CN109093104A - A kind of band every slag function ceramic soup ladle and its give soup method - Google Patents
A kind of band every slag function ceramic soup ladle and its give soup method Download PDFInfo
- Publication number
- CN109093104A CN109093104A CN201811067214.5A CN201811067214A CN109093104A CN 109093104 A CN109093104 A CN 109093104A CN 201811067214 A CN201811067214 A CN 201811067214A CN 109093104 A CN109093104 A CN 109093104A
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- spoon body
- molten aluminum
- soup
- slag
- mouth
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D35/00—Equipment for conveying molten metal into beds or moulds
- B22D35/04—Equipment for conveying molten metal into beds or moulds into moulds, e.g. base plates, runners
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D18/00—Pressure casting; Vacuum casting
- B22D18/02—Pressure casting making use of mechanical pressure devices, e.g. cast-forging
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Seeds, Soups, And Other Foods (AREA)
Abstract
The invention discloses a kind of bands every the ceramic soup ladle of slag function and its to give soup method, and ceramic soup ladle includes spoon body, liquid outlet, draws mouth and liquid level sensor, to soup method mainly to exclude based on the slag in molten aluminum.Specifically, the self-assembling formation between mouth and the upper end-face edge of spoon body that draws of ceramic soup ladle obstructs, and the slag that can be avoided molten aluminum surface flows into spoon body, and the molten aluminum that spoon body is scooped out is very pure, is suitable for extrusion casint；It should be also added after to soup to soup method outside using above-mentioned ceramic soup ladle and blow slag station, for clearing up to the spoon body after soup, it is ensured that spoon body can be always maintained at state completely without slag.The invention is used for the extrusion casint field high to molten aluminum quality requirement.
Description
Technical field
The present invention relates to the extrusion casint fields high to molten aluminum quality requirement, more particularly to a kind of band every slag function
Ceramic soup ladle and its give soup method.
Background technique
Commonly die casting requires molten aluminum itself not high, directly takes soup to be transferred to barrel, and in the effect of barrel and tup
Mold cavity is filled under lower high speed and high pressure, molten aluminum forms high speed spray regime, bulk inside molten aluminum at the tiny cast gate of mold
Slag can be broken up one by one, and ordinary high pressure cast product generally need not move through solution strengthening heat treatment and carry out using institute
With of less demanding to molten aluminum slag inclusion, current techniques are just able to satisfy requirement.
Common metal mold casting, such as low pressure casting and weight casting etc., are in low speed low pressure retrofilling mold cavity, aluminium
In liquid casting process, molten aluminum is all filtered processing, molten aluminum relative clean, but because gold as needed before entering mold mostly
Genotype casting pressure is not high, and filling, after solution strengthening, casting mechanicalness are completed generally at several atmospheric pressure (≤5bar)
It can be not high (tensile strength≤290MPa, yield strength≤180MPa, elongation percentage≤7%) yet.
Existing extrusion casint is a kind of molten aluminum low speed filling mold cavity, and solidifies the technique of feeding under high pressure,
Have the advantages of above two foundry technology process, and obtains the mechanical property due to above two casting technique cast product
(tension is more than or equal to 310MPa, yield strength >=230MPa, elongation percentage >=10%).But there is a technique in actual use
Problem, traditional molten aluminum, which dips mode, to make molten aluminum contain slag, have performance of the molten aluminum of slag in low speed filling bad, casting
Die quality out is poor.
Summary of the invention
The purpose of the present invention is to provide a kind of band for avoiding slag from entering in mold every the ceramic soup ladle of slag function and its to
Soup method.
The technical solution used in the present invention is:
A kind of band is every the ceramic soup ladle of slag function, and including the spoon body with cavity, cavity is open upwards, spoon body side it is upper
There is a liquid outlet at end, and the wall surface of the spoon body other side, which is equipped with, draws mouth, and the height of liquid outlet, which is higher than, draws mouth, liquid outlet and draws mouth position
In on the central axes of spoon body.
As an improvement of the above scheme, the upside for drawing mouth is rectangle, and downside is back taper, draws the edge rounding of mouth
Angle.
As an improvement of the above scheme, the holding rod that the wall surface of spoon body is equipped with convenient for manipulator clamping.
As an improvement of the above scheme, the lower end of holding rod is equipped with liquid level sensor.
One kind give soup method, using above-mentioned band every slag function ceramic soup ladle, comprising the following steps:
A, spoon body is slowly put into molten aluminum, it is ensured that and the liquid level of molten aluminum is higher than the upper end-face edge for drawing mouth but being lower than spoon body, this
When spoon body stop sink, molten aluminum by draw mouth flow into spoon body；
B, spoon body is transferred to the entrance of extruder cylinder, spoon body gradually overturns and molten aluminum is poured into extruder, to molten aluminum
Reset after having flowed；
C, spoon body, which is left to be transferred to after extruder, blows slag station, and it is remaining that compressed air cleaning is passed through into the cavity of spoon body
Molten aluminum, last spoon body are resetted again, are reentered into molten aluminum, and so circulation ladles to soup.
As an improvement of the above scheme, in step a, the depth that mouth sinks down into 7~13mm under molten aluminum liquid level is drawn.
As an improvement of the above scheme, spoon body is connected with manipulator, manipulator, which is swung, realizes spoon body transfer and overturning.
As an improvement of the above scheme, manipulator is five push and pull system with five connecting rods, between two neighboring connecting rod
Equipped with the motor for adjusting link rotatable, the motor for adjusting spoon body rotation is equipped between spoon body and a connecting rod of end.
As an improvement of the above scheme, molten aluminum is placed in crucible, compressed air by tracheae spray, crucible, tracheae and
Extruder is put along an axis sequence, so that spoon body need to only shift in a perpendicular can successively pass through crucible, gas
Pipe and extruder.
Beneficial effects of the present invention: molten aluminum is in the condition of high temperature, and contacting for a long time with air can aoxidize to form slag.This ceramics
The self-assembling formation between mouth and the upper end-face edge of spoon body that draws of soup ladle obstructs, and the slag that can be avoided molten aluminum surface flows into spoon body, spoon
The molten aluminum that body is scooped out is very pure, is suitable for extrusion casint；It should be to soup method outside using above-mentioned ceramic soup ladle, after to soup also
It increases and blows slag station, for clearing up to the spoon body after soup, it is ensured that spoon body can be always maintained at state completely without slag.
Detailed description of the invention
The present invention will be further explained below with reference to the attached drawings:
Fig. 1 is to the flow chart of soup method；
Fig. 2 is the side view of spoon body；
Fig. 3 is the top view of spoon body；
Fig. 4 is the schematic diagram for drawing mouth.
Specific embodiment
Referring to Fig.1~Fig. 4, the present invention is a kind of ceramic soup ladle of band every slag function, empty including the spoon body 1 with cavity
Chamber is open upwards, and there is liquid outlet 11 in the upper end of 1 side of spoon body, and the wall surface of 1 other side of spoon body, which is equipped with, draws mouth 12, liquid outlet 11
Height, which is higher than, draws mouth 12；Self-assembling formation between mouth 12 and the upper end of spoon body 1 is drawn at this time to obstruct, and immerses molten aluminum 2 in spoon body 1
Afterwards, it is ensured that the barrier can block the slag of 2 liquid level of molten aluminum, and the subsurface more pure molten aluminum of molten aluminum is then that can flow into spoon
Body 1.Spoon body 1 is designed to symmetrical structure, liquid outlet 11 and draws mouth 12 and is located on the central axes of spoon body 1.
As preferred embodiment, the upside for drawing mouth 12 is rectangle, and downside is finally received for back taper to be become a bit, side
Edge rounded corner can remain molten aluminum 2 to avoid mouth 12 is drawn, and then generate oxide skin.
1 temperature of spoon body is high, can only be shifted by manipulator 6, and then the wall surface of spoon body 1 is equipped with clamps convenient for manipulator 6
Holding rod 13.Holding rod 13 is equipped with pin hole, can complete to fix after the shaft of manipulator 6 is inserted into holding rod 13 and is inserted into bolt.
In order to identify the submergence depth of spoon body 1, it is ensured that draw mouth 12 not under 2 liquid level of molten aluminum, as preferred embodiment party
The lower end of formula, holding rod 13 is equipped with liquid level sensor 14.Here liquid level sensor 14 uses liquid surface probing needle, and liquid surface probing needle also can
As spoon body 1 immerses molten aluminum 2, identification is completed.
One kind give soup method, using above-mentioned band every slag function ceramic soup ladle, comprising the following steps:
A, spoon body 1 is slowly put into molten aluminum 2, it is ensured that the liquid level of molten aluminum 2 is higher than the upper end edge drawn mouth 12 but be lower than spoon body 1
Edge, spoon body 1 stops sinking at this time, and 2 liquid level of molten aluminum can be avoided by drawing mouth 12 and sinking down into the depth of 7~13mm under 2 liquid level of molten aluminum
Slag, subsurface molten aluminum 2 by draw mouth 12 flow into spoon body 1；
B, spoon body 1 is transferred to the entrance of 5 barrel of extruder, spoon body 1, which is gradually overturn, to be poured into molten aluminum 2 in extruder 5, to
Reset after molten aluminum 2 has flowed；
C, spoon body 1, which is left to be transferred to after extruder 5, blows slag station, and it is residual that compressed air cleaning is passed through into the cavity of spoon body 1
The molten aluminum 2 stayed, last spoon body 1 are resetted again, are reentered into molten aluminum 2, and so circulation ladles to soup.
Spoon body 1 is connected with manipulator 6, manipulator 6, which is swung, realizes the transfer of spoon body 1 and overturning.As preferred embodiment,
Manipulator 6 is five push and pull system with five connecting rods, is equipped with the motor for adjusting link rotatable, spoon body between two neighboring connecting rod
It is equipped between 1 and a connecting rod of end and adjusts the motor that spoon body 1 rotates.
As preferred embodiment, molten aluminum 2 is placed in crucible 3, and compressed air is sprayed by tracheae 4, crucible 3, gas
Pipe 4 and extruder 5 are put along an axis sequence, so that spoon body 1 need to only shift in a perpendicular successively to pass through
Crucible 3, tracheae 4 and extruder 5.The design is so that manipulator 6 need to only be moved in a perpendicular rather than three-dimensionally be lived
It is dynamic, reduce the complexity and type selecting difficulty of manipulator 6.Referring in particular to Fig. 4, during giving soup, spoon body 1 is located at a left side at first
Molten aluminum 2 is scooped out on side from crucible 3；It is then transferred to rightmost, overturning spoon body 1 topples over molten aluminum 2 and enters extruder 5；In spoon body 1
Slag station can be blown by intermediate by returning in the way of crucible 3, and molten aluminum 2 and remaining molten aluminum 2 at this moment may have been remained in spoon body 1
Slagging is aoxidized, needs to handle, spoon body 1 downwardly turns over, and tracheae 4 is directed at jet after spoon body 1.Each position all has one in Fig. 4
To action schematic diagram.
Certainly, the design creation is not limited to above embodiment, and the combination of the various embodiments described above different characteristic can also
To reach good effect.Those skilled in the art can also make equivalent change on the premise of without prejudice to spirit of the invention
Shape or replacement, these equivalent variation or replacement are all included in the scope defined by the claims of the present application.
Claims (9)
1. a kind of band is every the ceramic soup ladle of slag function, it is characterised in that: including the spoon body (1) with cavity, cavity is open upwards,
The upper end of spoon body (1) side has liquid outlet (11), and the wall surface of spoon body (1) other side, which is equipped with, draws mouth (12), out liquid
The height of mouthful (11), which is higher than, to be drawn mouth (12), liquid outlet (11) and is drawn mouth (12) and is located on the central axes of spoon body (1).
2. band according to claim 1 is every the ceramic soup ladle of slag function, it is characterised in that: the upside for drawing mouth (12)
For rectangle, downside is back taper, draws the edge rounded corner of mouth (12).
3. band according to claim 2 is every the ceramic soup ladle of slag function, it is characterised in that: the wall surface of the spoon body (1) is set
There is the holding rod (13) convenient for manipulator (6) clamping.
4. band according to claim 3 is every the ceramic soup ladle of slag function, it is characterised in that: the lower end of the holding rod (13) is set
There are liquid level sensor (14).
5. one kind give soup method, it is characterised in that: using band described in any one of Claims 1 to 44 every slag function ceramics
Soup ladle, comprising the following steps:
A, spoon body (1) is slowly put into molten aluminum (2), it is ensured that the liquid level of molten aluminum (2), which is higher than, draws mouth (12) but lower than spoon body (1)
Upper end-face edge, spoon body (1) stops sinking at this time, and molten aluminum (2) flows into spoon body (1) by drawing mouth (12)；
B, spoon body (1) is transferred to the entrance of extruder (5) barrel, spoon body (1), which is gradually overturn, pours into extruder molten aluminum (2)
(5) in, the reset after molten aluminum (2) has flowed；
C, spoon body (1), which is left to be transferred to after extruder (5), blows slag station, and compressed air cleaning is passed through into the cavity of spoon body (1)
Remaining molten aluminum (2), last spoon body (1) reset again, are reentered into molten aluminum (2), and so circulation ladles to soup.
6. according to claim 5 give soup method, it is characterised in that: in the step a, draw mouth (12) and sink down into molten aluminum
(2) under liquid level 7~13mm depth.
7. according to claim 5 give soup method, it is characterised in that: with manipulator (6) connection spoon body (1), manipulator (6)
It swings and realizes spoon body (1) transfer and overturning.
8. according to claim 7 give soup method, it is characterised in that: the manipulator (6) is five with five connecting rods
Push and pull system is equipped with the motor for adjusting link rotatable between two neighboring connecting rod, sets between spoon body (1) and a connecting rod of end
The motor for thering is adjusting spoon body (1) to rotate.
9. giving soup method according to any one of claim 5~8, it is characterised in that: molten aluminum (2) is placed on crucible (3)
In, compressed air is sprayed by tracheae (4), and crucible (3), tracheae (4) and extruder (5) are put along an axis sequence, so that
Spoon body (1) need to only shift in a perpendicular can successively pass through crucible (3), tracheae (4) and extruder (5).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811067214.5A CN109093104A (en) | 2018-09-13 | 2018-09-13 | A kind of band every slag function ceramic soup ladle and its give soup method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811067214.5A CN109093104A (en) | 2018-09-13 | 2018-09-13 | A kind of band every slag function ceramic soup ladle and its give soup method |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN109093104A true CN109093104A (en) | 2018-12-28 |
Family
ID=64866159
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201811067214.5A Pending CN109093104A (en) | 2018-09-13 | 2018-09-13 | A kind of band every slag function ceramic soup ladle and its give soup method |
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110788311A (en) * | 2019-11-27 | 2020-02-14 | 湖南江滨机器（集团）有限责任公司 | Method for quantitatively scooping metal solution by using ladle and method for ensuring ladle to be at safe working height of metal solution |
| CN113263168A (en) * | 2021-04-12 | 2021-08-17 | 广州万宝电机有限公司 | Pouring method of ladle |
| CN113695555A (en) * | 2021-08-31 | 2021-11-26 | 重庆顺多利机车有限责任公司 | Automatic scumming soup ladle |
| CN114799125A (en) * | 2022-05-09 | 2022-07-29 | 巢湖宜安云海科技有限公司 | Automatic soup feeding device during magnesium-aluminum alloy die-casting |
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| JP2002001509A (en) * | 2000-06-19 | 2002-01-08 | Toshiba Mach Co Ltd | Apparatus for feeding molten metal to casting machine |
| CN201423435Y (en) * | 2009-06-19 | 2010-03-17 | 上海一达机械有限公司 | Soup ladle structure of soup ladler |
| CN203495183U (en) * | 2013-08-16 | 2014-03-26 | 江苏徐航科技有限公司 | Liquid aluminum tablespoon for die-casting machine tool |
| CN107020365A (en) * | 2017-03-15 | 2017-08-08 | 广州金邦液态模锻技术有限公司 | The soup ladle splashed for the anti-barrel aluminium liquid of extrusion casint |
| CN208960979U (en) * | 2018-09-13 | 2019-06-11 | 广州金邦液态模锻技术有限公司 | A kind of ceramic soup ladle of band every slag function |
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2018
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Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
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| JP2002001509A (en) * | 2000-06-19 | 2002-01-08 | Toshiba Mach Co Ltd | Apparatus for feeding molten metal to casting machine |
| CN201423435Y (en) * | 2009-06-19 | 2010-03-17 | 上海一达机械有限公司 | Soup ladle structure of soup ladler |
| CN203495183U (en) * | 2013-08-16 | 2014-03-26 | 江苏徐航科技有限公司 | Liquid aluminum tablespoon for die-casting machine tool |
| CN107020365A (en) * | 2017-03-15 | 2017-08-08 | 广州金邦液态模锻技术有限公司 | The soup ladle splashed for the anti-barrel aluminium liquid of extrusion casint |
| CN208960979U (en) * | 2018-09-13 | 2019-06-11 | 广州金邦液态模锻技术有限公司 | A kind of ceramic soup ladle of band every slag function |
Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110788311A (en) * | 2019-11-27 | 2020-02-14 | 湖南江滨机器（集团）有限责任公司 | Method for quantitatively scooping metal solution by using ladle and method for ensuring ladle to be at safe working height of metal solution |
| CN113263168A (en) * | 2021-04-12 | 2021-08-17 | 广州万宝电机有限公司 | Pouring method of ladle |
| CN113263168B (en) * | 2021-04-12 | 2023-03-14 | 广州万宝电机有限公司 | Pouring method of ladle |
| CN113695555A (en) * | 2021-08-31 | 2021-11-26 | 重庆顺多利机车有限责任公司 | Automatic scumming soup ladle |
| CN113695555B (en) * | 2021-08-31 | 2023-01-06 | 重庆顺多利机车有限责任公司 | Automatic scumming soup ladle |
| CN114799125A (en) * | 2022-05-09 | 2022-07-29 | 巢湖宜安云海科技有限公司 | Automatic soup feeding device during magnesium-aluminum alloy die-casting |
| CN114799125B (en) * | 2022-05-09 | 2023-06-02 | 巢湖宜安云海科技有限公司 | Automatic soup feeding device during magnesium aluminum alloy die casting |
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