CN109060383B - Simulation test system and method for interaction between tire and road surface - Google Patents
Simulation test system and method for interaction between tire and road surface Download PDFInfo
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Abstract
Description
技术领域technical field
本发明涉及一种轮胎与路面相互作用的仿真测试系统及方法,该仿真测试系统能够模拟轮胎与路面之间的相互作用。The invention relates to a simulation testing system and method for the interaction between tires and road surfaces, and the simulation testing system can simulate the interaction between tires and road surfaces.
背景技术Background technique
轮胎、路面作为安全环保交通运输体系建设的主要载体材料,轮胎的材质和表面纹理、公路表面材料特性和几何特性、轮胎和路面的作用界面和环境条件等都是影响行驶安全的主要因素,但汽车轮胎材料与结构的设计和制造、公路路面结构与材料的设计和施工分属两个行业,在研究和应用过程中考虑轮胎-路面相互作用下的安全环保特性明显不足。在公路行业,开发了组尺寸加速加载设备或缩尺加速加载设备来研究不同结构和材料的路面的使用状况,研究对象为仅为路面,不考虑轮胎的花纹和材质,并且需要在室内或室外试验场修筑各种结构和材料的组尺寸路面,同时存在占地面积大、路面更换困难、资金投入高的问题。在轮胎或汽车行业,采用轮胎耦合道路模拟试验台来研究不同花纹和材质的轮胎在道路上的行驶状况,研究对象仅为轮胎,不考虑路面的结构与材料。轮胎、路面作为相互作用的两个载体,当前两个行业的相对孤立的研究制约了轮胎-路面安全抗滑、降噪、耐磨及舒适性等方面的研究进展。Tires and road surfaces are the main carrier materials for the construction of a safe and environmentally friendly transportation system. The material and surface texture of tires, the characteristics and geometric characteristics of road surface materials, the interface between tires and road surfaces, and environmental conditions are the main factors that affect driving safety. The design and manufacture of automobile tire materials and structures, and the design and construction of road pavement structures and materials belong to two industries. Considering the safety and environmental protection characteristics of tire-pavement interaction in the process of research and application is obviously insufficient. In the highway industry, group-size accelerated loading equipment or reduced-scale accelerated loading equipment have been developed to study the use of pavements with different structures and materials. The test site builds pavements of various structures and materials, but at the same time, there are problems such as large floor space, difficult pavement replacement and high capital investment. In the tire or automobile industry, the tire coupled road simulation test bench is used to study the driving conditions of tires with different patterns and materials on the road. The research object is only the tire, regardless of the structure and material of the road surface. Tire and pavement are two carriers of interaction, and the relatively isolated research of the two industries currently restricts the research progress of tire-pavement safety, anti-skid, noise reduction, wear resistance and comfort.
公开于该发明背景技术部分的信息仅仅旨在加深对本发明的一般背景技术的理解,而不应当被视为承认或以任何形式暗示该信息构成已为本领域技术人员所公知的现有技术。The information disclosed in this Background section is only for enhancement of understanding of the general background of the invention and should not be taken as an acknowledgement or any form of suggestion that this information forms the prior art already known to a person skilled in the art.
发明内容SUMMARY OF THE INVENTION
本发明的目的在于提供一种轮胎与路面相互作用的仿真测试系统及方法,该仿真测试系统可以模拟真实路面和轮胎以及二者之间的相互作用。The purpose of the present invention is to provide a simulation testing system and method for the interaction between tires and road surfaces, and the simulation testing system can simulate real road surfaces and tires and the interaction between them.
进一步地,本发明允许根据测试要求更换不同的轮胎试件和路面试件,可以调节测试参数,以满足不同的测试需求,从而促进了轮胎-路面安全抗滑、降噪、耐磨及舒适性等方面的研究。Further, the present invention allows the replacement of different tire test pieces and road test pieces according to test requirements, and the test parameters can be adjusted to meet different test requirements, thereby promoting tire-road safety, anti-skid, noise reduction, wear resistance and comfort. etc. research.
本发明的目的是通过以下技术方案实现的:The purpose of this invention is to realize through the following technical solutions:
一种轮胎与路面相互作用的仿真测试系统,其包括轮胎试件、轮胎试件加载及测量机构、路面试件和仿真路面机构,所述路面试件由多个路面试件块组成,所述仿真路面机构包括链条和沿横向方向成排布置的至少两个链轮,所述链条沿着这些链轮的外周设置以通过这些链轮驱动链条,所述多个路面试件块可拆卸地连续布置在所述链条上以模拟真实路面,所述轮胎试件可拆卸地连接在所述轮胎试件加载及测量机构内,所述轮胎试件加载及测量机构通过机架安装在所述仿真路面机构的上方,所述轮胎试件加载及测量机构包括测量设备和用于驱动轮胎试件升降并向轮胎试件施加荷载的加载装置,轮胎试件通过所述加载装置与路面试件接触或分离。A simulation test system for the interaction between tires and road surface, which includes a tire test piece, a tire test piece loading and measurement mechanism, a road test test piece and a simulated road surface mechanism, the road test test piece is composed of a plurality of road test test pieces, and the The simulated pavement mechanism includes a chain and at least two sprockets arranged in a row in the lateral direction, the chain being provided along the outer peripheries of the sprockets to drive the chain through the sprockets, the plurality of pavement test pieces being removably continuous Arranged on the chain to simulate the real road, the tire test piece is detachably connected in the tire test piece loading and measuring mechanism, and the tire test piece loading and measuring mechanism is installed on the simulated road surface through a rack Above the mechanism, the tire test piece loading and measuring mechanism includes a measuring device and a loading device for driving the tire test piece to rise and fall and apply a load to the tire test piece, and the tire test piece contacts or separates from the road test piece through the loading device .
优选地,所述轮胎试件加载及测量机构进一步包括轮胎架、轮轴和制动器,所述测量设备为扭矩传感器,轮胎试件通过所述轮轴可旋转地连接在所述轮胎架上,所述制动器通过制动器架沿轴向方向安装在轮胎试件的一侧,所述扭矩传感器安装在轮胎试件与制动器之间。Preferably, the tire test piece loading and measuring mechanism further comprises a tire frame, an axle and a brake, the measuring device is a torque sensor, the tire test piece is rotatably connected to the tire frame through the wheel axle, and the brake The brake frame is installed on one side of the tire test piece in the axial direction, and the torque sensor is installed between the tire test piece and the brake.
优选地,所述轮胎架通过导轨可上下移动地安装在所述机架内。Preferably, the tire frame is installed in the frame so as to be movable up and down through guide rails.
优选地,所述加载装置为液压装置,所述液压装置位于所述轮胎架上方,所述液压装置的活塞杆与轮胎架连接。Preferably, the loading device is a hydraulic device, the hydraulic device is located above the tire frame, and the piston rod of the hydraulic device is connected to the tire frame.
优选地,所述仿真路面机构进一步包括底座、链轮机架和驱动装置,所述链轮机架安装在所述底座上,所述链轮安装在所述链轮机架内并通过所述驱动装置驱动。Preferably, the simulated road surface mechanism further comprises a base, a sprocket frame and a driving device, the sprocket frame is mounted on the base, the sprocket is installed in the sprocket frame and passes through the sprocket frame drive drive.
优选地,所述多个路面试件块分别可拆卸地连接在各自的试件固定底板上,所述试件固定底板通过连杆连接在所述链条上。Preferably, the plurality of road test pieces are respectively detachably connected to their respective test piece fixing base plates, and the test piece fixing base plates are connected to the chain through connecting rods.
优选地,所述试件固定底板通过驱动连杆和活动连杆连接在所述链条上,所述驱动连杆和所述活动连杆沿链条的转动方向依次铰接在所述试件固定底板的底部。Preferably, the test piece fixing base plate is connected to the chain through a drive link and a movable link, and the drive link and the movable link are hinged to the test piece fixing base plate in sequence along the rotation direction of the chain. bottom.
优选地,所述活动连杆由相互铰接的第一连接杆和第二连接杆构成,所述第一连接杆的相对于与所述第二连接杆铰接的一端的另一端与试件固定底板铰接,所述第二连接杆的相对于与所述第一连接杆铰接的一端的另一端与链条固定连接。Preferably, the movable link is composed of a first connecting rod and a second connecting rod that are hinged with each other, and the other end of the first connecting rod relative to the one end hinged with the second connecting rod is connected to the sample fixing bottom plate In hinged connection, the other end of the second connecting rod relative to the one end hinged with the first connecting rod is fixedly connected with the chain.
优选地,所述多个路面试件块通过试件固定底板和连杆连续地布满整个链条。Preferably, the plurality of road test pieces are continuously covered by the entire chain through the test piece fixing bottom plate and the connecting rod.
优选地,链轮的外部设有罩壳,所述罩壳的上部开口。Preferably, a casing is provided on the outside of the sprocket, and the upper part of the casing is open.
优选地,进一步包括显示及控制系统以控制及显示测试条件和测试结果。Preferably, a display and control system is further included to control and display test conditions and test results.
优选地,进一步包括用于向轮胎试件和路面试件喷水的喷淋系统以模拟雨天路面。Preferably, a spray system for spraying water on the tire test specimen and the road test specimen is further included to simulate a rainy road surface.
本发明的另一技术方案为:Another technical scheme of the present invention is:
一种轮胎与路面相互作用的仿真测试方法,该方法利用上述的仿真测试系统进行测试,具体包括以下步骤:A simulation test method for the interaction between tires and road surface, the method uses the above simulation test system for testing, and specifically includes the following steps:
1)制备路面试件块,路面试件块通过车辙成型机采用模具制备;1) Prepare the road test piece, and the road test piece is prepared by using a mold through a rut forming machine;
2)路面试件块可拆卸地连接在试件固定底板上,试件固定底板通过连杆连接在链条上,路面试件块连续地排布在链条上,链轮旋转带动链条、试件固定底板及路面试件块运动,当运行进入到直线阶段时路面试件块连接形成了平直的路面,轮胎试件与路面试件块接合所形成的平直路面接触,路面的移动带动轮胎试件旋转模仿轮胎在路面行驶时的工况;2) The road test piece is detachably connected to the fixed base plate of the test piece, the test piece fixed base plate is connected to the chain through the connecting rod, the road test piece is continuously arranged on the chain, and the rotation of the sprocket drives the chain and the test piece to be fixed. The bottom plate and the road test piece move. When the operation enters the straight line stage, the road test piece is connected to form a straight road surface. The tire test piece and the road test piece are joined to form a straight road surface. The movement of the road surface drives the tire test piece. The rotation of the parts simulates the working conditions of the tire when driving on the road;
3)轮胎试件通过轮轴可拆卸地连接在轮胎架上,轮胎试件与轮轴固结,轮胎试件的旋转带动轮轴旋转,制动器及扭矩传感器作用于轮轴上,实现扭矩、制动及相关数据的采集;3) The tire specimen is detachably connected to the tire frame through the axle, the tire specimen is consolidated with the axle, the rotation of the tire specimen drives the axle to rotate, and the brake and torque sensor act on the axle to realize torque, braking and related data collection;
4)加载装置的载荷施加在轮胎架上,载荷大小由电脑控制,载荷通过轮胎作用于路面上,速度是通过控制链轮的转速实现试件的线速度即车速;4) The load of the loading device is applied to the tire frame, the load size is controlled by the computer, the load acts on the road surface through the tire, and the speed is to realize the linear speed of the test piece, that is, the vehicle speed by controlling the rotation speed of the sprocket;
5)安装好待测试的轮胎试件及路面试件,设定运行速度及轮胎试件对地面的压力,启动链轮,待其达到设定速度并稳定后降下轮胎试件并加载,当达到设定压力且速度稳定后进行测试,能够测试扭矩、噪音、粉尘,操作轮轴安装的制动器实现轮胎制动,能够进行与制动相关的测试;5) Install the tire test piece to be tested and the road test piece, set the running speed and the pressure of the tire test piece on the ground, start the sprocket, wait for it to reach the set speed and stabilize, lower the tire test piece and load it. After the pressure is set and the speed is stable, the test can be performed to test torque, noise, dust, and the brakes installed on the axles can be operated to realize tire braking, and can perform braking-related tests;
6)试验结束后显示及控制系统显示试验结果并储存,轮胎试件自动回原位,所有运行停止。6) After the test, the display and control system will display and store the test results, the tire test piece will automatically return to its original position, and all operations will stop.
优选地,在轮胎试件行进方向上的轮胎试件的前方设置喷淋系统,当需要对湿滑路面进行测试时打开此装置,模仿雨天路况。Preferably, a spray system is provided in front of the tire test piece in the direction of travel of the tire test piece, and the device is turned on when a wet road is required to be tested to simulate rainy road conditions.
本发明的有益效果为:The beneficial effects of the present invention are:
该仿真测试系统可以模拟真实路面和轮胎以及二者之间的相互作用,并允许根据测试要求更换不同的轮胎试件和路面试件,并可调节测试参数,其中轮胎荷载和行驶速度可以大范围调节,路面温度及路面干湿程度可调,轮胎滚动阻力可测,该系统可以结合其它辅助装置实现在实验室内对不同速度、不同载重、干燥或雨天时产生的噪音、粉尘、制动力等等项目的测试,从而促进了轮胎-路面安全抗滑、降噪、耐磨及舒适性等方面的研究。The simulation test system can simulate the real road surface and tire and the interaction between the two, and allows to replace different tire test pieces and road test pieces according to the test requirements, and can adjust the test parameters, in which the tire load and driving speed can be in a wide range The temperature of the road surface and the degree of dryness and wetness of the road surface can be adjusted, and the rolling resistance of the tire can be measured. The system can be combined with other auxiliary devices to realize the noise, dust, braking force, etc. It has promoted the research on tire-pavement safety, anti-skid, noise reduction, wear resistance and comfort.
附图说明Description of drawings
图1为本发明的实施例所述的轮胎与路面相互作用的仿真测试系统的主视图;1 is a front view of a simulation test system for the interaction between tires and road surfaces according to an embodiment of the present invention;
图2为本发明的实施例所述的轮胎与路面相互作用的仿真测试系统的侧视图;2 is a side view of a simulation testing system for the interaction between tires and road surfaces according to an embodiment of the present invention;
图3为本发明的实施例所述的轮胎试件加载及测量机构的局部截面图;3 is a partial cross-sectional view of the tire test piece loading and measuring mechanism according to the embodiment of the present invention;
图4为本发明的实施例所述的仿真路面机构的局部放大图;4 is a partial enlarged view of the simulated road surface mechanism according to the embodiment of the present invention;
图5为本发明的实施例的其中一个路面试件块与链条连接的视图。Figure 5 is a view of one of the road test pieces connected to the chain according to the embodiment of the present invention.
附图标记说明:Description of reference numbers:
1.轮胎试件;2.轮胎试件加载及测量机构;3.罩壳;4.路面试件块;5.链条;6.链轮;7.机架;8.轮胎架;9.轮轴;10.制动器;11.扭矩传感器;12.制动器架;13.液压装置;14.底座;15.链轮机架;16.驱动装置;17.试件固定底板;18.驱动连杆;19.活动连杆。1. Tire specimen; 2. Tire specimen loading and measuring mechanism; 3. Cover; 4. Road test specimen block; 5. Chain; 6. Sprocket; 7. Rack; 8. Tire frame; 9. Wheel axle ; 10. Brake; 11. Torque sensor; 12. Brake frame; 13. Hydraulic device; 14. Base; 15. Sprocket frame; 16. Driving device; . Movable link.
具体实施方式Detailed ways
下面结合具体实施例及相应附图对本发明作进一步说明。The present invention will be further described below with reference to specific embodiments and corresponding drawings.
应当了解,所附附图并非按比例地绘制,而仅是为了说明本发明的基本原理的各种特征的适当简化的画法。本文所公开的本发明的具体设计特征包括例如具体尺寸、方向、位置和外形将部分地由具体所要应用和使用的环境来确定。It should be understood that the appended drawings are not to scale, presenting a suitably simplified representation of various features illustrative of the basic principles of the invention. The specific design features of the invention disclosed herein, including, for example, the specific dimensions, orientations, locations, and profiles will be determined in part by the specific intended application and use environment.
在所附多个附图中,同样的或等同的部件(元素)以相同的附图标记标引。In the accompanying figures, the same or equivalent parts (elements) are referenced with the same reference numerals.
如图1和图2所示,本发明实施例所述的轮胎与路面相互作用的仿真测试系统,其包括轮胎试件1、轮胎试件加载及测量机构2、路面试件和仿真路面机构。As shown in FIG. 1 and FIG. 2 , the simulation test system for the interaction between tire and road surface according to the embodiment of the present invention includes a
所述路面试件由多个路面试件块4组成。所述仿真路面机构包括链条5和沿横向方向成排布置的至少两个链轮6。所述链条5沿着由这些链轮6所形成的整个外周设置以通过这些链轮6共同驱动链条5,多个路面试件块4可拆卸地连续布置在所述链条上以模拟真实路面(在图1中仅简化地示出了位于上侧的几个路面试件块4和部分链条5,应当理解,路面试件块和链条是环绕链轮6形成一个封闭的环)。轮胎试件1可拆卸地连接在轮胎试件加载及测量机构2内。轮胎试件加载及测量机构2通过机架7安装在仿真路面机构的上方,轮胎试件加载及测量机构2包括测量设备和用于驱动轮胎试件升降并向轮胎试件施加荷载的加载装置,轮胎试件通过所述加载装置与路面试件接触或分离。The road test case consists of a plurality of road test case blocks 4 . The simulated pavement mechanism comprises a
其中,路面试件块和轮胎试件均是可拆卸地连接在整个系统中,因此可以根据测试要求更换不同的轮胎试件和路面试件。路面试件为室内成型车辙板,可以采用不同集料、沥青和不同级配来成型车辙板,通过更换车辙板来实现不同路面的变换。通过更换轮胎(不同材质和不同花纹结构的轮胎)来实现不同轮胎的变换。Among them, the road test piece and the tire test piece are detachably connected in the whole system, so different tire test pieces and road test pieces can be replaced according to the test requirements. The road test piece is an indoor formed rutting board, which can be formed by using different aggregates, asphalt and different grades, and the change of different road surfaces can be realized by replacing the rutting board. The transformation of different tires is realized by replacing tires (tires of different materials and different pattern structures).
通过加载装置使轮胎试件1下降从而与下方的路面试件接触,来模拟汽车行驶时路面与轮胎的相对运动。The
如图3所示,本例中,所述轮胎试件加载及测量机构2进一步包括轮胎架8、轮轴9和制动器10。测量设备为扭矩传感器11,轮胎试件1通过轮轴9可旋转地连接在轮胎架8内,制动器10通过制动器架12沿轴向方向安装在轮胎试件1的一侧,扭矩传感器11安装在轮胎试件1与制动器10之间。As shown in FIG. 3 , in this example, the tire test piece loading and measuring mechanism 2 further includes a
本例中,轮胎架8通过导轨可上下移动地安装在机架7内。加载装置为液压装置13,液压装置位于轮胎架8上方,液压装置13的活塞杆与轮胎架8连接,以对轮胎架8施加载荷。当然,该液压装置也可以采用本领域的其他装置进行替代,例如手动或者电动的丝杠等。In this example, the
通过液压装置可以根据测试需要向轮胎试件施加不同的压力以使轮胎试件向路面试件施加载荷(轮胎作用在路面上的压力),来模拟不同载重的车辆轮胎在路面上使用情况。Through the hydraulic device, different pressures can be applied to the tire specimen according to the test requirements, so that the tire specimen can apply a load to the road specimen (the pressure exerted by the tire on the road surface) to simulate the use of vehicle tires with different loads on the road surface.
如图2所示,本例中,所述仿真路面机构进一步包括底座14、链轮机架15和驱动装置16。链轮机架15安装在底座14上,链轮6安装在链轮机架15内并通过驱动装置16驱动;在图2的实施例中,驱动装置16采用的是电机皮带传动方式,但是其也可以采用本领域其他传动方式,例如减速器通过联轴器直接与链轮6的枢轴连接。As shown in FIG. 2 , in this example, the simulated road surface mechanism further includes a
如图4和图5更详细地所示,多个路面试件块4分别可拆卸地连接在各自的试件固定底板17上,试件固定底板17通过驱动连杆18和活动连杆19连接在链条5上从而通过链条的转动带动路面试件块4移动。驱动连杆18的一端与链条5固定连接,驱动连杆18的另一端与试件固定底板17铰接,活动连杆19由相互铰接的第一连接杆和第二连接杆构成,第一连接杆的相对于与所述第二连接杆铰接的一端的另一端与试件固定底板铰接,第二连接杆的相对于与所述第一连接杆铰接的一端的另一端与链条固定连接,这样在试件固定底板17与链条5之间形成三个铰接点,即,驱动连杆与试件固定底板之间的铰接点、活动连杆的第一连接杆与试件固定底板之间的铰接点和第一连接杆与第二连接杆之间的铰接点。通过上述结构,可以使得在平直部分中任意两个路面试件块4之间的间隙尽可能地小,同时又可以保证在圆弧部分移动的时候路面试件块之间不会发生干涉。As shown in more detail in FIGS. 4 and 5 , a plurality of
如图1所示,链轮6的外部设有罩壳3,所述罩壳3的上部开口以使链轮6上部的路面试件块4暴露在外,从而与轮胎试件1接触,并且使设备的其他部分与外界隔开,以免在试验过程中的噪音、粉尘以及其他杂物排出到外面而影响环境。As shown in FIG. 1 , a
本例中设有两个链轮,两个链轮可以是一个主动一个从动,也可以是两个都与驱动装置连接,从而使链条在不同方向转动。作为本发明的一个具体的例子,路面试件块的长度和宽度均为300mm,当然路面试件块的尺寸可以根据需要具体设定。经过市场调研具备高速低噪的大节距链条市场尚未发现,经过挑选,高速低噪链条目前最大节距为38.1mm,要想让300mmX300mm的路面试件块由链条带动做圆周运动必须研发出特殊结构才能实现。经过设计最终选择了上述结构(如图4和图5所示)。选择最接近300mm长的链条整数倍节数为一个单元,链条通过驱动连杆带动试件固定底板及路面试件块运动,在直线阶段时试件固定底板与链条平行做直线运动,当进入圆弧阶段时三个铰接点出现相应转动便可顺利通过圆弧阶段。路面试件块通过试件固定底板和连杆连续地布满整个链条(图1中仅示出了路面试件的一部分)。从而模拟了真实路面。In this example, there are two sprockets, and the two sprockets can be one driven and one driven, or both can be connected to the driving device, so that the chain rotates in different directions. As a specific example of the present invention, the length and width of the road test piece are both 300 mm, of course, the size of the road test piece can be specifically set as required. After market research, the market of large-pitch chains with high-speed and low-noise has not yet been found. After selection, the current maximum pitch of high-speed and low-noise chains is 38.1mm. In order to make the 300mmX300mm road test piece to be driven by the chain to do circular motion, it is necessary to develop a special structure can be achieved. After design, the above structure was finally selected (as shown in Figure 4 and Figure 5). Select the chain with the nearest 300mm long as an integer multiple of the number of nodes as a unit. The chain drives the fixed base plate of the specimen and the test piece on the road through the driving link. During the arc stage, the three hinge points rotate accordingly, and the arc stage can be successfully passed. The road test piece is continuously covered with the entire chain through the test piece fixing bottom plate and the connecting rod (only a part of the road test piece is shown in FIG. 1 ). This simulates the real road surface.
链轮6旋转带动链条5、试件固定底板17及路面试件块4运动,当运行进入到直线阶段时路面试件块4连接形成了平直的路面,轮胎试件1与路面试件块4接合所形成的平直路面接触,路面的移动带动轮胎试件1旋转模仿轮胎在路面行驶时的工况,制动器10制动阻止了扭矩传感器11与制动器10相连的一端的转轴的转动,扭矩传感器11另一端的转轴在轮轴9的作用下继续旋转从而产生的扭矩通过扭矩传感器测量。The rotation of the
本例中,所述的轮胎与路面相互作用的仿真测试系统进一步包括显示及控制系统以控制及显示测试条件和测试结果。In this example, the simulation testing system for the interaction between the tire and the road surface further includes a display and control system to control and display the test conditions and test results.
另外还可以根据实际测试需要增加其他辅助装置,例如可以附加喷淋系统以向轮胎试件和路面试件喷水,来模拟在雨天情况下,轮胎与路面的相互作用。In addition, other auxiliary devices can be added according to the actual test needs, for example, a spray system can be added to spray water on the tire test specimen and the road test specimen to simulate the interaction between the tire and the road surface in rainy weather.
路面试件块4在两个链轮6之间形成一个平坦的区段,从而模拟路面的情况。优选,在链条下侧与轮胎试件相对的地方设置有托辊,以保证在轮胎试件1压下的时候链条5和路面试件块4不会由于轮胎试件1的压力而向下移动由此影响模拟的效果。The
本发明实施例示出的为单排设置的结构,其中设置有两个链轮6,在两个链轮6之间设置一个轮胎试件1;但是本发明不限于上述结构,可以根据本发明的原理设置有多排的结构,例如平行设置多排;并且每一排中可以设置多个链轮6,在每两个链轮6之间设置轮胎试件1。并且,可以在不同路面试件块4上按照不同的条件设置有其他辅助装置,从而提高测试效率。The embodiment of the present invention shows a structure arranged in a single row, wherein two
利用上述轮胎与路面相互作用的仿真测试系统进行测试的方法,具体包括以下步骤:The method for testing using the above-mentioned simulation test system for the interaction between tires and road surface specifically includes the following steps:
1)制备路面试件块,路面试件块通过车辙成型机采用模具制备;1) Prepare the road test piece, and the road test piece is prepared by using a mold through a rut forming machine;
2)路面试件块可拆卸地连接在试件固定底板上,试件固定底板通过连杆连接在链条上,路面试件块连续地排布在链条上,链轮旋转带动链条、试件固定底板及路面试件块运动,当运行进入到直线阶段时路面试件块连接形成了平直的路面,轮胎试件与路面试件块接合所形成的平直路面接触,路面的移动带动轮胎试件旋转模仿轮胎在路面行驶时的工况;2) The road test piece is detachably connected to the fixed base plate of the test piece, the test piece fixed base plate is connected to the chain through the connecting rod, the road test piece is continuously arranged on the chain, and the rotation of the sprocket drives the chain and the test piece to be fixed. The bottom plate and the road test piece move. When the operation enters the straight line stage, the road test piece is connected to form a straight road surface. The tire test piece and the road test piece are joined to form a straight road surface. The movement of the road surface drives the tire test piece. The rotation of the parts simulates the working conditions of the tire when driving on the road;
3)轮胎试件通过轮轴可拆卸地连接在轮胎架上,轮胎试件与轮轴固结,轮胎试件的旋转带动轮轴旋转,制动器及扭矩传感器作用于轮轴上,实现扭矩、制动及相关数据的采集;3) The tire specimen is detachably connected to the tire frame through the axle, the tire specimen is consolidated with the axle, the rotation of the tire specimen drives the axle to rotate, and the brake and torque sensor act on the axle to realize torque, braking and related data collection;
4)加载装置的载荷施加在轮胎架上,载荷大小由电脑控制,加载方式采用机械或液压,载荷通过轮胎作用于路面上,速度是通过控制链轮的转速实现试件的线速度即车速;4) The load of the loading device is applied to the tire frame, the magnitude of the load is controlled by the computer, the loading method is mechanical or hydraulic, the load acts on the road surface through the tire, and the speed is the linear speed of the specimen, that is, the vehicle speed, by controlling the speed of the sprocket;
5)安装好待测试的轮胎试件及路面试件,设定运行速度及轮胎试件对地面的压力,启动链轮,待其达到设定速度并稳定后降下轮胎试件并加载,当达到设定压力且速度稳定后进行测试,能够测试扭矩、噪音、粉尘,操作轮轴安装的制动器实现轮胎制动,能够进行与制动相关的测试;5) Install the tire test piece to be tested and the road test piece, set the running speed and the pressure of the tire test piece on the ground, start the sprocket, wait for it to reach the set speed and stabilize, lower the tire test piece and load it. After the pressure is set and the speed is stable, the test can be performed to test torque, noise, dust, and the brakes installed on the axles can be operated to realize tire braking, and can perform braking-related tests;
6)试验结束后显示及控制系统显示试验结果并储存,轮胎试件自动回原位,所有运行停止。6) After the test, the display and control system will display and store the test results, the tire test piece will automatically return to its original position, and all operations will stop.
另外,在轮胎试件行进方向上的轮胎试件的前方设置喷淋系统,当需要对湿滑路面进行测试时打开此装置,模仿雨天路况。In addition, a spray system is installed in front of the tire test piece in the direction of travel of the tire test piece, and the device is turned on when the wet road is required to be tested to simulate rainy road conditions.
具体实例:Specific examples:
1)准备测试用轿轮胎胎一条,型号玲珑GREEN-Max绿行HP010,规格205/55R1691V;1) Prepare a car tire for testing, model Linglong GREEN-Max HP010, specification 205/55R1691V;
2)准备路面车辙试件31块,级配类型AC-13,胶结料选择90号A级道路石油沥青,集料选择石灰岩,4.75mm通过率40%;2) Prepare 31 pavement rutting specimens, gradation type AC-13, No. 90 grade A road petroleum asphalt as cement, limestone as aggregate, 4.75mm pass rate 40%;
3)将31块路面车辙试件放在试件固定底板上,侧面用试件压板压住,试件压板通过两条螺栓紧固在试件固定底板上,确保31块路面试件块连续地布满整个链条;3) Put 31 road rutting test pieces on the fixed base plate of the test piece, press the side with the test piece pressing plate, and the test piece pressing plate is fastened on the fixed base plate of the test piece by two bolts to ensure that the 31 road test pieces are continuously covered the entire chain;
4)将轮胎安装到轮胎毂上,将装好的轮胎固定在轮轴上,轮轴两端为外螺纹,将轮轴放置在轮架上的卡槽内,轮轴两端用螺母压紧;4) Install the tire on the tire hub, fix the installed tire on the axle, the two ends of the axle are external threads, place the axle in the groove on the wheel frame, and press the two ends of the axle with nuts;
5)打开操作界面,设置轮胎加载力为400kg、路面试件转动速度为80转/分钟;5) Open the operation interface, set the tire loading force to 400kg, and the rotation speed of the road surface specimen to 80 rpm;
6)启动加载装置,使轮胎下降,让轮胎与路面试件轻轻接触,将接触力清零,点击加压键,轮胎加载后,启动链轮使路面试件转动,待整个系统平稳运转10min后,达到设定压力且速度稳定后,能够测试扭矩、噪音、粉尘等,操作轮轴安装的制动器实现轮胎制动,能够进行与制动相关的测试;6) Start the loading device to lower the tires, let the tires touch the road test piece lightly, clear the contact force, click the press button, after the tire is loaded, start the sprocket to make the road test piece rotate, and wait for the whole system to run smoothly for 10 minutes After the set pressure is reached and the speed is stable, the torque, noise, dust, etc. can be tested, and the brake installed on the axle can be operated to realize the tire braking, and the test related to the braking can be carried out;
7)试验结束后显示及控制系统显示试验结果并储存,轮胎试件自动回原位,所有运行停止。7) After the test, the display and control system will display and store the test results, the tire test piece will automatically return to its original position, and all operations will stop.
前面对本发明具体示例性实施方式所呈现的描述是出于说明和描述的目的。前面的描述并不想要成为毫无遗漏的,也不是想要把本发明限制为所公开的精确形式,显然,根据上述教导很多改变和变化都是可能的。选择示例性实施方式并进行描述是为了解释本发明的特定原理及其实际应用,从而使得本领域的其它技术人员能够实现并利用本发明的各种示例性实施方案及其各种选择形式和修改形式。本发明的范围意在由所附权利要求书及其等效形式所限定。The foregoing descriptions of specific exemplary embodiments of the present invention have been presented for purposes of illustration and description. The foregoing description is not intended to be exhaustive, nor to limit the invention to the precise form disclosed, obviously many modifications and variations are possible in light of the above teachings. The exemplary embodiments were chosen and described in order to explain certain principles of the invention and their practical applications, to thereby enable others skilled in the art to make and utilize various exemplary embodiments of the invention, as well as various alternatives and modifications thereof form. The scope of the present invention is intended to be defined by the appended claims and their equivalents.
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