CN109059571B - Cooling structure and cooling method of peep hole - Google Patents
Cooling structure and cooling method of peep hole Download PDFInfo
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- CN109059571B CN109059571B CN201810712665.3A CN201810712665A CN109059571B CN 109059571 B CN109059571 B CN 109059571B CN 201810712665 A CN201810712665 A CN 201810712665A CN 109059571 B CN109059571 B CN 109059571B
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27D—DETAILS OR ACCESSORIES OF FURNACES, KILNS, OVENS, OR RETORTS, IN SO FAR AS THEY ARE OF KINDS OCCURRING IN MORE THAN ONE KIND OF FURNACE
- F27D21/00—Arrangements of monitoring devices; Arrangements of safety devices
- F27D21/02—Observation or illuminating devices
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Abstract
A cooling structure and a cooling method of a sight glass mainly comprise a sight glass component and a lens cone connected with the sight glass component, wherein the sight glass component and the lens cone of the sight glass are used for observing the state of materials in a hearth, and the lens cone comprises an extended view conical tube and a pipe fitting which are made of different materials; the upper end part of the vision expanding taper pipe is obliquely arranged in a refractory material layer of the furnace kiln in a connection mode of coaxially sleeving the vision expanding taper pipe outside the lower end part of the pipe fitting, the vision expanding taper pipe is of a hollow conical structure, and the direction of a taper opening of the vision expanding taper pipe is inclined downwards and points to the inside of a hearth; compared with a sight glass without an expanding cone, the sight glass of the invention has the advantages that the sight glass has a wider and wider view field for observing the material condition in the furnace from the glass sight glass; the sight glass provided by the invention can clearly and safely observe the working condition of materials in the high-temperature furnace, is favorable for correct process operation, and plays an important role in optimizing process conditions, saving energy, reducing consumption and preventing environmental pollution.
Description
The invention is a divisional application with application number of 201610203464.1, application date of 2016, 04, and 01, application type of invention and application name of sight glass.
Technical Field
The invention relates to a wide-visual-field high-temperature sight glass device, in particular to a cooling structure and a cooling method of a sight glass.
Background
At present, in various high-temperature furnace and kiln devices, due to the high-temperature environment in the equipment and the material characteristics of the materials, people need to know the process state of the materials, most adopt the steps of simulating the original operating conditions in the cold state environment, observing at an opened manhole/hand hole/fire observation hole, and presetting and modifying the process operating conditions according to the observation result. Some furnaces are also in danger of repeatedly opening fire observation holes for observing the conditions in the high-temperature furnace in the working state so as to observe the operation process, thereby bringing about a plurality of problems in the aspects of safety and environmental protection. Because of the harsh conditions of high temperature equipment, it is difficult to correctly determine whether facilities are burned at high temperature, whether materials flow as expected at high temperature, whether the materials are blocked or melted, and more importantly, people pay attention to whether the materials cause problems of high energy consumption, environmental pollution and the like.
The sight glass is a device for directly observing the working state of materials, and is mainly used in petroleum, chemical and other industrial equipment. In order to clearly observe the working state of materials in the equipment, the selected lens is generally quartz glass or other materials with certain light transmittance, but the materials are easy to crack when being unevenly pressed; so, when the internal pressure of equipment was greater than external pressure, probably lead to the inside material of equipment to spout outside equipment through cracked sight glass, and when external pressure was greater than equipment internal pressure, then inside equipment outside air etc. probably entered into equipment, all can make normal production compelled to stop, can cause major incident such as leakage pollution or explosion when even serious.
In addition, the specified use temperature of the current standard glass sight glass can only be used on equipment with the temperature less than or equal to 300 ℃ in most cases. This has made it very difficult to observe and understand the internal conditions of high-temperature industrial furnaces through sight glasses. That is, the current high-temperature sight glass device lacks effective measures for isolating the high temperature of the kiln. Heat transfer is divided into three ways including: thermal conduction, thermal convection, and thermal radiation. Thermal conduction refers to a thermal energy transfer phenomenon that occurs when objects having different temperatures or objects having different temperatures are in direct contact without relative displacement of substances. Convection heat transfer, also called thermal convection, refers to a heat transfer process caused by the relative displacement between various parts of a fluid and the mutual mixing of cold and hot fluids due to the macroscopic motion of the fluid. Thermal radiation is a heat transfer mode in which an object radiates heat energy outward in the form of electromagnetic radiation. It does not depend on any external conditions and is the most effective heat transfer mode in vacuum.
Chinese patent publication No. CN102565988A discloses a sight glass. The sight glass comprises a sight glass seat, sight glass pieces and a gland, wherein the sight glass seat is fixedly installed on use equipment of the sight glass seat, the sight glass seat is provided with an accommodating cavity, the front end of the accommodating cavity is provided with an opening, the sight glass pieces are installed at the rear end of the accommodating cavity, the gland is fixedly installed at the front end of the sight glass seat and covers the opening, and the rear end face of the accommodating cavity is matched with the rear end face of the accommodating cavity so that the accommodating cavity is a closed space, the sight glass further comprises a toughness pressure ring, the toughness pressure ring is fixedly installed in the accommodating cavity, and two end faces of the toughness pressure ring are respectively abutted to the gland and the sight glass pieces. The sight glass that this patent provided can make the sight glass atress even, and the sight glass can not be because of the atress is inhomogeneous broken, has improved the security and the life that the sight glass used, but, the sight glass of this patent is installed on service equipment horizontally, and this sight glass lacks the structural design who expands the visual taper pipe in addition for observe the field of vision scope in the equipment from sight glass department limited. Meanwhile, the sight glass device of the patent lacks technical features for effectively reducing heat transfer efficiency, and does not make effective heat insulation measures for heat conduction, heat convection and heat radiation in the heat transfer process.
Chinese patent (CN1384662A) discloses an insertion furnace camera and an image processing method, and discloses the contents: the plug-in kiln video camera mainly comprises a video gun 16, a camera 19 and a lens cone connected with the video gun 16 and the camera 19, wherein the lens cone is obliquely arranged, the sight glass component also comprises a cooling mechanism which leads nitrogen inwards from the external environment through a valve 17 to form a gas isolation layer, and the lens of the camera is ensured to be isolated from the gas in the furnace, so that the camera can continuously work for a long time under the severe conditions of high temperature, high pressure, high dust and high humidity in the blast furnace, the technical problem of how to use the video camera to monitor the working condition of the charge level in the furnace in the smelting process of the iron-making blast furnace is solved, and the computer is used for processing images to quantitatively describe the distribution condition of charge level airflow and temperature. However, this patent does not disclose "disposing the mirror assembly outside the furnace; the lens cone is composed of at least two stages of light guiding parts which are sleeved with each other and have gradually decreased heat conductivity; the oval major semi-axis of the oval lens opening is in the horizontal direction, and the patent only can ensure that the camera works below 50 ℃, but the cooling structure and the cooling method of the invention can be suitable for a high-temperature furnace with the temperature of 1350 ℃ or below in a hearth.
Disclosure of Invention
Aiming at the defects of the prior art, the invention provides a sight glass for observing the inside of a high-temperature furnace, in particular a fluidized bed, which mainly comprises a sight glass component and a lens barrel connected with the sight glass component, wherein the lens barrel is composed of at least two stages of light guiding parts which are sleeved with each other and have gradually reduced heat conductivity, the upper edge of the first stage of light guiding part facing to an opening in the high-temperature furnace is lower than the lower edge of an observation window of the sight glass component directly connected with other light guiding parts, and the sight glass component also comprises at least one cooling mechanism which introduces low-temperature airflow from the external environment through a hinge mechanism to form a gas isolation layer.
According to a preferred embodiment, the first-stage light guiding part is an extended viewing cone, the second-stage light guiding part is a pipe fitting, the extended viewing cone is of a hollow conical structure, the direction of a cone opening of the extended viewing cone is inclined downwards to the inside of the hearth, the inner opening of the high-temperature furnace is a level or inner circle cut opening formed by the cone opening at the lower end part of the extended viewing cone on the inner wall of the refractory material layer, and the axial lead of the extended viewing cone and the pipe fitting and the axial lead of the high-temperature hearth are in the same plane, so that the inner opening of the high-temperature furnace, which is formed by the level or inner circle cut between the cone opening at the lower end part of the extended viewing cone and the inner wall of the refractory material layer, is an oval opening sunken in.
According to a preferred embodiment, the upper end of the vision expanding taper pipe is connected in a connection mode of coaxially sleeving and connecting the upper end of the vision expanding taper pipe outside the lower end of the pipe fitting and is obliquely arranged in a refractory material layer of the furnace kiln, the upper port of the vision expanding taper pipe is located at the central position of the refractory material layer, namely the vision expanding taper pipe and the pipe fitting) sleeving interface is located at the central position of the refractory material layer, and the upper edge of the opening in the high-temperature furnace is lower than the lower edge of the observation window of the sight glass assembly.
According to a preferred embodiment, the cooling mechanism comprises a wedge-shaped gap formed between the rotary pressing screw cap and the second flange and between the first flange and the pressing screw cap at the end of the two flanges close to the first flange, so that the outside air can enter the inner cavity of the flange from the wedge-shaped gap between the second flange and the first flange to form a gas isolation layer under the condition of negative pressure in the hearth for introducing the low-temperature airflow.
According to a preferred embodiment, the outer wall of the vision expanding conical tube of the endoscope is provided with ribs made of the same material as the vision expanding conical tube in the warp and weft directions, the ribs at least comprise a first warp rib and a second warp rib, a first weft rib and a second weft rib, and the ribs arranged in the warp and weft directions of the outer wall of the vision expanding conical tube protrude outwards in the radial direction of the vision expanding conical tube.
According to a preferred embodiment, the vision expanding cone tube and the first warp rib, the second warp rib, the first weft rib and the second weft rib are made of high-temperature-resistant corundum materials, and the first warp rib, the second warp rib, the first weft rib and the second weft rib are cylindrical ribs and are welded on the outer wall of the vision expanding cone tube along the warp direction and the weft direction.
According to a preferred embodiment, the sight glass assembly at least comprises a sight glass short joint used for being welded with the upper end of the pipe fitting, a glass sight glass used for observing the process condition of materials in the hearth, a pressing plate used for playing a pressing and fixing role and a pressing rotary cover.
According to a preferred embodiment, the mirror assembly further comprises a first flange, a hinge, a second flange, a third flange, a hexagon socket head cap screw and a compression hinge for connection and/or fastening;
the first gasket is used for sealing the glass viewing lens, and the second gasket is used for sealing a gap between the first flange and the second flange;
the glass viewing lens formed by the quartz glass sheet has the diameter of 100-150 mm and the thickness of 10-15 mm.
According to a preferred embodiment, the angle of downward inclination of the vision expanding taper pipe and the pipe fitting is 15-60 degrees; the cone angle formed by the vision expanding cone is 15-60 degrees.
According to a preferred embodiment, the sight glass assembly is attached to the upper end of the tube, the tube is attached by welding to the kiln shell, and the temperature in the furnace is 1350 ℃ or less.
The invention has the following advantages:
the peeping mirror device provided by the invention has the beneficial technical effects that:
1. compared with a sight glass without an extended viewing cone, the sight glass of the invention has the advantages that the sight glass has a wider and wider view field for observing the material condition in the furnace kiln under the high-temperature working state from the glass sight glass;
2. due to different materials and different heat conduction efficiencies, the sight glass lens barrel has lower heat conductivity due to the vision expanding taper pipes and the pipe fittings made of different materials, so that the heat conductivity of heat in the hearth transferred to the sight glass is reduced, and the aim of better protecting the sight glass assembly is fulfilled.
3. Under the condition that a furnace hearth of the furnace is in micro negative pressure, the second flange and the first flange are enabled to generate a wedge-shaped gap at the end, close to the compression screw cap, of the two flanges due to the rotation of the compression screw cap, and in the micro negative pressure environment of the furnace hearth, a small amount of outside air can enter the inner cavity of the flange from the wedge-shaped gap between the second flange and the first flange, and a microflow gas isolation layer with lower temperature is formed in the process that the air enters the inner cavity of the flange, so that the effect of reducing the temperature of the peep lens is realized.
4. The sight glass provided by the embodiment can clearly and safely observe the working condition of materials in the high-temperature furnace, is favorable for correct process operation, and plays an important role in optimizing process conditions, saving energy, reducing consumption and preventing environmental pollution.
Drawings
Fig. 1 is a schematic view of the construction of a scope device of the present invention;
FIG. 2 is a schematic view of the structure of the sight glass flange seat in the sight glass apparatus of the present invention; and
fig. 3 is a schematic view of the structure of the high temperature resistant corundum viewing cone in the sight glass device of the present invention.
List of reference numerals
101: kiln shell 102: the vision expanding taper pipe 103: sight glass assembly
104: the pipe 105: refractory material layer 106: opening in high temperature furnace
107: a hearth 108: hearth axial lead beta: taper angle
α: downward inclination angle 201: a sight glass short joint 202: first flange
203: the hinge 204: second flange 205: third flange
206: hexagon socket head bolt 207: glass viewing lens 208: pressing plate
209: pressing the screw cap 210: the compression hinge 211: first gasket
212: second gasket 301: first warp rib 302: second longitudinal rib
303: first weft ribs 304: second latitudinal ribs
Detailed Description
The following detailed description is made with reference to the accompanying drawings and examples.
The invention provides a wide-visual-field high-temperature-resistant peeping mirror device. The state of the materials in the high-temperature furnace can be clearly observed from the outside of the device through the transparent glass sheet on the device, so that the process operation can be correctly guided, and adverse effects on the environment and safety caused by misjudgment are avoided.
Fig. 1 shows a schematic structural view of a scope device of the present invention, which comprises at least a vision expanding cone 102, a scope assembly 103, and a tube 104. The vision expanding taper pipe 102 is arranged on the kiln wall of the high-temperature kiln in a downward inclined insertion mode. The fitting size of the tube 104 and the inner sleeve of the view-expanding cone 102 is determined according to different linear expansion coefficients of the metal material and the non-metal material respectively, so as to reduce unnecessary gaps. The vision expanding cone 102 is disposed within a refractory layer 105. The vision expanding taper pipe 102 is tightly matched and connected with the furnace refractory pouring material through ribs arranged along the warp direction and the weft direction of the outer wall of the taper pipe, and an angle suitable for observation is formed between the vision expanding taper pipe 102 and the axis of equipment. The upper part of the tube 104 is welded in place to the kiln shell 101 and its upper end is welded to the mirror assembly 103.
The flare cone 102 and the tube 104 are hollow structures. The lower end of the vision expanding cone 102 is flush with or internally tangential to the inner wall of the refractory layer 105 to place the scope in communication with the firebox 107. The sight glass of the invention is directly communicated with the high-temperature hearth 107, the technical process in the kiln can be visually and safely observed from the outside of the kiln under the condition that the kiln is closed, and the problem of environmental pollution caused by dust and dust flying due to repeatedly opening fire observation holes for observing the technical condition in the kiln in the prior art is avoided; and the problems of safety, environmental protection and the like caused by blind operation only by imagining the process condition in the furnace kiln in the prior art can be avoided. On the other hand, under the condition that the furnace is closed, the peep hole provided by the invention can be used for visually and safely observing the process in the furnace, so that the problems that in the prior art, the external gas enters the furnace due to repeated opening of the fire observation hole, the energy consumption in the furnace is increased, and the process flow is not favorable for optimization are solved.
According to a preferred embodiment, the upper end of the vision expanding cone 102 is externally sleeved to the lower end of the tube 104. The vision expanding cone 102 and the tubular member 104 are maintained in a coaxial and co-inclined configuration. The downward inclination angle alpha of the vision expanding taper pipe 102 and the pipe fitting 104 is 15-60 degrees. The inclination angle α is an angle formed by the central axis of the sight glass and the kiln shell 101. Compared with the sight glass placed in the horizontal direction, the sight glass of the invention is arranged in a downward inclined mode so as to be convenient for aligning an observation object and expand the observation range. Preferably, the angle at which the flare cone 102 and the tube 104 slope downward is 15 °, 30 °, or 45 °. More preferably, the angle at which the view expanding cone 102 and the tube 104 are inclined downward is 45 °. When the inclination angle α is 45, it can be ensured that the electromagnetic waves generated in the thermal radiation process in the furnace chamber 107 are coaxial with the extended view cone 102 and the pipe fitting 104, that is, the contact area between the extended view cone 102 and the pipe fitting 104 and the thermal radiation electromagnetic waves is reduced to the maximum, so as to achieve the purpose of reducing the temperature of the sight glass.
The endoscope barrel comprises the expanding cone tube 102 and the pipe fitting 104, and the expanding cone tube 102 and the pipe fitting 104 are made of different materials. Namely, the lens barrel is composed of the vision expanding cone 102 and the pipe fitting 104 which are made of different materials. Due to different materials and different heat conduction efficiencies, the different materials of the vision expanding taper tube 102 and the pipe fitting 104 of the sight glass lens barrel of the invention cause the sight glass lens barrel to have lower heat conductivity, thereby reducing the heat conductivity of the heat in the hearth 107 transferred to the sight glass and achieving the purpose of better protecting the sight glass component 103.
When the view expanding cone 102 and the pipe member 104 are formed in a sleeved manner to have a coaxial and same-gradient structure, the dimensions of the view expanding cone 102 and the pipe member 104 need to be determined according to different respective expansion coefficients of the metal material and the non-metal material used for the two, so as to reduce unnecessary gaps.
According to a preferred embodiment, the view expanding taper tube 102 is formed in a structure with a taper angle β of 15-60 ° to expand the observation range of the scope. Preferably, the angle of the cone formed by the flare cone 102 is 15 °, 30 °, or 45 °. The vision expanding cone 102 performs the function of expanding the field of view with an appropriate cone angle.
According to a preferred embodiment, the view-expanding cone 102 is made of a high temperature-resistant corundum material. Preferably, the high-temperature-resistant corundum material is a high-temperature-resistant chromium corundum material. The outer wall of the vision expanding taper pipe 102 is provided with a plurality of ribs along the warp and weft directions. The ribs are made of the same material as the viewing cone 102. By arranging ribs with proper sizes on the outer wall of the extended view cone 102 along the warp and weft directions, the rigidity and the strength of the extended view cone 102 can be enhanced, and the extended view cone 102 can be tightly matched and connected with the refractory material layer 105 of the kiln. In view of the heat insulation property of the high-temperature-resistant corundum extended viewing cone tube 102 and the characteristic that the heat conductivity between the extended viewing cone tube 102 and the pipe 104 is low, the part of the pipe 104 outside the kiln does not burn the temperature of workers.
As shown in fig. 2, the mirror assembly 103 at least comprises a mirror short 201 for welding with the upper end of the pipe 104, a glass mirror 207 for observing the condition of the process medium in the furnace 107, a pressing plate 208 for performing a pressing and fixing function and a pressing screw cap 209. Wherein, the pipe fitting 104, the sight glass short joint 201, the compression plate 208 and the compression screw cap 209 are made of high temperature resistant steel materials. For example: 2520 stainless steel. 2520 stainless steel has high Cr and Ni contents, so that it has high creep strength, can be used continuously at high temp. and has high resistance to high temp. 2520 stainless steel is suitable for heat-resistant parts at 1000 ℃ and below. The glass viewing lens 207 is prefabricated from high temperature resistant quartz glass. Quartz glass has a very low coefficient of thermal expansion and high temperature resistance. Quartz glass can withstand temperatures up to 1450 ℃.
As shown in fig. 2, the mirror assembly 103 further includes a first flange 202, a hinge 203, a second flange 204, a third flange 205, a hexagon socket head cap screw 206, and a compression hinge 210. The first flange 202, the hinge 203, the second flange 204, the third flange 205, the hexagon socket head cap screw 206 and the compression hinge 210 are used for connection and/or fastening. The first flange 202, the second flange 204, the third flange 205 and the hexagon socket head cap screw 206 are also made of high temperature resistant steel. For example: 2520 stainless steel or 316L stainless steel. The sight glass provided by the invention can rotate around the hinge shaft to turn the flange open to perform certain operations in the kiln under the process condition of micro negative pressure or normal pressure in view of the rapidity of the quick opening flange.
The mirror assembly 103 further includes a first spacer 211 and a second spacer 212. The first gasket 211 is used to seal the glass viewing lens 207. The second gasket 212 is used to seal the gap between the first flange 202 and the second flange 204. The first and second spacers 211 and 212 are made of a flexible material. For example: flexible graphite. The first gasket 211 and the second gasket 212 made of flexible graphite have a wide use temperature and a small thermal expansion coefficient, compared to conventional sealing materials such as asbestos, cellulose, and composite materials thereof. The first and second shims 211 and 212, which are made of flexible graphite, do not soften and creep at high temperatures.
According to a preferred embodiment, the glass viewing lens 207 formed from a quartz glass sheet has a diameter of 100 to 150mm and a thickness of 10 to 15 mm. Preferably, the glass viewing lens 207 has a diameter of 120mm and a thickness of 12 mm. The glass viewing lens 207 used in the scope of the present invention can be replaced as needed. When the glass viewing lens is replaced, the hexagon socket head cap screw 206 fastened on the third flange 205 is detached, the third flange 205 is removed, and then the glass viewing lens 207 to be replaced is removed. When installing the replaced glass viewing lens 207, it is necessary to check whether the sealing surfaces of the second flange 204 and the third flange 205 are intact and whether the first gasket 211 and the second gasket 212 are intact and flat.
According to a preferred embodiment, the sight glass can be used in kilns in which the temperature in the furnace chamber 107 is 1350 ℃ and below. The sight glass can also be used for furnaces with the pressure in the hearth 107 being slightly negative or normal. The sight glass can clearly, safely and environmentally observe the process condition in the furnace under the process conditions that the operating temperature of the furnace is lower than 1350 ℃ and the pressure is micro negative pressure or normal pressure, and can correctly judge whether equipment is burnt at high temperature, whether materials flow as expected at high temperature, whether blockage, melting and other phenomena occur.
According to a preferred embodiment, under the condition that the furnace hearth 107 of the kiln is slightly under negative pressure, the second flange 204 and the first flange 202 generate a wedge-shaped gap at the end of the two flanges close to the pressing rotary cover 209 due to the rotation of the pressing rotary cover 209. Due to the micro negative pressure environment of the hearth 107, a small amount of outside air can enter the inner cavity of the flange from the wedge-shaped gap between the second flange 204 and the first flange 202, and a micro-flow gas isolation layer with lower temperature is formed in the process that the air enters the inner cavity of the flange, so that the effect of reducing the temperature of the peeping mirror is realized. That is, the wedge-shaped gap of the hinge mechanism can introduce a small amount of air from the outside to form a gas isolation layer with lower temperature, which plays a considerable role in preventing the glass viewing lens 207 of the sight glass from being damaged.
As shown in FIG. 3, the outer wall of the vision expanding taper pipe 102 is provided with a plurality of ribs along the warp and weft directions. And ribs arranged along the warp and weft directions of the outer wall of the vision expanding taper pipe protrude outwards in the radial direction of the vision expanding taper pipe. The vision expanding cone 102 comprises at least a first warp rib 301, a second warp rib 302, a first weft rib 303 and a second weft rib 304. And the same material as that of the viewing cone 102 is used for the ribs.
According to a preferred embodiment, the view expanding cone 102 and the first, second, third and fourth warp ribs 301, 302, 303 and 304 are made of high temperature-resistant corundum material, and the first, second, third and fourth warp ribs 301, 302, 303 and 304 are cylindrical ribs and welded on the outer wall of the view expanding cone along the warp and weft directions.
By arranging ribs with proper sizes on the outer wall of the extended view cone 102 along the warp and weft directions, the rigidity and the strength of the extended view cone 102 can be enhanced, and the extended view cone 102 can be tightly matched and connected with the refractory material layer 105 of the kiln.
Example 1
In this embodiment, the observation of the material state in the high temperature fluidized bed reaction chamber by the sight glass provided by the present invention is taken as an example. The sight glass of the invention is positioned on the side wall of the high-temperature fluidized bed reaction chamber. The fluidized reactor has at least a combustion chamber and a reaction chamber. The combustion chamber and the reaction chamber are separated by an injection arch. The injection arch is disposed at the top of the combustion chamber. High-temperature gas generated by combustion in the combustion chamber may be injected into the reaction chamber through a jet flow passage provided on the injection arch. The high temperature gas injected into the reaction chamber can be used for lifting the solid particle materials in the reaction chamber and carrying out high temperature heating reaction.
The fluidized bed reactor is characterized in that a spraying arch is arranged at the top of a combustion chamber, high-temperature gas generated by combustion in the combustion chamber is sprayed into the reaction chamber through a spraying channel of the spraying arch, and the temperature of the sprayed high-temperature gas can reach about 1350 ℃, so that ore particles in the reaction chamber are in a fluidized state. The reaction is more easily carried out by ore particles in a fluidized state. In addition, the high temperature gas flow velocity through the arcuate gas injector arch is high enough to lift the ore particles in the reaction chamber and ensure that the ore particles react in the reaction chamber, as compared to a planar gas distributor. The sight glass is positioned on the side wall of the high-temperature fluidized bed reaction chamber and can be used for observing the state of materials in the fluidized bed reaction chamber, and meanwhile, the fluidized bed reactor can adjust the combustion condition in the combustion chamber and the feeding speed of the materials in the reaction chamber based on the information of the state of the materials observed through the sight glass so as to ensure that the materials are fully molten and in a supported state. The material state information includes whether the material is in a molten state and whether the material is in a lifted state.
The high temperature fluidized bed reactor further comprises at least a kiln shell 101, a layer of refractory material 105 and a hearth 107. Wherein, the process temperature in the hearth 107 is 1350 ℃, and the pressure is in a micro negative pressure state, namely-500 Pa-0 Pa. The refractory material layer 105 is formed by combining a refractory molding material and a refractory castable material. A layer of refractory material 105 lines the kiln shell 101. The thickness of the refractory material layer 105 is 500-700 mm. The layer of refractory material 105 may also be referred to as an insulating layer. When the temperature in the furnace chamber 107 is about 1350 ℃, the temperature outside the kiln shell 101 is reduced to about 50 ℃ by the refractory layer 105.
The scope includes at least a vision expanding cone 102, a scope assembly 103, and a tube 104. The mirror assembly 103 is welded to the upper end of the tube 104. The upper end of the flare cone 102 is connected with the lower end of the tube 104 in an inner sleeve manner. The vision expanding cone 102 and the pipe 104 are disposed in a downwardly inclined manner in a refractory layer 105 of the kiln. The flaring taper 102 is inclined downwards.
The lens cone comprises an extended view cone tube 102 and a pipe fitting 104 which are made of different materials, the thermal conductivity lambda 1 of the material which forms the extended view cone tube 102 is larger than the thermal conductivity lambda 2 of the material which forms the pipe fitting 104, the upper end part of the extended view cone tube 102 is connected and obliquely arranged in a refractory material layer 105 of the furnace kiln in a connection mode that the upper end part is coaxially sleeved outside the lower end part of the pipe fitting 104, and based on the structural characteristics that the lens cone is sleeved by the extended view cone tube 102 and the pipe fitting 104 which are made of different materials and the heat conduction characteristics of different material pieces, the lens cone achieves the effect of reducing the heat conduction efficiency in the heat transfer process of heat energy in a hearth 107 to the sight glass assembly 103.
The vision expanding taper pipe 102 is of a hollow conical structure, the direction of a taper opening of the vision expanding taper pipe 102 is inclined downwards and points to the inside of the hearth 107, the high-temperature furnace inner opening 106 is a flush or inner circle cut opening formed by a taper opening at the lower end part of the vision expanding taper pipe 102 on the inner wall of the refractory material layer 105, and the axial lines of the vision expanding taper pipe 102 and the pipe fitting 104 and the axial line 108 of the high-temperature hearth are in the same plane, so that the high-temperature furnace inner opening 106 generated by the flush or inner circle cut of the taper opening at the lower end part of the vision expanding taper pipe 102 and the inner wall of the refractory material layer 105 is an oval opening sunken in the radial direction of the hearth 107. And the two focuses of the ellipse are in the horizontal direction, namely the major semi-axis of the ellipse is in the horizontal direction, so that the purpose that the sight glass has a wider visual field in the horizontal direction is achieved.
Based on the characteristic that the temperature distribution of the hearth 107 of the furnace is gradually increased from the bottom layer of the furnace to the upper part, the elliptical long semi-axis of the elliptical mirror port is in the horizontal direction, so that the heat radiation area of the high-temperature area in the hearth 107 of the vision expanding taper pipe 102 is reduced, the radiation heat transfer of the high-heat area at the upper end of the hearth 107 to the sight glass is avoided, and the problem that the sight glass is excessively heated is avoided under the condition that the observation effect of the wide view field of the sight glass is realized.
The upper end of the vision expanding taper pipe 102 is connected and obliquely arranged in a refractory material layer 105 of the furnace kiln in a connection mode of coaxially sleeved outside the lower end of the pipe 104, the upper port of the vision expanding taper pipe 102 is positioned at the central position of the refractory material layer 105, namely, the socket joint of the vision expanding taper pipe 102 and the pipe 104 is positioned at the central position of the refractory material layer 105, and the upper edge of an opening 106 in the high-temperature furnace is lower than the lower edge of an observation window of the sight glass assembly 103.
The cooling mechanism comprises a process of introducing low-temperature airflow, under the condition that negative pressure is generated in the hearth 107, the second flange 204 and the first flange 202 generate a wedge-shaped gap at the end, close to the pressing rotary cover 209, of the two flanges due to the fact that the pressing rotary cover 209 is rotated, a small amount of outside air enters the inner cavity of the flange from the wedge-shaped gap between the second flange 204 and the first flange 202, and a microflow gas isolation layer with lower temperature is formed in the process that the air enters the inner cavity of the flange, so that the effect of reducing the temperature of the peep lens is achieved. That is, the wedge-shaped gap of the hinge mechanism can introduce a small amount of air from the outside to form a micro-flow gas isolation layer with lower temperature, which plays a considerable role in preventing the glass viewing lens 207 of the sight glass from being damaged.
The pipe 104 is welded to the kiln case 101 at the contact portion thereof, so that the pipe 104 is fixed to the kiln case 101. The length of the extended view cone 102 projected in the horizontal direction is half the thickness of the refractory layer 105. The length of the pipe 104 outside the kiln shell 101 is 150-220 mm, and the length of the pipe 104 in the refractory material layer 105 in the horizontal direction is also half of the thickness of the refractory material layer 105. The angle α at which the view-expanding cone 102 and the tubular member 104 are inclined downward is 45 °. When the inclination angle α is 45 °, it can be ensured that the electromagnetic waves generated in the thermal radiation process in the furnace chamber 107 are coaxial with the extended view cone 102 and the pipe fitting 104, that is, the contact area between the extended view cone 102 and the pipe fitting 104 and the thermal radiation electromagnetic waves is reduced to the maximum, so as to achieve the purpose of reducing the temperature of the scope.
The cone angle β of the flare cone 102 is 20 °. The inner diameter of the tube 104 is smaller than the inner diameter of the upper end of the flare cone 102. Specifically, the inner diameter of the pipe 104 is 100mm, and the inner diameter of the flare cone 102 which is sleeved in the lower end of the pipe 104 is 110 mm.
The peep hole of the embodiment can be used in a high-temperature furnace kiln with the temperature of 1350 ℃ or below in the hearth 107 and micro negative pressure or normal pressure in the hearth 107, and the working condition of materials in the high-temperature furnace kiln can be clearly and safely observed through the peep hole provided by the embodiment. On the other hand, the sight glass of the embodiment can realize wide-view observation of the working process of materials in the high-temperature furnace kiln by inserting the pipe fitting and the vision expanding taper pipe into the refractory material layer of the high-temperature furnace kiln at a proper angle, is favorable for correct process operation, and plays an important role in optimizing process conditions, saving energy, reducing consumption and preventing environmental pollution.
It should be noted that the above-mentioned embodiments are exemplary, and that those skilled in the art, having benefit of the present disclosure, may devise various arrangements that are within the scope of the present disclosure and that fall within the scope of the invention. It should be understood by those skilled in the art that the present specification and figures are illustrative only and are not limiting upon the claims. The scope of the invention is defined by the claims and their equivalents.
Claims (6)
1. A cooling structure of a sight glass mainly comprises a sight glass component (103) and a lens cone connected with the sight glass component (103), and is characterized in that,
the lens barrel is composed of at least two stages of light guiding parts which are sleeved with each other and have gradually decreased heat conductivity, wherein the upper edge of the opening of the first stage of light guiding part facing the opening (106) in the high-temperature furnace is lower than the lower edge of the observation window of the sight glass component (103) directly connected with other light guiding parts,
the sight glass assembly (103) further comprises at least one cooling mechanism for introducing low-temperature gas flow from the external environment inwards through a hinge mechanism to form a gas isolation layer, the sight glass assembly (103) at least comprises a sight glass short joint (201) used for being welded with the upper end of the pipe fitting (104), a glass sight glass (207) used for observing the condition of a process medium in a hearth (107), a pressing plate (208) and a pressing rotary cover (209) which are used for performing a pressing and fixing function, and the sight glass assembly (103) further comprises a first flange (202), a hinge (203), a second flange (204), a third flange (205), an inner hexagonal bolt (206) and a pressing hinge (210) which are used for performing a connecting and/or fastening function;
the cooling mechanism comprises a process of introducing low-temperature airflow, and the process of introducing the low-temperature airflow comprises the following steps: under the condition of negative pressure in the hearth (107), the second flange (204) and the first flange (202) generate a wedge-shaped gap at the end, close to the pressing rotary cover (209), of the two flanges due to the rotation of the pressing rotary cover (209), so that a small amount of outside air enters the inner cavity of the flange from the wedge-shaped gap between the second flange (204) and the first flange (202), and a microflow gas isolation layer with lower temperature is formed in the process that the air enters the inner cavity of the flange;
the first-stage light guide part is a vision expanding taper pipe (102), the second-stage light guide part is a pipe piece (104),
wherein, the upper end of the vision expanding taper pipe (102) is externally sleeved on the lower end of the pipe fitting (104), and the vision expanding taper pipe (102) and the pipe fitting (104) keep a coaxial and same-inclination structure;
the vision expanding taper pipe (102) is of a hollow conical structure, and the direction of a taper opening of the vision expanding taper pipe (102) is inclined downwards and points to the inside of the hearth (107);
the opening (106) in the high-temperature furnace is a flush or inner circle-cut opening formed by the cone opening at the lower end part of the vision expanding cone pipe (102) on the inner wall of the refractory material layer (105);
the upper end part of the vision expanding conical pipe (102) is connected and obliquely arranged in a refractory material layer (105) of the furnace kiln in a connection mode of coaxially sleeving the lower end part of the pipe fitting (104), and the upper end opening of the vision expanding conical pipe (102) is positioned at the center of the refractory material layer (105);
the axial lead of the vision expanding conical pipe (102) and the pipe fitting (104) and the axial lead (108) of the high-temperature hearth are in the same plane, so that a high-temperature furnace inner opening (106) generated by the leveling of the lower end part conical opening of the vision expanding conical pipe (102) and the inner wall of the refractory material layer (105) or internal circle cutting is an oval opening which is sunken along the radial direction of the hearth (107).
2. The cooling structure according to claim 1, wherein the upper end of the vision expanding cone (102) is connected and obliquely placed in the refractory layer (105) of the kiln in a connection manner that the upper end of the vision expanding cone is coaxially sleeved outside the lower end of the pipe (104), and the upper end opening of the vision expanding cone (102) is positioned at the central position of the refractory layer (105).
3. The cooling structure according to claim 1, characterized in that the sight glass assembly (103) comprises at least a sight glass nipple (201) for welding with the upper end of the pipe (104), a glass sight glass (207) for observing the condition of the process medium in the furnace (107), and a pressure plate (208) and a pressure screw cap (209) for performing a pressure-tight fixation.
4. The cooling structure according to claim 3, characterized in that the mirror assembly (103) further comprises a first flange (202), a hinge (203), a second flange (204), a third flange (205), a hexagon socket screw (206) and a compression hinge (210) for connection and/or fastening.
5. The structure according to claim 4, characterized in that said mirror assembly (103) further comprises a first gasket (211) for sealing said glass viewing lens (207) and a second gasket (212) for sealing the gap between said first flange (202) and said second flange (204).
6. A method for cooling down a speculum, characterized in that the speculum comprises a speculum assembly, the speculum assembly (103) further comprises at least one cooling mechanism for introducing low-temperature airflow from the external environment inwards through a hinge mechanism to form a gas isolation layer, the speculum assembly (103) at least comprises a speculum short section (201) used for being welded with the upper end of a pipe fitting (104), a glass sight glass (207) used for observing the condition of a process medium in a hearth (107), a compression plate (208) and a compression screw cap (209) used for performing compression fastening and fixing functions, and the speculum assembly (103) further comprises a first flange (202), a hinge (203), a second flange (204), a third flange (205), an inner hexagonal bolt (206) and a compression hinge (210) used for performing connection and/or fastening functions;
the cooling mechanism comprises a process of introducing low-temperature airflow, and the process of introducing the low-temperature airflow comprises the following steps: under the condition that the interior of the hearth (107) is under negative pressure, the second flange (204) and the first flange (202) generate wedge-shaped gaps at the ends, close to the pressing rotary cover (209), of the two flanges due to the rotation of the pressing rotary cover (209), so that a small amount of outside air enters the inner cavity of the flange from the wedge-shaped gaps between the second flange (204) and the first flange (202), and a microflow gas isolation layer with lower temperature is formed in the process that the air enters the inner cavity of the flange.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810712665.3A CN109059571B (en) | 2016-04-01 | 2016-04-01 | Cooling structure and cooling method of peep hole |
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610203464.1A CN105627774B (en) | 2016-04-01 | 2016-04-01 | Sight glass |
| CN201810712665.3A CN109059571B (en) | 2016-04-01 | 2016-04-01 | Cooling structure and cooling method of peep hole |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201610203464.1A Division CN105627774B (en) | 2016-04-01 | 2016-04-01 | Sight glass |
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| Publication Number | Publication Date |
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| CN109059571A CN109059571A (en) | 2018-12-21 |
| CN109059571B true CN109059571B (en) | 2020-09-04 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201610203464.1A Active CN105627774B (en) | 2016-04-01 | 2016-04-01 | Sight glass |
| CN201810712878.6A Active CN109028993B (en) | 2016-04-01 | 2016-04-01 | Sight glass for observing inside of high-temperature furnace |
| CN201810712665.3A Active CN109059571B (en) | 2016-04-01 | 2016-04-01 | Cooling structure and cooling method of peep hole |
| CN201810721072.3A Active CN109114996B (en) | 2016-04-01 | 2016-04-01 | Lens barrel of peep hole |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201610203464.1A Active CN105627774B (en) | 2016-04-01 | 2016-04-01 | Sight glass |
| CN201810712878.6A Active CN109028993B (en) | 2016-04-01 | 2016-04-01 | Sight glass for observing inside of high-temperature furnace |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201810721072.3A Active CN109114996B (en) | 2016-04-01 | 2016-04-01 | Lens barrel of peep hole |
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| CN107044653A (en) * | 2017-06-16 | 2017-08-15 | 大唐国际发电股份有限公司北京高井热电厂 | A kind of flue observes device |
| CN113822862B (en) * | 2021-09-06 | 2023-08-01 | 中南大学 | Online full-intelligent self-maintenance device and method for high-temperature industrial endoscope of industrial kiln |
| CN114484875B (en) * | 2021-09-14 | 2023-11-10 | 沭阳华新玻璃科技股份有限公司 | Stress high temperature resistance-based single-layer glass high temperature monitoring device |
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Also Published As
| Publication number | Publication date |
|---|---|
| CN109114996A (en) | 2019-01-01 |
| CN109114996B (en) | 2020-01-03 |
| CN109059571A (en) | 2018-12-21 |
| CN105627774A (en) | 2016-06-01 |
| CN105627774B (en) | 2018-08-10 |
| CN109028993A (en) | 2018-12-18 |
| CN109028993B (en) | 2020-04-03 |
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