CN109060960A - Carbon-fibre wire dynamic on-line monitoring method and its detector - Google Patents

Carbon-fibre wire dynamic on-line monitoring method and its detector Download PDF

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Publication number
CN109060960A
CN109060960A CN201811074133.8A CN201811074133A CN109060960A CN 109060960 A CN109060960 A CN 109060960A CN 201811074133 A CN201811074133 A CN 201811074133A CN 109060960 A CN109060960 A CN 109060960A
Authority
CN
China
Prior art keywords
conducting wire
wire
detector
carbon
line monitoring
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201811074133.8A
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Chinese (zh)
Inventor
周志鹏
周颖
赵慧
张紫丹
王佳祺
黄建军
冯凌
宋亮
杨亮
唐磊
汪煜博
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
State Grid Corp of China SGCC
State Grid Hubei Electric Power Co Ltd
Wuhan Power Supply Co of State Grid Hubei Electric Power Co Ltd
Original Assignee
State Grid Corp of China SGCC
State Grid Hubei Electric Power Co Ltd
Wuhan Power Supply Co of State Grid Hubei Electric Power Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by State Grid Corp of China SGCC, State Grid Hubei Electric Power Co Ltd, Wuhan Power Supply Co of State Grid Hubei Electric Power Co Ltd filed Critical State Grid Corp of China SGCC
Priority to CN201811074133.8A priority Critical patent/CN109060960A/en
Publication of CN109060960A publication Critical patent/CN109060960A/en
Pending legal-status Critical Current

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Classifications

    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N29/00Investigating or analysing materials by the use of ultrasonic, sonic or infrasonic waves; Visualisation of the interior of objects by transmitting ultrasonic or sonic waves through the object
    • G01N29/04Analysing solids
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N29/00Investigating or analysing materials by the use of ultrasonic, sonic or infrasonic waves; Visualisation of the interior of objects by transmitting ultrasonic or sonic waves through the object
    • G01N29/04Analysing solids
    • G01N29/048Marking the faulty objects
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N2291/00Indexing codes associated with group G01N29/00
    • G01N2291/02Indexing codes associated with the analysed material
    • G01N2291/028Material parameters
    • G01N2291/0289Internal structure, e.g. defects, grain size, texture
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N2291/00Indexing codes associated with group G01N29/00
    • G01N2291/26Scanned objects
    • G01N2291/263Surfaces
    • G01N2291/2636Surfaces cylindrical from inside

Abstract

The invention discloses carbon-fibre wire dynamic on-line monitoring method and its detectors, including body frame, driving mechanism, testing agency, marking mechanism and master controller;Driving mechanism includes the idler wheel of relative spacing arrangement, the driving idler wheel motor rotated and the connector for connecting driving mechanism with body frame;Testing agency includes supersonic detector and probe;Marking mechanism includes pigment bin, the jet pump and nozzle that are connected to pigment bin;Master controller with respectively can electric control part electric signal connect.Entire detector is hung on conducting wire using driving mechanism and is moved along conducting wire, realizes automatic detection, is not necessarily to manual intervention, is suitable for high altitude wire operation;Lossless decomposition is carried out using supersonic detector, detection efficiency is high;Due to being equipped with marking mechanism, conducting wire damaged location is found in time convenient for later period maintenance personnel, and due to marker color difference, specific damage situations can be judged according to color, improve later period overhaul efficiency.

Description

Carbon-fibre wire dynamic on-line monitoring method and its detector
Technical field
The present invention relates to electrical equipment technical field, more particularly to a kind of carbon-fibre wire dynamic on-line monitoring method and Its detector.
Background technique
The composition of existing carbon-fibre wire (as shown in Figure 1) includes the carbon fiber layer of internal layer, outside carbon fiber layer Resin layer and the metal layer (usually aluminium or copper) outside resin layer.The special construction of carbon-fibre wire makes it put into operation It is especially difficult to the maintenance of its internal carbon fibers composite core (carbon fiber layer and resin layer) afterwards, it can not find that in time carbon fiber is compound The damage situations of core inner are not easy to line security management, and there are security risks.
Summary of the invention
The present invention is directed at least solve one of the technical problems existing in the prior art.For this purpose, the invention proposes one kind Carbon-fibre wire dynamic on-line monitoring instrument, including body frame, driving mechanism, testing agency, marking mechanism and master controller;
The driving mechanism includes the idler wheel of relative spacing arrangement, the motor of driving idler wheel rotation and by driving mechanism and master The connector of frame connection;
The testing agency includes the supersonic detector and probe on body frame;
The marking mechanism includes pigment bin, the jet pump and nozzle that are connected to pigment bin;
The master controller with respectively can electric control part electric signal connect.
Further, the terminal for further including wireless communication module and being wirelessly connected with wireless communication module;The wireless telecommunications Module is set on body frame and connect with controller electric signal.
It further, further include the locating module on body frame;The locating module is connect with the controller electric signal.
Further, the pigment bin at least there are two, in be equipped with different colours pigment;Each pigment bin passes through pigment Pipe is connected with a jet pump, and the jet pump is connected to nozzle;The jet pump is connect with the master controller electric signal.
It further, further include solar panel;The solar panel is mounted on the master by solar bracket On frame, the solar panel provides electric energy for the detector.
Further, the supersonic detector is set between idler wheel positioned opposite, and the probe is set to ultrasonic examination Instrument lower end;The supersonic detector is connect with master controller electric signal.
Further, the connector of the driving mechanism includes the wheel connection frame connecting with idler wheel, is set to wheel connection frame upper end Sliding block, with sliding block cooperation guide rail;The guide rail is horizontally disposed in the body frame side;The idler wheel of relative spacing arrangement Spacing is adjusted by the guide rail.
It further, further include ball;The ball is set between the idler wheel of relative spacing arrangement, and ball lower end Higher than idler wheel upper end;The ball is connect by ball connection frame with body frame.
Further, the wheel connection frame or the vertical height of the ball connection frame are adjustable.
Carbon-fibre wire dynamic on-line monitoring instrument proposed by the present invention, entire detector is hung on lead using driving mechanism It is moved on line and along conducting wire, realizes automatic detection, be not necessarily to manual intervention, be suitable for high altitude wire operation;It is visited using ultrasonic wave Hurt instrument and its probe and lossless decomposition is carried out to conducting wire, conducting wire normal use is nor affected on while detection efficiency is high;Due to setting There is marking mechanism, finds conducting wire damaged location in time convenient for later period maintenance personnel, and due to marker color difference, it can be according to color Judge specific damage situations, improves later period overhaul efficiency;Due to being provided with locating module, it can grasp what whole conducting wire appearance was damaged Quantity and impaired approximate location, convenient for formulating reasonable maintenance solution to entire conducting wire;It, can since wireless communication module is arranged It realizes remote control and grasps in real time;It is particularly suitable for high-altitude carbon-fibre wire upkeep operation.
The invention also provides a kind of carbon-fibre wire dynamic on-line monitoring methods, include the following steps:
A. driving mechanism, testing agency, marking mechanism, wireless communication module, locating module, solar panel will be had And the detector of master controller is erected on conducting wire to be detected and starts detector;
B. driving mechanism driving detector moves on conducting wire along conducting wire;
C. for detector while moving on conducting wire, testing agency is real-time to conducting wire using supersonic detector and its probe Lossless decomposition is carried out, and feedback signal is transferred to master controller;When the feedback signal of supersonic detector is with low frequency When main, then master controller is judged as that the resin layer of conducting wire has fracture, when the feedback signal of supersonic detector is based on high-frequency When, then master controller is judged as that the carbon fiber layer of conducting wire has fracture;Master controller generates corresponding wire fracture information and controls It is mobile that driving mechanism stops driving detector;
D. after wire fracture information generates in step C, the location information of locating module positioning at this time, master controller passes through Wire fracture information and location information are sent to the terminal being wirelessly connected with wireless communication module by wireless communication module;
E. after wire fracture information generates in step C, main controller controls marking mechanism is according to wire fracture information pair The pigment of conducting wire outer jet different colours carries out not isolabeling to conducting wire difference fracture result to realize;
F. step B is come back to, until the detection of entire conducting wire terminates.
Carbon-fibre wire dynamic on-line monitoring method proposed by the present invention is realized by the feedback signal of supersonic detector Impaired detection to carbon-fibre wire, detection is accurate, not damage wires;And it is equipped with driving mechanism and wireless communication module, it can be real Now long-range nobody detects automatically, and detection efficiency is high, reduces labor intensity;By the pigment to conducting wire outer jet different colours with It realizes and not isolabeling is carried out to conducting wire difference fracture result, provide convenience for the repairing wire work after detection.
Detailed description of the invention
Fig. 1 is the schematic cross-sectional view of carbon-fibre wire in background technique;
Fig. 2 is the schematic view of the front view of carbon-fibre wire dynamic on-line monitoring instrument provided by the invention;
Fig. 3 is the left view structural representation of Fig. 2;
Fig. 4 is the right side structural representation of Fig. 2;
Wherein, 1, carbon fiber layer;2, resin layer;3, metal layer;4, conducting wire;5, idler wheel;6, motor;7, connection frame is taken turns;8, Sliding block;9, guide rail;10, ball;11, ball connection frame;12, supersonic detector;13, it pops one's head in;14, pigment bin;15, it sprays Pump;16, nozzle;17, master controller;18, wireless communication module;19, solar panel;20, solar bracket;21, body frame; 22, pigment tube.
Specific embodiment
The embodiment of the present invention is described below in detail, examples of the embodiments are shown in the accompanying drawings, wherein from beginning to end Same or similar label indicates same or similar element or element with the same or similar functions.Below with reference to attached The embodiment of figure description is exemplary, and for explaining only the invention, and is not considered as limiting the invention.
In the description of the present invention, it is to be understood that, term " center ", "upper", "lower", "front", "rear", " left side ", The orientation or positional relationship of the instructions such as " right side ", "vertical", "horizontal", "top", "bottom" "inner", "outside" is side based on the figure Position or positional relationship, are merely for convenience of description of the present invention and simplification of the description, rather than the device or member of indication or suggestion meaning Part must have a particular orientation, be constructed and operated in a specific orientation, therefore be not considered as limiting the invention.
In the description of the present invention, it should be noted that unless otherwise clearly defined and limited, term " installation ", " phase Even ", " setting " shall be understood in a broad sense, for example, it may be being fixedly linked, being arranged, may be a detachable connection, is arranged or one It connects to body, be arranged.For the ordinary skill in the art, above-mentioned term can be understood in the present invention with concrete condition Concrete meaning.
The invention proposes a kind of carbon-fibre wire dynamic on-line monitoring methods, include the following steps:
A. driving mechanism, testing agency, marking mechanism, wireless communication module, locating module, solar panel will be had And the detector of master controller is erected on conducting wire to be detected and starts detector;
B. driving mechanism driving detector moves on conducting wire along conducting wire;
C. for detector while moving on conducting wire, testing agency is real-time to conducting wire using supersonic detector and its probe Lossless decomposition is carried out, and feedback signal is transferred to master controller;When the feedback signal of supersonic detector is with low frequency When main, then master controller is judged as that the resin layer of conducting wire has fracture, when the feedback signal of supersonic detector is based on high-frequency When, then master controller is judged as that the carbon fiber layer of conducting wire has fracture;Master controller generates corresponding wire fracture information and controls It is mobile that driving mechanism stops driving detector;
D. after wire fracture information generates in step C, the location information of locating module positioning at this time, master controller passes through Wire fracture information and location information are sent to the terminal being wirelessly connected with wireless communication module by wireless communication module;
E. after wire fracture information generates in step C, main controller controls marking mechanism is according to wire fracture information pair The pigment of conducting wire outer jet different colours carries out not isolabeling to conducting wire difference fracture result to realize;
F. step B is come back to, until the detection of entire conducting wire terminates.
As shown in figs. 2 to 4, the present invention provides carbon-fibre wire dynamic on-line monitoring instrument according to above-mentioned detection method, packet Include body frame 21, driving mechanism, testing agency, marking mechanism and master controller 17;
Driving mechanism includes the motor 6 that the idler wheel 5 of relative spacing arrangement, driving idler wheel 5 rotate and by driving mechanism and master The connector that frame 21 connects;
Testing agency includes supersonic detector 12 and probe 13 on body frame 21;
Marking mechanism includes pigment bin 14, the jet pump being connected to pigment bin 14 15 and nozzle 16;
Master controller 17 with respectively can electric control part electric signal connect.
The terminal (not shown) for further including wireless communication module 18 and being wirelessly connected with wireless communication module 18;Wireless telecommunications Module 18 is set on body frame 21 and connect with controller electric signal.
It further include solar panel 19;Solar panel 19 is mounted on body frame 21 by solar bracket 20, too Positive energy solar panel 19 provides electric energy for detector.
Supersonic detector 12 is preferably set between idler wheel 5 positioned opposite, and probe 13 is set to supersonic detector 12 Lower end;Supersonic detector 12 is connect with 17 electric signal of master controller.
It further include the locating module on body frame 21;Locating module is connect with controller electric signal.Locating module is preferred For GPS positioning.Since locating module is arranged, so that detector is applicable to the longer conducting wire of route.
Pigment bin 14 at least there are two, in be equipped with different colours pigment;Each pigment bin 14 is connected by pigment tube 22 It is connected to a jet pump 15, jet pump 15 is connected to nozzle 16;Jet pump 15 is connect with 17 electric signal of master controller.Due to positioning Module there are certain position error, can only positioning lead there is impaired approximate location, specific location and specific impaired Length still needs marking mechanism to realize, i.e., a part is damaged length on conducting wire, and specifically impaired type can pass through label Mechanism is distinguished and mark;For example, pigment bin 14 is corresponding with red and yellow, corresponding yellow is that resin layer has fracture, red right What is answered is that carbon fiber layer has fracture;When the feedback signal of supersonic detector 12 is main with low frequency, then master controller 17 is sentenced Breaking has fracture for the resin layer of conducting wire, then locating module not only orients conducting wire geographical location at this time, and location information is sent out It send to the terminal being wirelessly connected with wireless communication module 18;Meanwhile the corresponding jet pump 15 in yellow uitramarine storehouse 14 is powered, and passes through The corresponding nozzle 16 of jet pump 15 sprays on yellow uitramarine to conducting wire;If the feedback signal of supersonic detector 12 is continuously low When frequency, then corresponding jet pump 15 persistently sprays on corresponding yellow uitramarine to conducting wire, thus the position of yellow flag and length The as position of conducting wire resin fault rupture and length.Similarly, when the feedback signal of supersonic detector 12 is main with high-frequency, Then master controller 17 is judged as that the carbon fiber layer of conducting wire has fracture, then corresponding position will appear red pigment label on conducting wire.
It can be very good to make up location information by label and cannot report the defect of continuous position, is i.e. location information can only show The impaired position of conducting wire of anticipating out, and conducting wire can not be illustrated to be damaged length.
The connector of driving mechanism include connect with idler wheel 5 wheel connection frame 7, set on wheel 7 upper end of connection frame sliding block 8, The guide rail 9 cooperated with sliding block 8;Guide rail 9 is horizontally disposed in 21 side of body frame;The idler wheel 5 of relative spacing arrangement is adjusted by guide rail 9 Spacing.
It further include ball 10;Ball 10 is set between the idler wheel 5 of relative spacing arrangement, and 10 lower end of ball is higher than 5 upper end of idler wheel;Ball 10 is connect by ball connection frame 11 with body frame 21.By the effect of ball 10, keep detector more steady Fixed is erected on conducting wire, and movement is more smooth.
It takes turns connection frame 7 or the vertical height of ball connection frame 11 is adjustable.Therefore, detector is applicable to the conducting wire of different-diameter.
It should be noted that the programming mode of master controller 17 and the mode connecting with corresponding component use the prior art, This technology belongs to ordinary skill in the art means;In addition, supersonic detector 12, which also belongs to existing market, directly to be bought Or assemble and obtain, supersonic detector 12 is very mature in lossless decomposition field, and using in the present embodiment is held in the mouth Connect the frequency for only needing to show that conducting wire to be measured is reflected under not damage situations by measuring and calculation;Certainly, preferably, Detector before factory, can in advance in master controller 17 typing conducting wire three kinds of frequency informations, i.e., not impaired frequency information, The frequency information that the impaired frequency information of resin layer and carbon fiber layer are damaged.When specifically used after factory, master controller 17 The frequency information and typing frequency information fed back when need to only will test compares.
Carbon-fibre wire dynamic on-line monitoring instrument proposed by the present invention, entire detector is hung on lead using driving mechanism It is moved on line and along conducting wire, realizes automatic detection, be not necessarily to manual intervention, be suitable for high altitude wire operation;It is visited using ultrasonic wave Hurt 13 pairs of conducting wires of instrument 12 and its probe and carry out lossless decomposition, conducting wire normal use is nor affected on while detection efficiency is high;By In being equipped with marking mechanism, conducting wire damaged location is found in time convenient for later period maintenance personnel, and due to marker color difference, it can basis Color judges specific damage situations, improves later period overhaul efficiency;Due to being provided with locating module, can grasp whole conducting wire occur by The quantity of damage and impaired approximate location, convenient for formulating reasonable maintenance solution to entire conducting wire;Since wireless telecommunications mould is arranged Block 18 is, it can be achieved that remote control and in real time grasp;It is particularly suitable for high-altitude carbon-fibre wire upkeep operation.
Although an embodiment of the present invention has been shown and described, it will be understood by those skilled in the art that: not A variety of change, modification, replacement and modification can be carried out to these embodiments in the case where being detached from the principle of the present invention and objective, this The range of invention is defined by the claims and their equivalents.

Claims (10)

1. a kind of carbon-fibre wire dynamic on-line monitoring instrument, which is characterized in that including body frame, driving mechanism, testing agency, label Mechanism and master controller;
The driving mechanism includes the idler wheel of relative spacing arrangement, drives the motor of idler wheel rotation and connect driving mechanism and body frame The connector connect;
The testing agency includes the supersonic detector and probe on body frame;
The marking mechanism includes pigment bin, the jet pump and nozzle that are connected to pigment bin;
The master controller with respectively can electric control part electric signal connect.
2. carbon-fibre wire dynamic on-line monitoring instrument according to claim 1, which is characterized in that further include wireless telecommunications mould Block and the terminal being wirelessly connected with wireless communication module;The wireless communication module is set on body frame and connects with controller electric signal It connects.
3. carbon-fibre wire dynamic on-line monitoring instrument according to claim 1, which is characterized in that further include being set on body frame Locating module;The locating module is connect with the controller electric signal.
4. carbon-fibre wire dynamic on-line monitoring instrument according to claim 1, which is characterized in that the pigment bin is at least Two, the interior pigment for being equipped with different colours;Each pigment bin is connected with a jet pump by pigment tube, the jet pump with Nozzle connection;The jet pump is connect with the master controller electric signal.
5. carbon-fibre wire dynamic on-line monitoring instrument according to claim 1, which is characterized in that further include solar battery Plate;The solar panel is mounted on the body frame by solar bracket, and the solar panel is the detection Instrument provides electric energy.
6. carbon-fibre wire dynamic on-line monitoring instrument according to claim 1, which is characterized in that the supersonic detector Between idler wheel positioned opposite, the probe is set to supersonic detector lower end;The supersonic detector and main control The connection of device electric signal.
7. carbon-fibre wire dynamic on-line monitoring instrument according to claim 1, which is characterized in that the company of the driving mechanism Fitting includes the wheel connection frame connecting with idler wheel, the sliding block set on wheel connection frame upper end, the guide rail with sliding block cooperation;The guide rail It is horizontally disposed in the body frame side;The idler wheel of relative spacing arrangement adjusts spacing by the guide rail.
8. carbon-fibre wire dynamic on-line monitoring instrument according to claim 1, which is characterized in that further include ball;Institute Ball is stated between the idler wheel of relative spacing arrangement, and ball lower end is higher than idler wheel upper end;The ball passes through ball Connection frame is connect with body frame.
9. carbon-fibre wire dynamic on-line monitoring instrument according to claim 7 or 8, which is characterized in that the wheel connection frame Or the vertical height of the ball connection frame is adjustable.
10. a kind of carbon-fibre wire dynamic on-line monitoring method, which comprises the steps of:
A. driving mechanism, testing agency, marking mechanism, wireless communication module, locating module, solar panel and master will be had The detector of controller is erected on conducting wire to be detected and starts detector;
B. driving mechanism driving detector moves on conducting wire along conducting wire;
C. for detector while moving on conducting wire, testing agency is using supersonic detector and its probe to conducting wire real-time perfoming Lossless decomposition, and feedback signal is transferred to master controller;When the feedback signal of supersonic detector is main with low frequency, Then master controller is judged as that the resin layer of conducting wire has fracture, when the feedback signal of supersonic detector is main with high-frequency, then Master controller is judged as that the carbon fiber layer of conducting wire has fracture;Master controller generates corresponding wire fracture information and controls driving machine It is mobile that structure stops driving detector;
D. after wire fracture information generates in step C, the location information of locating module positioning at this time, master controller passes through wireless Wire fracture information and location information are sent to the terminal being wirelessly connected with wireless communication module by communication module;
E. after wire fracture information generates in step C, main controller controls marking mechanism is according to wire fracture information to conducting wire The pigment of outer jet different colours carries out not isolabeling to conducting wire difference fracture result to realize;
F. step B is come back to, until the detection of entire conducting wire terminates.
CN201811074133.8A 2018-09-14 2018-09-14 Carbon-fibre wire dynamic on-line monitoring method and its detector Pending CN109060960A (en)

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Application Number Priority Date Filing Date Title
CN201811074133.8A CN109060960A (en) 2018-09-14 2018-09-14 Carbon-fibre wire dynamic on-line monitoring method and its detector

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Application Number Priority Date Filing Date Title
CN201811074133.8A CN109060960A (en) 2018-09-14 2018-09-14 Carbon-fibre wire dynamic on-line monitoring method and its detector

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CN111734962A (en) * 2020-07-01 2020-10-02 中国地震局工程力学研究所 Gas pipeline detection device
CN112103846A (en) * 2020-09-27 2020-12-18 林小燕 Detect whether intact cable laying auxiliary device of cable epidermis
CN116116984A (en) * 2022-12-29 2023-05-16 江苏镨赛精工科技有限公司 Composite stainless steel plate punching machine

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CN116116984A (en) * 2022-12-29 2023-05-16 江苏镨赛精工科技有限公司 Composite stainless steel plate punching machine
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