Quantitative valve and working method thereof
Technical Field
The invention belongs to the field of valves, and particularly relates to a quantitative valve and a working method thereof.
Background
The quantitative valves on the market at present are mainly used for realizing quantitative filling and quantitative spraying of grease, are commonly used for realizing quantitative low-capacity, and filling machines are commonly used when large-capacity liquid filling is realized in some food enterprises, and no quantitative valve capable of realizing quantitative high-capacity is available on the market at present.
Disclosure of Invention
Aiming at the technical problems in the prior art, the invention provides the quantitative valve and the working method thereof, has reasonable design, overcomes the defects in the prior art and has good effect.
In order to achieve the above purpose, the present invention adopts the following technical scheme:
a quantitative valve comprises a liquid inlet control motor, a valve body, a liquid outlet control motor and an electric telescopic rod;
the top of the valve body is provided with an air valve, the valve body is provided with a valve body liquid inlet and a valve body liquid outlet, the valve body liquid inlet is provided with a flange interface for being conveniently connected with a liquid inlet pipeline, a liquid inlet channel of the valve body extends downwards from the flange interface to the inside of the valve body, the valve body liquid outlet is provided with a first notch, and the valve body liquid outlet is a liquid inlet of the whole quantitative valve;
a valve core is arranged above the inner part of the valve body, a valve core rod, a valve core liquid inlet and a valve core liquid outlet are arranged on the valve core, the valve core rod is connected with the electric telescopic rod, a first notch is arranged at the valve core liquid outlet, and the valve core liquid outlet of the valve core is the liquid outlet of the whole quantitative valve;
the bottom of the inner side of the valve body is provided with a valve bottom, and the valve bottom is provided with a valve core liquid outlet through hole and a sealing gear through hole;
the liquid inlet control motor is fixed on the upper part of the outer wall of the valve body, and a circular gear is arranged on an output shaft of the liquid inlet control motor; the valve body is internally provided with a first driven semicircular seal, a first driving semicircular seal, a first driven semicircular seal gear and a first driving semicircular seal gear;
the first driven semicircular seal is fixedly connected with a first driven semicircular seal gear, a first driven semicircular short shaft penetrates through the middle of the first driven semicircular seal gear and is movably hinged with the first driven semicircular seal gear, and the first driven semicircular short shaft is fixedly connected with the valve body;
the first driving semicircular seal is fixedly connected with a first driving semicircular seal gear, a first driving semicircular short shaft is fixedly connected in a penetrating manner in the middle of the first driving semicircular seal gear, the first driving semicircular short shaft is movably hinged with the valve body, a sector gear is fixedly connected to the upper end of the first driving semicircular short shaft, and the sector gear is meshed with the circular gear;
the first driven semicircular seal and the first driving semicircular seal are provided with second notches and grooves and protruding blocks respectively; the convex blocks and the grooves are used for being matched to realize sealing; the second notch is matched with the first notch on the liquid outlet of the valve body to realize sealing;
the liquid outlet control motor is fixed at the lower part of the outer wall of the valve body, a first gear is arranged on an output shaft of the liquid outlet control motor, the first gear is meshed with a second gear, a first shaft penetrates through the middle of the second gear and is movably hinged with the middle of the second gear, and the first shaft is arranged at the lower part of the valve bottom;
the valve body is internally provided with a second driven semicircular seal and a second driving semicircular seal; the lower part of the valve core is provided with a second shaft and a third shaft, and a second driven semicircular sealing gear and a second driving semicircular sealing gear are respectively arranged on the second shaft and the third shaft;
the second driving semicircular sealing gear is meshed with the second driven semicircular sealing gear, a third gear is meshed with the second gear, the second driving semicircular sealing gear and the third gear are fixedly connected into a whole through a third shaft, the third shaft is movably hinged with the valve core, the second driven semicircular sealing gear is movably hinged with a second shaft, and the second shaft is fixed at the lower part of the valve core; the second driven semicircular seal is fixedly connected with a second driven semicircular seal gear, and the second driving semicircular seal is fixedly connected with a second driving semicircular seal gear;
when the electric telescopic rod stretches, a valve core liquid outlet on the valve core, a second driven semicircular seal and a second driving semicircular seal extend out of the valve body through valve core liquid outlet through holes, and a second driven semicircular seal gear, a second driving semicircular seal gear and a third gear extend out of the valve body through seal gears on the valve bottom through holes.
Preferably, the bump and the groove are made of a pair of magnets.
Preferably, the electric telescopic rod is fixed on the outer wall of the valve body through the first fixing seat and the second fixing seat.
Preferably, the valve bottom is further provided with a first valve core rod passing hole and a second valve core rod passing hole, and the valve core rod on the valve core is connected with the electric telescopic rod after passing through the first valve core rod passing hole and the second valve core rod passing hole.
In addition, the invention also relates to a working method of the quantitative valve, which adopts the quantitative valve and comprises the following steps:
step 1: in an initial state, the first driven semicircular seal is closed with the first driving semicircular seal, the second driven semicircular seal is closed with the second driving semicircular seal, the electric telescopic rod is in a contracted state, the valve core is positioned above the inner part of the valve body, and the valve body is connected with the liquid inlet pipeline through the flange interface;
step 2: the liquid inlet control motor converts the first driven semicircular seal and the first driving semicircular seal from a closed state to an open state through a series of gear transmission, and liquid enters the interior of the quantitative valve through the liquid inlet of the valve body and the liquid outlet of the valve body;
step 3: the first driven semicircular seal and the first driving semicircular seal are kept in an open state, the electric telescopic rod starts to stretch to drive a valve core connected with the electric telescopic rod to move downwards, a valve core liquid outlet on the valve core, the second driven semicircular seal and the second driving semicircular seal extend out of the valve body through valve core liquid outlet through holes, a second driven semicircular seal gear, a second driving semicircular seal gear and a third gear extend out of the valve body through seal gears on the valve bottom through holes, when the electric telescopic rod stretches completely, the second gear is meshed with the third gear, and the liquid inlet control motor controls the first driven semicircular seal and the first driving semicircular seal to be switched from the open state to the closed state; the liquid volume quantitatively discharged by the quantitative valve is the liquid volume contained in the space between the lower part of the first driven semicircular seal and the first driving semicircular seal and the upper part of the second driven semicircular seal and the second driving semicircular seal;
step 4: the liquid outlet control motor controls the opening of the second driven semicircular seal and the second driving semicircular seal through a series of gear transmission, and discharges liquid in the valve body; after the liquid in the valve is discharged completely, the liquid outlet control motor controls the second driven semicircular seal and the second driving semicircular seal to be closed, and the electric telescopic rod contracts the valve core to return to the original state.
The liquid inlet opening and closing control principle of the quantitative valve: the liquid inlet control motor drives the circular gear to rotate, the circular gear drives the sector gear meshed with the circular gear to rotate, the sector gear drives the first driving semicircular sealing gear coaxially and fixedly connected with the circular gear to rotate, and the first driving semicircular sealing gear drives the first driven semicircular sealing gear meshed with the first driving semicircular sealing gear to reversely rotate, so that the opening and closing of the first driven semicircular sealing and the first driving semicircular sealing are controlled.
The liquid outlet opening and closing control principle of the quantitative valve: the liquid outlet control motor drives the first gear to rotate, the first gear drives the second gear meshed with the first gear to rotate, the second gear drives the third gear meshed with the second gear to rotate, the third gear drives the second driving semicircular sealing gear coaxially and fixedly connected with the third gear to rotate, the second driving semicircular sealing gear drives the second driven semicircular sealing gear meshed with the second driving semicircular sealing gear to rotate, and then the second driven semicircular sealing and the second driving semicircular sealing are controlled to open and close.
The invention has the beneficial technical effects that:
the invention can realize rapid large-capacity quantification of liquid, and has simpler structure and lower cost compared with the existing filling machine in the market.
Drawings
Fig. 1 is a schematic front view of a metering valve.
Fig. 2 is a schematic side view of the metering valve.
Fig. 3 is a cross-sectional view of the valve body.
Fig. 4 is a schematic diagram of a valve core structure.
Fig. 5 is a schematic view of the valve bottom structure.
Fig. 6 is a schematic diagram of a seal structure.
Fig. 7 is a schematic diagram of the connection of the valve core and the electric telescopic rod.
Fig. 8 is a schematic diagram of the front view of the valve core and the valve core seal.
Fig. 9 is a schematic top view of a valve core and a valve core seal.
Fig. 10 is a schematic diagram of inlet control.
Fig. 11 is a schematic diagram of the liquid outlet control.
Wherein, the liquid inlet controls the motor; 11-a circular gear; 12-sector gear; 13-a first driven semicircle seal; 131-a first driven semi-circular seal gear; 132—a first driven semicircular stub shaft; 14-a first active semicircular seal; 141-a first driving semicircular seal gear; 142-a first active semicircular minor axis; 2-a valve body; 21-a liquid inlet of the valve body; 22-a valve body liquid outlet; 221-a first notch; 3-controlling a motor through a liquid outlet; 31-a first gear; 32-a second gear; 321-a first axis; 33-a second driven semicircular seal; 331-a second driven semicircular seal gear; 332-second axis; 34-a second active semicircular seal; 341-a second driving semicircular seal gear; 342-third gear; 343-third axis; 4-an electric telescopic rod; 41-a first fixing seat; 42-a second fixing seat; 5-air valve; 6-valve core; 61-valve core rod; 62-valve core liquid inlet; 63-a valve core liquid outlet; 7-valve bottom; 71-a valve core liquid outlet through hole; 72-sealing the gear through hole; 73-a first spool rod pass-through hole; 74-second spool rod pass-through hole; 81-a second notch; 82-bump; 83-grooves.
Detailed Description
The invention is described in further detail below with reference to the attached drawings and detailed description:
as shown in fig. 1-2, the quantitative valve comprises a liquid inlet control motor 1, a valve body 2, a liquid outlet control motor 3, an electric telescopic rod 4, an air valve 5, a valve core 6 and a valve bottom 7;
the structure of valve body 2 is seen in fig. 3, be provided with valve body inlet 21 and valve body liquid outlet 22 on the valve body 2, the valve body inlet 21 department of valve body 2 is provided with the flange interface for conveniently connect the feed liquor pipeline, the feed liquor passageway of valve body 2 is followed flange interface department downwardly extending to the inside of valve body 2, valve body liquid outlet 22 department is provided with first notch 221, first notch 221 is used for realizing sealedly with the cooperation of the second notch 81 on the seal, the valve body liquid outlet 22 of valve body 2 is as the feed liquor mouth of whole ration valve.
As shown in fig. 4, 7, 8 and 9, the valve core 6 is provided with a valve core rod 61, a valve core liquid inlet 62 and a valve core liquid outlet 63, and the valve core rod 61 is connected to the electric telescopic rod 4 after passing through a first valve core rod passing hole 73 and a second valve core rod passing hole 74 of the valve bottom 7. The electric telescopic rod 4 is fixed on the outer wall of the valve body through a first fixing seat 41 and a second fixing seat 42.
The lower part of the valve core 6 is provided with a second shaft 332 and a third shaft 343, the second shaft 332 and the third shaft 343 are respectively provided with a second driven semicircular sealing gear 331 and a second driving semicircular sealing gear 341, a valve core liquid outlet 63 is provided with a first notch 221, and the valve core liquid outlet 63 of the valve core 6 is used as a liquid outlet of the whole quantitative valve.
As shown in fig. 5, the valve bottom 7 is provided with a valve body liquid outlet passage hole 71, a sealing gear passage hole 72, a first valve body rod passage hole 73, and a second valve body rod passage hole 74.
The liquid inlet opening and closing control principle of the quantitative valve is shown in fig. 10, a liquid inlet control motor 1 is fixed on the upper part of the outer wall of a valve body 2, and a circular gear 11 is arranged on an output shaft of the liquid inlet control motor 1. The first driven semicircle sealing gear 131 is fixedly connected with the first driven semicircle sealing 13, the middle of the first driven semicircle sealing gear 131 penetrates through and is movably hinged with a first driven semicircle short shaft 132, and the first driven semicircle short shaft 132 is fixedly connected with the valve body 2. The first driving semicircular seal 14 is fixedly connected with the first driving semicircular seal gear 141, a first driving semicircular short shaft 142 is fixedly connected in a penetrating manner in the middle of the first driving semicircular seal gear 141, the first driving semicircular short shaft 142 is movably hinged with the valve body 2, a sector gear 12 is fixedly connected to the upper end of the first driving semicircular short shaft 142, the sector gear 12 is meshed with the circular gear 11, and the first driven semicircular seal gear 131 is meshed with the first driving semicircular seal gear 141. The sector gear 12 is located at the top of the outer side of the valve body 2, and the first driven semicircular seal 13, the first driving semicircular seal 14, the first driven semicircular seal gear 131 and the first driving semicircular seal gear 141 are all located inside the valve body 2.
The sealing structure is shown in fig. 6, the first driven semicircular sealing 13 and the first driving semicircular sealing 14 have the same second notch 81, the first notch 221 on the valve body liquid outlet 22 of the valve body 2 can be matched with the second notch 81 on the sealing to realize sealing, the first driven semicircular sealing 13 and the first driving semicircular sealing 14 are respectively provided with a groove 83 and a bump 82, and the bump 82 and the groove 83 are used for being matched to realize sealing.
Liquid inlet opening and closing control principle: the liquid inlet control motor 1 drives the circular gear 11 to rotate, the sector gear 12 meshed with the circular gear 11 also rotates, the first driving semicircular seal gear 141 coaxially and fixedly connected with the sector gear 12 also rotates, the first driven semicircular seal gear 131 meshed with the first driving semicircular seal gear 141 reversely rotates, and accordingly opening and closing of the first driven semicircular seal 13 and the first driving semicircular seal 14 can be controlled. The grooves 83 on the first driven semicircular seal 13 and the protruding blocks 82 on the first driving semicircular seal 14 are made of a pair of magnets, so that the magnets can attract each other, and the first driven semicircular seal 13 and the first driving semicircular seal 14 can be prevented from being opened easily after being closed.
Referring to fig. 11, the liquid outlet opening and closing control principle of the quantitative valve is similar to that of the liquid inlet opening and closing control principle, a liquid outlet control motor 3 is fixed at the lower part of the outer wall of a valve body 2, a first gear 31 is mounted on an output shaft of the liquid outlet control motor 3, a second gear 32 is meshed with the first gear 31, a first shaft 321 is movably hinged in the middle of the second gear 32 in a penetrating manner, and the first shaft 321 is arranged at the lower part of a valve bottom 7; the valve bottom 7 is provided at the inner bottom of the valve body 2. The second driven semicircular seal 33 and the second driving semicircular seal 34 are arranged in the valve body 2; the second driving semicircular sealing gear 341 is meshed with the second driven semicircular sealing gear 331, the second gear 32 is meshed with a third gear 342, the second driving semicircular sealing gear 341 and the third gear 342 are fixedly connected into a whole through a third shaft 343, the third shaft 343 is movably hinged with the valve core 6, the second driven semicircular sealing gear 331 is movably hinged with a second shaft 332, and the second shaft 332 is fixed at the lower part of the valve core 6; the second driven semicircular seal 33 is fixedly connected with the second driven semicircular seal gear 331, and the second driving semicircular seal 34 is fixedly connected with the second driving semicircular seal gear 341.
Liquid outlet opening and closing control principle: the liquid outlet control motor 3 drives the first gear 31 to rotate, the first gear 31 drives the second gear 32 meshed with the first gear 31 to rotate, the second gear 32 drives the third gear 342 meshed with the second gear 32 to rotate, the third gear 342 drives the second driving semicircular seal gear 341 coaxially and fixedly connected with the second driving semicircular seal gear 341 to rotate, the second driving semicircular seal gear 341 drives the second driven semicircular seal gear 331 meshed with the second driving semicircular seal gear 331 to rotate, and then the second driven semicircular seal 33 and the second driving semicircular seal 34 are controlled to open and close.
The specific working process is as follows: in the initial state, the first driven semicircular seal 13 is closed with the first driving semicircular seal 14, the second driven semicircular seal 33 is closed with the second driving semicircular seal 34, the electric telescopic rod 4 is in a contracted state, the valve core 6 is positioned above the inside of the valve body 2, and the valve body 2 is connected with a liquid inlet pipeline through a flange interface. Firstly, the liquid inlet control motor 1 converts the first driven semicircular seal 13 and the first driving semicircular seal 14 from a closed state to an open state through a series of gear transmission, and at this time, liquid flows through the valve body liquid inlet 21 and the valve body liquid outlet 22 of the valve body 2 and enters the inside of the quantitative valve. Then, the first driven semicircular seal 13 and the first driving semicircular seal 14 are kept in an open state, the electric telescopic rod 4 starts to extend to drive the valve core 6 connected with the electric telescopic rod to move downwards, as the electric telescopic rod 4 extends, the valve core liquid outlet 63 on the valve core 6, the second driven semicircular seal 33 and the second driving semicircular seal 34 extend out of the valve body 2 through the valve core liquid outlet through hole 71, the second driven semicircular seal gear 331, the second driving semicircular seal gear 341 and the third gear 342 extend out of the valve body 2 through the seal gear through hole 72 on the valve bottom 7, when the electric telescopic rod 4 extends completely, the second gear 32 is just meshed with the third gear 342, and at the moment, the liquid inlet control motor 1 controls the first driven semicircular seal 13 and the first driving semicircular seal 14 to rotate from the open state to the closed state. The volume of the liquid quantitatively discharged by the quantitative valve is the volume of the liquid contained in the space between the lower parts of the first driven semicircular seal 13 and the first driving semicircular seal 14 and the upper parts of the second driven semicircular seal 33 and the second driving semicircular seal 34. The liquid outlet control motor 3 controls the second driven semicircular seal 33 and the second driving semicircular seal 34 to be opened through a series of gear transmission, so that liquid in the valve body can be discharged. After the liquid in the valve is discharged completely, the liquid outlet control motor 3 controls the second driven semicircular seal 33 and the second driving semicircular seal 34 to be closed, the electric telescopic rod 4 is contracted, the valve core 6 is reset, and the initial state is restored. An air valve 5 is arranged at the top of the valve body 2, which is favorable for the quantitative valve to discharge liquid and the valve core 6 to ascend and return.
It should be understood that the above description is not intended to limit the invention to the particular embodiments disclosed, but to limit the invention to the particular embodiments disclosed, and that the invention is not limited to the particular embodiments disclosed, but is intended to cover modifications, adaptations, additions and alternatives falling within the spirit and scope of the invention.