory or stock management
- G06Q10/087—Inventory or stock management, e.g. order filling, procurement or balancing against orders
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Abstract
The invention provides a three-dimensional warehouse monitoring system with a shockproof falling equipment control function, which comprises: the system comprises a three-dimensional goods shelf, a plurality of stacking machines, a plurality of sets of conveyors, a monitoring machine, a management machine and anti-vibration falling equipment; the anti-falling device comprises: a push-pull rod and a push-pull rod controller; a group of push-pull rods are arranged at the positions of two sides of goods on each goods position in the three-dimensional goods shelf, and when goods exist on the goods position corresponding to the goods shelf, the push-pull rods at two sides of the goods extend out under the control of the push-pull rod controller to prop against the goods, so that the goods are fixed on the goods shelf; when no goods are on the goods position corresponding to the goods shelf, the push-pull rod retracts under the control of the push-pull rod controller. The three-dimensional warehouse monitoring system with the anti-seismic equipment control function provided by the invention can not only meet the normal operation of the three-dimensional warehouse, but also prevent goods stored on the goods shelf from being shaken off due to an earthquake, and is suitable for the three-dimensional warehouse operation in an earthquake-prone area.
Description
Technical Field
The invention relates to the technical field of three-dimensional warehouse monitoring, in particular to a three-dimensional warehouse monitoring system with a shockproof falling equipment control function.
Background
The existing three-dimensional warehouse is generally composed of a set of three-dimensional goods shelf, a plurality of stacking machines, a plurality of sets of conveyors, a set of monitoring system and a set of management system, wherein the goods shelf is provided with a plurality of goods positions for storing goods; the stacker moves among the goods shelves and is used for taking goods out of the goods shelves and placing the goods on the conveyor at the end of the goods shelves or vice versa; the conveyor is arranged outside the goods shelf and is used for transferring the goods taken out by the stacker to a designated place or vice versa; the monitoring system is used for managing the operation tasks and scheduling the stacker and the conveyor to execute the operation tasks; the management system is used for generating operation tasks and managing pallets and goods on the goods shelf.
However, in the conventional three-dimensional warehouse monitoring system, during the three-dimensional warehouse operation in the earthquake-prone area, the goods stored on the goods shelf often have a risk of falling due to an earthquake.
Disclosure of Invention
Aiming at the defects in the prior art, the invention provides a three-dimensional library monitoring system with a shockproof falling equipment control function.
Specifically, the invention provides the following technical scheme:
a stereoscopic garage monitoring system with a shockproof falling equipment control function comprises: the system comprises a three-dimensional goods shelf, a plurality of stacking machines, a plurality of sets of conveyors, a monitoring machine, a management machine and anti-vibration falling equipment;
the anti-falling device comprises: a push-pull rod and a push-pull rod controller; a group of push-pull rods are arranged at the positions of two sides of goods on each goods position in the three-dimensional goods shelf, and when goods exist on the goods position corresponding to the goods shelf, the push-pull rods at two sides of the goods extend out under the control of the push-pull rod controller to prop against the goods, so that the goods are fixed on the goods shelf; when no goods exist on the goods position corresponding to the goods shelf, the push-pull rod retracts under the control of the push-pull rod controller;
the three-dimensional warehouse monitoring system with the anti-vibration equipment falling control function comprises a warehouse-in operation control process and a warehouse-out operation control process;
the warehousing operation control process comprises the following steps: through the matching of the management machine, the monitoring machine, the conveyor and the stacker, the goods are moved to the goods positions corresponding to the goods shelves from the warehouse entry of the conveyor, and the push-pull rods on the corresponding goods positions are controlled to extend out to prop against the goods;
the ex-warehouse operation control process comprises the following steps: and controlling the push-pull rod on the goods shelf corresponding to the goods location to retract, and transferring the goods on the corresponding goods location to the delivery port of the conveyor through the cooperation of the management machine, the monitoring machine, the conveyor and the stacker.
Further, the warehousing operation control process specifically includes:
the monitor receives a warehousing task issued by the manager;
the monitoring machine receives the information of the conveyor for applying for warehousing;
the monitoring machine sends the number of the roadway where the warehousing task is located to the conveyor;
the monitoring machine receives the warehousing task completion information of the conveyor;
the monitoring machine sends the warehousing task to the stacker of the warehousing roadway and informs the warehousing address of the stacker of the corresponding roadway;
the monitoring machine receives the warehousing task completion information of the stacker;
the monitoring machine sends the push-pull rod extension information of the warehousing goods location to the push-pull rod controller;
the monitor receives the push-pull rod extending completion information returned by the push-pull rod controller;
and the monitoring machine sends warehousing task completion information to the management machine.
Further, the ex-warehouse operation control process specifically includes:
the monitoring machine receives a warehouse-out task issued by the management machine;
the monitoring machine sends the retraction information of the push-pull rod of the warehouse goods location to the push-pull rod controller;
the monitoring machine receives the push-pull rod retraction completion information sent by the push-pull rod controller;
the monitoring machine sends the ex-warehouse tasks to a stacker of the ex-warehouse roadway;
the monitoring machine receives ex-warehouse task completion information sent by the stacker;
the monitoring machine sends the delivery task to the conveyor;
the monitoring machine receives the ex-warehouse task completion information sent by the conveyor;
and the monitoring machine sends ex-warehouse task completion information to the management machine.
Furthermore, high-low detection switches are installed on two sides of the loading platform of the stacker and used for detecting whether the push-pull rod retracts or not when the stacker goes into and out of a warehouse.
Furthermore, the push-pull rod is an electric push-pull rod, and the push-pull rod controller comprises a driving motor and a processor; the driving motor is used for driving the electric push-pull rod under the control of the processor, so that the electric push-pull rod extends out to support the goods in the warehousing operation process, and the goods are fixed on the goods shelf; and retract to release the cargo during the outbound operation.
Furthermore, the monitor and the push-pull rod controller realize information interaction through a PROFINET network by adopting a PROFINET protocol.
According to the technical scheme, the three-dimensional warehouse monitoring system with the anti-seismic falling equipment control function is additionally provided with the anti-seismic falling equipment control and monitoring functions on a conventional automatic three-dimensional warehouse monitoring system, and the anti-seismic falling equipment is controlled and monitored, so that the normal operation of the three-dimensional warehouse can be met, the goods stored on the goods shelf can be prevented from being shaken due to the earthquake, and the three-dimensional warehouse monitoring system is suitable for the three-dimensional warehouse operation in an earthquake-prone area.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below, and it is obvious that the drawings in the following description are some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to these drawings without creative efforts.
Fig. 1 is a schematic structural diagram of a stereo library monitoring system having a function of controlling equipment falling in a quakeproof manner according to an embodiment of the present invention;
fig. 2 is a flowchart of a warehousing operation control process of the stereoscopic warehouse monitoring system according to an embodiment of the present invention;
fig. 3 is a flowchart of an ex-warehouse operation control process of the three-dimensional warehouse monitoring system according to an embodiment of the present invention.
Detailed Description
In order to make the objects, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are some, but not all, embodiments of the present invention. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
An embodiment of the present invention provides a stereo library monitoring system having a function of controlling equipment that falls in an earthquake-proof manner, and with reference to fig. 1, the stereo library monitoring system includes: a three-dimensional shelf (not shown in the figure), a plurality of stackers, a plurality of sets of conveyors, a monitoring machine, a management machine and anti-vibration falling equipment;
the three-dimensional goods shelf is provided with a plurality of goods positions for storing goods; the stacker moves among the goods shelves and is used for taking goods out of the goods shelves and placing the goods on the conveyor at the end of the goods shelves or vice versa; the conveyor is arranged outside the goods shelf and is used for transferring the goods taken out by the stacker to a designated place or vice versa; the monitoring machine is used for managing the job tasks and scheduling the stacker and the conveyor to execute the job tasks; the management machine is used for generating operation tasks and managing trays and goods on the goods shelf;
the anti-falling device comprises: a push-pull rod and a push-pull rod controller; the push-pull rods on two sides of the goods are arranged on each goods position in the three-dimensional goods shelf, when the goods are arranged on the goods position corresponding to the goods shelf, the push-pull rods on two sides of the goods extend out under the control of the push-pull rod controller to prop against the goods, so that the goods are fixed on the goods shelf, for example, when an earthquake occurs, the goods can rock along with the goods shelf and cannot be shaken off; when no goods exist on the goods position corresponding to the goods shelf, the push-pull rod retracts under the control of the push-pull rod controller;
the three-dimensional warehouse monitoring system with the anti-vibration equipment falling control function comprises a warehouse-in operation control process and a warehouse-out operation control process;
the warehousing operation control process comprises the following steps: through the matching of the management machine, the monitoring machine, the conveyor and the stacker, the goods are moved to the goods positions corresponding to the goods shelves from the warehouse entry of the conveyor, and the push-pull rods on the corresponding goods positions are controlled to extend out to prop against the goods;
the ex-warehouse operation control process comprises the following steps: and controlling the push-pull rod on the goods shelf corresponding to the goods location to retract, and transferring the goods on the corresponding goods location to the delivery port of the conveyor through the cooperation of the management machine, the monitoring machine, the conveyor and the stacker.
It should be noted that the monitoring machine may be a general computer or an industrial personal computer, and is configured according to the environment requirement, and is used for installing and operating monitoring software. The monitoring software is compiled and compiled by a high-level language, is installed on a monitor and is used for realizing information interaction with other equipment control systems and monitoring and scheduling the equipment control systems (including a push-pull rod control system of the anti-vibration equipment). In addition, the communication between the monitoring machine and the stacking machine, the conveyor and the shockproof falling equipment is realized by adopting network equipment. The network device can be an industrial bus network device, an Ethernet device and all network devices which can realize information interaction between the monitor and other systems.
As can be seen from the above description, the three-dimensional warehouse monitoring system with the anti-seismic falling equipment control function provided in this embodiment adds control and monitoring of anti-seismic falling equipment to a conventional automatic three-dimensional warehouse monitoring system, and by controlling and monitoring the anti-seismic falling equipment, the three-dimensional warehouse monitoring system can not only meet normal operation of the three-dimensional warehouse, but also prevent goods stored on the shelf from falling due to an earthquake, and is suitable for operation of the three-dimensional warehouse in an earthquake-prone area.
In a preferred embodiment, referring to fig. 2, the warehousing operation control process specifically includes:
step 101: and the monitor receives the warehousing task issued by the manager.
Step 102: and the monitoring machine receives the information of the conveyor for applying for warehousing.
Step 103: and the monitoring machine sends the number of the roadway where the warehousing task is located to the conveyor.
Step 104: and the monitoring machine receives the warehousing task completion information of the conveyor.
Step 105: and the monitoring machine sends the warehousing task to the stacker of the warehousing roadway and informs the warehousing address of the stacker corresponding to the roadway.
Step 106: and the monitoring machine receives the stacker warehousing task completion information.
Step 107: and the monitoring machine sends the push-pull rod extension information of the warehousing goods location to the push-pull rod controller.
Step 108: and the monitor receives the push-pull rod extending completion information returned by the push-pull rod controller.
Step 109: and the monitoring machine sends warehousing task completion information to the management machine.
As can be seen, in the present embodiment, the order of transmission of the warehousing job commands is as follows:
warehousing: the management machine generates a warehousing task and sends the warehousing task to the monitor → the conveyor applies warehousing to the monitor → the monitor informs the conveyor of the warehousing lane number → the conveyor sends the goods to the lane crossing and then the monitor reports the completion of warehousing to the monitor → the monitor informs the corresponding warehousing address of the tunnel stacker → the stacker sends the goods to the specified goods and then the completion of warehousing to the monitor → the monitor informs the corresponding goods location of the push-pull rod to stretch out → the push-pull rod to stretch out and then the monitor reports the completion → the monitor reports the completion of warehousing to the management machine.
In a preferred embodiment, referring to fig. 3, the ex-warehouse job control process specifically includes:
step 201: and the monitoring machine receives the ex-warehouse task issued by the management machine.
Step 202: the monitor sends the push-pull rod retraction information of the warehouse cargo space to the push-pull rod controller.
Step 203: and the monitoring machine receives the push-pull rod retraction completion information sent by the push-pull rod controller.
Step 204: and the monitoring machine sends the ex-warehouse task to a stacker of the ex-warehouse roadway.
Step 205: and the monitoring machine receives the ex-warehouse task completion information sent by the stacker.
Step 206: the monitoring machine sends the delivery task to the conveyor.
Step 207: and the monitoring machine receives the ex-warehouse task completion information sent by the conveyor.
Step 208: and the monitoring machine sends ex-warehouse task completion information to the management machine.
It can be seen that the order of delivery for the out-of-library job instructions is as follows:
and (4) ex-warehouse: the manager generates a delivery task and sends the delivery task to the monitor → the monitor informs the push-pull rod of the specified goods location to retract → the push-pull rod retracts and then the monitor reports the completion of retraction to the monitor → the monitor informs the stacker of the delivery address to deliver the goods of the specified goods location → the monitor informs the conveyor of the delivery address to deliver the goods to the specified port and then the monitor reports the completion to the delivery destination → the monitor reports the completion to the manager.
In a preferred embodiment, high and low detection switches are installed on two sides of the loading platform of the stacker and are used for detecting whether the push-pull rod retracts or not when the stacker enters or leaves a warehouse.
In particular implementations, the motorized push-pull rod is used with a stacker. When the stacker goes out of the warehouse, the monitoring machine firstly sends a retraction telegram to the push-pull rod control system, and when the monitoring machine receives the retraction telegram sent by the push-pull rod system, the monitoring machine sends a warehouse-out task to the stacker. When the stacker reaches a designated cargo space and the cargo carrying platform is at a low position, firstly, whether a push-pull rod detection switch has a signal or not is judged, the push-pull rod detection switch has a signal to indicate that the push-pull rod is not retracted, and then the stacker gives an alarm. No signal is sent, indicating that the push-pull rod has been retracted and the stacker is picking up the goods. When the stacker enters the warehouse, the belt disc of the stacker arrives at the designated goods position to be warehoused, the goods carrying platform is at the high position, whether a push-pull rod detection switch has a signal or not is judged, the push-pull rod is not retracted through the signal, and the stacker gives an alarm at the moment. No signal is sent, indicating that the push-pull rod has been retracted and the stacker is unloading.
In a preferred embodiment, the push-pull rod is an electric push-pull rod, and the push-pull rod controller comprises a driving motor and a processor; the driving motor is used for driving the electric push-pull rod under the control of the processor, so that the electric push-pull rod extends out to support the goods in the warehousing operation process, and the goods are fixed on the goods shelf; and retract to release the cargo during the outbound operation.
In specific implementation, the electric push-pull rod takes a 24V/12V direct-current permanent magnet motor as a power source, converts the rotation motion of the motor into linear reciprocating motion, and pushes a group of link mechanisms to complete work. The electric push-pull rod is adopted as the actuating mechanism, so that the air source, the liquid source device and the auxiliary equipment required by adopting a pneumatic actuating mechanism and a hydraulic actuating mechanism can be reduced, the weight of the actuating mechanism can be reduced, and the installation is convenient. Because the pneumatic or hydraulic actuating mechanism needs certain air pressure or hydraulic pressure in the whole control operation process, the pneumatic or hydraulic actuating mechanism is accumulated day by day, and the air consumption or the liquid consumption is huge. The electric push-pull rod actuating mechanism is adopted, power needs to be supplied when the opening degree is changed, and power can not be supplied when the opening degree is reached, so that the electric push-pull rod actuating mechanism has the obvious energy-saving advantage compared with an air pressure or hydraulic actuating mechanism in view of energy conservation, and is suitable for remote control, centralized control or automatic control.
In a preferred embodiment, the monitor and the push-pull rod controller implement information interaction through PROFINET network using PROFINET protocol.
It should be noted that, in this document, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus. Without further limitation, an element defined by the phrase "comprising an … …" does not exclude the presence of other identical elements in a process, method, article, or apparatus that comprises the element.
The above examples are only for illustrating the technical solutions of the present invention, and not for limiting the same; although the present invention has been described in detail with reference to the foregoing embodiments, it will be understood by those of ordinary skill in the art that: the technical solutions described in the foregoing embodiments may still be modified, or some technical features may be equivalently replaced; and such modifications or substitutions do not depart from the spirit and scope of the corresponding technical solutions of the embodiments of the present invention.
Claims (4)
1. A three-dimensional storehouse monitoring system with equipment control function that falls takes precautions against earthquakes, its characterized in that includes: the system comprises a three-dimensional goods shelf, a plurality of stacking machines, a plurality of sets of conveyors, a monitoring machine, a management machine and anti-vibration falling equipment;
the anti-falling device comprises: a push-pull rod and a push-pull rod controller; a group of push-pull rods are arranged at the positions of two sides of goods on each goods position in the three-dimensional goods shelf, and when goods exist on the goods position corresponding to the goods shelf, the push-pull rods at two sides of the goods extend out under the control of the push-pull rod controller to prop against the goods, so that the goods are fixed on the goods shelf; when no goods exist on the goods position corresponding to the goods shelf, the push-pull rod retracts under the control of the push-pull rod controller;
the three-dimensional warehouse monitoring system with the anti-vibration equipment falling control function comprises a warehouse-in operation control process and a warehouse-out operation control process;
the warehousing operation control process comprises the following steps: through the matching of the management machine, the monitoring machine, the conveyor and the stacker, the goods are moved to the goods positions corresponding to the goods shelves from the warehouse entry of the conveyor, and the push-pull rods on the corresponding goods positions are controlled to extend out to prop against the goods;
the ex-warehouse operation control process comprises the following steps: controlling the push-pull rod on the goods shelf corresponding to the goods location to retract, and transferring the goods on the corresponding goods location to the delivery port of the conveyor through the cooperation of the management machine, the monitoring machine, the conveyor and the stacker;
the warehousing operation control process specifically comprises the following steps:
the monitor receives a warehousing task issued by the manager;
the monitoring machine receives the information of the conveyor for applying for warehousing;
the monitoring machine sends the number of the roadway where the warehousing task is located to the conveyor;
the monitoring machine receives the warehousing task completion information of the conveyor;
the monitoring machine sends the warehousing task to the stacker of the warehousing roadway and informs the warehousing address of the stacker of the corresponding roadway;
the monitoring machine receives the warehousing task completion information of the stacker;
the monitoring machine sends the push-pull rod extension information of the warehousing goods location to the push-pull rod controller;
the monitor receives the push-pull rod extending completion information returned by the push-pull rod controller;
the monitor sends warehousing task completion information to the manager;
the ex-warehouse operation control process specifically comprises the following steps:
the monitoring machine receives a warehouse-out task issued by the management machine;
the monitoring machine sends the retraction information of the push-pull rod of the warehouse goods location to the push-pull rod controller;
the monitoring machine receives the push-pull rod retraction completion information sent by the push-pull rod controller;
the monitoring machine sends the ex-warehouse tasks to a stacker of the ex-warehouse roadway;
the monitoring machine receives ex-warehouse task completion information sent by the stacker;
the monitoring machine sends the delivery task to the conveyor;
the monitoring machine receives the ex-warehouse task completion information sent by the conveyor;
and the monitoring machine sends ex-warehouse task completion information to the management machine.
2. The system according to claim 1, wherein high and low position detection switches are installed on two sides of the loading platform of the stacker and used for detecting whether the push-pull rod is retracted or not when the stacker enters or leaves a warehouse.
3. The system of claim 1, wherein the push-pull rod is a motorized push-pull rod, the push-pull rod controller comprising a drive motor and a processor; the driving motor is used for driving the electric push-pull rod under the control of the processor, so that the electric push-pull rod extends out to support the goods in the warehousing operation process, and the goods are fixed on the goods shelf; and retract to release the cargo during the outbound operation.
4. The system of claim 1, wherein the monitor and the push-pull rod controller interact with each other via PROFINET network using PROFINET protocol.
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| CN110342179B (en) * | 2019-06-27 | 2021-03-09 | 北京起重运输机械设计研究院有限公司 | Three-dimensional warehouse-out control method and system |
| CN110422541B (en) * | 2019-09-16 | 2021-05-04 | 北京起重运输机械设计研究院有限公司 | Method and system for uniformly distributing warehouse entry goods location addresses of three-dimensional warehouse according to roadway |
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| CN104340579A (en) * | 2013-07-26 | 2015-02-11 | 天津晋原顺商贸有限公司 | Intelligent warehousing shelf |
| CN204873748U (en) * | 2015-05-19 | 2015-12-16 | 福建龙合机械制造有限公司 | Flexible fragment of brick presss from both sides |
| CN205696883U (en) * | 2016-04-12 | 2016-11-23 | 江苏海事职业技术学院 | A kind of multifunctional goods shelf |
| CN207566271U (en) * | 2017-08-03 | 2018-07-03 | 海南梵思科技有限公司 | A kind of logistic car that can transport cargo automatically for warehouse |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| JP4675078B2 (en) * | 2004-10-08 | 2011-04-20 | 三洋電機株式会社 | Showcase |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104340579A (en) * | 2013-07-26 | 2015-02-11 | 天津晋原顺商贸有限公司 | Intelligent warehousing shelf |
| CN204873748U (en) * | 2015-05-19 | 2015-12-16 | 福建龙合机械制造有限公司 | Flexible fragment of brick presss from both sides |
| CN205696883U (en) * | 2016-04-12 | 2016-11-23 | 江苏海事职业技术学院 | A kind of multifunctional goods shelf |
| CN207566271U (en) * | 2017-08-03 | 2018-07-03 | 海南梵思科技有限公司 | A kind of logistic car that can transport cargo automatically for warehouse |
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