CN109086949A - Blast furnace gas occurrence quantity and its calorific value prediction technique based on the variation of coal gas composition - Google Patents

Blast furnace gas occurrence quantity and its calorific value prediction technique based on the variation of coal gas composition Download PDF

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CN109086949A
CN109086949A CN201811098940.3A CN201811098940A CN109086949A CN 109086949 A CN109086949 A CN 109086949A CN 201811098940 A CN201811098940 A CN 201811098940A CN 109086949 A CN109086949 A CN 109086949A
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刘凯
白雪
孟志权
徐春柏
黄永梁
刘常鹏
郝博
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Anshan Iron And Steel Group Automation Co Ltd
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Abstract

The present invention provides a kind of blast furnace gas occurrence quantity and its calorific value prediction technique based on the variation of coal gas composition, gas composition analyzer is set after gas gravity dust arrester for blast furnace or bag-type dust collector, by carrying out on-line analysis to the top gas composition in blast furnace production process, simultaneously with blast furnace gas composition and blast furnace air amount, Rich Oxygen Amount is primary variables, on the basis of N2 EQUILIBRIUM CALCULATION FOR PROCESS value in blast furnace air and coal gas, the blast furnace gas occurrence quantity and its calorific value of gas generated in look-ahead iron-making production, (>=95%) blast furnace gas occurrence quantity and its calorific value of gas can be predicted in high precision by this method, to realize that enterprise's coal gas dynamically optimized scheduling and downstream blast furnace coal gas user have established technical foundation to the detection of calorific value of gas and application;To the release of enterprise's coal gas zero is realized, downstream coal gas user regulates and controls air-fuel ratio online to play a significant role.

Description

Blast furnace gas occurrence quantity and its calorific value prediction technique based on the variation of coal gas composition
Technical field
The present invention relates to technical field of steel production, in particular to a kind of blast furnace gas based on the variation of coal gas composition occurs Amount and its calorific value prediction technique.
Background technique
Coal gas is the mostly important secondary energy sources of iron and steel enterprise, is " blood circulation " system that iron and steel enterprise depends on for existence, The height of coal gas utilization efficiency directly determines the level of iron and steel enterprise's using energy source, accomplishes that " zero release " is each steel enterprise The final goal of industry gas pipe.The basis for realizing the release of coal gas zero is exactly the dynamic equilibrium scheduling of coal gas, guarantees each period The occurrence quantity of coal gas is consistent with usage amount.The purpose of gas balance scheduling, is exactly the coal gas that coal gas occurs in future time period Amount and user's consumption predict, by adjusting coal gas generating apparatus and using equipment (containing buffering equipment) operating parameter, Realize the balance of future time period coal gas.But since the factor for influencing coal resource is numerous and extremely complex, prediction result is difficult To reach the required required precision of coal gas dynamic balancing scheduling.
Coal gas prediction generally uses two methods.First is that time series forecasting, it is the foundation principle of continuity, only full The assumed condition of foot " being in this way, being in the future also so in the past ", could predict its future with historical data, once this hypothesis Condition is invalid, and often deviation is larger for prediction result.Second is that causality predicted method, it is former according to " causality " prediction Reason, the only preceding topic condition of " reason determination result " are set up, could (function closes by the deterministic dependence established between correlated variables System) or uncertainty relationship (correlativity, such as data regression analysis, artificial neural network method) predict its future;But Due to the predicted impact factor of blast furnace gas occurrence quantity and its calorific value it is numerous (such as: ratio of putting coke into furnace, coal ejection ratio, nut coke ratio, hot wind Temperature, the blow rate required, oxygen enrichment percentage, blast furnace operating etc.), and correlativity is unintelligible, incomplete, the data inaccuracy of acquisition data etc., makes It is difficult to meet production actual needs at precision of prediction.There is shortcoming in two kinds of prediction techniques, solve up for further investigation.This hair Bright patent uses based on " cause and effect " Relationship Prediction, takes into account time series, catches analysis of blast furnace gas ingredient and its blast furnace air amount, richness The big influence factor of oxygen rate three, establishes blast furnace gas occurrence quantity and its calorific value prediction model, can high-precision forecast future blast furnace gas Occurrence quantity and its calorific value, to realize that industrial application establishes technical foundation.
Summary of the invention
In order to solve the problems, such as described in background technique, the present invention provides a kind of blast furnace gas hair based on the variation of coal gas composition Raw amount and its calorific value prediction technique, using blast furnace gas composition and blast furnace air amount, Rich Oxygen Amount as primary variables, with blast furnace air with In coal gas on the basis of N2 EQUILIBRIUM CALCULATION FOR PROCESS value, the blast furnace gas occurrence quantity and its coal gas generated in look-ahead iron-making production is warm Value, to realize that iron and steel enterprise's dynamic coal gas Optimized Operation provides technical support.
In order to achieve the above object, the present invention is implemented with the following technical solutions:
A kind of blast furnace gas occurrence quantity and its calorific value prediction technique based on the variation of coal gas composition, includes the following steps:
Step 1: gas composition analyzer is arranged after gas gravity dust arrester for blast furnace or bag-type dust collector, by right Top gas composition in blast furnace production process carries out on-line analysis, including N2, CO, H2, CH4 gas in analysis coal gas Volumn concentration, wherein N2 percentage composition NM
Step 2: determining blast furnace air amount VG, Rich Oxygen Amount VO2And Coal Injection Amount into BF Mf;
Step 3: coal resource prediction model calculates:
(1) single seat blast furnace gas prediction of emergence size model are as follows:
Vf(t)=[NG(t)/NM(t)]×[KVG(t)+V O2(t)+Vn2(t)] the t ∈ production status moment
Vf(t)=0 t ∈ damping down or blowing out state moment
Wherein: Vn2(t)=Mf (t)/a
In formula: VfIt (t) is the blast furnace gas occurrence quantity (m under t moment blast fumance or damping down operating condition3/min);
NGIt (t) is the nitrogen percentage composition in blast furnace air under t moment blast fumance working condition;
NMIt (t) is the nitrogen percentage composition in t moment blast furnace gas;
K is the blast furnace air quantity correction coefficient under the conditions of blast furnace difference production status, wherein (0.7~1.0) K=;
VGIt (t) is the blow rate required (m under t moment blast fumance working condition3/min);
VO2It (t) is the Rich Oxygen Amount (m under t moment blast fumance working condition3/min);
Vn2It (t) is nitrogen amount (m entrained by the carrier gas of t moment pulverized coal injection3/min);
Mf (t) is t moment Coal Injection Amount into BF (kg/min);
A is that t moment pulverized coal injection conveys solid-gas ratio (30~40kg/m3);
Wherein: NG(t)=[0.79 × VG(t)+Vn2(t)]/[VG(t)+VO2(t)+Vn2(t)];
(2) Building N blast furnace gas prediction of emergence size model are as follows:
In formula: VfzIt (t) is the total coal resource (m of t moment n seat height furnace3/min);
Vf(t)IFor t moment the i-th seat height producer gas occurrence quantity (m3/min);
Step 4: the calculating of blast furnace gas calorific value prediction model includes:
(1) single seat blast furnace gas calorific value prediction model are as follows:
QD(t)=126.44VCO(t)+107.94VH2(t)+359.06VCH4(t)
In formula: QDIt (t) is t moment blast furnace gas calorific value (Kj/Nm3);
VCO(t)、VH2(t)、VCH4It (t) is respectively CO, H in t moment blast furnace gas2、CH4Gas volume percentage composition (%);
(2) calorific value prediction model after the grid-connected mixing of Building N blast furnace gas are as follows:
In formula: QhIt (t) is calorific value (Kj/ after the grid-connected mixing of n seat height producer gasNm3);
Vf(t)iFor t moment the i-th seat height producer gas occurrence quantity (m3/min);
VfzIt (t) is the total coal resource (m of t moment n seat height furnace3/min);
QD(t)iFor i-th blast furnace gas calorific value (Kj/ of t momentNm3)。
The prediction technique includes long-term forecast and short-term forecast;
(1) long-term forecast described in is according to the production plan of blast furnace, Plant maintenance plan in time span of forecast, determines that blast furnace is raw Operating condition and blast furnace air amount and gas composition progress tentative prediction according to first 24 hours are produced, at this point, in the step two Blast furnace air amount VG, Rich Oxygen Amount VO2And Coal Injection Amount into BF Mf (calculates the N2 amount V carried by solid-gas ration2) according to the production meter of blast furnace Table is drawn to provide;
(2) short-term forecast described in is the blast furnace air amount V detected according to real-time onlineG, Rich Oxygen Amount VO2And pulverized coal injection The prediction result that amount Mf is obtained;The N2 amount V carried is calculated by solid-gas ration2
(3) according to the collected blast furnace air amount of previous cycle in short-term forecast (t-1, t period), Rich Oxygen Amount, coal gas at The data divided carry out dynamic corrections to long-term forecast value, form the final prediction of next predetermined period (t, t+1 period).
It is demarcated based on the historical data changed to blast furnace difference operating condition, blast furnace air amount and its coal gas composition, described in determination Blast fumance working condition under blast furnace air quantity correction coefficient K, blast furnace difference operating condition includes: that nominal situation and hot-blast stove change Furnace, checking, multiple wind, damping down operating condition.
Compared with prior art, the beneficial effects of the present invention are:
1, this patent provides the calculating and prediction technique of a kind of blast furnace gas occurrence quantity and its calorific value of gas.With blast furnace coal Gas composition and blast furnace air amount, Rich Oxygen Amount are that primary variables is passed through on the basis of N2 EQUILIBRIUM CALCULATION FOR PROCESS value in blast furnace air and coal gas This method (>=95%) can predict blast furnace gas occurrence quantity and its calorific value of gas in high precision, to realize enterprise's coal gas dynamic optimization tune Degree and downstream blast furnace coal gas user have established technical foundation to the detection and application of calorific value of gas;Realization enterprise's coal gas zero is put It dissipates, downstream coal gas user regulates and controls air-fuel ratio online to play a significant role.
2, the flow-through orifice penalty coefficient of the amendment acquisition blast furnace gas amount of actually occurring, makes blast furnace gas occurrence quantity model meter Calculation value is consistent with actually detected value.
Detailed description of the invention
Fig. 1 is blast furnace system structure chart of the invention.
In figure: 1- blast furnace, 2- coal gas down-comer, 3- gravitational precipitator, 4- bag-type dust collector, the analysis of 5- gas composition Instrument, 6-TRT generating set, 7- bypass valve group, the total gas flow orifice plate of 8-, 9- gaspipe network flow-through orifice, 10- gas fluid in blast furnace Orifice, 11- blast furnace gas pipeline network, 12- gas regulator, 13- hot-blast stove, 14- combustion fan, 15- air control valve, 16- Chimney valve, 17- chimney, 18- electric blower, 19- air mass flow orifice plate, 20- oxygen pipe network, 21- oxygen flow orifice plate, 22- Cold blast sliding valve, 23- hot-blast valve, 24- cold wind charge valve, 25- cold flow orifice plate, the big lock of 26- cold wind, 27- gas stop valve 1,28- Gas stop valve 2,29- bleeding valve, 30- air blower diffusion valve, 31- exhaust valve, 32- ash-valve 1,33- ash-valve 2,34- spray Coal flowmeter.
Specific embodiment
Specific embodiment provided by the invention is described in detail below in conjunction with attached drawing.
As shown in Figure 1, the blast furnace gas that blast furnace (1) occurs, enters gravitational precipitator (3) through raw coke oven gas down-comer (2), warp After bag filter (4) refined dedusting, by gas composition analyzer (5), into TRT generating set (6) or valve group (7) are bypassed, After total gas flow orifice plate (8), blast furnace gas pipeline network (11) is sent to by gas flow orifice plate (9) respectively and passes through coal gas Blast furnace gas is sent into hot-blast stove (13) by gas regulator (12) by flow-through orifice (10);In main combustion period, air is by combustion-supporting Blower (14) is sent into hot-blast stove (13) through air control valve (15), and burning waste gas enters chimney (17) through chimney valve (16);It is sending Wind phase, the cold air that electric blower (18) generates are passed through through air mass flow orifice plate (19) with the oxygen that oxygen pipe network (20) are sent into Oxygen flow orifice plate (21) mixes afterwards, is sent into hot-blast stove (13) through cold blast sliding valve (22), the hot wind after preheating is sent through hot-blast valve (23) Enter blast furnace (1);Cold wind charge valve (24) are opened changing the furnace period and (switching on air from main combustion period), inflate cold wind through flow-through orifice (25) hot-blast stove (13) is inflated, when furnace pressure and regulation pressure balance, turns off cold wind charge valve (24), opens Cold blast sliding valve (22) enters on air.
A kind of blast furnace gas occurrence quantity and its calorific value prediction technique based on the variation of coal gas composition, includes the following steps:
Step 1: gas composition analyzer is arranged after gas gravity dust arrester for blast furnace or bag-type dust collector, by right Top gas composition in blast furnace production process carries out on-line analysis, including N2, CO, H2, CH4 gas in analysis coal gas Volumn concentration, wherein N2 percentage composition NM
Step 2: determining blast furnace air amount VG, Rich Oxygen Amount VO2And Coal Injection Amount into BF Mf;
Step 3: coal resource prediction model calculates:
(1) single seat blast furnace gas prediction of emergence size model are as follows:
Vf(t)=[NG(t)/NM(t)]×[KVG(t)+VO2(t)+Vn2(t)] the t ∈ production status moment
Vf(t)=0 t ∈ damping down or blowing out state moment
Wherein: Vn2(t)=Mf (t)/a
In formula: VfIt (t) is the blast furnace gas occurrence quantity (m under t moment blast fumance or damping down operating condition3/min);
NGIt (t) is the nitrogen percentage composition in blast furnace air under t moment blast fumance working condition;
NMIt (t) is the nitrogen percentage composition in t moment blast furnace gas;
K is the blast furnace air quantity correction coefficient under the conditions of blast furnace difference production status, wherein (0.7~1.0) K=;
VGIt (t) is the blow rate required (m under t moment blast fumance working condition3/min);
VO2It (t) is the Rich Oxygen Amount (m under t moment blast fumance working condition3/min);
Vn2It (t) is nitrogen amount (m entrained by the carrier gas of t moment pulverized coal injection3/min);
Mf (t) is t moment Coal Injection Amount into BF (kg/min);
A is that t moment pulverized coal injection conveys solid-gas ratio (30~40kg/m3);
Wherein: NG(t)=[0.79 × VG(t)+Vn2(t)]/[VG(t)+VO2(t)+Vn2(t)];
(2) Building N blast furnace gas prediction of emergence size model are as follows:
In formula: VfzIt (t) is the total coal resource (m of t moment n seat height furnace3/min);
Vf(t)IFor t moment the i-th seat height producer gas occurrence quantity (m3/min);
Step 4: the calculating of blast furnace gas calorific value prediction model includes:
(1) single seat blast furnace gas calorific value prediction model are as follows:
QD(t)=126.44VCO(t)+107.94VH2(t)+359.06VCH4(t)
In formula: QDIt (t) is t moment blast furnace gas calorific value (Kj/Nm3);
VCO(t)、VH2(t)、VCH4It (t) is respectively CO, H in t moment blast furnace gas2、CH4Gas volume percentage composition (%);
(2) calorific value prediction model after the grid-connected mixing of Building N blast furnace gas are as follows:
In formula: QhIt (t) is calorific value (Kj/ after the grid-connected mixing of n seat height producer gasNm3);
Vf(t)iFor t moment the i-th seat height producer gas occurrence quantity (m3/min);
VfzIt (t) is the total coal resource (m of t moment n seat height furnace3/min);
QD(t)iFor i-th blast furnace gas calorific value (Kj/ of t momentNm3)。
The prediction technique includes long-term forecast and short-term forecast;
(1) long-term forecast described in is according to the production plan of blast furnace, Plant maintenance plan in time span of forecast, determines that blast furnace is raw Operating condition and blast furnace air amount and gas composition progress tentative prediction according to first 24 hours are produced, at this point, in the step two Blast furnace air amount VG, Rich Oxygen Amount VO2And Coal Injection Amount into BF Mf (calculates the N2 amount V carried by solid-gas ration2) according to the production meter of blast furnace Table is drawn to provide;
(2) short-term forecast described in is previous cycle (t-1, t period) the blast furnace air amount V detected according to real-time onlineG、 Rich Oxygen Amount VO2And Coal Injection Amount into BF Mf (calculates the N2 amount V carried by solid-gas ration2) prediction result that obtains.
(3) according to the collected blast furnace air amount of previous cycle in short-term forecast (t-1, t period), Rich Oxygen Amount, coal gas at The data divided carry out dynamic corrections to long-term forecast value, form the final prediction of next predetermined period (t, t+1 period).
It is demarcated based on the historical data changed to blast furnace difference operating condition, blast furnace air amount and its coal gas composition, described in determination Blast fumance working condition under blast furnace air quantity correction coefficient K, blast furnace difference operating condition includes: that nominal situation and hot-blast stove change Furnace, checking, multiple wind, damping down operating condition.
In Fig. 1, gas composition analyzer (5) is used to carry out the top gas composition in blast furnace production process online Analysis;Total gas flow orifice plate (8) is used for the total coal resource of on-line measurement, and air mass flow orifice plate (19) is high for on-line measurement The furnace blow rate required, oxygen flow orifice plate (21) is for measuring Rich Oxygen Amount, and cold flow orifice plate (25) is for measuring cold flow.In heat Wind furnace switchs to the changing during furnace operate of air-supply by burning, need to be from the practical blow rate required of blast furnace to the part cold blast rate of hot-blast stove inflation Middle deduction.Coal powder injection flowmeter (34) is for measuring Coal Injection Amount into BF.
Above embodiments are implemented under the premise of the technical scheme of the present invention, give detailed embodiment and tool The operating process of body, but protection scope of the present invention is not limited to the above embodiments.Method therefor is such as without spy in above-described embodiment Not mentionleting alone bright is conventional method.

Claims (3)

1. a kind of blast furnace gas occurrence quantity and its calorific value prediction technique based on the variation of coal gas composition, which is characterized in that including such as Lower step:
Step 1: gas composition analyzer is arranged after gas gravity dust arrester for blast furnace or bag-type dust collector, by blast furnace Top gas composition in production process carries out on-line analysis, the body including N2, CO, H2, CH4 gas in analysis coal gas Percentage composition is accumulated, wherein N2 percentage composition NM
Step 2: determining blast furnace air amount VG, Rich Oxygen Amount VO2And Coal Injection Amount into BF Mf;
Step 3: coal resource prediction model calculates:
(1) single seat blast furnace gas prediction of emergence size model are as follows:
Vf(t)=[NG(t)/NM(t)]×[KVG(t)+VO2(t)+Vn2(t)] the t ∈ production status moment
Vf(t)=0 t ∈ damping down or blowing out state moment
Wherein: Vn2(t)=Mf (t)/a
In formula: VfIt (t) is the blast furnace gas occurrence quantity (m under t moment blast fumance or damping down operating condition3/min);
NGIt (t) is the nitrogen percentage composition in blast furnace air under t moment blast fumance working condition;
NMIt (t) is the nitrogen percentage composition in t moment blast furnace gas;
K is the blast furnace air quantity correction coefficient under the conditions of blast furnace difference production status, wherein K=0.7~1.0;
VGIt (t) is the blow rate required (m under t moment blast fumance working condition3/min);
VO2It (t) is the Rich Oxygen Amount (m under t moment blast fumance working condition3/min);
Vn2It (t) is nitrogen amount (m entrained by the carrier gas of t moment pulverized coal injection3/min);
Mf (t) is t moment Coal Injection Amount into BF (kg/min);
A is that t moment pulverized coal injection conveys solid-gas ratio (30~40kg/m3);
Wherein: NG(t)=[0.79 × VG(t)+Vn2(t)]/[VG(t)+VO2(t)+Vn2(t)];
(2) Building N blast furnace gas prediction of emergence size model are as follows:
In formula: VfzIt (t) is the total coal resource (m of t moment n seat height furnace3/min);
Vf(t)IFor t moment the i-th seat height producer gas occurrence quantity (m3/min);
Step 4: the calculating of blast furnace gas calorific value prediction model includes:
(1) single seat blast furnace gas calorific value prediction model are as follows:
QD(t)=126.44VCO(t)+107.94VH2(t)+359.06VCH4(t)
In formula: QDIt (t) is t moment blast furnace gas calorific value (Kj/Nm3);
VCO(t)、VH2(t)、VCH4It (t) is respectively CO, H in t moment blast furnace gas2、CH4Gas volume percentage composition (%);
(2) calorific value prediction model after the grid-connected mixing of Building N blast furnace gas are as follows:
In formula: QhIt (t) is calorific value (Kj/ after the grid-connected mixing of n seat height producer gasNm3);
Vf(t)iFor t moment the i-th seat height producer gas occurrence quantity (m3/min);
VfzIt (t) is the total coal resource (m of t moment n seat height furnace3/min);
QD(t)iFor i-th blast furnace gas calorific value (Kj/ of t momentNm3)。
2. a kind of blast furnace gas occurrence quantity and its calorific value prediction side based on the variation of coal gas composition according to claim 1 Method, which is characterized in that the prediction technique includes long-term forecast and short-term forecast;
(1) long-term forecast described in is according to the production plan of blast furnace in time span of forecast, Plant maintenance plan, determines blast fumance work Condition and blast furnace air amount according to first 24 hours and gas composition carry out tentative prediction, at this point, the blast furnace in the step two Blow rate required VG, Rich Oxygen Amount VO2And Coal Injection Amount into BF Mf is provided according to the manufacturing plan sheet of blast furnace;
(2) short-term forecast described in is the blast furnace air amount V detected according to real-time onlineG, Rich Oxygen Amount VO2And Coal Injection Amount into BF Mf The prediction result obtained;
(3) according to the collected blast furnace air amount of previous cycle in short-term forecast, Rich Oxygen Amount, the data of gas composition to long-term pre- Measured value carries out dynamic corrections, forms the final prediction of next predetermined period.
3. a kind of blast furnace gas occurrence quantity and its calorific value prediction side based on the variation of coal gas composition according to claim 1 Method, which is characterized in that based on the historical data calibration changed to blast furnace difference operating condition, blast furnace air amount and its coal gas composition, really Blast furnace air quantity correction coefficient K under the fixed blast fumance working condition, blast furnace difference operating condition includes: nominal situation and heat Wind furnace changes furnace, checking, multiple wind, damping down operating condition.
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CN110699502A (en) * 2019-09-30 2020-01-17 鞍钢集团自动化有限公司 Method for high-precision prediction of gas consumption of blast furnace hot blast stove
CN112700033A (en) * 2020-12-16 2021-04-23 浙江中控技术股份有限公司 Gas calorific value estimation method and device based on combustion timing sequence model
CN112989570A (en) * 2021-02-08 2021-06-18 山西太钢不锈钢股份有限公司 Method for calculating top coal gas volume based on blast furnace conditions
CN116092608A (en) * 2023-01-09 2023-05-09 鞍钢股份有限公司 Converter gas generation amount prediction method based on material carbon balance

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