CN109093442A - Micro-lubricating intelligent nozzle system of numerical control horizontal lathe based on six-axis linkage platform - Google Patents
Micro-lubricating intelligent nozzle system of numerical control horizontal lathe based on six-axis linkage platform Download PDFInfo
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- CN109093442A CN109093442A CN201811139973.8A CN201811139973A CN109093442A CN 109093442 A CN109093442 A CN 109093442A CN 201811139973 A CN201811139973 A CN 201811139973A CN 109093442 A CN109093442 A CN 109093442A
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- 239000007921 spray Substances 0.000 claims abstract description 72
- 238000001514 detection method Methods 0.000 claims abstract description 6
- 238000012545 processing Methods 0.000 claims description 34
- 230000001050 lubricating effect Effects 0.000 claims description 33
- 239000007788 liquid Substances 0.000 claims description 32
- 238000001816 cooling Methods 0.000 claims description 17
- 239000000203 mixture Substances 0.000 claims description 13
- 230000008878 coupling Effects 0.000 claims description 12
- 238000010168 coupling process Methods 0.000 claims description 12
- 238000005859 coupling reaction Methods 0.000 claims description 12
- 238000009434 installation Methods 0.000 claims description 7
- 238000000034 method Methods 0.000 claims description 7
- 230000008859 change Effects 0.000 claims description 5
- 238000001914 filtration Methods 0.000 claims description 5
- 238000002347 injection Methods 0.000 claims description 4
- 239000007924 injection Substances 0.000 claims description 4
- 238000003672 processing method Methods 0.000 claims description 3
- 230000005540 biological transmission Effects 0.000 claims description 2
- 238000010586 diagram Methods 0.000 description 14
- 239000002173 cutting fluid Substances 0.000 description 13
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 12
- 230000000694 effects Effects 0.000 description 12
- 239000002360 explosive Substances 0.000 description 9
- 238000005516 engineering process Methods 0.000 description 7
- 239000012530 fluid Substances 0.000 description 6
- 238000005461 lubrication Methods 0.000 description 6
- 229910052742 iron Inorganic materials 0.000 description 5
- 230000008569 process Effects 0.000 description 5
- 230000001105 regulatory effect Effects 0.000 description 5
- 238000005520 cutting process Methods 0.000 description 4
- 238000013461 design Methods 0.000 description 4
- 230000008676 import Effects 0.000 description 4
- 238000007789 sealing Methods 0.000 description 4
- 239000000314 lubricant Substances 0.000 description 3
- 238000002156 mixing Methods 0.000 description 3
- 239000002699 waste material Substances 0.000 description 3
- 238000000889 atomisation Methods 0.000 description 2
- 239000002826 coolant Substances 0.000 description 2
- 238000006073 displacement reaction Methods 0.000 description 2
- 239000000839 emulsion Substances 0.000 description 2
- 239000000446 fuel Substances 0.000 description 2
- 238000000227 grinding Methods 0.000 description 2
- 230000010365 information processing Effects 0.000 description 2
- 238000001802 infusion Methods 0.000 description 2
- 238000003754 machining Methods 0.000 description 2
- 230000007246 mechanism Effects 0.000 description 2
- 239000003921 oil Substances 0.000 description 2
- 230000002572 peristaltic effect Effects 0.000 description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 2
- 239000000443 aerosol Substances 0.000 description 1
- 230000002776 aggregation Effects 0.000 description 1
- 238000004220 aggregation Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000008901 benefit Effects 0.000 description 1
- 239000011248 coating agent Substances 0.000 description 1
- 238000000576 coating method Methods 0.000 description 1
- 239000002131 composite material Substances 0.000 description 1
- 239000010730 cutting oil Substances 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 230000006866 deterioration Effects 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 238000005553 drilling Methods 0.000 description 1
- 235000013399 edible fruits Nutrition 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 238000005555 metalworking Methods 0.000 description 1
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- NJPPVKZQTLUDBO-UHFFFAOYSA-N novaluron Chemical compound C1=C(Cl)C(OC(F)(F)C(OC(F)(F)F)F)=CC=C1NC(=O)NC(=O)C1=C(F)C=CC=C1F NJPPVKZQTLUDBO-UHFFFAOYSA-N 0.000 description 1
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q11/00—Accessories fitted to machine tools for keeping tools or parts of the machine in good working condition or for cooling work; Safety devices specially combined with or arranged in, or specially adapted for use in connection with, machine tools
- B23Q11/10—Arrangements for cooling or lubricating tools or work
- B23Q11/1038—Arrangements for cooling or lubricating tools or work using cutting liquids with special characteristics, e.g. flow rate, quality
- B23Q11/1046—Arrangements for cooling or lubricating tools or work using cutting liquids with special characteristics, e.g. flow rate, quality using a minimal quantity of lubricant
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q11/00—Accessories fitted to machine tools for keeping tools or parts of the machine in good working condition or for cooling work; Safety devices specially combined with or arranged in, or specially adapted for use in connection with, machine tools
- B23Q11/10—Arrangements for cooling or lubricating tools or work
- B23Q11/1076—Arrangements for cooling or lubricating tools or work with a cutting liquid nozzle specially adaptable to different kinds of machining operations
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Physics & Mathematics (AREA)
- Fluid Mechanics (AREA)
- Nozzles (AREA)
Abstract
The invention discloses a micro-lubricating intelligent spray head system of a numerical control horizontal lathe based on a six-axis linkage platform, wherein a transverse moving part is connected with a longitudinal telescopic part and provides power required by transverse movement for the longitudinal telescopic part, so that the longitudinal telescopic part can move horizontally; a rotating part is arranged in the longitudinal telescopic part, so that the rotating part can move longitudinally; the rotating part is connected with the six-axis linkage platform, the rotating part drives the six-axis linkage platform to rotate, and the six-axis linkage platform is provided with a spray head; and the sprayer is provided with detection equipment, and the movement of the transverse moving part, the longitudinal telescopic part, the rotating part and the six-axis linkage platform is adjusted according to temperature data detected by the detection equipment, so that the sprayer can continuously track and spray the horizontal lathe.
Description
Technical field
This disclosure relates to which metal working technical area, micro- more particularly to the numerical-control horizontal lathe based on six-axis linkage platform
Amount lubrication Intelligent sprayer system.
Background technique
Tradition machining carries out cooling and lubricating, this cooling to processing district using a large amount of emulsions, cutting oil, coolant etc.
Lubricating system utilization rate is low, increases huge processing cost, and if the coolant liquid scrapped deal with improperly will be to environment
It causes greatly to injure.Dry-type processing technology is a kind of environmentally protective processing technology occurred earliest, it originates from auto industry.
It has been successfully applied in the machining such as turning, turning, drilling and boring.It does not instead of simply abandon cutting fluid completely,
Under the premise of guaranteeing part processing precision and cutter life, the use of cutting fluid is abolished.However dry-type processing is not
The problems such as solving the problems, such as that cutting region is cooling, causing burned work-surface, surface integrity deterioration.
Emulsion flooding is poured in Minimal Quantity Lubrication Technology replacement, dry-type processing technology has become inexorable trend, has adapted to green system
Make the theory with sustainable development.It refer to by micro lubricating fluid, water and with certain pressure gas mixing atomization after, spray
It is mapped to a kind of technology that cooling and lubricating is played the role of in cutting region.Water and high pressure gas play cooling effect, and oil plays lubrication cutting
Area, the effect for extending cutter life.At present the research of Minimal Quantity Lubrication Technology is had been achieved for centainly being in progress, micro lubricating is set
Standby design research and development become the important content that Minimal Quantity Lubrication Technology is realized.Although many designers devise lubricating system with trace amount,
However various problem is still remained in practical applications.
The prior art has made intensive studies micro lubricating equipment, devises nanoparticle jet stream micro lubricating grinding three
Mutually stream feed system, its main feature is that: nano-fluid is delivered at nozzle through fluid path, while high pressure gas enters spray through gas circuit
Mouth, high pressure gas and nano-fluid are sufficiently mixed atomization in nozzle mixing chamber, and accelerated room enters minor air cell after accelerating, simultaneously
Compressed gas enters through minor air cell's venthole, so that three-phase flow is further rotated mixing and accelerates, then three-phase flow is with atomized drop
Form spray through jet expansion to grinding area.
The lubricating system with trace amount precision lubricating pump of prior art design, its main feature is that: lubricant enters from the fuel feed hole
In the fluid chamber;By compressed air-driven, when compressed air enters the air chamber, the pressure of the piston rod tail portion increases
Greatly, when pressure is greater than the elastic force of the piston spring of the piston rod front end, the piston rod is moved forward, the liquid
Chamber reduces, and pressure increases, and when pressure is greater than the elastic force of the one-way valve spring, the check valve plug is opened, lubricant pump
Out;The liquid chamber pressure release, when pressure is less than the one-way valve spring, the one-way valve spring resets, oil outlet
It is closed;When the gas cavity pressure discharges, piston rod tail portion pressure is less than the elastic force of the piston spring, the piston rod
It resets.It the advantage is that and the Miniature precision air driven pump of the accurate fuel feeding of energy is provided, design is accurate, is used in suitable for a variety of lubricants
In the lubricating arrangement of intermetallic composite coating.
The continuous liquid supply type micro lubricating arrangement of prior art design, its main feature is that: device includes peristaltic pump, gas source processing
Device, gas source tracheae, gas inlet tube, infusion tube, goes out liquid hose, gas-liquid coaxitron, nozzle and for installing at gas-liquid connector
The cabinet of component is stated, the air-source treater is fixedly mounted on the outside of the cabinet, and the import of the peristaltic pump passes through
The infusion tube connect with the container for holding cutting fluid, and outlet is by going out the of liquid hose and the gas-liquid connector
One import connection;The import of the air-source treater is connect with gas source tracheae, and outlet passes through gas inlet tube and the gas-liquid
Second import of connector connects;The outlet of the gas-liquid connector is connect by the gas-liquid coaxitron with the nozzle,
Compressed air and cutting fluid mix in the nozzle, form cutting fluid aerosol and spray.With compact-sized, operation letter
Just, fuel-flow control is accurate, continuously supplies the features such as cutting fluid, install convenient.
Although three of the above minimum quantity lubrication device is instead of traditional cast-type, they are connected in a manner of micro lubricating
Nozzle structure is still traditional everything pipe, and people are by processing horizontal lathe before carrying out horizontal lathe processing processing
Understand, spray head is approximatively directed at lathe tool, but when horizontal lathe processing, will lead to the work that cutting fluid can not be ejected into lathe tool
Around point, waste and the burned work-surface of cutting fluid are caused, also has no idea to realize that cutting fluid processes progress to horizontal lathe
Injection is continuously tracked.
Summary of the invention
In order to solve the deficiencies in the prior art, present disclose provides the numerical-control horizontal lathe based on six-axis linkage platform is micro
Intelligent sprayer system is lubricated, different features when for turning select suitable cutting fluid flow control system and nozzle
Kinematic system combines, and realizes optimal cooling effect.
Numerical-control horizontal lathe micro lubricating Intelligent sprayer system based on six-axis linkage platform, comprising: transverse shifting portion indulges
To pars contractilis, rotating part and six-axis linkage platform;
Wherein, the transverse shifting portion is connected with longitudinal extension portion, provides power needed for transverse shifting for longitudinal extension portion,
Longitudinal extension portion is set to move horizontally;
It is provided with rotating part in the longitudinal extension portion, rotating part is enable to vertically move;
The rotating part is connected with six-axis linkage platform, and the six-axis linkage platform is by two parallel firm bankings and is used for
Six flexible pneumatic cylinders for adjusting nozzle angle are constituted, and the rotating part drives six-axis linkage platform to make its rotation, six axis
Spray head is provided in linkage platform;
It is provided with detection device on the spray head, and transverse shifting is adjusted according to detection device temperature data detected
The movement in portion, longitudinal extension portion, rotating part and six-axis linkage platform realizes that spray head to horizontal lathe processing carries out that spray is continuously tracked
It penetrates.
Further, the transverse shifting portion is fixed on the side of horizontal lathe slide carriage, including the fixed bracket of L-type and transverse direction
Spindle arrangement, power needed for providing transverse shifting to lead screw by first motor;
The horizontal leading screw system is then by directive wheel, screw slider, lead screw slide bar, shaft coupling composition, the first motor
Output end be connected to shaft coupling, the shaft coupling is connected with one end of lead screw slide bar, and the other end of lead screw slide bar passes through bearing
It is fixed on the fixed bracket of L-type;Screw slider is provided on the lead screw slide bar;
The screw slider is equipped with screw hole for fixing longitudinal extension portion, and first motor is logical to be fixed on the fixed bracket of L-type
On.
Further, the longitudinal extension portion is by the fixed outer framework of barrel shape, longitudinal leadscrew system and several guiding slide bar structures
At the upper end of the fixed outer framework of the barrel shape is fixed on the screw slider in transverse shifting portion;The guiding slide bar is in slideway
Movement, the slideway setting is on the fixed outer framework of barrel shape.
Preferably, the lead screw slide bar with corresponding screw slider of longitudinal leadscrew system are connected, and are oriented to slide bar and lead accordingly
It is connected to sliding block;The lead screw slide bar and guiding slide bar of longitudinal leadscrew system are connected to rotating part.
Preferably, the part that the screw slider is connect with rotating part is cambered surface, and rotating part is connected with lead screw slide bar.
Further, the rotating part includes by rotating part shell, the first thrust ball bearing, upper end cover, the second thrust ball
The rotating platform of bearing and lower cover composition, rotating part shell bottom end have two groups of shaft shoulders for install the first thrust ball bearing and the
Two thrust ball bearings constitute revolute, realize the rotation of rotating part, upper end cover and lower cover is corresponding is fixed on rotating part
The upper end and lower end of shell;Rack gear is fixed on the upper end cover;Lower cover is connected to six-axis linkage platform;
Rotating part outer casing inner wall is fixed with rotating electric machine, and rotating platform is driven by rotating electric machine and passed through gear and gear ring passes
It is dynamic.
Further, the six-axis linkage platform includes six flexible pneumatic cylinders, and one end of each flexible pneumatic cylinder passes through
Hooke's hinge is connected to rotating part lower cover, and the other end is connected to spray head fixed platform, and the spray head fixed platform is connected to spray head,
The angle of spray head is adjusted by adjusting the length of flexible pneumatic cylinder.
Further, spray head front end two sides are separately installed with temperature sensor and angle detecting sensor, the spray head
For two-phase spray head, tracheae and liquid pipe are inside set, the two converges generation gas-liquid mixture in spray head front end, works for cooling and lubricating
Point, wherein gas liquid ratio can be adjusted by the information that temperature sensor is fed back, and generate suitable gas-liquid mixture.
Further, spray head front end two sides are separately installed with signal receiver and angle detecting sensor, in lathe
Acoustic emission signal inductor and signal projector are loaded on rear side of main shaft;Acoustic emission signal inductor collecting signal, is emitted by signal
Device is transmitted to signal receiver, and signal receiver passes gained acoustical signal in filter, and the signal through filtering is transmitted to controller, control
Device adjusts the movement of spray head according to information, and realization is adjusted processing district temperature.
The control method of numerical-control horizontal lathe micro lubricating Intelligent sprayer system based on six axis parallel connection platforms, comprising:
It is taken according to the difference of processing method and different sensor or signal receiver is installed, when finishing, installation
Vibration signal inductor and signal projector, spray head front end two sides are separately installed with signal receiver and angle detecting sensor,
If roughing, spray head front end two sides are separately installed with temperature sensor and angle detecting sensor;
When roughing, after lathe tool contact tool, workspace starts to generate high temperature, according to processing operating condition, from position data
A set of exercise data is called in library, and spray head is driven to be sprayed;
High temperature signal is acquired by temperature sensor, and high temperature signal is fed back into controller, controller will be in database
Position signal be marked, if temperature be higher than predicted temperature, issuing signal makes spray head close to operating point;If temperature is lower than pre-
Testing temperature, then nozzle position is constant, so that it is guaranteed that being sprayed with optimal position;
When finishing, acoustic emission signal inductor collecting signal is transmitted to signal receiver by signal projector, and signal receives
Device passes gained acoustical signal in filter, and the signal through filtering is transmitted to controller, and controller adjusts the movement of spray head according to information,
Realization is adjusted processing district temperature;
When nozzle position adjusts, the flexible length to change flexible pneumatic cylinder that six-axis linkage platform passes through pneumatic cylinder piston
Degree, to realize the adjustment of spray head spatial position.
Intelligent sprayer angle in the application can automatically adjust, and the adjusting of angle adjusts mainly by six-axis linkage platform
To realize.Wherein the six-axis linkage platform is made of two parallel firm bankings and six flexible pneumatic cylinders.Pneumatic cylinder passes through
Air pressure adjusts the length of itself, so that the nozzle angle filled on the fixed base be made to deflect, angle checks that sensor is adopted
Collecting data, ARM single-chip microcontroller records data, and compares with database information, after being adjusted, stationary nozzle angle.Work as spray
When head can accurately be directed at continually changing workspace injection cutting fluid, then may be implemented to track continuously spray and put and end to waste and
Burned work-surface.
Compared with prior art, the beneficial effect of the disclosure is:
The disclosure reasonably adjusts turning for motor by adjusting effective duty cycle using motor and compressed air cooperation driving
Square adjusts nozzle at a distance from the transverse and longitudinal both direction of processing stand, then through compressed air and mentions to cylinder to control screw structure
For power, the incident angle of nozzle and the tracking of heat source are adjusted.The device has temperature sensor, can acquire process data in real time,
It is reasonably adjusted by angle of the process data to spray head, reasonable disposition is carried out to gas liquid ratio, to ensure spray head with reasonable
Angle workpieces processing is sprayed, spray angle limited defect fixed instead of traditional cutting fluid spray head, solve
Being cut face has the problem of dead angle and cutting fluid waste.
Detailed description of the invention
The accompanying drawings constituting a part of this application is used to provide further understanding of the present application, and the application's shows
Meaning property embodiment and its explanation are not constituted an undue limitation on the present application for explaining the application.
Fig. 1 is the embodiment of the present application subbase in the numerical-control horizontal lathe multiple degrees of freedom micro lubricating intelligence of six-axis linkage platform
Nozzle system shaft side figure;
Fig. 2 (a)-Fig. 2 (c) is respectively the sub- Intelligent sprayer system three-view diagram of the embodiment of the present application;
Fig. 3 is the explosive view in the sub- transverse shifting portion of the embodiment of the present application;
Fig. 4 is the explosive view of the sub- longitudinal extension portion II of the embodiment of the present application;
Fig. 5 is the sub- barrel shape fixed frame axonometric drawing of the embodiment of the present application;
Fig. 6 (a) is the fixed outer framework schematic diagram of the sub- barrel shape of the embodiment of the present application;
Fig. 6 (b), Fig. 6 (c) are respectively the sub- barrel shape of the embodiment of the present application fixed outer framework cross-sectional view A-A, B-B;
Fig. 7 (a)-Fig. 7 (c) is respectively sub- two view of longitudinal extension portion screw slider of the embodiment of the present application and cross-sectional view;
Fig. 8 is the sub- longitudinal extension portion figure slideway main view of the embodiment of the present application and cross-sectional view;
Fig. 9 is the sub- rotating part explosive view of the embodiment of the present application;
Figure 10 (a) is the sub- longitudinal extension portion of the embodiment of the present application and rotating part installation diagram;
Figure 10 (b) is the embodiment of the present application subgraph 10 (a) longitudinal extension portion and rotating part E-E installation diagram;
Figure 11 (a)-Figure 11 (h) is the embodiment of the present application subgraph 10 (b) longitudinal extension portion and rotating part partial enlargement section view
Figure;
Figure 12 is the sub- rotating part shell axonometric drawing of the embodiment of the present application;
Figure 13 (a)-Figure 13 (b) is respectively the sub- rotating part shell main view of the embodiment of the present application and cross-sectional view;
Figure 14 is the sub- rotating part upper end cover main view of the embodiment of the present application and cross-sectional view;
Figure 15 is the sub- rotating part lower cover main view of the embodiment of the present application and cross-sectional view H-H;
Figure 16 is the sub- six-axis linkage platform shaft side figure of the embodiment of the present application;
Figure 17 is the sub- six-axis linkage platform explosive view of the embodiment of the present application;
Figure 18 (a)-Figure 18 (b) is the sub- spray head fixed platform main view of the embodiment of the present application and cross-sectional view;
Figure 19 is the sub- telescopic cylinder main view of the embodiment of the present application and cross-sectional view
Figure 20 (a)-Figure 20 (b) is spray head main view and cross-sectional view;
The sub- Intelligent sprayer system cooling system schematic diagram of Figure 21 the embodiment of the present application;
The sub- Intelligent sprayer system heat sources trace plot of Figure 22 the embodiment of the present application;
The sub- Intelligent sprayer system heat sources tracking system schematic diagram of Figure 23 the embodiment of the present application;
Figure 24 the embodiment of the present application sub- Intelligent sprayer system space position adjusts flow chart;
Figure 25 the embodiment of the present application sub- Intelligent sprayer system space position adjusts schematic diagram;
In figure, transverse shifting portion I, longitudinal extension portion II, rotating part III, six-axis linkage platform IV, information acquisition system V;
L-type fixes bracket I-1, first bearing I-2, the first bolt I-3, directive wheel I-4, the first screw slider I-5, and first
Lead screw slide bar I-6, first shaft coupling I-7, the second bolt I-8, first motor I-9, third bolt I-10;
Barrel shape fixes outer framework II-1, slideway II-2, the 4th bolt II-3,1-shaped open dormant bolt II-4, the second shaft coupling
Device II-5 is oriented to slide bar II-6, guide runner II-7, fixed lower cover II-8, the second motor II-9, the 5th bolt II-10, the
The one an angle of 90 degrees iron plate nut of II-11, the 6th bolt II-12, first II-13, the second screw slider II-14, the second lead screw slide bar
II-15, second bearing II-16;
Rotating part shell III-1, the first thrust ball bearing III-2, upper end cover III-3, outer gear ring III-4, six in first
Corner bolt III-5, the 7th bolt III-6, the third motor an angle of 90 degrees iron plate III-9 of III-7, the 8th bolt III-8, second, tooth
Take turns III-10, the second nut III-11, the second thrust ball bearing III-12, the 8th bolt III-13, lower cover III-14;
Flexible pneumatic cylinder IV-1, Hooke's hinge IV-2, flexural pivot IV-3, spray head fixed platform IV-4;
Temperature sensor V-1, angle detecting sensor V-2, sensor outlet hole V-3, screw hole V-4, tracheae V-5, liquid pipe
V-6, magnet ring V-7, the first sealing ring V-8, the first cylinder rear end cap V-9, the second sealing ring V-10, piston rod V-11, the second gas
Cylinder rear end cap V-12, stomata V-13.
Specific embodiment
It is noted that following detailed description is all illustrative, it is intended to provide further instruction to the application.Unless another
It indicates, all technical and scientific terms used herein has usual with the application person of an ordinary skill in the technical field
The identical meanings of understanding.
It should be noted that term used herein above is merely to describe specific embodiment, and be not intended to restricted root
According to the illustrative embodiments of the application.As used herein, unless the context clearly indicates otherwise, otherwise singular
Also it is intended to include plural form, additionally, it should be understood that, when in the present specification using term "comprising" and/or " packet
Include " when, indicate existing characteristics, step, operation, device, component and/or their combination.
Fig. 1 is horizontal lathe six degree of freedom micro lubricating Intelligent sprayer system shaft side figure.Fig. 2 (a)-Fig. 2 (c) is Horizontal type cart
Bed multiple degrees of freedom micro lubricating Intelligent sprayer system three-view diagram, Fig. 2 (a) are main views, and Fig. 2 (b) left view, Fig. 2 (c) is to overlook
Figure.
As shown in Fig. 1 and Fig. 2 (a)-Fig. 2 (c), horizontal lathe six degree of freedom micro lubricating Intelligent sprayer system includes laterally
Moving portion I, longitudinal extension portion II, rotating part III, six-axis linkage platform IV and information acquisition system V.
Fig. 3 is the explosive view in transverse shifting portion, and transverse shifting portion includes L-type fixed bracket I-1, first bearing I-2, the
One bolt I-3, directive wheel I-4, the first screw slider I-5, the first lead screw slide bar I-6, first shaft coupling I-7, the second bolt I-
8, first motor I-9, third bolt I-10.
Transverse shifting portion is bolted on the side of horizontal lathe slide carriage, the first lead screw slide bar I-6 and slide carriage longest
Side is parallel, if using the slide carriage cuboid upper right corner being vertex vertical direction as Z axis when face lathe, slide carriage longest edge direction is X-axis,
Middle long side is Y-axis.Transverse shifting pair provides power to spindle arrangement by first motor I-9, and spindle arrangement is then by directive wheel I-
4, the first screw slider I-5, the first lead screw slide bar I-6, first shaft coupling I-7, the second bolt I-8 composition.First screw slider
There is screw hole for fixing the fixed outer framework II-1 of barrel shape on I-5.First motor I-9 is fixed on the fixed branch of L-type by bolt I-10
On frame I-1.
First motor I-9 provides the power of transverse shifting for entire Intelligent sprayer, and the first screw slider I-5 is in the first lead screw
It is moved above horizontal lathe on slide bar I-6 along guiding slide bar.
Fig. 4 is the explosive view of longitudinal extension portion II.Longitudinal extension portion II includes barrel shape fixed outer framework II-1, slideway II-
2, the 4th bolt II-3,1-shaped open dormant bolt II-4, second shaft coupling II-5 are oriented to slide bar II-6, guide runner II-7, Gu
Fix end cap II-8, the second motor an angle of 90 degrees iron plate of II-9, the 5th bolt II-10, first II-11, the 6th bolt II-12, the
One nut II-13, the second screw slider II-14, the second lead screw slide bar II-15, second bearing II-16.
Fixed tetra- jiaos of the outer framework II-1 of barrel shape has through-hole for connecting with guide runner II-7, inside there is screw hole to be located at frame
For fixing spindle arrangement, (second shaft coupling II-5 is oriented to slide bar II-6, guide runner II-7, second bearing II- to frame side wall
16), inside has screw hole to be located at frame roof for fixed guide slide bar II-6, have inside longitudinal extension portion a spindle arrangement and
Three guiding slide bar II-6 have a second screw slider II-14 and three guide runner II-7 accordingly, and four pass through bolt
Rotating part shell III-1 is connected, is fixed, and reduces friction, slideway II-2 and guiding slide bar II-6 by slideway II-2
Longitudinal extension system is oriented to together.
Second motor II-9 provides the power of longitudinal movement for entire Intelligent sprayer, and the second screw slider II-14 is second
It is moved along guiding slide bar II-6 in vertical direction on lead screw slide bar II-15.
Fig. 5 is barrel shape fixed frame axonometric drawing, and Fig. 6 (a) is the fixed outer framework schematic diagram of the sub- barrel shape of the embodiment of the present application;Figure
6 (b), Fig. 6 (c) barrel shape fixed outer framework cross-sectional view A-A, B-B, the shell in longitudinal extension portion are cylindrical type, barrel shape fixed frame
One end of II-1 is there are four through-hole, and for fitted bolt for connecting with transverse shifting portion, the side wall and roof in fixed frame are more
Screw hole is for installing motor, slideway, lower cover, the parts such as slide bar.
Fig. 7 (a)-Fig. 7 (c) is respectively sub- two view of longitudinal extension portion screw slider of the embodiment of the present application and cross-sectional view, silk
Thick stick sliding block be non-standard component, the part that screw slider is connect with rotating part shell III-1 be cambered surface, just with rotating part shell
III-1 fitting, there are two screw hole on cambered surface center line, by bolt by rotating part shell III-1 and the second lead screw slide bar II-
15 connections.
Fig. 8 is longitudinal extension portion figure slideway main view and cross-sectional view, and the section of slideway II-2 is tack shuttle type, slideway
II-2 is upper, and there are two counterbores, are fixed on barrel shape fixed frame II-1 by dormant bolt, have fixed equipment and reduce frictional force
Effect.
Fig. 9 is rotating part explosive view, and Figure 10 (a) is the sub- longitudinal extension portion of the embodiment of the present application and rotating part installation diagram;Figure
10 (b) be the embodiment of the present application subgraph 10 (a) longitudinal extension portion and rotating part E-E installation diagram;Figure 11 (a)-Figure 11 (h) is this Shen
Please examples of implementation Figure 10 (b) longitudinal extension portion and rotating part enlarged partial sectional view, rotating part III explosive view includes outside rotating part
Shell III-1, the first thrust ball bearing III-2, upper end cover III-3, outer gear ring III-4, the first hexagon socket head cap screw III-5, the 7th
Bolt III-6, third motor III-7, the 8th bolt III-8, second an angle of 90 degrees iron plate III-9, gear III-10, the second nut
III-11, the second thrust ball bearing III-12, the 8th bolt III-13, lower cover III-14.
It is found that driving force needed for the rotation of rotating part all comes from third motor III-7 in figure, third motor III-7 by
Second an angle of 90 degrees iron plate III-9 is fixed on rotating part shell III-1 inner wall by the 8th bolt III-8.Third motor III-7 is dynamic
Power is then transmitted by gear III-10 and outer gear ring III-4 engagement.Rotating part shell III-1, the first thrust ball bearing III-2,
Several parts upper end cover III-3, the second thrust ball bearing III-12, lower cover III-14 form rotating platform, to accept outer gear ring
The rotary force that III-4 is transmitted realizes the rotation of rotating part.Wherein upper end cover III-3 and lower cover III-14 passes through interior six
Corner bolt III-5 connection.Third motor III-7 provides rotary power for Intelligent sprayer system, enables spray head in X/Y plane inward turning
Turn.
Figure 12 is rotating part shell axonometric drawing, and Figure 13 (a)-Figure 13 (b) is respectively the sub- rotating part shell of the embodiment of the present application
Main view and cross-sectional view, rotating part outer casing inner wall have 4 pairs of counterbores for connecting screw slider and guide runner.Inner wall has one piece long
Rectangular chain-wales, for installing third motor III-7, rotating part shell bottom end have two groups of shaft shoulders for install the first thrust ball axis
III-2 and the second thrust ball bearing III-12 are held, revolute is constituted, realizes the turning effort of rotating part.
Figure 14 is rotating part upper end cover main view and cross-sectional view.Upper end cover is porous part, and wherein outer ring is 4 big heavy
Hole is connected by hexagon socket head cap screw with lower cover III-14;Inner ring is small screw hole, by hexagon socket head cap screw by outer gear ring III-4
For being fixed on upper end cover III-3.
Figure 15 is rotating part lower cover main view and cross-sectional view H-H.As shown, lower cover III-14 is to form a connecting link simultaneously
And porous part, deep screw hole with upper end cover for connecting, and small screw hole is for installing Hooke's hinge IV-2.Rotating part is hollow,
Middle section can be used for cabling.
Figure 16 is six-axis linkage platform shaft side figure, and Figure 17 is six-axis linkage platform explosive view.Six-axis linkage plateform system packet
It includes, stretch pneumatic cylinder IV-1, Hooke's hinge IV-2, flexural pivot IV-3, spray head fixed platform IV-4.Six-axis linkage platform is by upper and lower two
Part forms, and wherein upper part is fixing end, i.e., the pedestal of rotating part, lower part are adjustable side, by adjusting flexible gas
The length of cylinder pressure IV-1 adjusts the angle of nozzle, to carry out heat source tracking.Lower part also contain temperature sensor V-1 and
Angle detecting sensor V-2, temperature sensor V-1 acquire temperature signal, to be adjusted to gas liquid ratio, realize cooling effect
Fruit.Temperature sensor can collect heat source signal simultaneously, and signal is fed back to ARM single-chip microcontroller, detected and sensed by angle
The cooperation of device come realize heat source track.
Figure 18 (a)-Figure 18 (b) is flexible pneumatic cylinder main view and cross-sectional view, pneumatic cylinder as shown in the figure include magnet ring V-7,
First sealing ring V-8, the first cylinder rear end cap V-9, the second sealing ring V-10, piston rod V-11, the second cylinder rear end cap V-12,
Stomata V-13.Six-axis linkage platform changes the length of connection rod set by the flexible of pneumatic cylinder piston, to realize spray head space
The adjustment of position.Its middle magnetic ring V-7 is used to control and record the position of piston rod V-11, and feeds back information to ARM single-chip microcontroller.
Figure 19 is spray head fixed platform main view and cross-sectional view, is used to fix spray there are four counterbore in spray head fixed platform
Head is then for installing flexural pivot IV-3 there are six screw hole.
Figure 20 (a)-Figure 20 (b) is spray head main view and cross-sectional view, and spray head two sides as shown in the figure are respectively temperature sensor
V-1 and angle detecting sensor V-2 the two sensors are all to be threadedly secured to spray head front end, are added again in screw hole bottom
Two sensor outlet hole V-3, to facilitate the installation and fixation of sensor.4 screw hole V-4 are evenly distributed in the outside of spray head,
For spray head is fixed on spray head fixed ring IV-2.The spray head is two-phase spray head, inside sets both tracheae V-5 and liquid pipe V-6
Converge generation gas-liquid mixture in spray head front end, is used for cooling and lubricating operating point.Wherein gas liquid ratio can pass through temperature sensor
The information of V-1 feedback is adjusted, and generates rationally suitable gas-liquid mixture.Spray head with mounting temperature sensor in addition to can may be used also
To install signal receiver.
Figure 21 is that temperature adjusts schematic diagram in embodiment one, and Intelligent sprayer system starts simultaneously with lathe, lathe process journey
Sequence is imported into database simultaneously, and database root is according to processing program, temperature curve when fitting a set of reasonable processing.When processing,
Temperature sensor acquires temperature when processing in real time, and feeds back to ARM single-chip microcontroller, and ARM single-chip microcontroller will divide two-way after information processing
Outflow: being transmitted to gas liquid ratio regulating valve all the way, be adjusted to processing district temperature, realizes cooling effect;Information is incoming all the way calculates
Machine information reserve zone, abundant data library.The adjusting for being wherein directed to gas liquid ratio regulating valve is dynamically, i.e., when certain point heat is rapid
When aggregation, fluid flow be will increase, and be cooled down for high-temperature region.Flow open it is excessive when, cooling effect is obvious, in temperature and database
When data are fitted, temperature signal is fed back to ARM single-chip microcontroller by temperature sensor, and ARM single-chip microcontroller, which issues gas liquid ratio regulating valve, to be believed
Number, reduce aperture, reduces cutting flow quantity, realize reduction effect.
Figure 22-Figure 23 is heat source tracking system curve graph and schematic diagram, by ARM single-chip microcontroller is first as shown in the figure that temperature passes
Sensor divides temperature range, i.e. setting minimum temperature standard, when temperature sensor detects the heat source higher than set temperature, then
Temperature sensor can collect the position of high-temperature area, and location information is fed back to ARM single-chip microcontroller, and ARM single-chip microcontroller is for collection
The location information arrived issues signal to driving unit, by adjusting voltage effective duty cycle, realizes the tracking to heat source position.
Driving unit includes two parts, and a part is by transverse shifting portion, longitudinal extension portion, rotating part composition, for spray head in Horizontal type cart
Large space displacement in bed space;Another part is then made of six-axis linkage platform, by opening or closing compressed air
Air pressure valve changes the length of connection rod set, to realize the position angle to nozzle, realizes optimum position injection, energy-saving ring of practising
It protects.
- Figure 25 the embodiment of the present application subspace the position Figure 24 adjusts flow chart and schematic diagram, passes through temperature sensor first
Heat source position is determined, and the data are imported into ARM single-chip microcontroller and existing database and are compared, according to specific operating condition and
The maximum displacement distance of equipment finds out normal solution, changes the length of connection rod set by opening or closing the air pressure valve of compressed air,
To realize the change to the spatial position coordinate of nozzle.
In the examples of implementation, in order to realize the control of temperature signal, it is provided with temperature data library and position in a computer
Set database.Intelligent sprayer system starts simultaneously with lathe, and lathe process program is imported into database simultaneously, and database root evidence adds
Engineering sequence, temperature curve when fitting a set of reasonable processing.When processing, temperature sensor acquires temperature when processing in real time,
And ARM single-chip microcontroller is fed back to, ARM single-chip microcontroller will divide two-way to spread out of after information processing: gas liquid ratio regulating valve is transmitted to all the way, to processing
Area's temperature is adjusted, and realizes cooling effect;Information is passed to computerized information reserve zone, abundant data library all the way.
In order to realize the mechanical movement of nozzle position, transverse shifting portion is made of the fixed bracket of L-type and spindle arrangement, passes through
Power needed for stepper motor provides transverse shifting to lead screw.Longitudinal extension portion is made of barrel shape fixed frame and spindle arrangement,
In lead screw be made of a power lead screw and three auxiliary slide bars.Rotating part is by the fixed outer framework of barrel shape and rotating platform structure
At wherein rotating platform is driven by motor and passes through gear and gear ring transmission.Six-axis linkage platform is by two parallel firm bankings
It is constituted with six flexible pneumatic cylinders for adjustment angle.It may be implemented to change nozzle position by this set kinematic system, be
Heat source tracking provides Equipment Foundations.
After lathe tool contact tool, workspace starts to generate high temperature, and mechanism system is according to processing operating condition, from positional number
According to a set of exercise data is called in library, nozzle position is being corrected by the collected high temperature signal of temperature sensor, it is ensured that with
Optimal position is sprayed, to realize cooling effect.
The application, which may be implemented to be taken according to the difference of processing method, installs different sensor or signal receiver,
Such as: finishing vibration signal inductor and signal projector use thermal infrared imager and angle to detect if roughing and pass
Sensor.The former can feed back distance signal, carry out certain adjustment, and the latter calls directly the location information inside ARM single-chip microcontroller,
But precision is lower.
In another examples of implementation of the application, on the basis of first embodiment, temperature sensor is unloaded, signal is changed and connects
Device is received, and loads onto sound emission (power, vibration) signal inductor and signal projector on rear side of lathe spindle, is called in database
Sound emission (power, vibration) data.
Inductor collection sound (power, vibration) signal is transmitted to signal receiver by signal projector, and signal receiver is by gained
Acoustical signal is passed in filter, is filtered to hash.Signal through filtering is transmitted to ARM single-chip microcontroller, and ARM single-chip microcontroller is by information
Divide two-way to spread out of after processing: being transmitted to gas liquid ratio regulating valve all the way, processing district temperature is adjusted, realizes cooling effect;All the way
Information is passed to computerized information reserve zone, abundant data library.After lathe tool contact tool, workspace starts generation sound (power, vibration
It is dynamic) signal, mechanism system calls a set of exercise data according to processing operating condition from location database, by sound (power,
Vibration) the collected high temperature signal of inductor corrects nozzle position, it is ensured that it is sprayed with optimal position, to realize cooling
Effect.
The foregoing is merely preferred embodiment of the present application, are not intended to limit this application, for the skill of this field
For art personnel, various changes and changes are possible in this application.Within the spirit and principles of this application, made any to repair
Change, equivalent replacement, improvement etc., should be included within the scope of protection of this application.
Claims (10)
1. the numerical-control horizontal lathe micro lubricating Intelligent sprayer system based on six-axis linkage platform, characterized in that include: lateral shifting
Dynamic portion, longitudinal extension portion, rotating part and six-axis linkage platform;
Wherein, the transverse shifting portion is connected with longitudinal extension portion, provides power needed for transverse shifting for longitudinal extension portion, makes to indulge
It can be moved horizontally to pars contractilis;
It is provided with rotating part in the longitudinal extension portion, rotating part is enable to vertically move;
The rotating part is connected with six-axis linkage platform, and the six-axis linkage platform is by two parallel firm bankings and for adjusting
The flexible pneumatic cylinder of six of nozzle angle is constituted, and the rotating part drives six-axis linkage platform to make its rotation, the six-axis linkage
Spray head is provided on platform;
It is provided with detection device on the spray head, and transverse shifting portion is adjusted according to detection device temperature data detected, is indulged
Realize that spray head to horizontal lathe processing carries out that injection is continuously tracked to the movement of pars contractilis, rotating part and six-axis linkage platform.
2. the numerical-control horizontal lathe micro lubricating Intelligent sprayer system based on six-axis linkage platform as described in claim 1,
It is characterized in, the transverse shifting portion is fixed on the side of horizontal lathe slide carriage, including the fixed bracket of L-type and horizontal leading screw system,
Power needed for providing transverse shifting to lead screw by first motor;
The horizontal leading screw system is then by directive wheel, screw slider, lead screw slide bar, shaft coupling composition, the first motor it is defeated
Outlet is connected to shaft coupling, and the shaft coupling is connected with one end of lead screw slide bar, and the other end of lead screw slide bar is fixed by bearing
On the fixed bracket of L-type;Screw slider is provided on the lead screw slide bar;
The screw slider is equipped with screw hole for fixing longitudinal extension portion, and first motor is logical to be fixed on the fixed bracket of L-type.
3. the numerical-control horizontal lathe micro lubricating Intelligent sprayer system based on six-axis linkage platform as described in claim 1,
It is characterized in, the longitudinal extension portion is made of the fixed outer framework of barrel shape, longitudinal leadscrew system and several guiding slide bars, the barrel shape
The upper end of fixed outer framework is fixed on the screw slider in transverse shifting portion;The guiding slide bar moves in slideway, the cunning
Road setting is on the fixed outer framework of barrel shape.
4. the numerical-control horizontal lathe micro lubricating Intelligent sprayer system based on six-axis linkage platform as claimed in claim 3,
It is characterized in, the lead screw slide bar of longitudinal leadscrew system is connected with corresponding screw slider, is oriented to slide bar and corresponding guide runner phase
Even;The lead screw slide bar and guiding slide bar of longitudinal leadscrew system are connected to rotating part.
5. the numerical-control horizontal lathe micro lubricating Intelligent sprayer system based on six-axis linkage platform as claimed in claim 4,
It is characterized in, the part that the screw slider is connect with rotating part is cambered surface, and rotating part is connected with lead screw slide bar.
6. the numerical-control horizontal lathe micro lubricating Intelligent sprayer system based on six-axis linkage platform as described in claim 1,
It is characterized in, the rotating part includes by rotating part shell, the first thrust ball bearing, upper end cover, the second thrust ball bearing and lower end
Cover the rotating platform of composition, rotating part shell bottom end have two groups of shaft shoulders for install the first thrust ball bearing and the second thrust ball axis
It holds, constitutes revolute, realize the rotation of rotating part, upper end cover and the corresponding upper end for being fixed on rotating part shell of lower cover
And lower end;Rack gear is fixed on the upper end cover;Lower cover is connected to six-axis linkage platform;
Rotating part outer casing inner wall is fixed with rotating electric machine, and rotating platform is driven by rotating electric machine and passed through gear and gear ring transmission.
7. the numerical-control horizontal lathe micro lubricating Intelligent sprayer system based on six-axis linkage platform as described in claim 1,
It is characterized in, the six-axis linkage platform includes six flexible pneumatic cylinders, and one end of each flexible pneumatic cylinder is hinged by Hooke
To rotating part lower cover, the other end is connected to spray head fixed platform, and the spray head fixed platform is connected to spray head, is stretched by adjusting
The length of contracting pneumatic cylinder adjusts the angle of spray head.
8. the numerical-control horizontal lathe micro lubricating Intelligent sprayer system based on six-axis linkage platform as claimed in claim 7,
It is characterized in, spray head front end two sides are separately installed with temperature sensor and angle detecting sensor, which is two-phase spray head,
Tracheae and liquid pipe are inside set, the two converges generation gas-liquid mixture in spray head front end, is used for cooling and lubricating operating point, wherein gas liquid ratio
It can be adjusted by the information that temperature sensor is fed back, generate suitable gas-liquid mixture.
9. the numerical-control horizontal lathe micro lubricating Intelligent sprayer system based on six-axis linkage platform as claimed in claim 7,
It is characterized in, spray head front end two sides are separately installed with signal receiver and angle detecting sensor, fill on rear side of lathe spindle
Upper acoustic emission signal inductor and signal projector;Acoustic emission signal inductor collecting signal, is transmitted to signal by signal projector
Receiver, signal receiver pass gained acoustical signal in filter, and the signal through filtering is transmitted to controller, and controller is according to information
The movement of spray head is adjusted, realization is adjusted processing district temperature.
10. the control method of the numerical-control horizontal lathe micro lubricating Intelligent sprayer system based on six axis parallel connection platforms, characterized in that
Include:
It is taken according to the difference of processing method and different sensor or signal receiver is installed, when finishing, installation vibration
Signal inductor and signal projector, spray head front end two sides are separately installed with signal receiver and angle detecting sensor, if
Roughing, then spray head front end two sides are separately installed with temperature sensor and angle detecting sensor;
When roughing, after lathe tool contact tool, workspace starts to generate high temperature, according to processing operating condition, from location database
A set of exercise data is called, spray head is driven to be sprayed;
High temperature signal is acquired by temperature sensor, and high temperature signal is fed back into controller, controller is by the position in database
Confidence number is marked, if temperature is higher than predicted temperature, issuing signal makes spray head close to operating point;If temperature is lower than pre- thermometric
Degree, then nozzle position is constant, so that it is guaranteed that being sprayed with optimal position;
When finishing, acoustic emission signal inductor collecting signal is transmitted to signal receiver by signal projector, and signal receiver will
Gained acoustical signal is passed in filter, and the signal through filtering is transmitted to controller, and controller adjusts the movement of spray head according to information, is realized
Processing district temperature is adjusted;
When nozzle position adjusts, six-axis linkage platform by the flexible length to change flexible pneumatic cylinder of pneumatic cylinder piston, from
And realize the adjustment of spray head spatial position.
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CN201811139973.8A CN109093442A (en) | 2018-09-28 | 2018-09-28 | Micro-lubricating intelligent nozzle system of numerical control horizontal lathe based on six-axis linkage platform |
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Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN110000603A (en) * | 2019-04-18 | 2019-07-12 | 嘉兴宸轩管件制造科技有限公司 | A kind of Intelligent cooling device of numerically-controlled machine tool |
CN110421405A (en) * | 2019-07-29 | 2019-11-08 | 珠海格力智能装备有限公司 | Oil injection method and device for machine tool component and oil injection system for machine tool component |
CN114589542A (en) * | 2022-03-11 | 2022-06-07 | 南通东晨重型机床有限公司 | Digit control machine tool remote monitoring system |
-
2018
- 2018-09-28 CN CN201811139973.8A patent/CN109093442A/en not_active Withdrawn
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN110000603A (en) * | 2019-04-18 | 2019-07-12 | 嘉兴宸轩管件制造科技有限公司 | A kind of Intelligent cooling device of numerically-controlled machine tool |
CN110421405A (en) * | 2019-07-29 | 2019-11-08 | 珠海格力智能装备有限公司 | Oil injection method and device for machine tool component and oil injection system for machine tool component |
CN114589542A (en) * | 2022-03-11 | 2022-06-07 | 南通东晨重型机床有限公司 | Digit control machine tool remote monitoring system |
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Application publication date: 20181228 |