CN109082507A - It is a kind of can partition heating intelligent metal material quenching unit - Google Patents
It is a kind of can partition heating intelligent metal material quenching unit Download PDFInfo
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- CN109082507A CN109082507A CN201811012301.0A CN201811012301A CN109082507A CN 109082507 A CN109082507 A CN 109082507A CN 201811012301 A CN201811012301 A CN 201811012301A CN 109082507 A CN109082507 A CN 109082507A
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- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D1/00—General methods or devices for heat treatment, e.g. annealing, hardening, quenching or tempering
- C21D1/62—Quenching devices
-
- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D11/00—Process control or regulation for heat treatments
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- Engineering & Computer Science (AREA)
- Physics & Mathematics (AREA)
- Thermal Sciences (AREA)
- Crystallography & Structural Chemistry (AREA)
- Mechanical Engineering (AREA)
- Materials Engineering (AREA)
- Metallurgy (AREA)
- Organic Chemistry (AREA)
- Control Of Heat Treatment Processes (AREA)
Abstract
The invention discloses it is a kind of can partition heating intelligent metal material quenching unit.Including intelligent temperature control partition heating furnace, intelligent control machinery hand, intelligent temperature control medium circulation container and control system, intelligent temperature control partition heating furnace, intelligent control machinery hand, intelligent temperature control medium circulation container are connect with control system respectively, and the operation of their three parts is controlled by control system；The present invention can fully achieve the overall process intelligent control of metal material quenching technical, it can be achieved that crawl and placement, controllable movement speed, the controllable track moved into speed, in the medium of quenching of fire door automatic open close, workpiece may be programmed etc..Meanwhile the present apparatus be also equipped with can zonal control heating furnace, realize quenching and tempering heating simultaneously progress, it can be achieved that energy-efficient.It can also be used as universities and colleges' material course quenching experimental device, be the intelligent apparatus of mechanical, electrical, liquid phase combination automatic control.
Description
Technical field
The present invention relates to metal material quenching technology fields, and in particular to it is a kind of can partition heating intelligent metal material
Quenching unit.
Background technique
The heat treatment technics of metal material has the history of centuries, and quenching technical comparatively comparative maturity has accumulated
A large amount of relatively full and accurate heat treatment parameter and process, are capable of providing the quenching technicals of different materials, and metal material is logical
Crossing quenching can be improved the hardness, wearability and fatigue strength of material, be that most important in heat treatment process and purposes is widest
One procedure.But quenching technical is difficult to grasp, the workpiece of same material, the quenching technical of different batches, quenches quality
There is also certain othernesses.The control that overall process is intelligent, parameterizes still is not implemented in quenching is implemented, especially in green wood
In the heat treatment process and experiment of material, quenching process is cumbersome and not easy to control.The intelligent control technology in China has obtained at present
Therefore very big development is perfectly combined traditional quenching technology with modern intelligent control technology, it will make metal
The quenching process of material realizes parametrization, precision and intelligence, also the heat treatment performance of metal material can be made to obtain significantly
It improves, thus the service performance that metal material will be increased substantially.
Summary of the invention
The purpose of the present invention is to provide it is a kind of can partition heating intelligent metal material quenching unit, it is above-mentioned to solve
Technical problem.
To achieve the above object the invention adopts the following technical scheme:
It is a kind of can partition heating intelligent metal material quenching unit, including intelligent temperature control partition heating furnace, intelligence control
Manipulator, intelligent temperature control medium circulation container and control system processed, intelligent temperature control partition heating furnace, intelligent control machinery hand, intelligence
Energy temperature control medium circulation vessel is connect with control system respectively, and the operation of their three parts is controlled by control system；
Intelligent temperature control partition heating furnace uses temperature subregion intelligent control, by low-temperature space, middle warm area and high-temperature region three
District's groups are at extra heat can be passed to other warm areas by heat conducting element by three areas, while fire door is realized by temperature detect switch (TDS)
Condition control, by motor, by gear, this completes switching motion, is used for manipulator grabbing workpiece and placement workpiece out of furnace；
Intelligent control machinery hand is used for crawl, movement and the release of workpiece, have parametrization movement speed, it is mobile away from
It quenches from, the crawl of clamping force self adaptive control, parametric control into the trajectory parameters control of medium velocity and time, movement
System；
Intelligent temperature control medium circulation container includes temperature detector, cooling tower, circulating pump, is examined using temperature detector
Testing temperature, and then the circulation rate pumped according to the temperature control cycles of medium, the temperature of medium is constant when for quenching, and according to
The temperature automatic adjustment water velocity of medium；
Control system includes operation control panel, computer control system, PLC controller, and computer control system passes through
RS232 Serial Port Line is connect with operation control panel and PLC controller respectively, and computer control system is for controlling manipulator behavior
Driving, PLC controller are same as control door opening and closing.
There are workpiece location, i.e. coordinate position in the heating furnace of different warm areas, for manipulator according to the program of control
Workpiece is placed in crawl.
The operating process of intelligent control machinery hand:
1) crawl and movement of workpiece are realized；
Quenching manipulator is moved according to the coordinate position that workpiece is placed in furnace after door opened and completes to grab
Workpiece is moved to above hardening media by work according to the displacement and speed of setting, and manipulator is adjusted automatically according to the weight of workpiece
The size of whole (self adaptive control) chucking power completes the grasping movement of workpiece, and the mobile speed of manipulator is according to different materials
With require to be programmed control by PLC.
2) movement of the workpiece in hardening media is realized；
Manipulator according to workpiece quenching technique require, according to speed and movement in the medium of quenching of setting track and
The time completes to quench into work in medium, and mobile speed is by PLC speed control, and motion track is by NC programming Control, such control
Method can be used for the test of new material quenching property, by different technological parameters, including adjustable quench into speed, editable
Motion track obtains the mechanical property of the metal material of different performance.
The beneficial effects of the present invention are: the overall process that the present invention can fully achieve metal material quenching technical is intelligently controlled
System is, it can be achieved that fire door automatic open close, the crawl of workpiece and placement, controllable movement speed, controllable quench into speed, in the medium
Mobile track is programmable etc..Meanwhile the present apparatus be also equipped with can zonal control heating furnace, realize quenching and tempering heating simultaneously
It carries out, it can be achieved that energy-efficient.The present apparatus has very high practical in material Quenching properties study and new material quenching test
Value, can also be used as universities and colleges' material course quenching experimental device, be the intelligent apparatus of mechanical, electrical, liquid phase combination automatic control.
Detailed description of the invention
Fig. 1 is the whole schematic diagram of the present invention；
Fig. 2 is intelligent temperature control partition heating furnace structure schematic diagram of the present invention；
Fig. 3 is intelligent control machinery hand of the present invention；
Fig. 4 is intelligent temperature control medium circulation structure of container schematic diagram of the present invention；
Fig. 5 control system schematic diagram of the present invention；
Fig. 6 workflow schematic diagram of the present invention.
1, intelligent temperature control partition heating furnace, 2, intelligent control machinery hand, 3, intelligent temperature control medium circulation container, 4, control system
System, 5, low-temperature space, 6, middle warm area, 7, high-temperature region, 8, temperature detector, 9, cooling tower, 10, circulating pump, 11, operation control plane
Plate, 12, computer control system, 13, PLC controller.
Specific embodiment
Following will be combined with the drawings in the embodiments of the present invention, and technical solution in the embodiment of the present invention carries out clear, complete
Whole elaboration.
It is a kind of can partition heating intelligent metal material quenching unit, including intelligent temperature control partition heating furnace 1, intelligence control
Manipulator 2, intelligent temperature control medium circulation container 3 and control system 4 processed, intelligent temperature control partition heating furnace, intelligent control machinery hand,
Intelligent temperature control medium circulation container is connect with control system respectively, and the operation of their three parts is controlled by control system；Intelligence
Temperature control partition heating furnace uses temperature subregion intelligent control, by low-temperature space 5, middle warm area 6 and the district's groups of high-temperature region 7 three at three
Extra heat can be passed to other warm areas by heat conducting element by a area, energy consumption problem can be solved, in order to energy conservation；Fire door simultaneously
Condition control is realized by temperature detect switch (TDS), and by motor, by gear, this completes switching motion, grabs out of furnace for manipulator
Workpiece and placement workpiece；There are workpiece location, i.e. coordinate position in the heating furnace of different warm areas, for manipulator according to control
Program crawl or place workpiece.
Intelligent control machinery hand is used for crawl, movement and the release of workpiece, have parametrization movement speed, it is mobile away from
It quenches from, the crawl of clamping force self adaptive control, parametric control into the trajectory parameters control of medium velocity and time, movement
System；
The operating process of intelligent control machinery hand:
1) crawl and movement of workpiece are realized；
Quenching manipulator is moved according to the coordinate position that workpiece is placed in furnace after door opened and completes to grab
Workpiece is moved to above hardening media by work according to the displacement and speed of setting, and manipulator is adjusted automatically according to the weight of workpiece
The size of whole (self adaptive control) chucking power completes the grasping movement of workpiece, and the mobile speed of manipulator is according to different materials
With require to be programmed control by PLC.
2) movement of the workpiece in hardening media is realized；
Manipulator according to workpiece quenching technique require, according to speed and movement in the medium of quenching of setting track and
The time completes to quench into work in medium, and mobile speed is by PLC speed control, and motion track is by NC programming Control, such control
Method can be used for the test of new material quenching property, by different technological parameters, including adjustable quench into speed, editable
Motion track obtains the mechanical property of the metal material of different performance.
Intelligent temperature control medium circulation container includes temperature detector 8, cooling tower 9, circulating pump 10, is detected and is filled using water temperature
Detection temperature, and then the circulation rate pumped according to the temperature control cycles of medium are set, the temperature of medium is constant when for quenching, really
Protect quenching quality；And according to the temperature automatic adjustment water velocity of medium, to guarantee that medium temperature equilibrium is constant；
Control system includes operation control panel 11, computer control system 12, PLC controller 13, computer control system
System is connect with operation control panel and PLC controller respectively by RS232 Serial Port Line, and computer control system is for controlling machinery
Hand action drives, PLC controller are same as control door opening and closing.
The above is present pre-ferred embodiments, for the ordinary skill in the art, according to the present invention
Introduction, in the case where not departing from the principle of the present invention and spirit, changes, modifications, replacement and change that embodiment is carried out
Type is still fallen within protection scope of the present invention.
Claims (3)
1. one kind can partition heating intelligent metal material quenching unit, which is characterized in that including intelligent temperature control partition heating
Furnace, intelligent control machinery hand, intelligent temperature control medium circulation container and control system, intelligent temperature control partition heating furnace, intelligent control
Manipulator, intelligent temperature control medium circulation container are connect with control system respectively, and the fortune of their three parts is controlled by control system
Row；
Intelligent temperature control partition heating furnace uses temperature subregion intelligent control, by low-temperature space, middle warm area and the district's groups of high-temperature region three
At extra heat can be passed to other warm areas by heat conducting element by three areas, while fire door realizes condition by temperature detect switch (TDS)
Control, by motor, by gear, this completes switching motion, is used for manipulator grabbing workpiece and placement workpiece out of furnace；
Intelligent control machinery hand is used for crawl, movement and the release of workpiece, has movement speed, the moving distance, folder of parametrization
The crawl of clamp force self adaptive control, parametric control are quenched into the trajectory parametersization control of medium velocity and time, movement；
Intelligent temperature control medium circulation container includes temperature detector, cooling tower, circulating pump, detects temperature using temperature detector
Degree, and then the circulation rate pumped according to the temperature control cycles of medium, the temperature of medium is constant when for quenching, and according to medium
Temperature automatic adjustment water velocity；
Control system includes operation control panel, computer control system, PLC controller, and computer control system passes through RS232
Serial Port Line is connect with operation control panel and PLC controller respectively, and computer control system drives for controlling manipulator behavior,
PLC controller is same as control door opening and closing.
2. one kind according to claim 1 can partition heating intelligent metal material quenching unit, which is characterized in that no
With having workpiece location, i.e. coordinate position in the heating furnace of warm area, grabs or place according to the program of control for manipulator
Workpiece.
3. one kind according to claim 1 can partition heating intelligent metal material quenching unit, which is characterized in that intelligence
It can control the operating process of manipulator:
1) crawl and movement of workpiece are realized；
Quenching manipulator is moved according to the coordinate position that workpiece is placed in furnace after door opened and completes crawl work
Make, according to the displacement and speed of setting, workpiece is moved to above hardening media, manipulator is according to the weight adjust automatically of workpiece
The size of (self adaptive control) chucking power, completes the grasping movement of workpiece, the mobile speed of manipulator according to different material and
It is required that being programmed control by PLC.
2) movement of the workpiece in hardening media is realized；
Manipulator is required according to workpiece quenching technique, according to the track of speed and movement in the medium of quenching of setting and in medium
The middle time completes to quench into work, and mobile speed is by PLC speed control, and motion track is by NC programming Control, such control method
It can be used for the test of new material quenching property, by different technological parameters, including adjustable quench into speed, editable movement
Track obtains the mechanical property of the metal material of different performance.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811012301.0A CN109082507A (en) | 2018-08-31 | 2018-08-31 | It is a kind of can partition heating intelligent metal material quenching unit |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201811012301.0A CN109082507A (en) | 2018-08-31 | 2018-08-31 | It is a kind of can partition heating intelligent metal material quenching unit |
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| CN109082507A true CN109082507A (en) | 2018-12-25 |
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| CN201811012301.0A Pending CN109082507A (en) | 2018-08-31 | 2018-08-31 | It is a kind of can partition heating intelligent metal material quenching unit |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112662848A (en) * | 2020-12-08 | 2021-04-16 | 北京航天新立科技有限公司 | Flexible automatic grabbing equipment |
| CN114164325A (en) * | 2021-12-07 | 2022-03-11 | 广州市广智机电工业研究所有限公司 | Automatic quenching system |
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| CN200999255Y (en) * | 2007-01-19 | 2008-01-02 | 蒋斐祥 | Automobile wheel hub continuous automatic quenching device |
| CN101225461A (en) * | 2007-01-19 | 2008-07-23 | 蒋斐祥 | Automobile wheel hub continuous automatic quenching device |
| CN205205179U (en) * | 2015-11-12 | 2016-05-04 | 常州沃信能源科技有限公司 | Guenching unit for metal material |
| CN206385211U (en) * | 2017-01-20 | 2017-08-08 | 芜湖安锻机械制造有限公司 | A kind of heat-treatment quenching cyclic device |
| CN206428292U (en) * | 2016-11-18 | 2017-08-22 | 宁波金汇精密铸造有限公司 | The quenching furnace system with temperature control of multiple heating zones |
-
2018
- 2018-08-31 CN CN201811012301.0A patent/CN109082507A/en active Pending
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN200999255Y (en) * | 2007-01-19 | 2008-01-02 | 蒋斐祥 | Automobile wheel hub continuous automatic quenching device |
| CN101225461A (en) * | 2007-01-19 | 2008-07-23 | 蒋斐祥 | Automobile wheel hub continuous automatic quenching device |
| CN205205179U (en) * | 2015-11-12 | 2016-05-04 | 常州沃信能源科技有限公司 | Guenching unit for metal material |
| CN206428292U (en) * | 2016-11-18 | 2017-08-22 | 宁波金汇精密铸造有限公司 | The quenching furnace system with temperature control of multiple heating zones |
| CN206385211U (en) * | 2017-01-20 | 2017-08-08 | 芜湖安锻机械制造有限公司 | A kind of heat-treatment quenching cyclic device |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112662848A (en) * | 2020-12-08 | 2021-04-16 | 北京航天新立科技有限公司 | Flexible automatic grabbing equipment |
| CN114164325A (en) * | 2021-12-07 | 2022-03-11 | 广州市广智机电工业研究所有限公司 | Automatic quenching system |
| CN114164325B (en) * | 2021-12-07 | 2024-03-29 | 广州市广智机电工业研究所有限公司 | Automatic quenching system |
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Application publication date: 20181225 |