CN109094066A - A kind of multiple tube automated production control system - Google Patents
A kind of multiple tube automated production control system Download PDFInfo
- Publication number
- CN109094066A CN109094066A CN201810927884.3A CN201810927884A CN109094066A CN 109094066 A CN109094066 A CN 109094066A CN 201810927884 A CN201810927884 A CN 201810927884A CN 109094066 A CN109094066 A CN 109094066A
- Authority
- CN
- China
- Prior art keywords
- multiple tube
- pipe
- programmable controller
- prt
- connect
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29D—PRODUCING PARTICULAR ARTICLES FROM PLASTICS OR FROM SUBSTANCES IN A PLASTIC STATE
- B29D23/00—Producing tubular articles
- B29D23/001—Pipes; Pipe joints
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Laminated Bodies (AREA)
- Lining Or Joining Of Plastics Or The Like (AREA)
Abstract
A kind of multiple tube automated production control system, including following mounting device: cold-rolling mill, for steel disc to be rolled into steel pipe；Glue sprayer makes bonding PRT outside steel pipe be in control PRT multiple tube for spraying glue between PRT pipe and steel pipe；Pipeline group installation obtains multiple tube for assembling pvc pipe outside PRT multiple tube；Feeding machine, for injecting foamed material between PRT multiple tube and pvc pipe.The present invention fits together steel disc, PRT pipe and pvc pipe to obtain multiple tube using advanced equipment, and foamed material is injected, many excellent performances of the multiple tube set of production steel, PRT, PVC and foamed material have intensity high, plasticity, good toughness, it is corrosion-resistant, heat-resisting, non-leakage property, shock resistance, it is unlikely to deform, is broken, the advantages that heat-proof quality is good, and dielectric properties are excellent.
Description
Technical field
The present invention relates to composite tube production system field, especially a kind of multiple tube automated production control system.
Background technique
It is currently on the market instead multiple as coating steel pipe eliminating in water supply construction project and limitation use
Close steel pipe.Existing composite steel tube is generally metal composite pipe or plastic composite pipe, and metal composite pipe is high with intensity, plasticity,
Good toughness, it is corrosion-resistant, it is heat-resisting, there is non-leakage property, many advantages, such as convenient for being made into closed structure；But its shock resistance, buffering
Performance is poor, and heat-proof quality is poor, and dielectric properties are poor, and cost price is significantly larger than plastic composite pipe.And plastic composite pipe has anti-impact
It hits, be unlikely to deform, is not easy to break, is cheap, many advantages, such as dielectric properties are excellent；But it is its intensity, heat resistance, non-leakage
The performances such as property are not so good as metal composite pipe again.
So far, see that composite material is still few in number, and especially seamless multiple tube almost be can not see in market,
One of the major reasons are that the production technology of multiple tube is i.e. difficult and complicated.Currently, the multiple tube occurred in the market mainly has machinery
Multiple tube, explosion weldering multiple tube and built-up welding multiple tube etc..Mechanical composite tube and explosion weld multiple tube when bore is larger, inside and outside
The binding force very little of layer metal, so use scope is very restricted；Built-up welding multiple tube is because production cost is higher, so only
It can be suitably used for the more harsh special occasions of operating condition, be unsuitable for large-scale promotion.Though production field occurs several in recent years
Kind new method, such as centrifugal casting, disposable core bar method and spray to cast method, some technologies attempt to load onto plastic extruder into right angle machine
Head from the opening shaped inner plastic tube before cold tube rolling joint close, but is difficult to control the wall thickness deviation of base pipe in production, and
And because it with argon arc welding technology welds steel pipe, easily welded tube is caused to be open, and melts plastic tube, manufactured inner wall tube
Also it is easy to make tubing layering because of the difference of steel, the thermal expansion factor for moulding two kinds of materials, peel off, additionally, due to needing to install plastics machine
Head is revoked steel pipe full circle technique, and occurs that steel pipe is non-round, the defect of inner and outer pipe wall unevenness, while the speed produced
It is very slow, it is difficult to form large-scale steady production.
These methods can produce multiple tube, but these existing production methods have the shortcomings that it is common: i.e. production work
Skill process interruption, process hand-manipulated is more, production efficiency is low, at high cost, and is difficult to realize serialization, scale and automation
Production.
Summary of the invention
In order to overcome the disadvantages mentioned above of the prior art, the object of the present invention is to provide one kind to improve production efficiency, and reduces
Cost of labor realizes the multiple tube automated production control system of serialization, scale and automated production, and what is produced is compound
Many excellent performances of pipe set steel, PRT, PVC and foamed material have intensity high, and plasticity, good toughness are corrosion-resistant, resistance to
The advantages that heat, non-leakage property, shock resistance are unlikely to deform, are broken, and heat-proof quality is good, and dielectric properties are excellent.
The technical solution adopted by the present invention to solve the technical problems is:
A kind of multiple tube automated production control system, including following mounting device:
Cold-rolling mill, for steel disc to be rolled into steel pipe；
Cutting machine, for being respectively cut steel pipe, PRT pipe and pvc pipe for design length；
Descaling machine, for being derusted, being degreased to steel pipe；
Glue sprayer makes bonding PRT in steel pipe outside be in control PRT compound for spraying glue between PRT pipe and steel pipe
Pipe；
Pipeline group installation obtains multiple tube for assembling pvc pipe outside PRT multiple tube；
Feeding machine, for injecting foamed material between PRT multiple tube and pvc pipe.
As a further improvement of the present invention: further including automatic control device, programmable controller, transmission device and feeding
Device；The programmable controller include the first programmable controller, the second programmable controller, third programmable controller and
4th programmable controller, first programmable controller, the second programmable controller, third programmable controller and the 4th
Programmable controller is connect with automatic control device；First programmable controller is connect with transmission device, and described second
Programmable controller is connect with mounting device, and the third programmable controller is connect with feeding device.
As a further improvement of the present invention: it further include cooling automatic control device, the cooling automatic control device packet
Include cooling bay, the first temperature sensor, coolant liquid transfer canal and water circulating pump, first temperature sensor and automatic control
Device connection, the water circulating pump are connect with the 4th programmable controller.
As a further improvement of the present invention: including hot wind automatic control device, the hot wind automatic control device includes
Hot air chamber, second temperature sensor and air-heater, the second temperature sensor are connect with automatic control device, the air-heater
It is connect with the 4th programmable controller.
As a further improvement of the present invention: the mounting device further includes positioning card fitting machine, pipe plug fitting machine and pipe
Cap fitting machine.
As a further improvement of the present invention: the feeding device includes the positioning card feeding connecting with positioning card fitting machine
It machine, the pipe plug feeder being connect with pipe plug fitting machine, the pipe cap feeder that is connect with pipe cap fitting machine and is connect with feeding machine
Extruder.
As a further improvement of the present invention: the transmission device includes conveyer belt, driving wheel, driven wheel and motor, institute
The first programmable controller is stated to be connected to motor.
As a further improvement of the present invention: the automatic control device is computer.
Steel have intensity high, and plasticity, good toughness are uniform in material, and functional reliability is high, corrosion-resistant, heat-resisting, have not permeable
Leakage property, many advantages, such as convenient for being made into closed structure.
PRT have shock resistance, be unlikely to deform, be not easy to break, long-term anti-ultraviolet aging ability, good weatherability (- 40 DEG C~
80 DEG C), especially low temperature impact properties are excellent, and -40 DEG C of shocks are not easy to brittle, easy to crack, and many advantages, such as environmental protection and public nuisance free.
PVC was once the maximum general-purpose plastics of yield in the world, cheap, there is preferable mechanical performance, tensile strength
60MPa or so, 5~10kJ/m2 of impact strength also have excellent dielectric properties.
Compared with prior art, the beneficial effects of the present invention are:
(1) present invention fits together steel disc, PRT pipe and pvc pipe to obtain multiple tube using advanced equipment, and injects
Foamed material, many excellent performances of the multiple tube set of production steel, PRT, PVC and foamed material have that intensity is high, modeling
Property, good toughness, corrosion-resistant, heat-resisting, non-leakage property, shock resistance are unlikely to deform, are broken, and heat-proof quality is good, and dielectric properties are excellent etc.
Advantage.
(2) present invention solve existing technique of composite tube production process interruption, process hand-manipulated is more, production efficiency is low,
The low problem of the degree of automation promotes production efficiency and quality to improve its production efficiency.
(3) process controls conveyer belt transport by real-time production environment and mounting device operating condition, or passes through transmission
Efficiency with operating condition control mounting device production, automatic governing transmit material speed and accurate control feeding, installation, drying
Etc. processes, whole process high degree of automation reduce production labor people's quantity, improve production efficiency, reduce costs.
(4) present invention setting temperature sensor, keeps the cooling of multiple tube, heated-air drying more accurate, and specific aim is stronger, control
Better effect processed.
Detailed description of the invention
Fig. 1 is the structural diagram of the present invention.
Fig. 2 is the connection schematic diagram of mounting device of the present invention and feeding device.
Fig. 3 is the structural schematic diagram of multiple tube produced by the invention.
Specific embodiment
Now in conjunction with Detailed description of the invention, the present invention is further described with embodiment:
A kind of multiple tube automated production control system, including following mounting device: cold-rolling mill, for steel disc to be rolled into steel
Pipe；Cutting machine, for being respectively cut steel pipe, PRT pipe and pvc pipe for design length；Descaling machine, for being removed to steel pipe
It becomes rusty, degrease；Glue sprayer makes bonding PRT in steel pipe outside be in control PRT compound for spraying glue between PRT pipe and steel pipe
Pipe；Pipeline group installation obtains multiple tube for assembling pvc pipe outside PRT multiple tube；Feeding machine, for PRT multiple tube with
Foamed material is injected between pvc pipe.
It further include automatic control device, programmable controller, transmission device and feeding device.The programmable controller packet
Include the first programmable controller, the second programmable controller, third programmable controller and the 4th programmable controller, described
One programmable controller, the second programmable controller, third programmable controller and the 4th programmable controller are controlled with automatic
Device connection processed.First programmable controller is connect with transmission device, second programmable controller and mounting device
Connection, the third programmable controller are connect with feeding device.
The mounting device further includes positioning card fitting machine, pipe plug fitting machine and pipe cap fitting machine.The cold-rolling mill, cutting
Machine, descaling machine, glue sprayer, pipeline group installation, feeding machine, positioning card fitting machine, pipe plug fitting machine and pipe cap fitting machine and from
Dynamic control device connection.
The feeding device includes the positioning card feeder connecting with positioning card fitting machine, the pipe connecting with pipe plug fitting machine
Stifled feeder, the pipe cap feeder being connect with pipe cap fitting machine and the extruder being connect with feeding machine.
Further include cooling automatic control device, the cooling automatic control device include cooling bay, the first temperature sensor,
Coolant liquid transfer canal and water circulating pump, first temperature sensor are connect with automatic control device, the water circulating pump with
The connection of 4th programmable controller.
It further include hot wind automatic control device, the hot wind automatic control device includes hot air chamber, second temperature sensor
And air-heater, the second temperature sensor are connect with automatic control device, the air-heater and the 4th programmable controller connect
It connects.
The transmission device includes conveyer belt, driving wheel, driven wheel and motor, first programmable controller and motor
Connection.
The automatic control device is computer.
The working principle of the invention: the automatic control device receives mounting device fortune from second programmable controller
Make situation information and handled, treated information through the automatic control device is sent to first PLC technology
Device and third programmable controller, first PLC technology control the transmission device to control material transmission speed, institute
State the movement that third programmable controller controls the feeding device；First programmable controller is received and processed from described
The status information that transmission device is fed back, and export to the automatic control device.
Steel disc enters cold-rolling mill and is rolled into steel pipe, and is welded, shaping, and steel pipe, PRT pipe and pvc pipe pass through cutting respectively
Machine-cut is segmented into design length, and descaling machine derusts to steel pipe, degreases, and pvc pipe carries out positioning card by positioning card fitting machine
Installation, the pvc pipe for installing positioning card carry out pipe plug installation, PRT multiple tube and installation positioning card and pipe plug by pipe plug fitting machine
Pvc pipe be assemblied together to obtain multiple tube by Tube formation machine, multiple tube carries out pipe cap installation, pipe by pipe cap fitting machine
Cap is equipped with aperture, and feeding machine foam gun is directed at aperture in pipe cap and injects foamed material, then blocks aperture, using cooling and
Desired multiple tube can be obtained in heated-air drying.
The structure of multiple tube produced by the invention as shown in Figure 1, successively include steel pipe 1, PRT pipe 2, foaming from inside to outside
Material 3 and pvc pipe 4.
In conclusion after those skilled in the art read file of the present invention, according to the technique and scheme of the present invention with
Technical concept is not necessarily to creative mental labour and makes other various corresponding conversion schemes, belongs to the model that the present invention is protected
It encloses.
Claims (8)
1. a kind of multiple tube automated production control system, it is characterised in that: including following mounting device:
Cold-rolling mill, for steel disc to be rolled into steel pipe；
Glue sprayer makes bonding PRT outside steel pipe be in control PRT multiple tube for spraying glue between PRT pipe and steel pipe；
Pipeline group installation obtains multiple tube for assembling pvc pipe outside PRT multiple tube；
Feeding machine, for injecting foamed material between PRT multiple tube and pvc pipe.
2. a kind of multiple tube automated production control system according to claim 1, it is characterized in that: further including automatically controlling
Device, programmable controller, transmission device and feeding device；The programmable controller includes the first programmable controller, the
Two programmable controllers, third programmable controller and the 4th programmable controller, first programmable controller, second can
Programmable controller, third programmable controller and the 4th programmable controller are connect with automatic control device；Described first can
Programmable controller is connect with transmission device, and second programmable controller is connect with mounting device, the third programmable control
Device processed is connect with feeding device.
3. a kind of multiple tube automated production control system according to claim 2, it is characterized in that: further including cooling automatic control
Device processed, the cooling automatic control device include cooling bay, the first temperature sensor, coolant liquid transfer canal and recirculated water
Pump, first temperature sensor are connect with automatic control device, and the water circulating pump is connect with the 4th programmable controller.
4. a kind of multiple tube automated production control system according to claim 2, it is characterized in that: further including that hot wind is controlled automatically
Device processed, the hot wind automatic control device include hot air chamber, second temperature sensor and air-heater, the second temperature sensing
Device is connect with automatic control device, and the air-heater is connect with the 4th programmable controller.
5. a kind of multiple tube automated production control system according to claim 2, it is characterized in that: the mounting device is also
Including positioning card fitting machine, pipe plug fitting machine and pipe cap fitting machine.
6. a kind of multiple tube automated production control system according to claim 5, it is characterized in that: the feeding device packet
The pipe plug feeder and pipe cap fitting machine for including the positioning card feeder connecting with positioning card fitting machine, being connect with pipe plug fitting machine
The pipe cap feeder of connection and the extruder being connect with feeding machine.
7. a kind of multiple tube automated production control system according to claim 5, it is characterized in that: the transmission device packet
Conveyer belt, driving wheel, driven wheel and motor are included, first programmable controller is connected to motor.
8. according to a kind of any multiple tube automated production control system of claim 2-4, it is characterized in that: described automatic
Control device is computer.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810927884.3A CN109094066B (en) | 2018-08-15 | 2018-08-15 | Automatic production control system for composite pipe |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810927884.3A CN109094066B (en) | 2018-08-15 | 2018-08-15 | Automatic production control system for composite pipe |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN109094066A true CN109094066A (en) | 2018-12-28 |
| CN109094066B CN109094066B (en) | 2021-01-12 |
Family
ID=64849846
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201810927884.3A Active CN109094066B (en) | 2018-08-15 | 2018-08-15 | Automatic production control system for composite pipe |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN109094066B (en) |
Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN206501456U (en) * | 2017-02-17 | 2017-09-19 | 杭州杭一科技有限公司 | A kind of production line of overcoating plastic-metal tubing |
| CN107345599A (en) * | 2016-05-04 | 2017-11-14 | 鹤岗市城鑫科技开发有限公司 | A kind of anticorrosion composite pipe for steelplastic pipe |
-
2018
- 2018-08-15 CN CN201810927884.3A patent/CN109094066B/en active Active
Patent Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107345599A (en) * | 2016-05-04 | 2017-11-14 | 鹤岗市城鑫科技开发有限公司 | A kind of anticorrosion composite pipe for steelplastic pipe |
| CN206501456U (en) * | 2017-02-17 | 2017-09-19 | 杭州杭一科技有限公司 | A kind of production line of overcoating plastic-metal tubing |
Also Published As
| Publication number | Publication date |
|---|---|
| CN109094066B (en) | 2021-01-12 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| WO2011006343A1 (en) | Automatic anti-corrosion coating process and production line for large size steel pipe | |
| CN1943876A (en) | Improved non-clogging powder injector for a kinetic spray nozzle system | |
| CN105666843A (en) | Hot-extrusion circumferential winding forming method of steel bend pipe 3PE coating | |
| CN105135071A (en) | Method for manufacturing double-metal composite pipe | |
| CN105835386B (en) | The method for rolling thin-wall metal bushing continuous production insulating tube synchronous with polyurethane spray foam | |
| CN109094066A (en) | A kind of multiple tube automated production control system | |
| CN112916284B (en) | High-strength automobile hub and hub preparation method | |
| CN102259118B (en) | Method for improving cooling uniformity of rolling piece and device for uniformly cooling rolling piece | |
| CN103453236A (en) | Manufacturing method of large-caliber wear-resistant and corrosion-resistant ternary composite pipe | |
| CN209229163U (en) | A kind of outer plastic-coated lining plastic metal composite pipe | |
| CN202278742U (en) | End face sealing device of steel skeleton plastic composite tubular product | |
| CN109094067A (en) | A kind of full-automatic Production line method of multiple tube | |
| CN213745313U (en) | Plastic-lined composite steel pipe | |
| CN102620064A (en) | Full steel framework enhanced plug type composite pipe and manufacture technology thereof | |
| CN101985991B (en) | Productive technology of composite epoxy resin compound type cable bridge | |
| CN202532039U (en) | Enhanced bidirectional bell and spigot composite pipe based on steel skeleton | |
| CN204350544U (en) | A kind of leakproof Section Bar Heat Sinks | |
| CN205102628U (en) | Saving energy and increasing efficiency's condenser water charging system | |
| CN211222002U (en) | Novel production equipment for AGR-X pipes | |
| CN107642427A (en) | A kind of aluminium cylinder sleeve of spiral trough body structure and preparation method thereof | |
| CN103538184A (en) | Multi-layer circulative curing furnace device | |
| CN210179092U (en) | Welding structure | |
| CN103481506A (en) | Steel-skeleton composite tube sealer and sealing method thereof | |
| CN205309553U (en) | Area utmost point electroslag welding heat insulating board | |
| CN219526500U (en) | Film plating device for toughened glass |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| CB02 | Change of applicant information | ||
| CB02 | Change of applicant information |
Address after: 510000 No. 96 Binhe Road, Huangpu District, Guangzhou City, Guangdong Province, Self-numbered Building No. 2, Floor 1, 203-B Applicant after: Liyang (Guangdong) Energy Saving Technology Co.,Ltd. Address before: 510000 No. 96 Binhe Road, Huangpu District, Guangzhou City, Guangdong Province, Self-numbered Building No. 2, Floor 1, 203-B Applicant before: GUANGZHOU LIYANG ENERGY TECHNOLOGY Co.,Ltd. |
|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| PE01 | Entry into force of the registration of the contract for pledge of patent right | ||
| PE01 | Entry into force of the registration of the contract for pledge of patent right |
Denomination of invention: An automated production control system for composite pipes Effective date of registration: 20230807 Granted publication date: 20210112 Pledgee: Bank of China Limited Guangzhou Development Zone Branch Pledgor: Liyang (Guangdong) Energy Saving Technology Co.,Ltd. Registration number: Y2023980051169 |