CN109055795B - Preparation method of silver tungsten carbide contact alloy containing copper oxide additive - Google Patents

Preparation method of silver tungsten carbide contact alloy containing copper oxide additive Download PDF

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CN109055795B
CN109055795B CN201810935705.0A CN201810935705A CN109055795B CN 109055795 B CN109055795 B CN 109055795B CN 201810935705 A CN201810935705 A CN 201810935705A CN 109055795 B CN109055795 B CN 109055795B
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silver
copper oxide
tungsten carbide
solution
powder
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CN109055795A (en
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付翀
王俊勃
贺辛亥
侯锦丽
徐洁
思芳
宋衍艳
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Tongxiang Beite Technology Co ltd
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Xian Polytechnic University
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    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C1/00Making non-ferrous alloys
    • C22C1/04Making non-ferrous alloys by powder metallurgy
    • C22C1/05Mixtures of metal powder with non-metallic powder
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22FWORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F9/00Making metallic powder or suspensions thereof
    • B22F9/16Making metallic powder or suspensions thereof using chemical processes
    • B22F9/18Making metallic powder or suspensions thereof using chemical processes with reduction of metal compounds
    • B22F9/24Making metallic powder or suspensions thereof using chemical processes with reduction of metal compounds starting from liquid metal compounds, e.g. solutions
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C32/00Non-ferrous alloys containing at least 5% by weight but less than 50% by weight of oxides, carbides, borides, nitrides, silicides or other metal compounds, e.g. oxynitrides, sulfides, whether added as such or formed in situ
    • C22C32/0005Non-ferrous alloys containing at least 5% by weight but less than 50% by weight of oxides, carbides, borides, nitrides, silicides or other metal compounds, e.g. oxynitrides, sulfides, whether added as such or formed in situ with at least one oxide and at least one of carbides, nitrides, borides or silicides as the main non-metallic constituents
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C5/00Alloys based on noble metals
    • C22C5/06Alloys based on silver
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01HELECTRIC SWITCHES; RELAYS; SELECTORS; EMERGENCY PROTECTIVE DEVICES
    • H01H1/00Contacts
    • H01H1/02Contacts characterised by the material thereof
    • H01H1/021Composite material
    • H01H1/023Composite material having a noble metal as the basic material
    • H01H1/0237Composite material having a noble metal as the basic material and containing oxides
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01HELECTRIC SWITCHES; RELAYS; SELECTORS; EMERGENCY PROTECTIVE DEVICES
    • H01H11/00Apparatus or processes specially adapted for the manufacture of electric switches
    • H01H11/04Apparatus or processes specially adapted for the manufacture of electric switches of switch contacts
    • H01H11/048Apparatus or processes specially adapted for the manufacture of electric switches of switch contacts by powder-metallurgical processes

Abstract

The invention discloses a preparation method of a silver tungsten carbide contact alloy containing a copper oxide additive, which comprises the following steps: preparation of Cu (NO)3)2And AgNO3The mixed solution A is prepared by sequentially adding a polyvinylpyrrolidone solution and an ascorbic acid solution into the mixed solution A, uniformly stirring to obtain a mixed solution B, dropwise adding ammonia water into the mixed solution B, adjusting the pH value to obtain a precipitation product, preparing silver copper oxide composite powder by using the precipitation product, putting the silver copper oxide composite powder and tungsten carbide powder into a ball mill according to a ratio for ball milling and mixing, annealing to obtain uniformly mixed silver-tungsten carbide-copper oxide composite powder, and preparing the silver-tungsten carbide-copper oxide composite powder into the silver tungsten carbide electrical contact alloy containing the copper oxide additive. Can save silver consumption, reduce product cost and has simple process.

Description

Preparation method of silver tungsten carbide contact alloy containing copper oxide additive
Technical Field
The invention belongs to the technical field of alloy preparation methods, and relates to a preparation method of a silver tungsten carbide contact alloy containing a copper oxide additive.
Background
The AgWC electrical contact material is a silver-saving contact material popularized in China, and has good fusion welding resistance and arc erosion resistance to successfully replace AgC and AgW alloys, so that the AgWC electrical contact material is widely applied to various circuit breakers.
At present, there are two main processes for producing AgWC contact alloy at home and abroad, and when the weight percentage of WC is less than 30%, for example, AgWC20C3 and AgWC12C3 alloy are prepared, a powder extrusion-sintering process is usually adopted. For example: 1) patent "a method for manufacturing a silver-tungsten carbide-carbon electrical contact material" (application No. 200510024287.2, publication No. CN1658346, publication No. 2005.8.24); 2) the patent relates to a silver tungsten carbide graphite electrical contact and a production process thereof (application No. 201210220964.8, publication No. CN102737864, published Japanese 2012.10.17). When the WC weight percentage is more than 30%, such as AgW40, AgW50 and AgW55 alloy, an infiltration sintering process is generally adopted. For example: 3) document AgWC contact material for small circuit breaker (electrical material [ J ], 2004 (4)): 18-20); 4) the patent refers to the field of 'processes for preparing silver-tungsten carbide contact materials' (application No. CN201410711779.8, publication No. CN104384512A, published as 2015.03.04). When the weight percentage of WC in the AgWC alloy is less than 30%, the alloy can be manufactured by adopting a simpler powder extrusion-sintering process, but the arc ablation resistance and the temperature rise resistance of the obtained alloy are not ideal, and when the weight percentage of WC in the AgWC alloy is more than 30%, an infiltration sintering process is required, and although the alloy prepared by adopting the process has good arc erosion resistance, the process has the defects of complicated preparation process, complex process and the like.
Disclosure of Invention
The invention aims to provide a preparation method of a silver tungsten carbide contact alloy containing a copper oxide additive, which can improve the arc erosion resistance of the alloy.
The invention adopts the technical scheme that the preparation method of the silver tungsten carbide contact alloy containing the copper oxide additive comprises the following steps:
step 1, preparing Cu (NO)3)2And AgNO3The mixed solution A of (1);
step 2, sequentially adding a polyvinylpyrrolidone solution and an ascorbic acid solution into the mixed solution A, and uniformly stirring to obtain a mixed solution B;
step 3, dropwise adding ammonia water into the mixed solution B and adjusting the pH value to obtain a precipitate;
step 4, preparing silver copper oxide composite powder by using the precipitation product;
step 5, putting the silver copper oxide composite powder and the tungsten carbide powder into a ball mill in proportion for ball milling and powder mixing, and annealing to obtain uniformly mixed silver-tungsten carbide-copper oxide composite powder;
and 6, preparing the silver-tungsten carbide-copper oxide composite powder into the silver-tungsten carbide electrical contact alloy containing the copper oxide additive.
The present invention is also characterized in that,
the specific steps of the step 1 are as follows: firstly, adding Cu powder into HNO with the mass fraction of 40-60%3Fully dissolving in the solution to obtain 1mol/L Cu (NO)3)2A solution; then adding Cu (NO)3)2The solution was slowly added to a 1mol/L aqueous solution of AgNO3 to obtain a mixed solution A.
In the step 2: the concentration of the polyvinylpyrrolidone solution is 0.4-6 mol/L, and the concentration of the ascorbic acid is 1.5-2.5 mol/L.
The step 3 specifically comprises the following steps: and ultrasonically stirring the mixed solution B at 55-75 ℃ for 1-2 h, dropwise adding ammonia water in the process to adjust the pH value of the solution to 8-10, and stirring for 1-2 h after dropwise adding is completed until the precipitation is complete to obtain a precipitation product.
The step 4 specifically comprises the following steps: putting the precipitate product into a vacuum drying oven, and drying at 70-90 ℃ to obtain dry powder; then, putting the dried powder into a muffle furnace, and calcining for 2-4 h at 500-650 ℃; and finally, taking out the powder obtained after calcination, grinding and refining to obtain the silver-copper oxide composite powder.
In the step 5: the mass fraction of the silver-copper oxide composite powder is 70-85%, the mass fraction of the tungsten carbide powder is 15-30%, and the sum of the mass fractions of the silver-copper oxide composite powder and the tungsten carbide powder is 100%.
Step 5, in the ball milling process: the grinding balls are alumina grinding balls, the diameters of the grinding balls are 12mm, 8mm and 6mm respectively, the grinding balls are mixed according to the quantity ratio of 2:3:1, the ball-material ratio is 12-20: 1, the ball-milling rotating speed is 400r/min, and the ball-milling time is 8-10 h.
In the step 5: the annealing temperature is 500 ℃, and the annealing time is 2 h.
The step 6 specifically comprises the following steps: and preparing the silver-tungsten carbide-copper oxide composite powder by adopting a pressing-sintering-extruding process to obtain the silver-tungsten carbide electrical contact alloy containing the copper oxide additive.
The invention has the beneficial effects that:
the preparation method of the silver tungsten carbide contact alloy containing the copper oxide additive adopts a sol-gel process, takes polyvinylpyrrolidone as a dispersing agent to control the size and the dispersibility of generated colloid, and simultaneously adopts citric acid as a reducing agent to prepare silver copper oxide powder; the contact material has the advantages of high fusion welding resistance and arc erosion resistance, and the contact alloy achieves the purposes of high electric conductivity and heat conductivity and easy processing and forming; the preparation method of the silver tungsten carbide contact alloy containing the copper oxide additive can save the silver consumption, reduce the product cost and has simple process.
Drawings
FIG. 1 is an electron micrograph of an embodiment of a method of making a silver tungsten carbide contact alloy containing a copper oxide additive according to the present invention.
Detailed Description
The present invention will be described in detail below with reference to the accompanying drawings and specific embodiments.
The invention relates to a preparation method of a silver tungsten carbide contact alloy containing a copper oxide additive, which is implemented according to the following steps:
step 1, preparing Cu (NO)3)2And AgNO3The mixed solution A of (1);
firstly, adding Cu powder into HNO with the mass fraction of 40-60%3Fully dissolving in the solution to obtain 1mol/L Cu (NO)3)2A solution; then adding Cu (NO)3)2The solution is slowly added to 1mol/L AgNO3And (4) obtaining a mixed solution A in the aqueous solution.
Step 2, adding a polyvinylpyrrolidone solution into the mixed solution A as a dispersing agent, uniformly stirring, adding an ascorbic acid solution into the mixed solution A as a reducing agent, and continuously and uniformly stirring to obtain a mixed solution B;
the concentration of the polyvinylpyrrolidone solution is 0.4-0.6 mol/L, and the concentration of the ascorbic acid is 1.5-2.5 mol/L.
Step 3, dropwise adding ammonia water into the mixed solution B and adjusting the pH value to obtain a precipitate;
the method specifically comprises the following steps: and ultrasonically stirring the mixed solution B at 55-75 ℃ for 1-2 h, dropwise adding ammonia water in the process to adjust the pH value of the solution to 8-10, and stirring for 1-2 h after dropwise adding is completed until the precipitation is complete to obtain a precipitation product.
Step 4, preparing silver copper oxide composite powder by using the precipitation product;
the method specifically comprises the following steps: putting the precipitate product into a vacuum drying oven, and drying at 70-90 ℃ until water is evaporated to obtain dry powder; then, putting the dried powder into a muffle furnace, and calcining for 2-4 h at 500-650 ℃; and finally, taking out the powder obtained after calcination, grinding and refining to obtain the silver-copper oxide composite powder.
Step 5, mixing 70-85% of silver-copper oxide composite powder and 15-30% of tungsten carbide powder, wherein the sum of the mass fractions of the silver-copper oxide composite powder and the tungsten carbide powder is 100%; proportionally placing the powder into a planetary ball mill for ball milling and mixing, and annealing in a vacuum atmosphere to obtain uniformly mixed silver-tungsten carbide-copper oxide composite powder, wherein the annealing temperature is 500 ℃ and the annealing time is 2 hours.
In the ball milling process: the grinding balls are alumina grinding balls, the diameters of the grinding balls are 12mm, 8mm and 6mm respectively, the grinding balls are mixed according to the quantity ratio of 2:3:1, the ball-material ratio is 12-20: 1, the ball-milling rotating speed is 400r/min, and the ball-milling time is 8-10 h.
And 6, preparing the silver-tungsten carbide-copper oxide composite powder into the silver-tungsten carbide electrical contact alloy containing the copper oxide additive.
The method specifically comprises the following steps: and preparing the silver-tungsten carbide-copper oxide composite powder by adopting a pressing-sintering-extruding process to obtain the silver-tungsten carbide electrical contact alloy containing the copper oxide additive.
According to the preparation method of the silver tungsten carbide contact alloy containing the copper oxide additive, the polyvinylpyrrolidone is used as the dispersing agent by adopting the sol-gel process to control the size and the dispersibility of generated colloid, and the citric acid is used as the reducing agent to prepare silver copper oxide powder; the contact material has the advantages of high fusion welding resistance and arc erosion resistance, and the contact alloy achieves the purposes of high electric conductivity and heat conductivity and easy processing and forming; the preparation method of the silver tungsten carbide contact alloy containing the copper oxide additive can save the silver consumption, reduce the product cost and has simple process.
As shown in FIG. 1, the oxide structure in the alloy is uniformly distributed, and the particles are fine, so that the fusion welding resistance and the arc erosion resistance are obviously improved.
Example 1
Step 1, adding Cu powder into HNO with the mass fraction of 40%3Fully dissolving in the solution to obtain 1mol/L Cu (NO)3)2A solution; then adding Cu (NO)3)2The solution is slowly added to 1mol/L AgNO3Obtaining a mixed solution A in the aqueous solution;
step 2, adding a polyvinylpyrrolidone solution with the concentration of 0.4mol/L into the mixed solution A, stirring uniformly, adding an ascorbic acid solution with the concentration of 1.5mol/L into the mixed solution A, and continuously stirring uniformly to obtain a mixed solution B;
step 3, ultrasonically stirring the mixed solution B at 55 ℃ for 1h, dropwise adding ammonia water in the process to adjust the pH value of the solution to 8, and stirring for 1h after dropwise adding is finished until the precipitation is complete to obtain a precipitation product;
step 4, putting the precipitate product into a vacuum drying oven, and drying at 90 ℃ until water is evaporated to obtain dry powder; then putting the dried powder into a muffle furnace, and calcining for 2 hours at 500 ℃; finally, taking out the powder obtained after calcination, grinding and refining to obtain silver-copper oxide composite powder;
step 5, mixing 85% of silver-copper oxide composite powder and 15% of tungsten carbide powder; putting the powder into a planetary ball mill in proportion for ball milling and mixing, and annealing in a vacuum atmosphere to obtain uniformly mixed silver-tungsten carbide-copper oxide composite powder, wherein the annealing temperature is 500 ℃ and the annealing time is 2 hours;
in the ball milling process: the grinding balls are alumina grinding balls, the diameters of the grinding balls are respectively 12mm, 8mm and 6mm, the grinding balls are proportioned according to the quantity ratio of 2:3:1, the ball-material ratio is 12:1, the ball-milling rotating speed is 400r/min, and the ball-milling time is 8 hours;
and step 6, preparing the silver-tungsten carbide-copper oxide composite powder by adopting a pressing-sintering-extruding process to obtain the silver-tungsten carbide electrical contact alloy containing the copper oxide additive and containing Ag82-WC15-CuO 3.
Example 2
Step 1, adding Cu powder into HNO with the mass fraction of 50%3Fully dissolving in the solution to obtain 1mol/L Cu (NO)3)2A solution; then adding Cu (NO)3)2The solution is slowly added to 1mol/L AgNO3Obtaining a mixed solution A in the aqueous solution;
step 2, adding a polyvinylpyrrolidone solution with the concentration of 0.5mol/L into the mixed solution A, stirring uniformly, adding an ascorbic acid solution with the concentration of 2mol/L into the mixed solution A, and continuously stirring uniformly to obtain a mixed solution B;
step 3, ultrasonically stirring the mixed solution B at 65 ℃ for 2 hours, dropwise adding ammonia water in the process to adjust the pH value of the solution to 8.5, and stirring for 1.5 hours after dropwise adding is finished until the precipitation is complete to obtain a precipitation product;
step 4, putting the precipitate product into a vacuum drying oven, and drying at 80 ℃ until water is evaporated to obtain dry powder; then putting the dried powder into a muffle furnace, and calcining for 4 hours at 600 ℃; finally, taking out the powder obtained after calcination, grinding and refining to obtain silver-copper oxide composite powder;
step 5, mixing 80% of silver copper oxide composite powder and 20% of tungsten carbide powder; putting the powder into a planetary ball mill in proportion for ball milling and mixing, and annealing in a vacuum atmosphere to obtain uniformly mixed silver-tungsten carbide-copper oxide composite powder, wherein the annealing temperature is 500 ℃ and the annealing time is 2 hours;
in the ball milling process: the grinding balls are alumina grinding balls, the diameters of the grinding balls are respectively 12mm, 8mm and 6mm, the grinding balls are mixed according to the quantity ratio of 2:3:1, the ball-material ratio is 18:1, the ball-milling rotating speed is 400r/min, and the ball-milling time is 10 hours;
and step 6, preparing the silver-tungsten carbide-copper oxide composite powder by adopting a pressing-sintering-extruding process to obtain the silver-tungsten carbide electrical contact alloy containing the copper oxide additive and containing Ag72-WC20-CuO 8.
Example 3
Step 1, adding Cu powder into 60 mass percent of HNO3Fully dissolving in the solution to obtain 1mol/L Cu (NO)3)2A solution; then adding Cu (NO)3)2The solution is slowly added to 1mol/L AgNO3Obtaining a mixed solution A in the aqueous solution;
step 2, adding a polyvinylpyrrolidone solution with the concentration of 0.6mol/L into the mixed solution A, stirring uniformly, adding an ascorbic acid solution with the concentration of 2.5mol/L into the mixed solution A, and continuously stirring uniformly to obtain a mixed solution B;
step 3, ultrasonically stirring the mixed solution B at 75 ℃ for 2h, dropwise adding ammonia water in the process to adjust the pH value of the solution to 10, and stirring for 2h after dropwise adding is finished until the precipitation is complete to obtain a precipitation product;
step 4, putting the precipitate product into a vacuum drying oven, and drying at 90 ℃ until water is evaporated to obtain dry powder; then putting the dried powder into a muffle furnace, and calcining for 4 hours at 650 ℃; finally, taking out the powder obtained after calcination, grinding and refining to obtain silver-copper oxide composite powder;
step 5, mixing 70% of silver-copper oxide composite powder and 30% of tungsten carbide powder; putting the powder into a planetary ball mill in proportion for ball milling and mixing, and annealing in a vacuum atmosphere to obtain uniformly mixed silver-tungsten carbide-copper oxide composite powder, wherein the annealing temperature is 500 ℃ and the annealing time is 2 hours;
in the ball milling process: the grinding balls are alumina grinding balls, the diameters of the grinding balls are respectively 12mm, 8mm and 6mm, the grinding balls are proportioned according to the quantity ratio of 2:3:1, the ball-material ratio is 20:1, the ball-milling rotating speed is 400r/min, and the ball-milling time is 10 hours;
and step 6, preparing the silver-tungsten carbide-copper oxide composite powder by adopting a pressing-sintering-extruding process to obtain the silver-tungsten carbide electrical contact alloy containing the copper oxide additive and containing Ag60-WC30-CuO 10.

Claims (2)

1. A preparation method of a silver tungsten carbide contact alloy containing a copper oxide additive is characterized by comprising the following steps:
step 1, adding Cu powder into HNO with the mass fraction of 40-60%3Fully dissolving in the solution to obtain 1mol/L Cu (NO)3)2A solution; then adding the Cu (NO)3)2Slowly adding the solution into 1mol/L AgNO3 aqueous solution to obtain mixed solution A;
step 2, sequentially adding a polyvinylpyrrolidone solution with the concentration of 0.4-6 mol/L and an ascorbic acid solution with the concentration of 1.5-2.5 mol/L into the mixed solution A, and uniformly stirring to obtain a mixed solution B;
step 3, ultrasonically stirring the mixed solution B at 55-75 ℃ for 1-2 hours, dropwise adding ammonia water in the process to adjust the pH value of the solution to 8-10, and stirring for 1-2 hours after dropwise adding is finished until the precipitation is complete to obtain a precipitation product;
step 4, putting the precipitation product into a vacuum drying oven, and drying at 70-90 ℃ to obtain dry powder; then, putting the dried powder into a muffle furnace, and calcining for 2-4 h at 500-650 ℃; finally, taking out the powder obtained after calcination, grinding and refining to obtain silver-copper oxide composite powder;
step 5, putting the silver copper oxide composite powder with the mass fraction of 70-85% and the tungsten carbide powder with the mass fraction of 15-30% into a ball mill according to a proportion for ball milling and mixing, wherein the sum of the mass fractions of the silver copper oxide composite powder and the tungsten carbide powder is 100%; annealing at 500 ℃ for 2h to obtain uniformly mixed silver-tungsten carbide-copper oxide composite powder;
and 6, preparing the silver-tungsten carbide-copper oxide composite powder by adopting a pressing-sintering-extruding process to obtain the silver-tungsten carbide electrical contact alloy containing the copper oxide additive.
2. The method of claim 1, wherein the ball milling process of step 5 comprises: the grinding balls are alumina grinding balls, the diameters of the grinding balls are 12mm, 8mm and 6mm respectively, the grinding balls are mixed according to the quantity ratio of 2:3:1, the ball-material ratio is 12-20: 1, the ball-milling rotating speed is 400r/min, and the ball-milling time is 8-10 h.
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CN1658346A (en) * 2005-03-10 2005-08-24 上海大学 Manufacturing method of silver-tungsten carbide-carbon electrical contact material
CN106807953B (en) * 2017-01-23 2018-07-10 西安工程大学 A kind of preparation method of tin oxide disperse enhancing silver-based electric contact alloy
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