CN107617929A - Automatic tool setting system and Digit Control Machine Tool - Google Patents
Automatic tool setting system and Digit Control Machine Tool Download PDFInfo
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- CN107617929A CN107617929A CN201710939419.7A CN201710939419A CN107617929A CN 107617929 A CN107617929 A CN 107617929A CN 201710939419 A CN201710939419 A CN 201710939419A CN 107617929 A CN107617929 A CN 107617929A
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- jet pipe
- drive mechanism
- tool setting
- limited block
- setting system
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- 230000007246 mechanism Effects 0.000 claims abstract description 49
- 238000005461 lubrication Methods 0.000 claims description 27
- 238000001816 cooling Methods 0.000 claims description 26
- 230000001050 lubricating effect Effects 0.000 claims description 25
- 239000000463 material Substances 0.000 claims description 19
- 239000007921 spray Substances 0.000 claims description 4
- 238000003754 machining Methods 0.000 abstract description 20
- 238000000034 method Methods 0.000 abstract description 14
- 230000008569 process Effects 0.000 abstract description 7
- 238000005516 engineering process Methods 0.000 description 10
- 230000000694 effects Effects 0.000 description 6
- 238000010586 diagram Methods 0.000 description 5
- 239000002173 cutting fluid Substances 0.000 description 4
- 238000007789 sealing Methods 0.000 description 4
- 230000000007 visual effect Effects 0.000 description 4
- 238000005520 cutting process Methods 0.000 description 3
- 230000009429 distress Effects 0.000 description 3
- 239000007788 liquid Substances 0.000 description 3
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- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 2
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- 238000009434 installation Methods 0.000 description 2
- 239000000314 lubricant Substances 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 239000003595 mist Substances 0.000 description 2
- 238000002156 mixing Methods 0.000 description 2
- 230000003287 optical effect Effects 0.000 description 2
- 239000000443 aerosol Substances 0.000 description 1
- 238000000889 atomisation Methods 0.000 description 1
- 244000309464 bull Species 0.000 description 1
- 239000011248 coating agent Substances 0.000 description 1
- 238000000576 coating method Methods 0.000 description 1
- 239000002131 composite material Substances 0.000 description 1
- 150000001875 compounds Chemical class 0.000 description 1
- 239000002826 coolant Substances 0.000 description 1
- 238000011049 filling Methods 0.000 description 1
- 230000006870 function Effects 0.000 description 1
- 230000008676 import Effects 0.000 description 1
- 239000010687 lubricating oil Substances 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 229910052757 nitrogen Inorganic materials 0.000 description 1
- 230000035699 permeability Effects 0.000 description 1
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- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
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- Laser Beam Processing (AREA)
Abstract
A kind of automatic tool setting system, including tool setting device, tool setting device includes the first drive mechanism, the second drive mechanism, laser sensor and jet pipe, laser sensor is connected with the first drive mechanism, first drive mechanism can drive laser sensor to be moved back and forth along the length direction of cutter, laser sensor is used for the cutter head position for sensing cutter, and jet pipe is connected with the second drive mechanism, and the second drive mechanism can drive jet pipe rotary alignment cutter head according to the cutter head position sensed.The automatic tool setting system of the present invention can judge the cutter head position of cutter exactly, and jet pipe is aligned into cutter head and machining area, eliminates the process for manually adjusting jet pipe, improve the accuracy that jet pipe is aligned with machining area, improve processing efficiency.The invention further relates to a kind of Digit Control Machine Tool.
Description
Technical field
The present invention relates to machine cut technical field, more particularly to a kind of automatic tool setting system and Digit Control Machine Tool.
Background technology
Minimal Quantity Lubrication Technology is a kind of lubricating system of intermetallic composite coating, i.e., half dry type cut, refer to by compressed gas with it is atomic
After the lubricating oil mixing vaporization of amount, micron-sized drop is formed, is ejected into a kind of machining that processing district carries out effectively lubricating
Method.Minimal Quantity Lubrication Technology is a kind of effective green manufacture technology, and cutting fluid is supplied with high speed droplet, adds lubricant
Permeability, cooling and lubricating effect is improved, improve the suface processing quality of workpiece；Amount using cutting fluid is only tradition cutting
The a ten thousandth of liquid dosage, so as to greatly reduce coolant cost, cutter, workpiece and chip outside cutting zone is set to keep dry
It is dry, avoid the problem to dispose waste liquid.
Minimal Quantity Lubrication Technology implementation is divided into external-cooling type and inner-cooled both lubricating systems：External-cooling type lubricating system is
First by cutting fluid import spraying cooling system in gas mixing, under using high pressure by bull nozzle by atomization after formed
Millimicro meter level aerosol be constantly ejected into cutting point.Inner-cooled then produces fog lubrication agent inside atomizer, passes through lathe
Main shaft is sent into cutter, is sprayed by cutter nozzle.
At present, Digit Control Machine Tool is all based on processing precise Complex Parts, and lathe has very multistage manufacturing processes when running, so having very
More different models, size, the cutter of length, when Digit Control Machine Tool does not carry interior cold cooling duct, it can only use outer cold micro
Lubrication technology carries out cooling and lubricating, and traditional outer cold Minimal Quantity Lubrication Technology is all to be directed at machining area with fixed nozzle
It is lubricated, cools down, chip removal.Digit Control Machine Tool in operation, because multiple working procedure has automatic tool changer, and can not now be adjusted manually
The position of whole nozzle, when changing the cutter of different length into, nozzle can not be just aligned, and can not just play Minimal Quantity Lubrication Technology
Effect.
The content of the invention
It is an object of the present invention to provide a kind of automatic tool setting system, can judge the cutter head position of cutter exactly, will
Jet pipe is directed at cutter head and machining area, eliminates the process for manually adjusting jet pipe, and raising jet pipe is aligned accurate with machining area
Degree, improve processing efficiency.
The present invention, which solves its technical problem, to be realized using following technical scheme.
A kind of automatic tool setting system, including tool setting device, the tool setting device include the first drive mechanism, the second driving machine
Structure, laser sensor and jet pipe, the laser sensor are connected with first drive mechanism, and first drive mechanism can drive this to swash
Optical sensor moves back and forth along the length direction of cutter, and the laser sensor is used for the cutter head position for sensing cutter, the jet pipe
It is connected with second drive mechanism, second drive mechanism can drive the jet pipe rotary alignment knife according to the cutter head position sensed
Head.
In the preferred embodiment, above-mentioned first drive mechanism include fixed station, the first driver, driving member,
Sliding block and motion bar, first driver are connected on the fixed station, and the drive shaft of first driver is connected with the driving member,
The sliding block is connected on the driving member, and length direction of the motion bar along cutter is set, and the motion bar is connected on the sliding block,
The laser sensor is connected on the motion bar.
In the preferred embodiment, above-mentioned second drive mechanism includes fixed plate, the second driver and swing arm, should
Second driver and the fixed station are connected in the fixed plate, the swing arm and the driving axis connection of second driver, the jet pipe
It is connected in the swing arm.
In the preferred embodiment, above-mentioned jet pipe includes the first body, the second body and return spring, and this first
Body is connected to second drive mechanism, and one end of second body is movably disposed in first body, first pipe
One end of body is provided with the first limited block, and one end of second body is provided with the second limited block, the return spring be arranged on this first
In body, and the both ends of the return spring are born against on first limited block and second limited block.
In the preferred embodiment, above-mentioned jet pipe also includes extension tube, the first fixed block, the second fixed block and led
To bar, one end of the extension tube connects with second body, the extension tube and the second body setting at an angle to each other, and this is first solid
Determine block to be connected on first body, first fixed block is provided with pilot hole, and second fixed block is connected to second body
On, one end of the guide rod is connected with second fixed block, and the other end of the guide rod is movably through the pilot hole.
In the preferred embodiment, the end of above-mentioned extension tube is provided with shower nozzle, and the shower nozzle is provided with end face, first
Inclined-plane and the second inclined-plane, the end face are connected between first inclined-plane and second inclined-plane, first inclined-plane and second inclined-plane
On be respectively provided with the spout connected with the extension tube.
In the preferred embodiment, above-mentioned automatic tool setting system also includes control device, control device difference
It is connected with first drive mechanism, laser sensor, the second drive mechanism signal, the control device can control according to cutter head position
Second driver rotates predetermined angle, the spout of the jet pipe is directed at cutter head.
In the preferred embodiment, above-mentioned automatic tool setting system also includes being used to supply lubrication for the jet pipe
The lubricating and cooling of material, the lubricating and cooling connect with the jet pipe, the control device and the lubricating and cooling signal
Connection, the control device are used for the flow for controlling lubricating and cooling supply lubrication material, make second body outside
Stretch out preset length.
In the preferred embodiment, above-mentioned jet pipe include the first body, the second body, the 3rd body, first time
Position spring and the second return spring, first body are connected to second drive mechanism, and one end of second body is movably
It is arranged in first body, one end of the 3rd body is movably disposed in second body, and the one of first body
End is provided with the first limited block, and one end of second body is provided with the second limited block, and the other end of second body is provided with the 3rd limit
Position block, one end of the 3rd body is provided with the three or four limited block, and first return spring is arranged in first body, and this
The both ends of one return spring are born against on first limited block and second limited block, and second return spring is arranged on this
In second body, and the both ends of second return spring are born against on the 3rd limited block and the 4th limited block.
Another object of the present invention is to, there is provided a kind of Digit Control Machine Tool, the cutter head position of cutter can be judged exactly, will
Jet pipe is directed at cutter head and machining area, eliminates the process for manually adjusting jet pipe, and raising jet pipe is aligned accurate with machining area
Degree, improve processing efficiency.
A kind of Digit Control Machine Tool, including above-mentioned automatic tool setting system.
The laser sensor of the automatic tool setting system of the present invention is connected with the first drive mechanism, and the first drive mechanism can drive
Laser sensor moves back and forth along the length direction of cutter, and laser sensor is used to sensing the cutter head position of cutter, jet pipe with
Second drive mechanism connects, and the second drive mechanism can drive jet pipe rotary alignment cutter head according to the cutter head position sensed.This hair
Bright automatic tool setting system can judge the cutter head position of cutter exactly, and jet pipe is aligned into cutter head and machining area, eliminates people
Work adjusts the process of jet pipe, improves the accuracy that jet pipe is aligned with machining area, improves processing efficiency.
Described above is only the general introduction of technical solution of the present invention, in order to better understand the technological means of the present invention,
And can be practiced according to the content of specification, and in order to allow the above and other objects, features and advantages of the present invention can
Become apparent, below especially exemplified by preferred embodiment, and coordinate accompanying drawing, describe in detail.
Brief description of the drawings
Fig. 1 is the structural representation of the automatic tool setting system of the present invention.
Fig. 2 is the structural representation at the visual angle of tool setting device one of first embodiment of the invention.
Fig. 3 is the structural representation at another visual angle of tool setting device of first embodiment of the invention.
Fig. 4 is the structural representation that the tool setting device of the present invention is connected on Digit Control Machine Tool.
Fig. 5 is the structural representation of the jet pipe of first embodiment of the invention.
Fig. 6 is the cross section structure diagram of the jet pipe of first embodiment of the invention.
Fig. 7 is the cross section structure diagram of the jet pipe of second embodiment of the invention.
Fig. 8 is the schematic flow sheet of the automatic tool preset method of the present invention.
Embodiment
Further to illustrate the present invention to reach the technological means and effect that predetermined goal of the invention is taken, below in conjunction with
Accompanying drawing and preferred embodiment, to according to the embodiment of automatic tool setting system proposed by the present invention and Digit Control Machine Tool, structure,
Feature and its effect, describe in detail as follows:
For the present invention foregoing and other technology contents, feature and effects, in the following preferable reality coordinated with reference to schema
Applying in the detailed description of example to clearly appear from.By the explanation of embodiment, when predetermined mesh can be reached to the present invention
The technological means taken and effect be able to more deeply and it is specific understand, but institute's accompanying drawings are only to provide with reference to saying
It is bright to be used, not it is used for being any limitation as the present invention.
Fig. 1 is the structural representation of the automatic tool setting system of the present invention.As shown in figure 1, in the present embodiment, automatic tool preset
System 100 includes tool setting device 10, lubricating and cooling 20 and control device 30.Wherein, control device 30 to knife respectively with filling
The connection of the signal of 10, lubricating and cooling 20 is put, controls the automatic tool preset of tool setting device 10 and control lubricating and cooling 20 to right
Knife system 10 conveys lubrication material.
Fig. 2 is the structural representation at the visual angle of tool setting device one of first embodiment of the invention.Fig. 3 is that the present invention first is implemented
The structural representation at another visual angle of tool setting device of example.Fig. 4 is the structure that the tool setting device of the present invention is connected on Digit Control Machine Tool
Schematic diagram.As shown in Figure 2, Figure 3 and Figure 4, tool setting device 10 includes the first drive mechanism 12, the second drive mechanism 13, laser
Sensor 14 and jet pipe 15.In the present embodiment, laser sensor 14 is connected with the first drive mechanism 12, and the first drive mechanism 12 can
Length direction of the laser sensor 14 along cutter 100b is driven to move back and forth, laser sensor 14 is used to sense cutter 100b's
Cutter head position, jet pipe 15 are connected with the second drive mechanism 13, and the second drive mechanism 13 can drive according to the cutter head position sensed
The rotary alignment cutter head of jet pipe 15.
Specifically, the first drive mechanism 12 includes fixed station 122, the first driver 124, driving member 125, the and of sliding block 126
Motion bar 127.Fixed station 122 is placed in the vertical direction, the length side of the length direction of fixed station 122 parallel to cutter 100b
To.The end of fixed station 122 is provided with projection 123, and projection 123 is provided with via (not shown), and via runs through along vertical direction
Projection 123.First driver 124 is connected to the top of fixed station 122, and drive shaft and the driving member 125 of the first driver 124 connect
Connect, sliding block 126 is connected on driving member 125, and the first driver 124 can drive sliding block 126 to move up and down by driving member 125
(being moved up and down along cutter 100b length directions).Length direction of the motion bar 127 along cutter 100b is set, motion bar 127
One end be fixed on sliding block 126, the other end of motion bar 127 is connected through via with laser sensor 14.When the first driving
When device 124 drives the movement of sliding block 126, motion bar 127 and laser sensor 14 and the synchronizing moving of sliding block 126, make laser sensor
14 sensing cutter 100b cutter head.
In the present embodiment, the first driver 124 is, for example, motor or cylinder, when the first driver 124 is motor, is passed
Moving part 125 is screw mandrel or belt, i.e. sliding block 126 can be driven by screw mandrel or belt；When the first driver 124 is cylinder, pass
Moving part 125 is cylinder axis, and sliding block 126 can be directly driven by cylinder axis.The type of first driver 124 and driving member 125 can
According to unrestricted choice is actually needed, it is not limited thereto.
As shown in Figure 2, Figure 3 and Figure 4, the second drive mechanism 13 includes fixed plate 132, the second driver 133 and swing arm
134.Fixed plate 132 is along horizontally arranged, i.e. length direction of the length direction of fixed plate 132 perpendicular to cutter 100b；
Second driver 133 is connected in fixed plate 132, and the driving axis connection of the driver 133 of swing arm 134 and second, jet pipe 15 connects
In swing arm 134.
In the present embodiment, fixed plate 132 is provided with multiple adjustment holes 101, each 101 spaced arrangement of adjustment hole, respectively
Perpendicular to cutter 100b length direction, fixed plate 132 coordinated the length direction of adjustment hole 101 by bolt and adjustment hole 101
Adjustably it is connected on Digit Control Machine Tool 100a.The fixed station 122 of first drive mechanism 12 is coordinated by bolt and adjustment hole 101
Adjustably it is connected in fixed plate 132；Second driver 133 is coordinated by bolt with adjustment hole 101 to be adjustably connected to
In second fixed plate 132, that is to say, that spacing and tool setting device 10 between the driver 133 of fixed station 122 and second are located at
Position on Digit Control Machine Tool 100a can be adjusted, and laser sensor 14 and jet pipe 15 is in suitable tool setting position.
In the present embodiment, the mode for installing tool setting device 10 is as follows：
When Digit Control Machine Tool 100a main shaft only has vertically movable, fixed plate 132 is fixed on vertical type numerically controlled machine 100a
Main shaft shield plate on；When Digit Control Machine Tool 100a main shaft has horizontal movement, fixed mount need be designed and be arranged on Digit Control Machine Tool
On 100a body plate；The range up and down and right position of laser sensor 14 are first determined in a pre-installation, with anti-collision
Jig and workbench etc. are bumped against, and jet pipe 15 first determines Digit Control Machine Tool 100a in automatic tool changer when being directed at machining area
Shi Buhui touches with jet pipe 15.The circuit installation of tool setting device 10, need only be connected to lathe by the signal wire of the system
On cutting fluid enabling signal point, and the 24V power lines of the system are connected on the power supply of lathe, you can realize and join with lathe
It is dynamic.
As shown in figure 4, laser sensor 14 is fixed on motion bar 127, laser sensor 14 along horizontally arranged,
The laser beam that i.e. laser sensor 14 is sent can be vertically mapped on cutter 100b.The present embodiment finds knife using laser sensor 14
It is preceding it needs to be determined that three parameter values：
Lowest order, the range of laser sensor 14 should be greater than the cutter 100b that most grows, and (the first driver 124 drives sharp
The ultimate range that optical sensor 14 moves) because when lowest order is higher than most long cutter 100b, laser sensor 14 is at the beginning
Work will sense cutter 100b immediately, and be exactly not necessarily now cutter head position.
Mist of oil position, detect the position of oil spray after cutter head；
Highest order, before seeking knife order startup, laser sensor 14 waits the position to glide, and this position must be in most short sword handle
Parallel lines on because when highest order is higher than most short sword handle, laser sensor 14 at work can because of the range upper limit and
Sensing is less than cutter head；When it is determined that most short cutter 100b overall lengths (cutter 100b overall lengths are overall length after handle of a knife installs cutter 100b
Degree) and most long cutter 100b overall lengths after, measure in its length value input system, now, startup seek knife order, so that it may realize oneself
It is dynamic to seek knife function.
Before preparing processing after Digit Control Machine Tool 100a starts preceding processing or tool changing, first, the first driver 124 drives laser
Sensor 14 stops after reaching default highest order；Then, the first driver 124 driving laser sensor 14 is moved down into most
Big stroke simultaneously stops；Then, laser sensor 14 is started working, and laser sensor 14 launches laser signal and receives laser letter
Number, while the first driver 124 drives laser sensor 14 to move up, when laser sensor 14 receives cutter 100b reflections
During the laser signal returned, the first driver 124 stops driving, now can determine that to be cutter head herein.
Fig. 5 is the structural representation of the jet pipe of first embodiment of the invention.Fig. 6 is the jet pipe of first embodiment of the invention
Cross section structure diagram.As shown in Figure 5 and Figure 6, jet pipe 15 include the first body 151, the second body 152, return spring 154,
Extension tube 155, the first fixed block 157, the second fixed block 158 and guide rod 159.In the present embodiment, jet pipe 15 can be to overhanging
Go out a section body, but be not limited thereto, such as the quantity of 15 protruding body of jet pipe can be more than or equal to 2.
First body 151 is connected to the swing arm 134 of the second drive mechanism 13, i.e. the second driver 133 can drive the first pipe
Body 151 rotates.Hollow pipeline is provided with first body 151, the pipeline includes the first different duct section 102 and second of internal diameter
Duct section 103, wherein the internal diameter of the first duct section 102 is less than second pipe section 103, the first duct section 102 and second pipe section
The first spacing shoulder 151a is provided between 103.It is noted that the internal diameter of the pipeline of the first body 151 also can be constant, i.e., along
The length direction of first body 151, the internal diameter all same of pipeline, can unrestricted choice according to being actually needed.
In the present embodiment, the end of the first body 151 be additionally provided with the first limited block 151b, the first limited block 151b can be with
For the ring block being arranged in second pipe section 103, ring block is oppositely arranged with the first spacing shoulder 151a.
In the present embodiment, the first limited block 151b can be hollow bolt, and connection the is provided with second pipe section 103
One limited block 151b screw thread, the first limited block 151b are connected in second pipe section 103 by screw thread.
In the present embodiment, the first limited block 151b can be hollow bolt, and the 3rd is provided with second pipe section 103
Duct section 104, wherein, the internal diameter of second pipe section 103 is less than the internal diameter of the 3rd duct section 104, second pipe section 103 and the 3rd
The second spacing shoulder 151c is provided between duct section 104.Neck 105 is set on the inwall of the 3rd duct section 104, it is spacing by first
Block 151b bar portion is arranged in second pipe section 103 through the 3rd duct section 104, and supports the first limited block 151b head
Lean against on the second spacing shoulder 151c, snap ring is fastened in neck 105, the first limited block 151b head is limited in snap ring
Between the second spacing shoulder 151c.
One end of second body 152 is movably disposed in the first body 151, and the other end of the second body 152 is set
Outside the first body 151.One end of second body 152 is connected to second provided with the second limited block 152a, the second limited block 152a
The outside of body 152, and along the circumferentially disposed of the second body 152.Second limited block 152a external diameter is equal to second pipe section
103 internal diameter, when the second body 152 is movable in the first body 151, the second limited block 152a can be born against in the first limit
On the shoulder 151a and the first limited block 151b of position, that is to say, that the ultimate range that the second body 152 can move is second pipe
The length of section 103.
In the present embodiment, hollow pipeline is provided with the second body 152, along the length direction of the second body 152, pipe
The internal diameter all same in road.
In the present embodiment, lubrication material can enter the second body by the first duct section 102 of the first body 151
In 152, and sprayed from the outlet of the second body 152.In order to prevent lubrication material to be managed from the second limited block 152a and second
Slot leakage between road section 103 enters in second pipe section 103 or pipe is outer, can be set in the second limited block 152a the week side of boss
Sealing ring (not shown), making the second body 152, sealing ring contacts with the inwall of second pipe section 103, prevents from lubricating in movement
Cooling material leaks.
Return spring 154 is arranged in the first body 151, and the both ends of return spring 154 bear against it is spacing first
On block 151b and the second limited block 152a.When the lubrication material of high pressure is by the first body 151, due to the first body
Pressure in 151 can drive the second body 152 to stretch out, until the pressure in the first body 151 and the resistance of return spring 154
When power is equal, the first body 151 stops movement；When the pressure in the first body 151 reduces, return spring 154 can promote the
Two bodys 152 are towards moving in the first body 151；When the distress resolves in the first body 151, return spring 154 can promote
Second body 152 returns to original position, the second limited block 152a is resisted against on the first spacing shoulder 151a.
One end of extension tube 155 connects with the second body 152,155 and second body of extension tube, 152 setting at an angle to each other,
Preferably, extension tube 155 is vertically connected at the second body 152, but is not limited thereto.The end of extension tube 155 is provided with shower nozzle
156, shower nozzle 156 is provided with end face 201, the first inclined-plane 202 and the second inclined-plane 203, end face 201 be connected to the first inclined-plane 202 with
Between second inclined-plane 203, the axisymmetrical of the first inclined-plane 202 and the second inclined-plane 203 along extension tube 155 is set.In this implementation
In example, the spout 204 connected with extension tube 155 is respectively provided with the first inclined-plane 202 and the second inclined-plane 203, lubrication material can
Cutter head and machining area are sprayed to from the spout 204 of extension tube 155.
First fixed block 157 is connected on the first body 151, and the first fixed block 157 is provided with pilot hole (not shown), leads
Run through the first fixed block 157 to hole, and the axis direction of pilot hole is parallel to the axis direction of the first body 151.
Second fixed block 158 is connected on the second body 152, and one end of guide rod 159 is connected with the second fixed block 158,
The other end of guide rod 159 is movably through pilot hole, and when the second body 152 moves, guide rod 159 can be with the second body
152 synchronizing movings.In the present embodiment, the first fixed block 157, the second fixed block 158 and guide rod 159 are used to prevent the second pipe
Body 152 rotates, and the shower nozzle 156 of extension tube 155 is not shifted, can be directed at cutter head and machining area.
As shown in figure 1, lubricating and cooling 20 is connected by pipeline with the jet pipe 15 of tool setting device 10, lubricating and cooling
20 be used for for jet pipe 15 supply lubrication material, wherein lubrication material be, for example, water smoke, mist of oil, liquid nitrogen, cold air or
Any compound (combination) of these materials of person.In the present embodiment, lubricating and cooling 20 includes multiple control lubrication things
The control valve 22 of matter output flow, realize the intelligent control to cutter head micro lubricating (MQL) or big flow lubrication.
As shown in figure 1, control device 30 respectively with the first drive mechanism 12, the second drive mechanism 13, laser sensor 14
Connected with the signal of lubricating and cooling 20.Digit Control Machine Tool 100a starts before preparing processing before processing or after tool changing, control device 30
Start the first driver 124, until laser sensor 14 determines the position of cutter head；Control device 30 is according to cutter 100b's afterwards
Length, calculate the angle for driving jet pipe 15 to rotate or the anglec of rotation of corresponding cutter 100b length is transferred out from memory
Degree；Then control device 30 starts the second driver 133, and the second driver 133 drives jet pipe 15 to rotate corresponding angle, makes spray
First 156 alignment cutter head and machining area；Control device 30 controls the outwards output lubrication of lubricating and cooling 20 by control valve 22
The flow of cooling material, and then the pressure size in the first body 151 is controlled, the second body 152 is stretched out the length of needs, i.e.,
The extension elongation of the second body of intelligent control 152.In the present embodiment, control device 30 realizes intelligent control using PLC system
Tool setting device 10 and lubricating and cooling 20, but be not limited thereto.
Fig. 7 is the cross section structure diagram of the jet pipe of second embodiment of the invention.As shown in fig. 7, the jet pipe of the present embodiment
15 ' is roughly the same with the structure of jet pipe 15 of first embodiment, and difference is that the joint number of the protruding body of jet pipe 15 ' is different.
Specifically, jet pipe 15 ' includes the first body 151, the second body 152, the 3rd body 153, the first return spring
154a and the second return spring 154b.In the present embodiment, jet pipe 15 ' can protruding 2-section pipe body, but be not limited thereto,
Such as the quantity of the protruding body of jet pipe 15 ' can be more than or equal to 3.
First body 151 is connected to the swing arm 134 of the second drive mechanism 13, i.e. the second driver 133 can drive the first pipe
Body 151 rotates.Hollow pipeline is provided with first body 151, the pipeline includes the first different duct section 102 and second of internal diameter
Duct section 103, wherein the internal diameter of the first duct section 102 is less than second pipe section 103, the first duct section 102 and second pipe section
The first spacing shoulder 151a is provided between 103.It is noted that the internal diameter of the pipeline of the first body 151 also can be constant, i.e., along
The length direction of first body 151, the internal diameter all same of pipeline, can unrestricted choice according to being actually needed.
In the present embodiment, the end of the first body 151 be additionally provided with the first limited block 151b, the first limited block 151b can be with
For the ring block being arranged in second pipe section 103, ring block is oppositely arranged with the first spacing shoulder 151a.
In the present embodiment, the first limited block 151b can be hollow bolt, and connection the is provided with second pipe section 103
One limited block 151b screw thread, the first limited block 151b are connected in second pipe section 103 by screw thread.
In the present embodiment, the first limited block 151b can be hollow bolt, and the 3rd is provided with second pipe section 103
Duct section 104, wherein, the internal diameter of second pipe section 103 is less than the internal diameter of the 3rd duct section 104, second pipe section 103 and the 3rd
The second spacing shoulder 151c is provided between duct section 104.Neck 105 is set on the inwall of the 3rd duct section 104, it is spacing by first
Block 151b bar portion is arranged in second pipe section 103 through the 3rd duct section 104, and supports the first limited block 151b head
Lean against on the second spacing shoulder 151c, snap ring is fastened in neck 105, the first limited block 151b head is limited in snap ring
Between the second spacing shoulder 151c.
One end of second body 152 is movably disposed in the first body 151, and the other end of the second body 152 is set
Outside the first body 151.One end of second body 152 is connected to second provided with the second limited block 152a, the second limited block 152a
The outside of body 152, and along the circumferentially disposed of the second body 152.Second limited block 152a external diameter is equal to second pipe section
103 internal diameter, when the second body 152 is movable in the first body 151, the second limited block 152a can be born against in the first limit
On the shoulder 151a and the first limited block 151b of position, that is to say, that the ultimate range that the second body 152 can move is second pipe
The length of section 103.
In the present embodiment, hollow pipeline is provided with the second body 152, the pipeline includes the 4th different pipeline of internal diameter
Section 106 and the 5th duct section 107, wherein the internal diameter of the 4th duct section 106 is less than the 5th duct section 107, the 4th duct section 106 and
The 3rd spacing shoulder 152c is provided between 5th duct section 107.It is noted that the internal diameter of the pipeline of the second body 152 also may be used
Constant, i.e., along the length direction of the second body 152, the internal diameter all same of pipeline can unrestricted choice according to being actually needed.
In the present embodiment, the end of the second body 152 is additionally provided with the 3rd limited block 152b, and the 3rd limited block 152b is to set
The ring block in the 5th duct section 107 is put, ring block is oppositely arranged with the 3rd spacing shoulder 152c.
One end of 3rd body 153 is movably disposed in the second body 152, and the other end of the 3rd body 153 is set
Outside the second body 152.One end of 3rd body 153 is provided with the 4th limited block 153a, and the 4th limited block 153a is connected to the 3rd
The outside of body 153, and along the circumferentially disposed of the 3rd body 153.4th limited block 153a external diameter is equal to the 5th duct section
107 internal diameter, when the 3rd body 153 is movable in the second body 152, the 4th limited block 153a can be born against in the 3rd limit
On the shoulder 152c and the 3rd limited block 152b of position, that is to say, that the ultimate range that the 3rd body 153 can move is the 5th pipeline
The length of section 107.
In the present embodiment, hollow pipeline is provided with the 3rd body 153, along the length direction of the 3rd body 153, pipe
The internal diameter all same in road.
In the present embodiment, lubrication material can enter the second body by the first duct section 102 of the first body 151
In 152, then enter by the 4th duct section 106 of the second body 152 in the 3rd body 153, and going out from the 3rd body 153
Mouth sprays.In order to prevent lubrication material from entering from the slot leakage between the 4th limited block 153a and the 5th duct section 107
In 5th duct section 107 or pipe is outer, can set sealing ring (not shown) in the 4th limited block 153a the week side of boss, make the 3rd body
153 in movement, and sealing ring contacts with the inwall of the 5th duct section 107, prevents lubrication content leaks.
First return spring 154a is arranged in the first body 151, and the first return spring 154a both ends are born against
On the first limited block 151b and the second limited block 152a.When the lubrication material of high pressure is by the first body 151, by
In the pressure in the first body 151 the second body 152 can be driven to stretch out, until the pressure and first in the first body 151
When return spring 154a resistance is equal, the first body 151 stops movement；When the pressure in the first body 151 reduces, first
Return spring 154a can promote the second body 152 towards moving in the first body 151；Distress resolves in the first body 151
When, the first return spring 154a can promote the second body 152 to return to original position, the second limited block 152a is resisted against first
On spacing shoulder 151a.
Second return spring 154b is arranged in the second body 152, and the second return spring 154b both ends are born against
On the 3rd limited block 152b and the 4th limited block 153a.When the lubrication material of high pressure is by the second body 152, by
In the pressure in the second body 152 the 3rd body 153 can be driven to stretch out, until the pressure and second in the second body 152
When return spring 154b resistance is equal, the 3rd body 153 stops movement；When the pressure in the second body 152 reduces, second
Return spring 154b can promote the 3rd body 153 towards moving in the second body 152；Distress resolves in the second body 152
When, the second return spring 154b can promote the 3rd body 153 to return to original position, the 4th limited block 153a is resisted against the 3rd
On spacing shoulder 152c.
Fig. 8 is the schematic flow sheet of the automatic tool preset method of the present invention.It refer to Fig. 1 to Fig. 8, automatic tool preset of the invention
Method utilizes above-mentioned automatic tool setting system 100, includes the step of the automatic tool preset method：
Step S1, Digit Control Machine Tool 100a start before preparing processing before processing or after tool changing, and control device 30 starts the first drive
Dynamic device 124, the first driver 124 drive laser sensor 14 to stop after reaching default highest order.
Step S2, the first driver 124 driving laser sensor 14 are moved down into range and stopped.
Step S3, control device 30 start laser sensor 14, and laser sensor 14 launches laser signal and receives laser
Signal, while the first driver 124 drives laser sensor 14 to move up, when laser sensor 14, to receive cutter 100b anti-
During the laser signal being emitted back towards, the first driver 124 stops driving, it is determined that being cutter head herein.
Step S4, control device 30 according to cutter 100b length, calculate the angle of driving jet pipe 15,15 ' to rotate or
Person transferred out from memory to should cutter 100b length the anglec of rotation.
Step S5, control device 30 start the second driver 133, and the second driver 133 drives the rotation pair of jet pipe 15,15 '
The angle answered, the shower nozzle 156 of jet pipe 15,15 ' is set to be directed at cutter head and machining area.
Step S6, control device 30 control lubricating and cooling 20 cold to the output lubrication of jet pipe 15,15 ' by control valve 22
But the flow of material, and then the pressure size of (the first body 151 and the second body 152) in the first body 151 is controlled, make second
Body 152 (the second body 152 and the 3rd body 153) stretches out the length needed.
In the present embodiment, automatic tool preset method of the invention can Digit Control Machine Tool 100a work start processing before or
Before tool changing prepares processing, cutter 100b cutter head position is judged exactly, and jet pipe 15,15 ' is directed at cutter head and machining area, saved
The process of jet pipe 15,15 ' is gone to manually adjust, has improved the accuracy that jet pipe 15,15 ' be directed at machining area, improved to process and imitates
Rate.Moreover, jet pipe 15,15 ' can protruding needs length, shorten jet pipe 15,15 ' and cutter head and machining area away from
From improving lubrication effect, further increase crudy.
The laser sensor 14 of the automatic tool setting system 100 of the present invention is connected with the first drive mechanism 12, the first driving machine
Structure 12 can drive length direction of the laser sensor 14 along cutter 100b to move back and forth, and laser sensor 14 is used to sense cutter
100b cutter head position, jet pipe 15,15 ' are connected with the second drive mechanism 13, and the second drive mechanism 13 can be according to the knife sensed
Drive jet pipe 15,15 ' rotary alignment cutter heads in head position.The automatic tool setting system 100 of the present invention can judge cutter 100b exactly
Cutter head position, jet pipe 15,15 ' is directed at cutter head and machining area, eliminates the process for manually adjusting jet pipe 15,15 ', is improved
The accuracy that jet pipe 15,15 ' is aligned with machining area, improve processing efficiency.
The invention further relates to a kind of Digit Control Machine Tool, the Digit Control Machine Tool includes above-mentioned automatic tool setting system 100, on numerical control
The structure of lathe refer to prior art, and here is omitted.
The preferred embodiment of the present invention is described in detail above in association with accompanying drawing, but the present invention is not limited to above-mentioned implementation
Detail in mode, in the range of the technology design of the present invention, technical scheme can be carried out a variety of simple
Modification, these simple variants belong to protection scope of the present invention.It is each specific described in above-mentioned embodiment
Technical characteristic, in the case of reconcilable, it can be combined by any suitable means.In order to avoid unnecessary weight
Multiple, the present invention no longer separately illustrates to various combinations of possible ways.
Claims (10)
1. a kind of automatic tool setting system, it is characterised in that including tool setting device, the tool setting device includes the first drive mechanism, the
Two drive mechanisms, laser sensor and jet pipe, the laser sensor are connected with first drive mechanism, and first drive mechanism can
The laser sensor is driven to be moved back and forth along the length direction of cutter, the laser sensor is used for the cutter head position for sensing cutter
Put, the jet pipe is connected with second drive mechanism, and second drive mechanism can drive the jet pipe according to the cutter head position sensed
Rotary alignment cutter head.
2. automatic tool setting system as claimed in claim 1, it is characterised in that first drive mechanism includes fixed station, first
Driver, driving member, sliding block and motion bar, first driver are connected on the fixed station, the drive shaft of first driver
It is connected with the driving member, the sliding block is connected on the driving member, and length direction of the motion bar along cutter is set, the motion bar
It is connected on the sliding block, the laser sensor is connected on the motion bar.
3. automatic tool setting system as claimed in claim 2, it is characterised in that second drive mechanism includes fixed plate, second
Driver and swing arm, second driver and the fixed station are connected in the fixed plate, the swing arm and the drive of second driver
Moving axis is connected, and the jet pipe is connected in the swing arm.
4. automatic tool setting system as claimed in claim 1, it is characterised in that the jet pipe include the first body, the second body and
Return spring, first body are connected to second drive mechanism, one end of second body be movably disposed in this first
In body, one end of first body is provided with the first limited block, and one end of second body is provided with the second limited block, the return bullet
Spring is arranged in first body, and the both ends of the return spring are born against in first limited block and second limited block
On.
5. automatic tool setting system as claimed in claim 4, it is characterised in that the jet pipe also include extension tube, the first fixed block,
Second fixed block and guide rod, one end of the extension tube connect with second body, the extension tube and the mutual angulation of the second body
Degree is set, and first fixed block is connected on first body, and first fixed block is provided with pilot hole, and second fixed block connects
It is connected on second body, one end of the guide rod is connected with second fixed block, and the other end of the guide rod is movably worn
Cross the pilot hole.
6. automatic tool setting system as claimed in claim 5, it is characterised in that the end of the extension tube is provided with shower nozzle, the shower nozzle
End face, the first inclined-plane and the second inclined-plane are provided with, the end face is connected between first inclined-plane and second inclined-plane, and this is first oblique
The spout connected with the extension tube is respectively provided with face and second inclined-plane.
7. automatic tool setting system as claimed in claim 4, it is characterised in that the automatic tool setting system also includes control device,
The control device is connected with first drive mechanism, laser sensor, the second drive mechanism signal respectively, and the control device can root
Control second driver to rotate predetermined angle according to cutter head position, the spout of the jet pipe is directed at cutter head.
8. automatic tool setting system as claimed in claim 7, it is characterised in that the automatic tool setting system also includes being used to be the spray
Pipe supplies the lubricating and cooling of lubrication material, and the lubricating and cooling connects with the jet pipe, the control device and the profit
Sliding cooling device signal connection, the control device are used for the flow for controlling lubricating and cooling supply lubrication material, made
The protruding preset length of second body.
9. automatic tool setting system as claimed in claim 1, it is characterised in that the jet pipe includes the first body, the second body, the
Three bodys, the first return spring and the second return spring, first body are connected to second drive mechanism, second body
One end is movably disposed in first body, and one end of the 3rd body is movably disposed in second body, should
One end of first body is provided with the first limited block, and one end of second body is provided with the second limited block, second body it is another
End be provided with the 3rd limited block, one end of the 3rd body is provided with the three or four limited block, first return spring be arranged on this first
In body, and the both ends of first return spring are born against on first limited block and second limited block, and this is second time
Position spring is arranged in second body, and the both ends of second return spring are born against in the 3rd limited block and the 4th
On limited block.
10. a kind of Digit Control Machine Tool, it is characterised in that including the automatic tool setting system described in claim 1 to 9 any one.
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| CN201710939419.7A CN107617929B (en) | 2017-09-30 | 2017-09-30 | Automatic tool setting system and numerical control machine tool |
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|---|---|---|---|
| CN201710939419.7A CN107617929B (en) | 2017-09-30 | 2017-09-30 | Automatic tool setting system and numerical control machine tool |
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| CN108488538A (en) * | 2018-04-25 | 2018-09-04 | 成都龙之泉科技股份有限公司 | A kind of device for CIPP hose material positioning sealings |
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| CN112123015A (en) * | 2020-09-26 | 2020-12-25 | 赵名华 | Automatic tool setting system for machine tool manufactured by high-end equipment |
| CN112222943A (en) * | 2020-10-20 | 2021-01-15 | 周锋群 | Automatic focusing flushing method and system for numerical control machine tool |
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