CN109094726A - A kind of ship saddle rapid installation device and method - Google Patents
A kind of ship saddle rapid installation device and method Download PDFInfo
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- CN109094726A CN109094726A CN201811135395.0A CN201811135395A CN109094726A CN 109094726 A CN109094726 A CN 109094726A CN 201811135395 A CN201811135395 A CN 201811135395A CN 109094726 A CN109094726 A CN 109094726A
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- main spar
- saddle
- ship
- installation device
- spar
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B63—SHIPS OR OTHER WATERBORNE VESSELS; RELATED EQUIPMENT
- B63B—SHIPS OR OTHER WATERBORNE VESSELS; EQUIPMENT FOR SHIPPING
- B63B73/00—Building or assembling vessels or marine structures, e.g. hulls or offshore platforms
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- Structural Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Combustion & Propulsion (AREA)
- Mechanical Engineering (AREA)
- Ocean & Marine Engineering (AREA)
- Conveying And Assembling Of Building Elements In Situ (AREA)
Abstract
The present invention relates to a kind of ship saddle rapid installation device and methods, including horizontally disposed main spar, the inside of the main spar sets the end face first partition disposed in parallel there are two with the main spar, two first partitions are arranged respectively close to the both ends of the main spar, the elastic top selection structure stretched out from the end of the main spar is connected separately in the end face outside of two first partitions, the upper surface of the main spar is set there are two horizontally disposed level meter, the middle part of the main spar is equipped with first ruler along main spar length direction arrangement, the upper surface of the main spar is equipped with two the second rulers perpendicular to main spar setting.A kind of ship saddle rapid installation device provided by the invention and method can be realized the Fast Installation of saddle while can guarantee the installation accuracy of saddle by one-man service.
Description
Technical field
The present invention relates to saddle installing areas, and in particular to a kind of ship saddle rapid installation device and method.
Background technique
In Large Container Ship manufacturing process, antetheca, rear wall in container ship cargo hold are respectively mounted specific saddle (also referred to as
Guide rail).Currently, collection shipment saddle installation opportunity was installed in the body section construction phase, and in installation process, the level of saddle
Face, saddle spacing equal accuracy control, are needed double collocation operation, are measured and controlled using tape measure；Such method measures number
The features such as more, deviation is big, precision compliance rate is low, long construction period is measured, is led with the ship for not being able to satisfy raising work efficiency, reducing cost
Frame installation production requires.
Summary of the invention
In view of the above technical problems, the present invention provides a kind of ship saddle rapid installation device and methods, by one
Operation can be realized the Fast Installation of saddle while can guarantee the installation accuracy of saddle.
To achieve the above object, the present invention provides a kind of ship saddle rapid installation devices, including horizontally disposed side
Ellbeam, the inside of the main spar set the end face first partition disposed in parallel there are two with the main spar, and two described the
One partition is arranged respectively close to the both ends of the main spar, is connected separately with one in the end face outside of two first partitions
The elastic top selection structure stretched out from the end of the main spar, the upper surface of the main spar are set there are two horizontally disposed level
Instrument, the middle part of the main spar are equipped with first ruler along main spar length direction arrangement, the upper surface of the main spar
The second ruler equipped with two perpendicular to main spar setting.
Preferably, the both ends of the lower end surface of the main spar are respectively provided with the bracket for being used to support main spar.
Preferably, the upper surface of the main spar is set there are two rectangular notch, each at two rectangular notches
Equipped with a upper end opening and cross sectional shape rectangular box identical with the rectangular notch, the rectangular box is set to described rectangular
The inside and upper surface of beam are concordant with the upper surface of the main spar, and two level meters are respectively arranged at two rectangles
In box, the upper end of the rectangular box is equipped with transparent cover board.
Preferably, the elastic top selection structure includes spring and steel ball, the both ends of the spring respectively with it is described
First partition is fixedly connected with the steel ball.
Preferably, two level meters are symmetrically arranged in the both ends of the main spar.
Preferably, two second rulers are symmetrically arranged in the both ends of the main spar.
To realize above-mentioned identical purpose, the present invention also provides a kind of using the ship saddle rapid installation device
Oceangoing ship saddle method for rapidly mounting includes the following steps: that (1) adjusts the basal plane of hull transverse bulkhead sectional to horizontality；(2) divide
Not Hui Zhi saddle hookup wire, checkout line and center line；(3) several groups are set on the hull transverse bulkhead sectional and verify knot
Structure, the verification structure include the mark post of two upper surfaces perpendicular to the hull transverse bulkhead sectional and are set to described in two
Steel wire checkout line between mark post, the steel wire checkout line are straightened by two mark posts, and the steel of structure is verified described in several groups
Silk checkout line is respectively positioned in same level；(4) all saddles to be installed are lifted to the position of corresponding hookup wire；(5) will
The ship saddle rapid installation device is placed horizontally between two saddles and the both ends of the main spar is made to be aligned two respectively
The checkout line of a saddle, wherein guarantee that the elastic top selection structure at the both ends of the main spar is connected to two saddles always
End face on；(6) length direction by the main spar along the main spar is pushed ahead, by main spar in progradation
Level meter guarantee main spar be in horizontality always；(7) in main spar forward pushing course, two saddles are observed in real time
On two ends of checkout line and main spar between positional relationship, and in real time adjust two saddles, make on two saddles
Checkout line is in contact with two ends of the main spar always.
Preferably, 4 groups of verification structures are set on the hull transverse bulkhead sectional in the step (3), specifically
Steps are as follows: a mark post is respectively arranged in hull transverse bulkhead sectional two sides suitable for reading and as the first verification structure；Institute
A mark post is respectively arranged and as the second verification structure in the two sides for stating hull transverse bulkhead sectional middle position；In the horizontal cabin of the hull
The two sides that wall is segmented lower mouth are respectively arranged a mark post and verify structure as third；In the center line of the hull transverse bulkhead sectional
Both ends be respectively arranged one article of mark post and as the 4th verification structure；Respectively label a little forms 8 labels on 8 mark posts
Point is set between two mark points of verification structure described in every group wherein guaranteeing that 8 mark points are located in the same horizontal plane
The steel wire checkout line is set, wherein the steel wire checkout line is located at the top of the saddle and can intersect with second ruler.
It preferably, further include in main spar forward pushing course, when the second ruler moves in the step (6)
To scale of the steel wire checkout line on two the second rulers when intersecting with the steel wire checkout line, is observed, according to the observation as a result, in fact
When adjust main spar pose, guarantee the main spar in entire motion process always in horizontality and be located at same height
At degree.
Preferably, the one of the steel wire checkout line that first location and installation verifies structure close to the 4th in the step (7)
Saddle, and as to target benchmark saddle；Other saddles gradually are installed to the two sides of the benchmark saddle again.
A kind of ship saddle rapid installation device and method provided by above-mentioned technical proposal, in collection shipment saddle in hull
When the sectional construction stage installs, body section is adjusted to horizontality, and draws saddle hookup wire and inspection in segmentation basal plane
Line after saddle is lifted into corresponding position, saddle flatness is controlled by using ship saddle mounting device and two are led
The spacing of frame realizes that Fast Installation is integrated with inspection；Such method can realize one-man service, reduce cost of labor, and raising is led
Frame installation effectiveness, installation accuracy control, reduction is subsequent to do over again, and shortens saddle precision and applies for checking and examination the period, greatly reduces saddle installation
Overall cost.
Detailed description of the invention
Fig. 1 is the structural schematic diagram that ship saddle rapid installation device is applied to case ship saddle；
Fig. 2 is the partial enlarged view of ship saddle rapid installation device one end；
Fig. 3 is the projection view of A-A section in Fig. 2；
Fig. 4 is the projection view of B-B section in Fig. 2；
Fig. 5 is the projection view of C-C section in Fig. 2.
Wherein: 1, main spar；2, deep bracket；3, the second ruler；4, steel ball；5, spring；6, sealing plate；7, rectangular box；8,
Rectangular box；9, level meter；10, cover board；11, mark post；12, the first ruler；13, hull transverse bulkhead sectional；14, saddle；15, second
Partition；16, first partition；L1, center line checkout line；L2, steel wire checkout line.
Specific embodiment
With reference to the accompanying drawings and examples, specific embodiments of the present invention will be described in further detail.Implement below
Example is not intended to limit the scope of the invention for illustrating the present invention.
It as shown in Figs. 1-5, is a kind of ship saddle rapid installation device provided by the present invention, including horizontally disposed side
Ellbeam 1, the inside of the main spar 1 set the end face first partition 16 disposed in parallel there are two with the main spar 1, two institutes
The both ends that first partition 16 is stated respectively close to the main spar 1 are arranged, in the end face outside of two first partitions 16 respectively
It is connected with the elastic top selection structure stretched out from the end of the main spar 1, the upper surface of the main spar 1 is set there are two water
The level meter 9 of flat setting, the middle part of the main spar 1 are equipped with first ruler 12 along 1 length direction of main spar arrangement, institute
The upper surface for stating main spar 1 is equipped with two the second rulers 3 perpendicular to the main spar 1 setting.Specifically, saddle is loaded onto ship in collection
14, when installing the body section construction phase, body section are adjusted to horizontality, and draw saddle installation in segmentation basal plane
Line and inspection line, after saddle 14 is lifted into corresponding position, 14 plane of saddle is controlled by using ship saddle mounting device
The spacing of degree and two saddles 14 realizes that Fast Installation is integrated with inspection；Such method can realize one-man service, reduce people
Work cost improves 14 installation effectiveness of saddle, installation accuracy control, and reduction is subsequent to do over again, and shortens 14 precision of saddle and applies for checking and examination the period, greatly
The overall cost for reducing the installation of saddle 14 greatly guarantees the main spar 1 always in horizontality by level meter 9, wherein
The main spar 1 can be used aluminium or pmma material, total length can according to 14 spacing of different size/size saddle into
Row design, by the length of main spar 1, to guarantee the spacing between two neighboring saddle 14, it is preferable that by main spar 1
Elastic top selection structure is arranged in both ends, thus the convenient control between distance two neighboring saddle 14, it is further preferred that this implementation
In example, the elastic top selection structure includes spring 5 and steel ball 4, the both ends of the spring 5 respectively with the first partition 16 and institute
It states steel ball 4 to be fixedly connected, wherein steel ball 4 stretches out about 2mm from the end of main spar 1, to can guarantee that the present apparatus can be at two
It is arbitrarily slided between saddle 14.
To realize the whole support of other side's ellbeam 1, guarantee main spar 1 can be promoted smoothly, described rectangular in the present embodiment
The both ends of the lower end surface of beam 1 are respectively provided with the bracket for being used to support main spar 1, it is preferable that the bracket is deep bracket 2.
In the present embodiment, the upper surface of the main spar 1 is set there are two rectangular notch, is respectively set at two rectangular notches
There is a upper end opening and cross sectional shape rectangular box identical with the rectangular notch, the rectangular box are set to the main spar
1 inside and upper surface is concordant with the upper surface of the main spar 1, two level meters 9 are respectively arranged at two squares
In shape box, the upper end of the rectangular box is equipped with transparent cover board 10, it is preferable that the cover board 10 selects transparent glass, thus real
Now to the protection of level meter 9, meanwhile, transparent glass can be convenient for 9 state of level monitoring instrument.Further, in this embodiment being
Guarantee that the spring 5 does not shift, the elastic top selection structure is set in a rectangular box 8 open at one end, this is rectangular
The end of the opening direction two of box 8, the open section of the rectangular box 8 are equipped with sealing plate 6, and the middle part of the sealing plate 6 is equipped with circle
Shape hole, the steel ball 5 are located in the round hole, and to guarantee 4 stress equalization of steel ball, the is equipped between the steel ball 4 and spring 5
Two partitions 15, the spring 5 is by pushing the second partition 15 that the steel ball 4 is driven to move.
In addition, two level meters 9 are symmetrically arranged in the both ends of the main spar 1 in the present embodiment, wherein
It is 100mm at a distance between the end of 1 one end of main spar of the level meter 9 where it；Two second rulers 3 are right respectively
Claim to be set to the both ends of the main spar 1, wherein between second ruler 3 and the end of 1 one end of main spar where it away from
From for 50mm.
Quickly pacify in addition, the present embodiment additionally provides a kind of oceangoing ship saddle using the ship saddle rapid installation device
Dress method includes the following steps: that (1) adjusts the basal plane of hull transverse bulkhead sectional 13 to horizontality；(2) by theodolite etc.
Instrument draws hookup wire, checkout line and the center line of saddle 14 according to drawing requirement respectively；(3) in the hull transverse bulkhead point
Setting several groups verify structure in section 13, and the verification structure includes two upper tables perpendicular to the hull transverse bulkhead sectional 13
The mark post 11 in face and the steel wire checkout line L2 being set between two mark posts 11, the steel wire checkout line L2 is described in two
Mark post 11 is straightened, and it is same to guarantee that the steel wire checkout line L2 that structure is verified described in several groups is respectively positioned on by theodolite or level meter 9
In horizontal plane；(4) according to 14 specifications and models of saddle, by all liftings of saddle 14 to be installed to the position of corresponding hookup wire；(5)
The ship saddle rapid installation device is placed horizontally between two saddles 14 and keeps the both ends of the main spar 1 right respectively
The checkout line of neat two saddles 14, wherein guarantee that the elastic top selection structure at the both ends of the main spar 1 is connected to two institutes always
On the end face for stating saddle 14；(6) length direction by the main spar 1 along the main spar 1 is pushed ahead, and is led in progradation
The level meter 9 crossed in main spar 1 guarantees main spar 1 always in horizontality；(7) real in main spar 1 forward pushing course
When observation two saddles 14 on 1 two ends of checkout line and main spar between positional relationship, and in real time adjust two saddles
14, the checkout line on two saddles 14 is made to be in contact always with 1 two ends of the main spar.
Preferably, in the present embodiment, 4 groups of verification knots are set on the hull transverse bulkhead sectional 13 in the step (3)
Structure, the specific steps are as follows: one mark post 11 is respectively set in the hull transverse bulkhead sectional 13 two sides suitable for reading and as the first school
Test structure；One mark post 11 is respectively set in the two sides in 13 middle position of hull transverse bulkhead sectional and as the second verification knot
Structure；The two sides of mouth are respectively arranged a mark post 11 and verify structure as third under the hull transverse bulkhead sectional 13；Described
The both ends of the center line of hull transverse bulkhead sectional 13 are respectively arranged one article of mark post 11 and as the 4th verification structures；By theodolite or
Respectively label a little forms 8 mark points to level meter 9 on 8 mark posts 11, wherein it is same to guarantee that 8 mark points are located at
In horizontal plane, the steel wire checkout line L2 is set between two mark points of verification structure described in every group, wherein the steel wire
Checkout line L2 is located at the top of the saddle 14 and can intersect with second ruler 3.
It further preferably, further include in main spar 1 forward pushing course, when the second ruler 3 in the step (6)
It moves to when intersecting with the steel wire checkout line L2, scale of the steel wire checkout line L2 on two the second rulers 3 is observed, according to sight
The pose as a result, real-time adjustment main spar 1 is examined, guarantees the main spar 1 in entire motion process always in horizontality
And it is located at sustained height.
In the present embodiment, the one of the steel wire checkout line L2 that first location and installation verifies structure close to the 4th in the step (7)
Saddle 14, and as to target benchmark saddle；Other saddles 14 gradually are installed to the two sides of the benchmark saddle again.It is logical
It crosses using 14 rapid installation device coordinative construction of ship saddle, to the inspection line adjustment installation saddle of mark center line and water line
14；It can reach one-man service, reduce cost of labor, improve 14 installation effectiveness of saddle, installation accuracy control, reduction is subsequent to do over again,
Shorten 14 precision of saddle to apply for checking and examination the period.
In the description of the present invention, it should be noted that term " center ", " longitudinal direction ", " transverse direction ", "upper", "lower",
The orientation or positional relationship of the instructions such as "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom" "inner", "outside" is
It is based on the orientation or positional relationship shown in the drawings, is merely for convenience of description of the present invention and simplification of the description, rather than instruction or dark
Show that signified device or element must have a particular orientation, be constructed and operated in a specific orientation, therefore should not be understood as pair
Limitation of the invention.In addition, term " first ", " second ", " third " are used for description purposes only, and it should not be understood as instruction or dark
Show relative importance.
In the description of the present invention, it should be noted that unless otherwise clearly defined and limited, term " installation ", " phase
Even ", " connection " shall be understood in a broad sense, for example, it may be being fixedly connected, may be a detachable connection, or be integrally connected；It can
To be mechanical connection, it is also possible to be electrically connected；It can be directly connected, can also can be indirectly connected through an intermediary
Connection inside two elements.For the ordinary skill in the art, above-mentioned term can be understood at this with concrete condition
Concrete meaning in invention.
The above is only a preferred embodiment of the present invention, it is noted that for the ordinary skill people of the art
For member, without departing from the technical principles of the invention, several improvement and replacement can also be made, these are improved and replacement
Also it should be regarded as protection scope of the present invention.
Claims (10)
1. a kind of ship saddle rapid installation device, which is characterized in that including horizontally disposed main spar, the main spar it is interior
Portion is set there are two the end face first partition disposed in parallel with the main spar, and two first partitions are respectively close to the side
The both ends of ellbeam are arranged, and are connected separately with one in the end face outside of two first partitions and stretch from the end of the main spar
Elastic top selection structure out, the upper surface of the main spar are set there are two horizontally disposed level meter, the middle part of the main spar
The first ruler equipped with one along main spar length direction arrangement, the upper surface of the main spar are equipped with two perpendicular to the side
Second ruler of ellbeam setting.
2. ship saddle rapid installation device according to claim 1, which is characterized in that the lower end surface of the main spar
Both ends are respectively provided with the bracket for being used to support main spar.
3. ship saddle rapid installation device according to claim 1, which is characterized in that the upper surface of the main spar is set
A upper end opening is respectively provided with there are two rectangular notch, at two rectangular notches and cross sectional shape and the rectangular notch phase
Same rectangular box, the rectangular box is set to the inside of the main spar and upper surface is concordant with the upper surface of the main spar,
Two level meters are respectively arranged in two rectangular box, and the upper end of the rectangular box is equipped with transparent cover board.
4. ship saddle rapid installation device according to claim 1, which is characterized in that the elastic top selection structure includes
Spring and steel ball, the both ends of the spring are fixedly connected with the first partition and the steel ball respectively.
5. ship saddle rapid installation device according to claim 1, which is characterized in that two level meters are right respectively
Claim the both ends for being set to the main spar.
6. ship saddle rapid installation device according to claim 1, which is characterized in that two the second ruler difference
It is symmetrically disposed on the both ends of the main spar.
7. a kind of oceangoing ship saddle Fast Installation using ship saddle rapid installation device described in any one of claim 1-6
Method, which comprises the steps of: (1) adjust the basal plane of hull transverse bulkhead sectional to horizontality；(2) respectively
Draw hookup wire, checkout line and the center line of saddle；(3) several groups are set on the hull transverse bulkhead sectional and verify structure,
The verification structure includes the mark post of two upper surfaces perpendicular to the hull transverse bulkhead sectional and is set to two marks
Steel wire checkout line between bar, the steel wire checkout line are straightened by two mark posts, and the steel wire of structure is verified described in several groups
Checkout line is respectively positioned in same level；(4) all saddles to be installed are lifted to the position of corresponding hookup wire；(5) by institute
Ship saddle rapid installation device is stated to be placed horizontally between two saddles and the both ends of the main spar is made to be aligned two respectively
The checkout line of saddle, wherein guarantee that the elastic top selection structure at the both ends of the main spar is connected to two saddles always
On end face；(6) length direction by the main spar along the main spar is pushed ahead, by main spar in progradation
Level meter guarantees that main spar is in horizontality always；(7) it in main spar forward pushing course, observes on two saddles in real time
Two ends of checkout line and main spar between positional relationship, and adjust two saddles in real time, make school on two saddles
Line is tested to be in contact with two ends of the main spar always.
8. oceangoing ship saddle method for rapidly mounting according to claim 7, which is characterized in that in the ship in the step (3)
4 groups of verification structures are set on body transverse bulkhead sectional, the specific steps are as follows: respectively set in hull transverse bulkhead sectional two sides suitable for reading
Set a mark post and as the first verification structure；In the two sides in hull transverse bulkhead sectional middle position, one mark post is respectively set
And as the second verification structure；The two sides of mouth are respectively arranged a mark post and verify as third under the hull transverse bulkhead sectional
Structure；One article of mark post is respectively set at the both ends of the center line of the hull transverse bulkhead sectional and as the 4th verification structure；At 8
Respectively label a little forms 8 mark points on the mark post, wherein guaranteeing that 8 mark points are located in the same horizontal plane, every
The steel wire checkout line is set between two mark points of the group verification structure, wherein the steel wire checkout line is located at described lead
The top of frame can simultaneously intersect with second ruler.
9. oceangoing ship saddle method for rapidly mounting according to claim 8, which is characterized in that further include in the step (6)
Main spar is forward in pushing course, and when the second ruler, which is moved to, to intersect with the steel wire checkout line, observation steel wire checkout line exists
Scale on two the second rulers guarantees that the main spar is entirely being transported according to the observation as a result, adjusting the pose of main spar in real time
Always in horizontality and at sustained height during dynamic.
10. oceangoing ship saddle method for rapidly mounting according to claim 8, which is characterized in that first positioning is pacified in the step (7)
One article of saddle of the steel wire checkout line that dress verifies structure close to the 4th, and as to target benchmark saddle；Again gradually to institute
The two sides for stating benchmark saddle are installed by other saddles.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811135395.0A CN109094726B (en) | 2018-09-28 | 2018-09-28 | Quick installation device and method for ship guide frame |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811135395.0A CN109094726B (en) | 2018-09-28 | 2018-09-28 | Quick installation device and method for ship guide frame |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN109094726A true CN109094726A (en) | 2018-12-28 |
| CN109094726B CN109094726B (en) | 2020-07-03 |
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ID=64867403
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201811135395.0A Active CN109094726B (en) | 2018-09-28 | 2018-09-28 | Quick installation device and method for ship guide frame |
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| CN (1) | CN109094726B (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112027024A (en) * | 2020-08-18 | 2020-12-04 | 广州文冲船厂有限责任公司 | Novel guide frame pre-trimming method |
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|---|---|---|---|---|
| EP1980486A1 (en) * | 2006-02-03 | 2008-10-15 | Open Joint-Stock Company "Central Design Bureau" 'Corall' | Method for assembling a waterborne ship hull and a device for carrying out said method |
| CN101423105A (en) * | 2008-11-28 | 2009-05-06 | 大连船舶重工集团有限公司 | Mounting method of guide-rail for container ship |
| KR20120008167A (en) * | 2010-07-16 | 2012-01-30 | 현대중공업 주식회사 | Leveling device for heavy weight machinery |
| CN104494784A (en) * | 2014-12-29 | 2015-04-08 | 广州文冲船厂有限责任公司 | Manufacturing and mounting method of container ship guide frame |
-
2018
- 2018-09-28 CN CN201811135395.0A patent/CN109094726B/en active Active
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP1980486A1 (en) * | 2006-02-03 | 2008-10-15 | Open Joint-Stock Company "Central Design Bureau" 'Corall' | Method for assembling a waterborne ship hull and a device for carrying out said method |
| CN101423105A (en) * | 2008-11-28 | 2009-05-06 | 大连船舶重工集团有限公司 | Mounting method of guide-rail for container ship |
| KR20120008167A (en) * | 2010-07-16 | 2012-01-30 | 현대중공업 주식회사 | Leveling device for heavy weight machinery |
| CN104494784A (en) * | 2014-12-29 | 2015-04-08 | 广州文冲船厂有限责任公司 | Manufacturing and mounting method of container ship guide frame |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN112027024A (en) * | 2020-08-18 | 2020-12-04 | 广州文冲船厂有限责任公司 | Novel guide frame pre-trimming method |
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| CN109094726B (en) | 2020-07-03 |
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