Disclosure of Invention
The invention aims to provide processing equipment for an aluminum alloy cylinder cover, and aims to solve the problems that in the existing cylinder cover manufacturing process, a cylinder cover sand mold and a cylinder cover need to be integrally separated, time consumption is long, and the requirement on equipment is high.
The embodiment of the invention is realized by the following steps:
the embodiment of the invention provides a processing device of an aluminum alloy cylinder cover,
the automatic sawdust removing machine comprises a local air cooling device, a shaking-off device, a sawdust device, inner circular surface detection equipment and a transfer manipulator; the local air cooling device, the shaking-off device, the sawdust device and the inner circular surface detection device realize the transfer of the cylinder cover to be processed through a transfer manipulator, the transfer manipulator comprises two oppositely arranged clamp hands, and the length extension directions of the two clamp hands are mutually vertical;
the local air cooling device comprises an air pump, an air pipe and a cooling device; the cooling device comprises a device body and a limiting mechanism; the device body is provided with an air outlet cavity with an open top, and the top of the device body is provided with a cylinder cover limiting groove which is positioned above the air outlet cavity and communicated with the air outlet cavity; the limiting mechanism comprises an adjusting piece and a supporting piece which are arranged on the device body, the supporting piece is transversely arranged on the air outlet cavity, and the adjusting piece can drive the supporting piece to move up and down so as to adjust the vertical distance between the supporting piece and the bottom end of the limiting groove of the cylinder cover;
the shaking device comprises a processing support frame, a scraping component and a first shaking mechanism; the processing support frame is provided with a processing frame capable of limiting the cylinder cover and a support column supported and arranged at the bottom of the processing frame; the scraping component comprises a mounting plate obliquely arranged at the bottom side of the processing frame and scraping needles densely distributed at the top of the mounting plate; the driving end of the first shaking mechanism is in driving connection with the mounting plate and can drive the mounting plate to shake up and down;
the sawdust device comprises a sawdust platform, a sawdust cutter set and an adjusting component; the sawdust platform is provided with a sawdust processing opening which is communicated up and down; the sawdust cutter set comprises a driving mechanism and a cutter set, the driving mechanism is arranged on the top side of the sawdust platform, and the driving mechanism drives the cutter set to move back and forth along the surface of the sawdust platform so as to realize moving cutting; the adjusting assembly comprises a first lifting mechanism and an adjusting plate which is transversely and correspondingly arranged below the sawdust processing opening; the driving end of the first lifting mechanism is in driving connection with the adjusting plate so as to drive the adjusting plate to be close to and far away from the sawdust machining opening.
In one implementation of this embodiment:
the inner circular surface detection equipment comprises a detection scaffold, a moving device and an inner circular surface detector;
the detection scaffold is provided with a limiting through groove which can tightly hoop the periphery of the cylinder cover and is communicated up and down;
the moving device is arranged below the limiting through groove and comprises a guide rail with an open bottom, a screw rod rotationally arranged in the guide rail, a moving member which is slidably embedded in the guide rail and is in threaded fit with the screw rod, a third lifting mechanism which is arranged at the bottom of the moving member and drives the moving member to move up and down, and a synchronous rail arranged at the bottom of the third lifting mechanism;
the moving piece is provided with a long groove which extends along the direction of vertically penetrating through the guide rail, two sides of the long groove penetrate through and are provided with a screw rod in a penetrating manner, and the inner wall of the top end of the long groove is provided with a matching thread matched with the screw rod; the synchronous track is slidably embedded with a synchronous block; the third lifting mechanism is arranged on the synchronous block;
interior disc detector sets up in the moving member, and interior disc detector can correspond with the interior disc that the cylinder cap set up in proper order under the drive of lead screw.
In one implementation of this embodiment:
the device body is also provided with an air gathering cavity positioned below the air outlet cavity, the air gathering cavity is provided with an air inlet, and the air pump supplies air to the air inlet through an air pipe; the bottom of the air outlet cavity is communicated with the top of the air gathering cavity through a plurality of densely distributed communicating holes.
In one implementation of this embodiment:
an air deflector is vertically arranged in the air outlet cavity, and divides the air outlet cavity into at least one air guide cavity with an air outlet distributed over the top opening of the air outlet cavity;
the bottom of each air guide cavity is correspondingly provided with a preset number of communicating holes.
In one implementation of this embodiment:
the shaking-off device also comprises a cleaning component and a second shaking mechanism;
the cleaning assembly comprises a cleaning plate obliquely arranged at the bottom side of the mounting plate and cleaning brushes densely distributed at the top of the cleaning plate;
the mounting plate is provided with an avoidance hole, and the cleaning brush penetrates through the avoidance hole;
the driving end of the second shaking mechanism is in driving connection with the cleaning plate and can drive the cleaning plate to shake up and down.
In one implementation of this embodiment:
the scraping needles are distributed in an array manner, an avoidance hole is arranged between two adjacent rows of scraping needles, and the length direction of the avoidance hole correspondingly extends from one end of one row of scraping needles to the other end of the scraping needles;
the cleaning brush and the avoidance hole are correspondingly arranged.
In one implementation of this embodiment:
the sawdust device also comprises a limiting mechanism arranged above the sawdust platform;
the limiting mechanism comprises a second lifting mechanism and a limiting plate transversely arranged above the sawdust platform, the driving end of the second lifting mechanism is in driving connection with the limiting plate to drive the limiting plate to be close to and far away from the sawdust platform, and a limiting space is formed between the limiting plate and the sawdust platform.
In one implementation of this embodiment:
the sawdust device also comprises a guiding rule component which is arranged opposite to the sawdust knife set;
the guiding rule subassembly includes power unit and the guiding rule that vertical slip was inlayed and is located the sawdust platform, and power unit's drive end is connected with the guiding rule drive, and can drive the guiding rule upwards outstanding sawdust platform to and can drive the guiding rule downstream and make its top flush with the sawdust platform.
In one implementation of this embodiment:
two guide bars are arranged at the bottom of the moving piece side by side;
the guide rail is provided with two guide long grooves which are arranged in parallel to the extension direction of the screw rod, and the two guide long grooves are respectively positioned on two sides of the screw rod;
each guide strip penetrates through the guide long groove to be connected with the driving end of the third lifting mechanism and is in sliding fit with the guide long groove.
In one implementation of this embodiment:
the caliber of the limiting through groove is gradually reduced from the top end to the bottom end;
the inner wall of the limiting through groove is provided with a soft rubber layer.
The invention has the beneficial effects that: through only cooling the bottom of cylinder cap, then shake off this position sand and mud mould, the unnecessary part of direct cutting cylinder cap bottom can, greatly reduced the cooling time for the whole process time of cylinder cap.
Example, refer to fig. 1 to 17.
As shown in fig. 1, the processing apparatus for an aluminum alloy cylinder head according to an embodiment of the present invention includes a local air cooling device, a shaking-off device, a sawdust device, an inner circular surface detection apparatus, and a transfer robot 500; the local air cooling device, the shaking-off device, the sawdust device and the inner circular surface detection device realize the transfer of the cylinder cover to be processed through a transfer manipulator 500, the transfer manipulator 500 comprises two clamp hands 501 which are oppositely arranged, and the length extension directions of the two clamp hands 501 are mutually vertical;
as shown in fig. 2, the local air cooling device includes an air pump 300, an air pipe 301 and a cooling device 302; the cooling device 302 includes a device body 310 and a limit mechanism 371; the device body 310 is provided with an air outlet cavity 311 with an open top, and the top of the device body 310 is provided with a cylinder cover limiting groove which is positioned above the air outlet cavity 311 and is communicated with the air outlet cavity 311; the limiting mechanism 371 comprises an adjusting piece 380 and a supporting piece 390 which are arranged on the device body 310, the supporting piece 390 is transversely arranged on the air outlet cavity 311, and the adjusting piece 380 can drive the supporting piece 390 to move up and down so as to adjust the vertical distance between the supporting piece 390 and the bottom end of the cylinder cover limiting groove;
as shown in fig. 6, the shaking-off device includes a processing support frame 200, a scraping component 210 and a first shaking mechanism; the processing support frame 200 is provided with a processing frame 201 capable of limiting a cylinder cover and a support column 202 supported and arranged at the bottom of the processing frame 201; the scraping component 210 comprises a mounting plate 211 obliquely arranged at the bottom side of the processing frame 201 and scraping needles 221 densely distributed at the top of the mounting plate 211; the driving end of the first shaking mechanism is in driving connection with the mounting plate 211 and can drive the mounting plate 211 to shake up and down;
as shown in fig. 8, the sawdust apparatus includes a sawdust platform 100, a sawdust cutter set 110 and an adjusting assembly 120; the sawdust platform 100 is provided with a sawdust processing opening 101 which is communicated up and down; the sawdust knife set 110 comprises a driving mechanism 111 and a knife set 112 which are arranged on the top side of the sawdust platform 100, and the driving mechanism 111 drives the knife set 112 to move back and forth along the surface of the sawdust platform 100 to realize moving cutting; the adjusting assembly 120 comprises a first lifting mechanism 121 and an adjusting plate 122 transversely and correspondingly arranged below the sawdust processing opening 101; the driving end of the first elevating mechanism 121 is drivingly connected to the adjusting plate 122 to drive the adjusting plate 122 toward and away from the sawdust machining opening 101.
In one embodiment of the present invention,
as shown in fig. 2, the device body 310 is further provided with an air collecting cavity 320 located below the air outlet cavity 311, the air collecting cavity 320 is provided with an air inlet 321, and the air pump 300 supplies air to the air inlet 321 through the air pipe 301; the bottom of the air outlet chamber 311 is communicated with the top of the air collecting chamber 320 through a plurality of densely distributed communication holes 330.
The air pump 300 supplies air to the air collecting cavity 320 through the air pipe 301, the air collected by the air collecting cavity 320 respectively enters the air outlet cavity 311 through a plurality of densely distributed communication holes, and the communication holes 330 are densely distributed, so that the cooling air in the air collecting cavity 320 can be uniformly supplied to all corners of the air outlet cavity 311.
The cylinder cover limiting groove is mainly used for limiting a cylinder cover to be cooled, the cylinder cover is fastened in the circumferential direction, the bottom of the cylinder cover enters the air outlet cavity 311, and cooling air entering the air outlet cavity 311 cools the bottom of the cylinder cover. The distance that the bottom of cylinder cap stretches into air outlet cavity 311 is adjusted through stop gear 371, that is to say, the specific cooling position of adjusting the cylinder cap to have targeted cooling, make full use of the cooling air in air outlet cavity 311, realize effective cooling. The cooling efficiency is improved. So as to improve the processing efficiency of the whole cylinder cover.
The processing frame 201 is used for tightly hooping the cylinder cover from the circumferential direction of the cylinder cover, the bottom of the cylinder cover is placed downwards, and the bottom sand mold is scraped off through the scraping assembly 210. The needle 221 that scrapes that reciprocates can constantly smash the husky mud mould of cylinder cap bottom, drops to mounting panel 211 back until husky mud mould constantly drops, and the mounting panel 211 that the slope set up can be derived the husky mud mould after smashing.
The sawdust platform 100 is used to place the cylinder heads to be cut. The sawdust machining hole 101 is used to tighten the cylinder head from the outer circumference thereof to fix the bottom of the cylinder head upward. The adjusting plate 122 is driven to move up and down by the first lifting mechanism 121 of the adjusting assembly 120 so as to adjust the vertical height for limiting the bottom of the cylinder cover to protrude out of the sawdust platform 100, and therefore the part to be cut at the bottom of the cylinder cover is effectively limited by the sawdust platform 100. Then, the driving mechanism 111 drives the knife group 112 to move back and forth so as to cut the redundant part at the bottom of the cylinder cover.
In the whole cutting process, the limit on the cutting part is realized by utilizing the adjusting component 120, the structure is simple, the cutting is accurate, and the operation is simple and rapid.
In one implementation of this embodiment:
as shown in fig. 2, an air deflector 350 is vertically disposed in the air outlet cavity 311, and the air deflector 350 divides the air outlet cavity 311 into at least one air guiding cavity with an air outlet extending over the top opening of the air outlet cavity 311;
the bottom of each air guiding cavity is correspondingly provided with a preset number of communicating holes 330.
The top of the air outlet cavity 311 is open, that is, the top of the air outlet cavity 311 is open; the top of the space partitioned by the air deflector 350 is an air outlet, and the air outlet is distributed over the top opening of the air outlet cavity 311, i.e. the cooling air in the air outlet cavity 311 is uniformly guided out, so that the cooling air can be guided out from all directions of the top opening of the air outlet cavity 311, and the cooling of the bottom of the cylinder cover in all directions is realized, and the cooling efficiency is further improved.
The bottom of each air guide cavity is provided with a communication hole 330, so that cooling air in the air collecting cavity 320 can uniformly enter the air guide cavity through the uniformly arranged communication holes 330, and uniform air supply of each part of the air guide cavity is ensured.
In one implementation of this embodiment: the air deflector 350 is an arc-shaped plate 351 spirally wound in the air outlet cavity 311; the air guide cavity is spirally coiled. The air outlets are sequentially and uniformly distributed outwards from the middle part of the bottom of the cylinder cover, so that uniform cooling is facilitated.
In one implementation of this embodiment: as shown in fig. 3, the air deflector 350 includes a plurality of annular plates having gradually increasing outer diameters; the annular plates with the larger outer diameters are arranged on the periphery of the annular plates with the smaller outer diameters, and an annular air guide cavity is arranged between every two adjacent annular plates. And in the same way, uniform air supply is realized.
In one implementation of this embodiment: as shown in fig. 4, the air guiding plate 350 includes a plurality of partition plates 353 arranged in parallel at intervals in the air outlet cavity 311. The partition plate 353 is adopted, so that the cooling air can be uniformly supplied to the bottom of the long cylinder cover.
In one implementation of this embodiment:
as shown in fig. 2, the lateral thickness of the air deflector 350 is gradually reduced from the end near the air collecting chamber 320 to the end near the cylinder head limiting groove. That is, the air outlet caliber of the air guide cavity, the top end is larger than the bottom end, so that cooling air can fully cover the bottom of the cylinder cover, and the cooling efficiency is accelerated.
In one implementation of this embodiment:
as shown in fig. 2, the apparatus body 310 includes a cool air casing 360 and a cool air main body 370;
the cold air shell 360 is provided with an accommodating cavity 361 with the top end and the bottom end communicated, and the cylinder cover limiting groove is positioned at the top end of the accommodating cavity 361; the air outlet cavity 311 and the air collecting cavity 320 are arranged on the cold air main body 370; the cool air housing 360 covers the outside of the cool air main body 370.
The cylinder cap spacing groove that 360 cold wind shells set up is used for the restriction to fix treats refrigerated cylinder cap, and 360 cold wind shells can be changed, on the one hand, and the easy access internals, on the other hand, change 360 cold wind shells, be convenient for be applicable to the processing of the cylinder cap of different specifications.
In one implementation of this embodiment:
as shown in fig. 5, the cool air casing 360 is provided with an observation window 362 capable of corresponding to the air outlet chamber 311, and the observation window 362 is provided with a transparent sealing plate.
Set up observation window 362, can observe the refrigerated condition of cylinder cap to in time make the adjustment, the discovery problem guarantees going on smoothly of cooling flow.
In one implementation of this embodiment:
as shown in fig. 2, the adjusting member 380 includes at least two screw rods 381, the supporting member 390 is a supporting net 391, and at least two adjusting columns 392 are vertically arranged at intervals on the edge of the supporting net 391;
the device body 310 is provided with at least two installation channels distributed at the periphery of the cylinder cover limiting groove at intervals, each installation channel is vertically and rotatably provided with a screw rod 381, an adjusting column 392 is embedded in a sliding mode, and the adjusting column 392 is in threaded connection with the screw rod 381.
By adopting the supporting net 391 and the net structure, the cooling air can penetrate through the supporting net 391 to fully cool the bottom of the cylinder cover. The screw 381 rotates to drive the adjusting column 392 to move up and down along the installation channel, so as to adjust the distance between the supporting net 391 and the bottom of the cylinder cover limiting groove, that is, adjust the height of the bottom of the cylinder cover extending into the air outlet cavity 311.
In one implementation of this embodiment:
as shown in fig. 6, the shaking-off device further includes a cleaning assembly 222 and a second shaking mechanism;
the cleaning assembly 222 comprises a cleaning plate 223 obliquely arranged at the bottom side of the mounting plate 211 and a cleaning brush 224 densely distributed at the top of the cleaning plate 223;
the mounting plate 211 is provided with an avoidance hole 220, and the cleaning brush 224 passes through the avoidance hole 220;
the driving end of the second shaking mechanism is in driving connection with the cleaning plate 223 and can drive the cleaning plate 223 to shake up and down.
The scraping needle 221 crushes the sand mold at the bottom of the cylinder cover, and then the cleaning brush 224 is used for removing residual sand at the bottom of the cylinder cover, so that the next cutting operation is performed, and the processing efficiency is improved.
In one implementation of this embodiment:
as shown in fig. 7, the scraping pins 221 are distributed in an array, an avoiding hole 220 is disposed between two adjacent rows of the scraping pins 221, and the length direction of the avoiding hole 220 correspondingly extends from one end of one row of the scraping pins 221 to the other end of the scraping pin 221;
the cleaning brush 224 is disposed corresponding to the avoiding hole 220.
After the scraping needle 221 crushes the sand mold at the bottom of the cylinder cover, the mounting plate 211 stops; at this time, the second shaking mechanism drives the cleaning brush 224 to pass through the avoiding hole 220, and the residual sand and mud at the bottom of the cylinder cover is cleaned. The avoiding hole 220 is arranged for realizing the labor division work of the scraping needle 221 and the cleaning brush 224 without mutual influence.
In one implementation of this embodiment:
as shown in fig. 6, the first shaking mechanism includes first cam members 230 provided on both sides of the mounting plate 211; the first cam assembly 230 includes a first cam 231, a first input shaft 232 disposed at one side of the first cam 231, and a first output shaft 233 disposed at the other side of the first cam 231, the first output shaft 233 being connected with a side portion of the mounting plate 211;
the second shaking mechanism comprises a second cam assembly 240 disposed on both sides of the cleaning plate 223; the second cam assembly 240 includes a second cam 241, a second input shaft 242 provided at one side of the second cam 241, and a second output shaft 243 provided at the other side of the second cam 241, the second output shaft 243 being connected to a side portion of the cleaning plate 223;
the axis of the first input shaft 232 and the axis of the second input shaft 242 are located in two planes that are positioned side by side and are perpendicular to each other.
The shaking of the mounting plate 211 and the cleaning plate 223 is realized by adopting the rotation of the first cam 231 and the second cam 241, so as to drive the shaking of the scraping needle 221 arranged at the top of the mounting plate 211 and the shaking of the cleaning brush 224 arranged at the top of the cleaning plate 223.
The first input shaft 232 and the second input shaft 242 are vertically arranged, and the transverse swinging direction of the scraping needle 221 is perpendicular to the transverse swinging direction of the cleaning brush 224, so that the cleaning area and the cleaning effect of the cleaning brush 224 are improved.
In one implementation of this embodiment:
as shown in fig. 7, the lateral movement distance of the first output shaft 233 is greater than or equal to the distance between the two adjacent rows of the scraping pins 221.
In the process of ensuring the transverse movement of the scraping pins 221, the scraping traces of the row of hanging pins are a continuous straight line so as to divide the sand mould into a plurality of disconnected parts, thereby accelerating the shaking-off efficiency of the desert.
In one implementation of this embodiment:
as shown in fig. 7, the cleaning brush 224 is provided with soft cleaning bristles;
the transverse length of the cleaning bristles is greater than or equal to the distance between two adjacent rows of scraping needles 221.
The cleaning area of the cleaning brush 224 is continuous, and the cleaning blind areas on two sides of each row of scraping needles 221 are reduced, so that the bottom of the cylinder cover is fully covered, and the bottom of the cylinder cover is fully cleaned.
In one implementation of this embodiment:
as shown in fig. 7, the diameter of the processing frame 201 gradually decreases from the top end to the bottom end.
With the cylinder cap of treating processing of quick installation, the bore diminishes, fixed cylinder cap that can be more firm.
In one implementation of this embodiment:
the inner side wall of the processing frame 201 is provided with a rubber layer. The friction of the processing frame 201 to the peripheral wall of the cylinder cover is reduced.
In one implementation of this embodiment:
as shown in fig. 7, the mounting plate 211 is disposed obliquely along the lateral moving direction of the first output shaft 233; the cleaning plate 223 is disposed obliquely along the lateral moving direction of the second output shaft 243. So that the transverse moving direction of the mounting plate 211 is the same as the shaking direction of the first shaking mechanism, and the transverse moving direction of the cleaning plate 223 is the same as the shaking direction of the second shaking mechanism, thereby reducing the acting force of the first shaking mechanism against the gravity of the mounting plate 211 in the shaking process, reducing the acting force of the second shaking mechanism against the gravity of the cleaning plate 223 in the shaking process, and reducing energy consumption.
The embodiment provides a processing equipment of aluminum alloy cylinder cap, and the processing equipment of aluminum alloy cylinder cap includes the shake-off device. The overall efficiency of cylinder cover machining can be obviously improved.
In one implementation of this embodiment:
as shown in fig. 8 and 9, the sawdust apparatus further comprises a position-limiting component 130 disposed above the sawdust platform 100;
the limiting assembly 130 comprises a second lifting mechanism 131 and a limiting plate 132 transversely arranged above the sawdust platform 100, the driving end of the second lifting mechanism 131 is in driving connection with the limiting plate 132 to drive the limiting plate 132 to be close to and far away from the sawdust platform 100, and a limiting space is formed between the limiting plate 132 and the sawdust platform 100.
The adjusting plate 122 limits the position of the cylinder cover from the lower part of the cylinder cover, mainly limits the cutting part of the cylinder cover protruding out of the sawdust platform 100, and the limiting plate 132 limits the position of the cylinder cover from the upper part of the cylinder cover, mainly aims to further fix the position of the cylinder cover, so that the cylinder cover is not easy to shake in the cutting process of the cutter group 112, and the accuracy of cutting is guaranteed.
In one implementation of this embodiment:
as shown in fig. 9, the sawdust device further includes a guiding rule assembly disposed opposite to the sawdust cutter assembly 110;
the guiding rule component comprises a power mechanism 141 and a guiding rule 142 which is vertically and slidably embedded in the sawdust platform 100, the driving end of the power mechanism 141 is in driving connection with the guiding rule 142, the guiding rule 142 can be driven to protrude upwards out of the sawdust platform 100, and the guiding rule 142 can be driven to move downwards to enable the top of the guiding rule to be flush with the sawdust platform 100.
In the process of cutting the redundant part at the bottom of the cylinder cover, the cutter set 112 drives the guiding ruler 142 to move upwards through the power mechanism 141, and the guiding ruler butts against the part of the cylinder cover protruding out of the sawdust platform 100 in the cutting direction of the cutter set 112, so that the situation that the cylinder cover and the cutting part are inclined to influence the final cutting effect in the cutting process is avoided. When the guiding rule 142 is not needed, the power mechanism 141 is used for driving the guiding rule 142 to move to be flush with the sawdust platform 100, and normal cutting operation is guaranteed.
In one implementation of this embodiment:
as shown in fig. 9 and 10, a measuring block 143 is slidably embedded in a direction perpendicular to the sawdust platform 100 on a side of the guiding rule 142 facing the limiting assembly 130;
the side of the limit plate 132 facing the guiding rule 142 is provided with a fitting groove 144 fitted with the measuring block 143, and the vertical thickness of the measuring block 143 is equal to the vertical height of the fitting groove 144.
The vertical height of the top of the protruding sawdust platform 100 of the cylinder cover is limited by adjusting the measuring blocks 143, and the matching grooves 144 formed by the limiting plates 132 are matched with the adjusting measuring blocks 143, so that the part to be cut of the cylinder cover is firmly fixed on the sawdust platform 100, and meanwhile, the cutting part of the cutting part can be accurately controlled.
In one implementation of this embodiment:
as shown in fig. 10, a sliding groove 145 extending in a direction perpendicular to the sawdust platform 100 is formed in one side of the guiding rule 142 facing the limiting assembly 130, an adjusting screw 146 is rotatably arranged in the sliding groove 145, and one end of the measuring block 143 is slidably inserted into the sliding groove 145 and is in threaded connection with the adjusting screw 146;
an end of the measuring block 143 located outside the sliding groove 145 is fitted with the fitting groove 144.
The measuring block 143 can move only up and down along the sliding groove 145, and the measuring block 143 is driven to move up and down along the sliding groove 145 by rotating the adjusting screw 146.
In one implementation of this embodiment:
as shown in fig. 9, the first lifting mechanism 121 includes a first hydraulic cylinder vertically disposed at the bottom side of the adjusting plate 122, and a driving end of a hydraulic rod 421 of the first hydraulic cylinder is connected to the bottom of the adjusting plate 122.
The position of the adjustment plate 122 can be precisely controlled by the first hydraulic cylinder.
In one implementation of this embodiment:
as shown in fig. 9, the second lifting mechanism 131 includes a second hydraulic cylinder vertically disposed on the top side of the limiting plate 132, and a driving end of a hydraulic rod 421 of the second hydraulic cylinder is connected to the top of the limiting plate 132.
The position of the limit plate 132 can be precisely controlled by the second hydraulic cylinder.
In one implementation of this embodiment:
as shown in fig. 11, the sawdust apparatus further comprises a discharge assembly 150;
the discharge assembly 150 includes a pusher member 151 that can be inserted and withdrawn between the knife block 112 and the guide 142.
After the cutting of the cutting portion is completed, the cutting portion is withdrawn from the cutting space by the discharge assembly 150 to continue the cutting of the next cylinder head bottom.
In one implementation of this embodiment:
as shown in fig. 11, the discharge assembly 150 further includes a lead-out plate 152 disposed opposite the pusher 151;
the lead-out plate 152 is disposed obliquely. The frictional force of the cutting part with the lead-out plate 152 can be reduced to rapidly discharge the cutting work material.
In one embodiment of the present invention,
as shown in fig. 12, the inner circumferential surface inspecting apparatus includes an inspecting scaffold 400, a moving device 410, and an inner circumferential surface inspecting instrument 440;
the detection scaffold 400 is provided with a limiting through groove 401 which can tightly hoop the periphery of a cylinder cover and is communicated up and down;
the moving device 410 is arranged below the limiting through groove 401, and the moving device 410 comprises a guide rail 411 with an open bottom, a screw rod 412 rotatably arranged in the guide rail 411, a moving member 415 which is slidably embedded in the guide rail 411 and is in threaded fit with the screw rod 412, a third lifting mechanism 420 arranged at the bottom of the moving member 415 and driving the moving member 415 to move up and down, and a synchronous rail 430 arranged at the bottom of the third lifting mechanism 420;
the moving member 415 is provided with a long groove 416 extending in a direction vertically penetrating through the guide rail 411, two sides of the long groove 416 penetrate through and penetrate through the screw rod 412, and the inner wall of the top end of the long groove 416 is provided with a matching thread matched with the screw rod 412; the synchronous track 430 is embedded with a synchronous block 431 in a sliding manner; the third lifting mechanism 420 is arranged on the synchronization block 431;
the inner circular surface detector 440 is disposed on the moving member 415, and the inner circular surface detector 440 can sequentially correspond to the inner circular surface of the cylinder head under the driving of the screw rod 412.
The screw rod 412 rotates to drive the moving member 415 to move, and simultaneously drives the third lifting mechanism 420 arranged on the synchronous rail 430 to move, the screw rod 412 stops rotating, the moving member 415 stops moving, the third lifting mechanism 420 also stops on the synchronous rail 430, and the moving member 415 and the third lifting mechanism 420 move synchronously, in this embodiment, the moving member 415 drives the inner circular surface detector 440 to move to be aligned with the inner circular surface of the cylinder cover under the driving of the screw rod 412; the third lifting mechanism 420 drives the moving part 415 to ascend to detect the inner circular surface of the cylinder cover, and after the detection is finished, the third lifting mechanism 420 drives the moving part 415 to descend to drive the inner circular surface detector 440 to descend; the screw 412 continues to rotate, driving the moving part 415 to move to align with the next inner circular surface for detection. The upper step is repeated, the detection of the inner round surface is completed in sequence, and the method is convenient and fast.
In one implementation of this embodiment:
as shown in fig. 12, the apparatus for detecting an inner circular surface of an aluminum alloy cylinder head further comprises a general assembly frame; the detection scaffold 400, the guide rail 411 and the synchronization rail 430 are sequentially arranged on the general erection frame at intervals in the vertical direction. And reasonable layout of components is realized.
In one implementation of this embodiment:
as shown in fig. 13, the aperture of the limiting through groove 401 gradually decreases from the top end to the bottom end; the inner wall of the limiting through groove 401 is provided with a soft rubber layer. The caliber is reduced, and a cylinder cover can be clamped; the setting of soft glue layer can play the spacing effect of extrusion to the periphery of cylinder cap.
In one implementation of this embodiment:
as shown in fig. 14 and 15, the bottom of the moving member 415 is provided with two guide bars 414 side by side;
the guide rail 411 is provided with two guide long grooves 413 which are arranged in parallel to the extending direction of the screw 412, and the two guide long grooves 413 are respectively positioned at two sides of the screw 412;
each guide bar 414 passes through the guide long groove 413 to be connected with the driving end of the third lifting mechanism 420, and is in sliding fit with the guide long groove 413.
In the process that the third lifting mechanism 420 drives the moving member 415 to move up and down, the moving direction of the moving member 415 is limited by the guide bar 414, and the guide bar 414 can only move along the long guide groove 413, so that the moving member 415 can be prevented from deflecting after rising and separating from the guide rail 411, and the inner circular surface detector 440 can be ensured to be accurately aligned with the inner circular surface to be detected.
In one implementation of this embodiment:
as shown in fig. 13, the third lifting mechanism 420 includes a vertically arranged hydraulic rod 421, and a driving end of a piston rod of the hydraulic rod 421 is transversely provided with a driving block 422; two guide bars 414 are connected to the driving block 422.
The hydraulic rod 421 can strictly control the up-down movement distance of the moving part 415, so as to ensure the detection accuracy; the use of the drive block 422 helps to stabilize and stabilize the installation of the two guide bars 414.
In one implementation of this embodiment:
as shown in fig. 13, the third elevating mechanism 420 further includes a mounting bracket 423;
the mounting bracket 423 is sequentially provided with a vertical channel 424 and an installation clamping position 425 which are communicated with each other along the vertical direction, a piston rod of the hydraulic rod 421 slides to penetrate through the vertical channel 424, and a cylinder body of the hydraulic rod 421 is embedded in the installation clamping position 425.
Guarantee the firm installation of hydraulic stem 421, avoid the piston rod to take place the incline, further guarantee interior disc detector 440 lift in-process, can accurate counterpoint and accurate return.
In one implementation of this embodiment:
as shown in fig. 16, a pulley 433 is provided at the bottom of the synchronizing block 431. The friction force between the third lifting mechanism 420 and the synchronous rail 430 is reduced to reduce the driving load of the screw rod 412, reduce the matching friction between the screw rod 412 and the moving member 415, and achieve the effect of reducing energy consumption.
In one implementation of this embodiment:
as shown in fig. 16, the bottom of the synchronization rail 430 is provided with a wheel rail 434, and a pulley 433 is disposed on the wheel rail 434; the wheel track 434 extends in a direction parallel to the lead screw 412. The pulley 433 is ensured to move along the wheel track 434, so that the situation that the pulley 433 deflects to influence the moving track of the synchronization block 431, which causes the third lifting mechanism 420 to move and jam is avoided.
In one implementation of this embodiment:
as shown in fig. 16, a plurality of stations are arranged on one side wall of the synchronization rail 430 side by side at intervals, each station is correspondingly provided with a telescopic block 435, the telescopic blocks 435 are arranged along a defined track direction perpendicular to the wheel track 434, one end of each telescopic block 435 protrudes from the inner side of the wheel track 434 and is a limiting end 436, as shown in fig. 17, two sides of the limiting end 436 facing two ends of the wheel track 434 are respectively provided with an inclined surface 437, and the two inclined surfaces 437 intersect to form a tip of the limiting end 436;
the side of the synchronization block 431 facing the station is provided with a limiting hole 432, and each limiting end 436 can be clamped into the limiting hole 432.
When the synchronous block 431 moves to the limit end 436 and extrudes the inclined plane 437, the limit end 436 retreats, the synchronous block 431 slides over the telescopic end, when the limit hole 432 is opposite to the limit end 436, the limit end 436 is clamped into the limit hole 432, at the moment, the third lifting mechanism 420 stops, the inner circular surface detector 440 detects, after the detection is finished, the synchronous block 431 and the third lifting mechanism 420 continue to move, the telescopic block 435 is extruded by the side wall of the limit hole 432 and retreats again, when the synchronous block 431 slides over the limit end 436, the limit end 436 extends into the wheel track 434 again.
The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention, and various modifications and changes may be made by those skilled in the art. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.