CN109064081A - Order is persistently criticized to fulfil - Google Patents
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- CN109064081A CN109064081A CN201810662617.8A CN201810662617A CN109064081A CN 109064081 A CN109064081 A CN 109064081A CN 201810662617 A CN201810662617 A CN 201810662617A CN 109064081 A CN109064081 A CN 109064081A
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- G—PHYSICS
- G06—COMPUTING; CALCULATING OR COUNTING
- G06Q—INFORMATION AND COMMUNICATION TECHNOLOGY [ICT] SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES; SYSTEMS OR METHODS SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES, NOT OTHERWISE PROVIDED FOR
- G06Q10/00—Administration; Management
- G06Q10/08—Logistics, e.g. warehousing, loading or distribution; Inventory or stock management
Abstract
One kind batch order means of performance includes giving multiple Order splittings to picking machine.Each order includes the multiple units that will be picked, and picking machine picks these units by the logic traveling sequence for the traveling time for substantially minimizing picking machine.The method also includes will including that the new orders of the multiple units that will be picked distributes to picking machine after the completion of one of order being previously assigned.Picking machine picks the unit of new order and the non-picking unit for the order being previously assigned by the logic traveling sequence for the traveling time for substantially minimizing picking machine.
Description
The application is the 2 months 2013 PCT International Application Serial No. PCT/US2013/024308 submitted for 1st on September 29th, 2014
Chinese Patent Application No. into National Phase in China is 201380018017.3, entitled " persistently criticizing order to fulfil "
The divisional application of application for a patent for invention.
Cross reference to related applications: what PCT International Application Serial No. PCT/US2013/024308 required submit on 2 5th, 2012
U.S. Provisional Application No.61/595,095 priority, this application are entirely incorporated herein by reference for all purposes,
Just as having carried out abundant elaboration to it herein.
Technical field
It is suitable for being executed to reality the present invention relates to a kind of batch of order means of performance and system and with what is be included in
Now criticize the computer usable medium of the computer readable program code of order means of performance.
Background technique
Criticizing picking is once to carry out picking to multiple orders.In one kind as described in United States Patent (USP) No.5,812,986
In batch goods sorting method, RF trolley (cart) allow sorter push it is mobile trolley used pass through warehouse while once to multiple orders
Carry out picking.Trolley by logic walk sequence guidance sorter where and what is picked.
In general, using RF trolley, multiple orders " N " are distributed into trolley, each order their own on the car only
At one position.Controller (processor or computer) electronically engages order together, them is made to become a bigger order,
The bigger order is referred to as one " crowd (batch) " in the industry.The basis of batch picking concept is to enable single picking machine
Picking is carried out to multiple orders while distance one time of picking route of only passing by, to improve efficiency.
In conventional batch goods sorting method, " N " a order is distributed into trolley as a batch, then picking machine walking picking
Route picks the article that trolley is guided by walk sequence.After the length of picking route is completed, " N " a order is completed.Benefit
With this method, picking route has starting point and end point.The processing since starting point, at this time " N " a order be it is empty (not by
Fulfil), and terminate at end point, end point is usually consistent with starting point, and " N " a order is completed at this time.Then it is clear
Sky, and " N " a new order is reloaded, and repeat the process.
Above procedure disposes these articles enhanced by the picking amount based on warehouse item (SKU).It most will often be chosen
The article picked is placed on the beginning of picking route and is provided about the possibility that " N " a order is completed before entire picking path of passing by
Property, so that allowing picking machine to take a shortcut returns to starting point.However, it is time-consuming that large numbers of items, which is arranged to the process before route,
And it is labour-intensive, and storehouse management person hardy shifts from one place to another inventory to maintain efficient product to place.
Summary of the invention
Batch order means of performance of the invention includes: to give multiple Order splittings to picking machine, and each order includes that will be chosen
The multiple units picked, wherein logic traveling sequence pair of the picking machine by the traveling time for substantially minimizing the picking machine
These units are picked;And one of order being previously assigned completion after will include the new of the multiple units that will be picked
Order splitting gives the picking machine, wherein logical line of the picking machine by the traveling time for substantially minimizing the picking machine
It is picked into non-picking unit of the sequence to the unit of the new order and the order being previously assigned.
Can be with duplicate allocation new order the step of.
The method can also include by one or more individual unit Order splittings to the picking machine.
The picking machine can be the mobile picking trolley for having designated position for each order.From order is completed
Designated position removes this and order is completed, and replaces this that order is completed with new order.The mobile picking trolley is for one
A or more individual unit order has designated position.
The new order can be based on the traveling since new order to be distributed to the picking machine caused by picking machine
The increase of time and from the multiple available orders picked are selected.
Batch order fulfillment system of the invention includes: guidance system, by the traveling time for substantially minimizing picking machine
Logic traveling sequence the picking machine is directed to the article that will be picked, wherein it is described by the article picked from distribution
To multiple orders of the picking machine, each order includes the multiple articles that will be picked;And distribution system, divide previously
One of order matched will include that the new orders of the multiple articles that will be picked distributes to the picking machine after completing.
The distribution system can also give one or more individual unit Order splittings to picking machine.
The system can also include the mobile picking trolley for having designated position for each order.The mobile picking
Trolley can have designated position for one or more individual unit orders.
The distribution system can be based on due to distributing to the picking machine caused by the picking machine for new order
The increase of traveling time selects new order from by the multiple available orders picked.
Computer usable medium with the computer readable program code being included in of the invention, the computer
Readable program code is suitable for being executable to implement batch order means of performance, which comprises by multiple Order splittings to picking
Machine, each order includes the multiple units that will be picked, wherein the picking machine is by the row for substantially minimizing the picking machine
Logic traveling sequence into the time picks these units;And will include after the completion of one of order being previously assigned
The new order for the multiple units picked is distributed into the picking machine, wherein the picking machine is picked as described in substantially minimum
The logic traveling sequence of the traveling time of cargo aircraft chooses the unit of new order and the non-picking unit for the order being previously assigned
It picks.
The step of the method may include duplicate allocation new orders.
The method may include give one or more individual unit Order splittings to the picking machine.
The method may include based on since new order is distributed to the picking machine caused by the picking machine
The increase of traveling time selects new order from by the multiple available orders picked.
Detailed description of the invention
Figure 1A and Figure 1B illustrates batch order means of performance for representing the relevant technologies.
Fig. 2A-Fig. 2 E illustrates batch order means of performance of embodiment according to the present invention.
Specific embodiment
Figure 1A and Figure 1B illustrates batch order means of performance for representing the relevant technologies.In figure 1A, picking machine 10 is divided
With first order, second order and third order, each order includes the multiple units that will be picked.It is opened from starting point
Begin, picking machine picks the unit that will be picked by advancing to the end point in picking path along picking path, to complete
First order, second order and third order.Then the process of Figure 1A is repeated in fig. ib, and picking machine is assigned at this time
Three new orders, that is, the 4th order, the 5th order and the 6th order.Since starting point, picking machine is by along picking
Goods path advances to the end point in picking path to pick the unit that will be picked, thus complete the 4th order, the 5th order
Single and the 6th order.At the end of two complete pickings recycle, picking machine two can take second place passing by around picking path
Six orders are completed afterwards.
It is completed at the difference along picking path by order and as order is completed, picking machine becomes efficiency and gets over
Carry out the lower fact, the poor efficiency of this method is obvious.If picking machine is started and with " N " a order along route
Advance, finally complete one of these orders, then this batch now becomes batch of only N-1 order.This drop of picking engine efficiency
Low continuation, until this batch becomes the only 1 remaining order with the remaining unit that will be picked.Therefore, it is picked in primary pass by
At the end of goods path, picking machine only carries out picking to " N " a order.
Fig. 2A-E illustrates batch order means of performance of embodiment according to the present invention.In fig. 2, picking machine 20
Being assigned first order, second order and third order, each order includes the multiple units that will be picked.From starting
Point starts, and picking machine picks the unit that will be picked by advancing until one of order is completed along picking path.?
In this case, when picking article from container 53, third order is completed.At this point, picking machine 20 be assigned new order (that is,
4th order), and the traveling of picking path is continued on, while ordering as shown in Figure 2 B to first order, second
Single and the 4th order carries out picking, until one of order is completed.In this case, when picking article from container 63
When, first order is completed.At this point, picking machine 20 is assigned another new order (that is, the 5th order), and continues on and pick
Goods path is advanced, while carrying out picking to second order, the 4th order and the 5th order like that as shown in Figure 2 C, until
Until one of order is completed.In this case, when picking article from container 62, second order is completed.At this point, picking machine
20 are assigned another new order (that is, the 6th order), and continue on the traveling of picking path, while as shown in Figure 2 D like that
Picking is carried out to the 4th order, the 5th order and the 6th order, until one of order is completed.In such case
Under, when picking article from container 12, the 4th order is completed.At this point, picking machine 20 is assigned another new order (that is, the 7th
A order), and continue on picking path traveling, while as shown in Figure 2 E like that the 5th order, the 6th order and
7th order carries out picking.It is readily apparent that at the end of two complete cycles, picking machine can be in picking of passing by
At least seven orders are completed after twice in path.
Although being completed at the difference along picking path by order, new order is assigned, and picking machine
The fact that keep efficiency, the efficiency of the raising of the method for Fig. 2A -2E is obvious." it should persistently criticize (perpetual
Batch) " for method, same picking machine can be expert at same distance while complete more orders.
It will be appreciated that method described above is an exemplary implementation scheme, and batch order means of performance can be with
Including variation described above and supplementary features, some in these features are described below.
The implementation of Fig. 2A -2E exemplifies first order, second order and third order, these orders and will be added
To trolley, so that third order is completed before first order and second order are completed.However, according to the present invention
Preferred embodiment, first order will be completed before second order is completed, and second order is completed in third order
It completes before.
In order to understand why order will be completed by assignment order, understand that specific theory is helpful for preferred embodiment
's.Specifically, the picking route for generally including multiple channels (fully being shown in figure) can be expanded for virtual " circle ".It picks
Goods route indicates the picking path that the place started at it terminates, and therefore, picking route can be expanded for theoretical " circle ".Picking line
Each picking position in road can then use degree or radian on the circle of Zhou Changwei " C " to indicate, wherein " C " indicates to advance whole
Distance needed for a picking path.Each position indicates the special angle on this circle.The distance between picking position can be used
Difference between current location angle on " circle " and " angle " of picking position (one or more) indicates.When at the beginning, when
When there is no order to be assigned to a batch, each of queue of system reviews order to be processed order, and it is based on batch processing
The current location of trolley (batch cart) is determined apart from the factor.This is apart from factor representation along picking path from picking road
Distance needed for completion order is played in current location on diameter.Then the order with the minimum allowable distance factor is added to this batch.?
In the case where empty station vehicle, these orders are added based on " N " a order with the minimum range factor from being most short to longest ranking
It is added to this batch.Therefore, first order will be the smallest order of travel distance from current location, therefore will be completion
First order.Therefore, third order is completed before will not be in first order.It is also pointed out that around picking " circle "
Moving direction always same direction.The order for needing picking machine to move backward on picking path will not be selected.
Once trolley operation is normal, and new order is assigned to this batch, and newly added order (one or more) can
It can be completed earlier than the allocated old order.When order pond to be processed is dynamically changed based on the order that whole day is received from client
When change, such case exists.Therefore, pond to be processed is dynamic rather than fixed indent queue.
In one embodiment, picking machine can be the mobile picking trolley for having designated position for each order.
For example, trolley can only have a designated position " N " for keeping order.According to the method for Figure 1A-Figure 1B, when order is completed
When, the service efficiency of trolley is low, and the efficiency of trolley becomes lower.If trolley started with the order of " N " a distribution and
Advance along route, finally complete one of order, then this batch for distributing to trolley now becomes a batch of only N-1 order.
This reduction of trolley efficiency continues, until this batch becomes the only one remaining order with the unit that will be picked.Therefore,
Pass by one time picking path at the end of, trolley only to " N " a order carry out picking.However, having by " persistently criticizing " method
The identical trolley of a position " N " can complete the order a far more than " N " in traveling same distance.
In addition, mobile picking trolley can be RF trolley.RF trolley be using be installed to mobile trolley used hardware without paper
Order fulfillment system.RF trolley provides the method for once carrying out picking to multiple orders when passing through the one-stroke in warehouse, so that
Order-picking machine is more acurrate, more fruitful.RF trolley is that control and and centralized computer system are carried out via RF network
It is communicated, the computer of real-time response and report is provided.Picking machine is directed to warehouse by peak efficiency route and picked by the system
Goods yard is set, and minimizes travel distance, while fulfiling multiple orders immediately.However, RF trolley is only to be made in batch goods sorting method
One exemplary mobile picking trolley.This method can be applied to any operation that batch picking is carried out to order, but regardless of
Whether RF trolley is just utilized.This can with RF terminal, speech recognition or picking slide plate (substantially RF trolley, but not with
The wheel advanced on the adjacent conveyer in picking position) it is used together.
On the one hand, there are a kind of batch order fulfillment systems in order to realize the above method.The system may include guide
System and distribution system, they may be integrally incorporated to together or separate.Guidance system is by the traveling for substantially minimizing picking machine
Picking machine is directed to the article that will be picked by the logic traveling sequence of time.Distribution system is complete in one of the order being previously assigned
At later will including that the new orders of the multiple articles that will be picked distributes to picking machine.Guidance system may include for for example may be used
The system for audibly or visually guiding picking machine, or may include for controlling vehicle associated with picking machine or trolley
Mobile system.Distribution system may include that the new order among the multiple available orders picked will be distributed to picking machine
Computer system or other controllers.The computer system or controller can be separated with picking machine, but be carried out with picking machine
It communicates or the computer system can be used as trolley or a part of vehicle is advanced together with picking machine.
On the other hand, there may be the computers with the computer readable program code being included in can use Jie
Matter, the computer readable program code are suitable for being executable to implement batch order means of performance.For this respect, picking is controlled
The software creation batch of process.Although assigned order can be randomly selected or selected by using general-purpose algorithm,
Be be preferably based on increase since new order to be distributed to the traveling time of picking machine caused by picking machine select by
Assigned order, or can based on from picking path the minimum travel distance currently lighted or the time come select will be by
The order of distribution.In this case, the software can be based on find can be from when the front chassis position or from last
The order that the minimum amount of travel of the position for the article picked is completed is by Order splitting to picking machine or trolley.
In addition, on the other hand, dedicated starting point or endpoint is not present.In this case, multiple trolleys or picking
Machine can be randomly scattered through on entire picking route.This distribution of trolley or picking machine is avoided when multiple picking machines while row
Necessary collision and pass through requirement when into picking route.
In the case where multiple trolleys, when picking process starts, for each trolley in system, the software is based on
Can in most short travel distance or most short traveling time " N " a order for completing select the quantity with the order location on trolley
" N " a order accordingly.Sorter completes picking, until he/her reaches the place of order completion.Can on the car or
Person removes and places order in indent queue is completed on the conveyer that order is transported to shipping area.The software
Then can be determined from all available orders which order can be assigned on trolley can in minimum travel distance or most
The releasing position that small traveling time is completed.The order is assigned to releasing position, and picking continues.With can with minimum advance
The process that order is completed is replaced ad infinitum to continue by the new order of picking, until all orders are all completed.
Further it is possible that can be for distribution rather than most short travel distance or most short traveling time select to order
It is single.However, inventor it is generally understood that, the picking time will substantially minimize, and when being added to the order of this batch with most
When short distance is completed, there are the quantity for " operating " order completed each time of picking circulation.In the presence of based on concomitant selection
Other batch of optimisation technique of order, wherein it is not based on the distance to be completed selection order, but based on common article
(SKU) order is selected.According to simulation analysis, the distance offer optimum efficiency for completing order is minimized, but the present invention is unlimited
In the selection method.
The benefit of embodiment described above is that " N " a position trolley always once carries out picking to " N " a order.
This provides the efficiency more much higher than conventional method, and in conventional method, since batch size reduces as order is completed, trolley is gradually
Gradually become efficiency reduction.
Another benefit of embodiment described above is randomness of the method based on the article position in warehouse
And it generates.It is randomly dispersed in large numbers of items on entire picking route and actually makes the system more efficiently, because being not present
Starting point and endpoint.This reduces many SKU management roles and associated labour for storehouse management person and removes with by article
To remove the layover time of decorrelation connection.
Another is characterized in a possibility that handling " individual unit order (Single Unit Orders) ".For consumption
In many guidance of person's order fulfillment operation, size of order is usually individual unit.Persistently criticizing method may be implemented to single list
First order carries out the ability of picking.For example, single (preferably, the biggish) order location on batch processing trolley can be exclusively used in
Receive individual unit order.If article resides between the current location on picking path and next batch of picking position,
Can by be in system individual unit any order be dynamically assigned to it is each individually batch.Therefore, any individual unit
Order is not useable in criticizing.These orders are added to any batch processing trolley for passing through warehouse location by chance.Work as platform
When individual unit order location filling on vehicle, it is removed, and it is sent to secondary processing station, in secondary processing station,
It removes each article and the article is dynamically distributed into an order.Because each of these orders are used as individual unit quilt
It completes, so not requiring order integrality until it reaches secondary processing (shipment) station.
In order to provide further describing for individual unit order shipment, substantially, the individual unit order comprising batch picking
Container, chest or other storage media taken out from trolley and be delivered to shipment station.The station is commonly equipped with calculating
Machine, monitor (in general, touch screen), bar code scanner, label machine (label printer) and weighing apparatus.Because of hand
Each of handbag article indicates unique individual order, so each article itself is a shipment cargo.Ship work
Operator at position scans the mark bar code on the product, which is placed into pig usually from container extract product
Or in big envelope, and the article is placed on weighing apparatus.The software is found from its database only needs the article (SKU)
(queuing) order to be processed, shipping charges are calculated based on Shipping Address and weight, and be printed for the dress of the order
Transport label (shipping label) and packing slip.The process continues each article in container.
It will be appreciated by those skilled in the art that because many pickings operation includes manually being pushed through picking road
The trolley of line, therefore, picking machine are being walked, so using word " at walking (walking) " or " walking (walk) ".The present invention
It is not limited to using trolley or needs the case where walking.The present invention is applied to any situation using any type of batch of picking, and
Either automatically, still manually.Additionally, this invention is not limited to the use of batch picking trolley, select to criticize picking trolley be for
The description process, because it is the common implementation of the technology.For example, can use conveyer, automatically guided vehicle,
Delivery board or other transmission methods other than walking.
Although for purposes of illustration based on the implementation for being currently considered to most practical preferred embodiment
Scheme to the present invention have been described in detail, it is to be appreciated that, such details is used for the purpose of the purpose, and this hair
It is bright to be not limited to disclosed embodiment, but on the contrary, it is intended to cover modification in spirit and scope of the appended claims and
Equivalent arrangements.Such as, it is to be understood that it is contemplated that in the range of as far as possible, any embodiment it is one or more
A feature can be combined with one or more features of any other embodiment.
Claims (16)
1. one kind batch order means of performance, which comprises
Give multiple Order splittings to picking machine, each order includes the multiple units that will be picked, wherein the picking machine presses base
The logic traveling sequence that the traveling time of the picking machine is minimized in sheet picks the unit;And
It will include that the new orders of the multiple units that will be picked distributes to described pick after the completion of one of order being previously assigned
Cargo aircraft, wherein the picking machine is newly ordered by the logic traveling sequence for the traveling time for substantially minimizing the picking machine to described
The non-picking unit of single unit and the order being previously assigned is picked.
2. the method as described in claim 1, wherein the step of repeating the distribution new order.
3. the method as described in claim 1 further includes by one or more individual unit Order splittings to the picking machine.
4. the method as described in claim 1, wherein the picking machine is that there is the movement of designated position to pick each order
Load bed vehicle.
5. method as claimed in claim 4, wherein order is completed described in removing from the designated position that order is completed, and
Order is completed described in new order substitution.
6. method as claimed in claim 4, wherein the mobile picking trolley is for one or more individual unit orders
With designated position.
7. the method as described in claim 1, wherein the new order is based on since the new order is distributed to described pick
The increase of the traveling time of the picking machine caused by cargo aircraft and from the multiple available orders picked are selected.
8. one kind batch order fulfillment system, the system comprises:
Guidance system, the guidance system are picked by the logic traveling sequence for the traveling time for substantially minimizing picking machine by described
Cargo aircraft is directed to the article that will be picked, wherein the article that will be picked is ordered from the multiple of picking machine are distributed to
Single, each order includes the multiple articles that will be picked;And
Distribution system, the distribution system will include the multiple articles that will be picked after the completion of one of order being previously assigned
New order distribute to the picking machine.
9. system as claimed in claim 8, wherein the distribution system gives one or more individual unit Order splittings
The picking machine.
10. system as claimed in claim 8 further includes the mobile picking trolley for having designated position for each order.
11. system as claimed in claim 10, wherein the mobile picking trolley orders one or more individual units
It is single that there is designated position.
12. system as claimed in claim 8, wherein the distribution system is based on since new order is distributed to the picking machine
Caused by the picking machine traveling time increase, select the new order from the multiple available orders that will be picked.
13. a kind of computer usable medium with the computer readable program code being included in, described computer-readable
Program code is suitable for being executable to implement batch order means of performance, which comprises
Give multiple Order splittings to picking machine, each order includes the multiple units that will be picked, wherein the picking machine presses base
The logic traveling sequence that the traveling time of the picking machine is minimized in sheet picks the unit;And
It will include that the new orders of the multiple units that will be picked distributes to described pick after the completion of one of order being previously assigned
Cargo aircraft, wherein the picking machine is newly ordered by the logic traveling sequence for the traveling time for substantially minimizing the picking machine to described
The non-picking unit of single unit and the order being previously assigned is picked.
14. computer usable medium as claimed in claim 13, wherein the method includes repeating the distribution new order
Step.
15. computer usable medium as claimed in claim 13, wherein the method includes by one or more single lists
First Order splitting gives the picking machine.
16. computer usable medium as claimed in claim 13, wherein the method includes based on due to by the new order
The increase for distributing to the traveling time of the picking machine caused by the picking machine, from the multiple available orders choosings that will be picked
Select the new order.
Applications Claiming Priority (3)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US201261595095P | 2012-02-05 | 2012-02-05 | |
US61/595,095 | 2012-02-05 | ||
CN201380018017.3A CN104205135B (en) | 2012-02-05 | 2013-02-01 | Order is persistently criticized to fulfil |
Related Parent Applications (1)
Application Number | Title | Priority Date | Filing Date |
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CN201380018017.3A Division CN104205135B (en) | 2012-02-05 | 2013-02-01 | Order is persistently criticized to fulfil |
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CN109064081A true CN109064081A (en) | 2018-12-21 |
CN109064081B CN109064081B (en) | 2021-12-10 |
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Application Number | Title | Priority Date | Filing Date |
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CN201810662617.8A Active CN109064081B (en) | 2012-02-05 | 2013-02-01 | Continuous batch order fulfillment |
CN201380018017.3A Active CN104205135B (en) | 2012-02-05 | 2013-02-01 | Order is persistently criticized to fulfil |
Family Applications After (1)
Application Number | Title | Priority Date | Filing Date |
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CN201380018017.3A Active CN104205135B (en) | 2012-02-05 | 2013-02-01 | Order is persistently criticized to fulfil |
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EP (1) | EP2810225A4 (en) |
JP (3) | JP6258870B2 (en) |
CN (2) | CN109064081B (en) |
CA (1) | CA2863811C (en) |
HK (1) | HK1202957A1 (en) |
WO (1) | WO2013116620A1 (en) |
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JP2015506324A (en) | 2015-03-02 |
CN104205135B (en) | 2018-06-19 |
JP6615169B2 (en) | 2019-12-04 |
JP6258870B2 (en) | 2018-01-10 |
JP2020040836A (en) | 2020-03-19 |
WO2013116620A1 (en) | 2013-08-08 |
JP6968136B2 (en) | 2021-11-17 |
CN104205135A (en) | 2014-12-10 |
JP2018076183A (en) | 2018-05-17 |
CN109064081B (en) | 2021-12-10 |
EP2810225A1 (en) | 2014-12-10 |
CA2863811A1 (en) | 2013-08-08 |
HK1202957A1 (en) | 2015-10-09 |
EP2810225A4 (en) | 2015-09-09 |
CA2863811C (en) | 2022-07-26 |
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