CN109051596A - A kind of full-automatic production line of reinforcing bar sawing thickened screwing - Google Patents
A kind of full-automatic production line of reinforcing bar sawing thickened screwing Download PDFInfo
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- CN109051596A CN109051596A CN201810898812.0A CN201810898812A CN109051596A CN 109051596 A CN109051596 A CN 109051596A CN 201810898812 A CN201810898812 A CN 201810898812A CN 109051596 A CN109051596 A CN 109051596A
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- 230000003014 reinforcing effect Effects 0.000 title claims abstract description 114
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 29
- 239000000463 material Substances 0.000 claims abstract description 87
- 230000005540 biological transmission Effects 0.000 claims abstract description 81
- 238000005520 cutting process Methods 0.000 claims abstract description 28
- 239000000835 fiber Substances 0.000 claims abstract description 14
- 239000002994 raw material Substances 0.000 claims abstract description 11
- 238000007600 charging Methods 0.000 claims description 36
- 238000007599 discharging Methods 0.000 claims description 36
- 238000003756 stirring Methods 0.000 claims description 17
- 229910000831 Steel Inorganic materials 0.000 claims description 14
- 239000010959 steel Substances 0.000 claims description 14
- 238000009826 distribution Methods 0.000 claims description 10
- 238000010276 construction Methods 0.000 claims description 8
- 238000003780 insertion Methods 0.000 claims description 3
- 230000037431 insertion Effects 0.000 claims description 3
- 210000003205 muscle Anatomy 0.000 claims 2
- 238000000034 method Methods 0.000 abstract description 8
- 230000008569 process Effects 0.000 abstract description 4
- 239000003638 chemical reducing agent Substances 0.000 description 16
- 230000006872 improvement Effects 0.000 description 9
- 238000010586 diagram Methods 0.000 description 5
- 230000033001 locomotion Effects 0.000 description 4
- 230000003068 static effect Effects 0.000 description 3
- 230000032258 transport Effects 0.000 description 3
- 230000006698 induction Effects 0.000 description 2
- 238000003754 machining Methods 0.000 description 2
- 241000719178 Carangoides ruber Species 0.000 description 1
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- 238000001514 detection method Methods 0.000 description 1
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- 239000004744 fabric Substances 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 230000001737 promoting effect Effects 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
- 230000002787 reinforcement Effects 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G37/00—Combinations of mechanical conveyors of the same kind, or of different kinds, of interest apart from their application in particular machines or use in particular manufacturing processes
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Abstract
The present invention provides a kind of full-automatic production lines of reinforcing bar sawing thickened screwing, it include: the reinforcing bar threading device that saw cutting device, the Liang Tai upset device of reinforcing bar, the Liang Tai that are oppositely arranged the reinforcing bar chamfering apparatus for peeling off, the Liang Tai that are oppositely arranged are oppositely arranged, further includes: reinforcing bar feeding device, feed conveyor, discharge conveyor, the formula of lifting pick up material device, upset mantle fiber transmission device.The present invention collects feeding, scale, sawing, jumping-up, the automatic production line for covering wire process, realizes and processes the full-automation of raw material to finished product.The full-automation production line is compact-sized, saves space area compared with traditional processing;This production line takes motor control scale using high-precision private, solves that traditional processing precision is low, and one producing line of the full-automation production line only needs two workers to be responsible for feeding and takes finished work-piece, reduces worker's operation intensity, cost of labor, raising operating efficiency.
Description
Technical field
The present invention relates to steel bar meter field more particularly to a kind of full-automatic production lines of reinforcing bar sawing thickened screwing.
Background technique
Traditional reinforcing bar mantle fiber processing needs 4 procedures i.e.: cutting machine blanking, manual grinding, jumping-up, mantle fiber.Per pass work
Sequence needs 1 to 2 equipment (total 4-8 platform), and every procedure needs 2-3 people to operate (total 8-10 people), exists and take up a large area, work
Intensity weight, high labor cost, the disadvantages of machining accuracy is low, production efficiency is slow.
In view of this, it is necessary to traditional process equipment be improved, to solve the above problems.
Summary of the invention
The purpose of the present invention is to provide a kind of full-automatic production line of reinforcing bar sawing thickened screwing, by feeding, scale,
Sawing, jumping-up, mantle fiber accomplish without any letup, and can be realized the full-automation from raw material directly into finished product and produce.
Realize that the technical solution of the object of the invention is as follows:
A kind of full-automatic production line of reinforcing bar sawing thickened screwing, comprising: the reinforcing bar that saw cutting device, Liang Tai are oppositely arranged is upset
The reinforcing bar threading device that reinforcing bar chamfering apparatus for peeling off, the Liang Tai that device, Liang Tai are oppositely arranged are oppositely arranged, further includes: on reinforcing bar
Material device, feed conveyor, discharge conveyor, the formula of lifting pick up material device, upset mantle fiber transmission device;
More raw material are transported to feed conveyor by the reinforcing bar feeding device one by one, the reinforcing bar feeding device be located at into
Expect the side of transmission device in the width direction;
The sawing mouth that reinforcing bar passes through saw cutting device is delivered to discharge conveyor, the saw cutting device by the feed conveyor
Between feed conveyor, discharge conveyor, and the feed conveyor and discharge conveyor are in length side
It connects upwards;
Sawing, the reinforcing bar position of needed length are carried out after the reinforcing bar to needed length that the saw cutting device conveys feed conveyor
In on discharge conveyor;
Reinforcing bar on the discharge conveyor by lift formula pick up material device transport upset mantle fiber transmission device complete it is upset, fall
Angle, mantle fiber, two upset devices of reinforcing bar are located at the both ends of upset mantle fiber transmission device along its length, two reinforcing bars
Chamfering apparatus for peeling off is located at the both ends of upset mantle fiber transmission device along its length, and two reinforcing bar threading devices are located at upset
The both ends of mantle fiber transmission device along its length, the upset device of the reinforcing bar, reinforcing bar chamfering apparatus for peeling off, reinforcing bar threading device exist
Sequentially parallel setting in the width direction of upset mantle fiber transmission device.
As a further improvement of the present invention, the reinforcing bar feeding device includes: stock shelf made of steel construction, feeding biography
Dynamic motor, feeding drive chain, feeding transmission shaft and n root feeding transmission chain, the feeding driving motor are mounted on
Expect the middle part of frame, the feeding transmission shaft is mounted on the side of stock shelf in the width direction, and the feeding transmission shaft is along upper
Expect the length direction arrangement of frame, be sequentially equipped in feeding transmission shaft along axis: n cooperate with feeding transmission chain the
One sprocket wheel, 1 the second sprocket wheel cooperated with feeding drive chain, the output shaft of the feeding driving motor is equipped with and feeding drives
The third sprocket wheel of dynamic chain interoperation, is additionally provided with the 4th sprocket wheels of n with the cooperation of feeding transmission chain on the stock shelf, n a the
Four sprocket wheels are oppositely arranged with n the first sprocket wheels, and the feeding transmission chain is distributed along the width direction of stock shelf, for conveying original
Material.
As a further improvement of the present invention, the feed conveyor include: feeding rack made of steel construction, setting exist
Several charging shafts and a charging chain, driving charging shaft rotation on feeding rack and along the distribution of feeding rack length direction
Charging motor, the charging motor is fixedly connected with any charging shaft, be equipped with charging sprocket wheel in several charging shafts,
The charging chain surrounds ring-type around several charging sprocket wheels, to drive charging sprocket wheel rotation.
As a further improvement of the present invention, the frame body of the reinforcing bar feeding device and the frame body of feed conveyor are fixed
Connection.
As a further improvement of the present invention, the discharge conveyor include: discharge rack made of steel construction, setting exist
Several discharging shafts and a discharging chain, driving discharging shaft rotation on discharge rack and along the distribution of discharge rack length direction
Discharging machine, each discharging shaft is equipped with a supporting plate, and the discharging machine is fixedly connected with any discharging shaft,
Discharging sprocket wheel is equipped in several discharging shafts, the discharging chain surrounds ring-type around several discharging sprocket wheels, to drive
Discharge sprocket wheel rotation.
As a further improvement of the present invention, the end of the discharge rack along its length is installed with for controlling raw material
The baffle of Cutting Length, the discharge conveyor further include: be installed in below discharge rack for pushing discharge rack in length side
The propulsion electric machine of the pushing frame, driving pushing frame work that move up, the output shaft of the propulsion electric machine are equipped with pushing ram, should
Pushing ram is fixedly connected with pushing frame.
As a further improvement of the present invention, it is described lift formula pick up material device include: ten material framves, pick up material motor, pick up material drive
Dynamic chain picks up and expects that transmission shaft and n root pick up material transmission chain, and the middle part picked up material motor and be mounted on ten material framves is described to pick up
Material transmission shaft is mounted on the side of ten material framves in the width direction, and the material transmission shaft of picking up is along the length direction cloth for picking up material frame
Set, described pick up sequentially is equipped in material transmission shaft along axis: n with pick up the 5th sprocket wheel of material transmission chain cooperation, 1 and pick up material
6th sprocket wheel of drive chain cooperation, the output shaft for picking up material motor are equipped with and pick up the 7th chain for expecting drive chain cooperation
Wheel, it is described to pick up the 8th sprocket wheel for being additionally provided with n on material frame and picking up material transmission chain cooperation, n the 8th sprocket wheels and n the 5th sprocket wheels
It is oppositely arranged, the material transmission chain that picks up is along the width direction distribution for picking up material frame, for conveying the material after cutting.
As a further improvement of the present invention, the frame body for picking up the side and discharge conveyor expected frame in the width direction
Side in the width direction is fixedly connected, and the other side of material frame in the width direction of picking up is additionally provided with sorting equipment, sorting dress
Set includes: two cylinders being installed on ten material framves, the shaft hinged with the piston rod of cylinder, setting in shaft and along axis
The hook flitch of several V-arrangements of distribution.
As a further improvement of the present invention, the end of the piston rod is set there are two lug, is had between two lugs
Gap, the shaft are equipped with the protrusive board between two lugs of insertion, and the protrusive board is hinged by pin shaft with lug.
As a further improvement of the present invention, the upset mantle fiber transmission device is realized by sprocket wheel chain to the defeated of reinforcing bar
It send.
Compared with prior art, the beneficial effects of the present invention are:
1, structure of the invention compact and reasonable saves space area compared with traditional processing;
2, automatic production line of the invention only needs two workers to be responsible for feeding and take finished work-piece, reduction worker's operation intensity,
Cost of labor improves operating efficiency;
3, the present invention takes motor control scale using high-precision private, and compared with traditional cutting mode, machining accuracy is high;
4, full-automatic processing greatly improves processing efficiency.
Detailed description of the invention
Fig. 1 is the schematic perspective view of full-automatic production line;
Fig. 2 is the top view of full-automatic production line;
Fig. 3 is the structural schematic diagram of reinforcing bar feeding device;
Fig. 4 is the partial enlarged view in Fig. 3;
Fig. 5 is the structural schematic diagram of feed conveyor;
Fig. 6 is the structural schematic diagram of discharge conveyor;
Fig. 7 is the partial enlarged view in Fig. 6;
Fig. 8 is the structural schematic diagram that the formula that lifts picks up material device;
Fig. 9 is the structural schematic diagram of stirring transmission device.
In figure, 1, reinforcing bar feeding device;11, feeding driving motor;12, feeding drive chain;13, feeding transmits shaft;
14, feeding transmission chain;15, stock shelf;16, connection leg;2, feed conveyor;21, charging motor;22, chain is fed;
23, shaft is fed;24, feeding rack;3, saw cutting device;4, station;5, discharge conveyor;51, propulsion electric machine;52, it discharges
Motor;53, discharge chain;54, supporting plate;55, shelf tugboat;56, pushing frame;57, discharge rack;6, it lifts formula and picks up material device;61,
Pick up material frame;62, movable stand;63, motor;64, running fix wheel;65, traverse rod;66, material transmission chain is picked up;67, driven rod;68,
Pick up material motor;69, sorter;610, material drive chain is picked up;611, inductor;612, flitch is hooked;613, cylinder;614, shaft;
615, slide plate;7, the upset device of reinforcing bar;8, reinforcing bar chamfering apparatus for peeling off;9, reinforcing bar threading device;10, receiving warehouse;104, stirring
Transmission chain;105, stirring transmits shaft;106, material rotating plate;107, stirring motor.
Specific embodiment
The present invention is described in detail for each embodiment shown in reference to the accompanying drawing, but it should be stated that, these
Embodiment is not limitation of the present invention, those of ordinary skill in the art according to these embodiments made by function, method,
Or equivalent transformation or substitution in structure, all belong to the scope of protection of the present invention within.
In the description of the present embodiment, it is to be understood that term " center ", " longitudinal direction ", " transverse direction ", "upper", "lower",
The orientation or positional relationship of the instructions such as "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outside" is
It is based on the orientation or positional relationship shown in the drawings, is merely for convenience of description the invention and simplifies description, rather than indicate
Or imply that signified device or element must have a particular orientation, be constructed and operated in a specific orientation, therefore cannot understand
For the limitation to the invention.
In addition, term " first ", " second ", " third " etc. are used for description purposes only, it is not understood to indicate or imply
Relative importance or the quantity for implicitly indicating indicated technical characteristic.The feature of " first ", " second " etc. is defined as a result,
It can explicitly or implicitly include one or more of the features.In the description of the invention, unless otherwise indicated,
The meaning of " plurality " is two or more.
Term " installation ", " connected ", " connection " shall be understood in a broad sense, for example, it may be being fixedly connected, be also possible to removable
Connection is unloaded, or is integrally connected;It can be mechanical connection, be also possible to be electrically connected;It can be directly connected, it can also be in
Between medium be indirectly connected, can be the connection inside two elements.For the ordinary skill in the art, can pass through
Concrete condition understands concrete meaning of the above-mentioned term in the invention.
Embodiment 1:
In order to solve the problems, such as that bothersome laborious expense is artificial in steel bar meter, present embodiments provides a kind of reinforcing bar sawing thickened screwing
Full-automatic production line, as depicted in figs. 1 and 2, comprising: the upset device 7, two of the reinforcing bar that saw cutting device 3, Liang Tai are oppositely arranged
Reinforcing bar threading device 9 that reinforcing bar chamfering apparatus for peeling off 8, the Liang Tai that platform is oppositely arranged are oppositely arranged, reinforcing bar feeding device 1, charging
Transmission device 2, discharge conveyor 5, the formula of lifting pick up material device 6, stirring transmission device;
More raw material are transported to feed conveyor 2 by reinforcing bar feeding device 1 one by one, and reinforcing bar feeding device 1 is located at charging and passes
Send the side of device 2 in the width direction;
The sawing mouth that reinforcing bar passes through saw cutting device 3 is delivered to discharge conveyor 5 by feed conveyor 2, and saw cutting device 3 is located at
Between feed conveyor 2, discharge conveyor 5, and feed conveyor 2 and discharge conveyor 5 are in the longitudinal direction
It connects;
Sawing is carried out after the reinforcing bar to needed length that saw cutting device 3 conveys feed conveyor 2, the reinforcing bar of needed length is located at
On discharge conveyor 5;
Reinforcing bar on discharge conveyor 5 expects that device 6 transports stirring transmission device and completes upset, chamfering, set by lifting formula and picking up
Silk, the upset device 7 of two reinforcing bars are located at the both ends of stirring transmission device along its length, two reinforcing bar chamfering apparatus for peeling off 8
In the both ends of stirring transmission device along its length, two reinforcing bar threading devices 9 are located at stirring transmission device along its length
Both ends, the upset device 7 of reinforcing bar, reinforcing bar chamfering apparatus for peeling off 8, reinforcing bar threading device 9 are in the width direction of stirring transmission device
Sequentially parallel setting.
In actual use, raw material of reinforcement rebar is placed on reinforcing bar feeding device 1, the reinforcing bar processed will be needed manually to spread
It helps and is put into feed conveyor 2, feeding is completed.Feeding driving motor 11 drives feeding drive shaft that reinforcing bar is delivered to sawing dress
3 are set on station 4 by start button, feed conveyor 2 drives charging shaft 23 that reinforcing bar is passed through saw by charging motor 21
The sawing mouth of cutting apparatus 3, the pneumatic and hydraulic clamp on saw cutting device 3 clamp reinforcing bar, and starting saw cutting device 3 starts to saw
It cuts, after the completion of cutting head, feed conveyor 2 continues on conveying steel to discharge conveyor 5, and feed length is according to station 4
Preset numerical value: the reinforcing bar limit plate on starting discharge conveyor 5 stretches out, and stretching out to retract using propulsion electric machine 51 makes
Mobile shelf is moved forward and backward, and reinforcing bar limit plate does precise positioning, Pneumatic hydraulic gripping means grips reinforcing bar, and saw cutting device 3 works
Carry out sawing completion.
Supporting plate 54(, that is, reinforcing bar limit plate on discharge conveyor 5, reinforcing bar limit plate are 20, except the size of setting is fixed
The reinforcing bar limit plate that position uses is stretching state in sawing reinforcing bar, remaining 19 reinforcing bar limit plate is decline state) it will
Reinforcing bar jacks up, and the formula of lifting is picked up material device 6 and started, and drives the rotation of running fix wheel 64 to make to move through speed reducer and motor movement (having figure)
Moving frame 62 is extend out to below the reinforcing bar jacked up by the reinforcing bar limit plate on discharge conveyor 5, and reinforcing bar limit plate all declines,
Smooth is placed on movable stand 62 by reinforcing bar, and movable stand 62 is retracted through speed reducer and motor, and motor is rotated with speed reducer through passing
Dynamic chain-driving drive rod drives feeding chain to make rotating motion and transports to reinforcing bar on sorter.Inductor induction on sorter
It is stretched out to reinforcing bar exhaust hood, drives shaft to drive and hook the rotation of flitch 612, a reinforcing bar is ploughed under into the material rotating plate on turn-down rig
In, speed reducer and motor rotation drive transmission chain movement, while driving transmission shaft rotation, so that reinforcing bar be driven to enter to the left
Upsetter jumping-up, left jumping-up sequentially enter right jumping-up after the completion, and jumping-up completion is ploughed under reinforcing bar chamfering apparatus for peeling off 8 or so and successively fallen
Angle peeling, follow-up work principle is same, and successively wheel pushes away.
It should be noted that the saw cutting device 3 mentioned in the present embodiment, upsetter, reinforcing bar chamfering apparatus for peeling off 8, reinforcing bar
Threading device 9 is national ripeness standard part, and upsetter, reinforcing bar chamfering apparatus for peeling off 8, reinforcing bar threading device 9 are the present embodiment
Device is matched, the present embodiment is no longer superfluous to the detailed construction of upsetter, reinforcing bar chamfering apparatus for peeling off 8, reinforcing bar threading device 9
It states.
As shown in Figure 3 and Figure 4, reinforcing bar feeding device 1 include: stock shelf 15, feeding driving motor 11 made of steel construction,
Feeding drive chain 12, feeding transmission shaft 13 and n root feeding transmission chain 14, feeding driving motor 11 is mounted on feeding
The middle part of frame 15, feeding transmission shaft 13 are mounted on the side of stock shelf 15 in the width direction, and feeding transmits shaft 13 along feeding
The length direction of frame 15 is arranged, is sequentially equipped in feeding transmission shaft 13 along axis: n and the of the cooperation of feeding transmission chain 14
One sprocket wheel, 1 the second sprocket wheel cooperated with feeding drive chain 12, the output shaft of feeding driving motor 11 is equipped with to be driven with feeding
The third sprocket wheel that chain 12 cooperates is moved, n the 4th sprocket wheels cooperated with feeding transmission chain 14 are additionally provided on stock shelf 15, n is a
4th sprocket wheel is oppositely arranged with n the first sprocket wheels, and feeding transmission chain 14 is distributed along the width direction of stock shelf 15, for conveying
Raw material.
As shown in figure 5, feed conveyor 2 includes: feeding rack 24 made of steel construction, is arranged on feeding rack 24 and edge
24 length direction of feeding rack distribution several charging shafts 23 and a charging chain 22, driving charging shaft 23 rotate into
Expect motor 21, charging motor 21 is fixedly connected with any charging shaft 23, it is equipped with charging sprocket wheel in several charging shafts 23,
Charging chain 22 surrounds ring-type around several charging sprocket wheels, to drive charging sprocket wheel rotation.It is preferred that the frame of reinforcing bar feeding device 1
Body is fixedly connected with the frame body of feed conveyor 2.
As shown in fig. 6, discharge conveyor 5 includes: discharge rack 57 made of steel construction, is arranged on discharge rack 57 and edge
The discharging electricity of several discharging shafts of 57 length direction of discharge rack distribution and a discharging chain 53, driving discharging shaft rotation
Machine 52, each discharging shaft are equipped with a supporting plate 54, and discharging machine 52 is fixedly connected with any discharging shaft, several dischargings
Discharging sprocket wheel is equipped in shaft, discharging chain 53 surrounds ring-type around several discharging sprocket wheels, to drive discharging sprocket wheel rotation.
The end of discharge rack 57 along its length is installed with the baffle for controlling raw material Cutting Length, and discharge conveyor 5 also wraps
It includes: being installed in pushing frame 56, driving pushing frame 56 below discharge rack 57 for pushing discharge rack 57 to move in the longitudinal direction
The output shaft of the propulsion electric machine 51 of work, propulsion electric machine 51 is equipped with pushing ram, which is fixedly connected with pushing frame 56.
As shown in Figure 7 and Figure 8, it lifts formula and picks up and expect that device 6 includes: ten material framves 61, picks up material motor 68, picks up material drive chain
610, it picks up material transmission shaft and n root picks up material transmission chain 66, pick up the middle part that material motor 68 is mounted on ten material framves 61, pick up material and pass
It send shaft to be mounted on the side of ten material framves 61 in the width direction, picks up material transmission shaft along the length direction arrangement for picking up material frame 61, pick up
Sequentially is equipped in material transmission shaft along axis: n with pick up the 5th sprocket wheel, 1 and pick up material drive chain that material transmission chain 66 cooperates
6th sprocket wheels of articles 610 cooperations, the output shaft for picking up material motor 68 are equipped with and pick up the 7th sprocket wheel that material drive chain 610 cooperates,
Pick up the 8th sprocket wheel for being additionally provided with n on material frame 61 with picking up the material cooperation of transmission chain 66, n the 8th sprocket wheels and n the 5th sprocket wheel phases
To setting, material transmission chain 66 is picked up along the width direction distribution for picking up material frame 61, for conveying the material after cutting.Pick up material 61 edge of frame
The side of width direction is fixedly connected with the side of the frame body of discharge conveyor 5 in the width direction, picks up material frame 61 along width side
To the other side be additionally provided with sorting equipment, the sorting equipment include: two cylinders being installed on ten material framves 61, with the work of cylinder
The hook flitch 612 of the hinged shaft of stopper rod, several V-arrangements for being arranged in shaft and being distributed along axis.The end of piston rod is set
There are two lug, there is gap between two lugs, shaft is equipped with the protrusive board between two lugs of insertion, and protrusive board and lug are logical
It is hinged to cross pin shaft.Receiving warehouse 10 is the device for storing finished product.
Embodiment 2:
With the difference of embodiment 1, it is to present embodiments provide the structure of the full-automatic production line in practical application.
As shown in Figure 3 and Figure 4, reinforcing bar feeding device 1 includes feeding driving motor 11, feeding drive chain 12, feeding biography
Turn axis, feeding transmission chain 14, stock shelf 15, stock shelf 15 include two rows of opposite support columns, two rows lateral connection
The bottom end of bar, two opposite longitudinally connected bars, support column is fixedly connected by lower row's transverse connecting rod, and support top end passes through
Two longitudinally connected bars are fixedly connected, and feeding drive shaft is located at 15 top left hand of stock shelf, feeding parallel with longitudinally connected bar
Drive chain 12 is located at 15 top of stock shelf, and parallel with transverse connecting rod, left side is connect with feeding drive shaft, feeding drive chain
Item 12 connects feeding driving motor 11 and feeding drive shaft, and feeding driving motor 11 is located at below feeding drive shaft, top
It is fixedly connected with transverse connecting rod, connection leg is located on the right side of 15 bottom end of stock shelf, the left end of connection leg and the support of stock shelf 15
The right surface of column is fixedly connected, for connecting reinforcing bar feeding device 1 and feed conveyor 2.
In actual use, feed conveyor 2 includes speed reducer and motor, and transmission chain transmits shaft, bracket, branch
Frame includes two rows of opposite support column, row's transverse connecting rod, two longitudinally connected bars, and transverse connecting rod is located at the bottom of support column
End, opposite support column are fixedly connected by lateral connecting rod, and longitudinally connected bar is located at the top of support column, the top of support column
End is fixedly connected with the lower surface of connecting rod, and speed reducer and motor are located at transmission shaft lower section, speed reducer and motor upper end and branch
The lower surface of the longitudinally connected bar of frame is fixedly connected, and transmission chain connects speed reducer and motor and transmission shaft, and drive shaft passes through
Longitudinally connected bar is fixed among longitudinally connected bar.
In actual use, discharging transmission device includes promoting speed reducer and motor, transmits speed reducer and motor, conveyer chain
Item, reinforcing bar limit plate, shelf tugboat 55, mobile shelf, static shelving, static shelving include two rows of opposite support columns, a row
Transverse connecting rod, two longitudinally connected bars, transverse connecting rod are located at below support column, and opposite support column passes through transverse connecting rod
It being fixedly connected, longitudinally connected bar is located at the top of support column, and the top of support column is fixedly connected with the upper surface of longitudinally connected bar,
Shelf tugboat 55 is located at static shelving top, mobile shelf lower end, for reducing resistance when mobile shelf is moved forward and backward.
In actual use, lifting formula and picking up material device 6 includes fixed frame, movable stand 62, speed reducer and motor, running fix
Wheel 64, traverse rod, feeding chain, driven rod 67, motor and speed reducer, sorter, driving chain, inductor hook flitch 612, gas
Cylinder 613, shaft 614, slide plate 615, fixed frame include two rows of opposite support columns, two rows of transverse connecting rods, upper row's connecting rod position
It is fixedly connected in the lower surface on the top of support column, upper row's connecting rod with the top of support column, lower row's connecting rod is located at support column
Bottom end, two rows of opposite support columns are fixedly connected by lower row's connecting rod, and movable stand 62 is rectangle support, longitudinal length and fixation
Frame longitudinal length is identical, and there is transverse connecting rod in inside, and speed reducer and motor are located at 62 lower section of movable stand, top and traverse rod top phase
It is flat, it is fixedly connected with traverse rod, is moved left and right for controlling running fix wheel 64, running fix wheel 64 is located at traverse rod upper end, both ends
It is fixedly connected on by connection sheet on the outside of the transverse connecting rod of movable stand 62, controls movable stand under the action of speed reducer and motor
62 move left and right, and traverse rod is located at fixed frame upper end, and lower surface is fixedly connected with the upper surface of fixed frame, as running fix wheel 64
Moving track, feeding chain is fixed on by fixed plate in 62 upper end of movable stand, and left side is connect with driven rod 67, in driven rod
It is rotated under 67 drive, driven rod 67 is located at the left side of 62 upper end of movable stand, is connect by fixed plate with movable stand 62, Zong Xiangchang
Degree is identical as 62 longitudinal length of movable stand, and motor and speed reducer is located at 62 lower end of movable stand, upper end and 62 lateral connection of movable stand
Bar is fixedly connected, and connects driven rod 67 by driving chain, control driven rod 67 rotates, has looping pit in sorter, pass through ring
Shape hole is fixedly connected in shaft, and driving chain connects motor and speed reducer and driven rod 67, and inductor is located in shaft, is embedded in
In shaft, hooks flitch 612 and be located on sorter, be flexibly connected by screw with sorter, tie point is located at sorter V-notch
Place, cylinder are located at below shaft, and bottom end is fixedly connected with the cross bar being fixed on fixed bracket support column, cylinder axis top and turn
Axis is flexibly connected, and slide plate is located at 62 left side of movable stand, and right end is fixedly connected with 62 left side longitudinal rod of movable stand, and left end and shaft are living
Dynamic connection.
The course of work that the formula of lifting picks up material device 6 is: after sawing station completes sawing process, controller controls lifting air
Cylinder stretches out, and supporting plate 54 rises, and the reinforcing bar on supporting plate 54 is held up;Controller controls propulsion cylinder and stretches out, and propulsion cylinder will move
Frame 62 reaches the feeding chain on support rod below the reinforcing bar lifted up to being pushed forward;Then controller control lifting cylinder contracting
It returns, supporting plate 54 resets, and what reinforcing bar was smooth at this time is placed on mobile shelf.Controller controls propulsion cylinder and retracts, and promotes gas
Cylinder drives movable stand 62 to reset together, and the good reinforcing bar of sawing is smoothly moved on to above body frame, meanwhile, controller control first is driven
Dynamic motor work, the first driving motor drive feeding chain to move backward, and then reinforcing bar is worked as induction to movement at sorting equipment
When device senses that first reinforcing bar reaches sorting equipment, inductor sends detection signal to controller, and controller control first is driven
Dynamic motor stalls;Controller controls the work of the second driving motor, and the second driving motor drives shaft rotation, shaft drive point
Device rotation is picked, sorter successively overturns a reinforcing bar to subsequent processing station, after the reinforcing bar being located at inductor is reversed,
Controller control the first driving motor of control continues to rotate, and another reinforcing bar is transported to sorting equipment.And so on, until
Sorting equipment overturns all reinforcing bars until next station.
Full-automatic production line of the invention is compact-sized, saves space area compared with traditional processing;This production line is using high
Precision private takes motor control scale, solves that traditional processing precision is low, and one producing line of the full-automation production line only needs two works
People is responsible for feeding and takes finished work-piece, reduces worker's operation intensity, cost of labor, improves operating efficiency.
The series of detailed descriptions listed above only for feasible embodiment of the invention specifically
Protection scope bright, that they are not intended to limit the invention, it is all without departing from equivalent implementations made by technical spirit of the present invention
Or change should all be included in the protection scope of the present invention.
It is obvious to a person skilled in the art that invention is not limited to the details of the above exemplary embodiments, Er Qie
In the case where without departing substantially from spirit or essential attributes of the invention, the present invention can be realized in other specific forms.Therefore, no matter
From the point of view of which point, the present embodiments are to be considered as illustrative and not restrictive, and the scope of the present invention is by appended power
Benefit requires rather than above description limits, it is intended that all by what is fallen within the meaning and scope of the equivalent elements of the claims
Variation is included within the present invention.Any reference signs in the claims should not be construed as limiting the involved claims.
In addition, it should be understood that although this specification is described in terms of embodiments, but not each embodiment is only wrapped
Containing an independent technical solution, this description of the specification is merely for the sake of clarity, and those skilled in the art should
It considers the specification as a whole, the technical solutions in the various embodiments may also be suitably combined, forms those skilled in the art
The other embodiments being understood that.
Claims (10)
1. a kind of full-automatic production line of reinforcing bar sawing thickened screwing, comprising: saw cutting device (3), two steel being oppositely arranged
The upset device of muscle (7), two reinforcing bar chamfering apparatus for peeling off (8) being oppositely arranged, two reinforcing bar threading devices being oppositely arranged
(9), which is characterized in that further include: reinforcing bar feeding device (1), discharge conveyor (5), lifts formula at feed conveyor (2)
Pick up material device (6), stirring transmission device;
More raw material are transported to feed conveyor (2) by the reinforcing bar feeding device (1) one by one, the reinforcing bar feeding device
(1) it is located at the side of feed conveyor (2) in the width direction;
The sawing mouth that reinforcing bar passes through saw cutting device (3) is delivered to discharge conveyor (5), institute by the feed conveyor (2)
It states saw cutting device (3) to be located between feed conveyor (2), discharge conveyor (5), and the feed conveyor (2)
It is connected in the longitudinal direction with discharge conveyor (5);
Sawing is carried out after the reinforcing bar to needed length that the saw cutting device (3) conveys feed conveyor (2), needed length
Reinforcing bar is located on discharge conveyor (5);
Reinforcing bar on the discharge conveyor (5) by lift formula pick up material device (6) transport stirring transmission device complete it is upset,
Chamfering, mantle fiber, two upset devices of reinforcing bar (7) are located at the both ends of stirring transmission device along its length, two steel
Muscle chamfering apparatus for peeling off (8) is located at the both ends of stirring transmission device along its length, and two reinforcing bar threading devices (9) are located at
The both ends of stirring transmission device along its length, the upset device of reinforcing bar (7), reinforcing bar chamfering apparatus for peeling off (8), reinforcing bar mantle fiber
Device (9) sequentially parallel setting in the width direction of stirring transmission device.
2. full-automation production line according to claim 1, which is characterized in that the reinforcing bar feeding device (1) includes: steel
Stock shelf made of structure (15), feeding driving motor (11), feeding drive chain (12), feeding transmission shaft (13) and n
Root feeding transmission chain (14), the feeding driving motor (11) are mounted on the middle part of stock shelf (15), and the feeding transmission turns
Axis (13) is mounted on the side of stock shelf (15) in the width direction, length of feeding transmission shaft (13) along stock shelf (15)
Direction arrangement is sequentially equipped in feeding transmission shaft (13) along axis: n cooperate with feeding transmission chain (14) first
Sprocket wheel, 1 with second sprocket wheel of feeding drive chain (12) cooperation, the output shaft of the feeding driving motor (11) be equipped with
The third sprocket wheel of feeding drive chain (12) cooperation is additionally provided with n on the stock shelf (15) and matches with feeding transmission chain (14)
The 4th sprocket wheel closed, n the 4th sprocket wheels are oppositely arranged with n the first sprocket wheels, and the feeding transmission chain (14) is along stock shelf
(15) width direction distribution, for conveying raw material.
3. full-automation production line according to claim 1, which is characterized in that the feed conveyor (2) includes: steel
Feeding rack made of structure (24) is arranged on feeding rack (24) and along several chargings of feeding rack (24) length direction distribution
The charging motor (21) of shaft (23) and a charging chain (22), driving charging shaft (23) rotation, the charging motor
(21) it is fixedly connected with any charging shaft (23), is equipped with charging sprocket wheel, the feeding chain in several chargings shaft (23)
Item (22) surrounds ring-type around several charging sprocket wheels, to drive charging sprocket wheel rotation.
4. full-automation production line according to claim 2 or 3, which is characterized in that the frame of the reinforcing bar feeding device (1)
Body is fixedly connected with the frame body of feed conveyor (2).
5. full-automation production line according to claim 1-3, which is characterized in that the discharge conveyor
(5) include: discharge rack made of steel construction (57), be arranged on discharge rack (57) and be distributed along discharge rack (57) length direction
The discharging machine (52) of several discharging shafts and a discharging chain (53), driving discharging shaft rotation, each discharging
Shaft is equipped with a supporting plate (54), and the discharging machine (52) is fixedly connected with any discharging shaft, several discharging shafts
On be equipped with discharging sprocket wheel, the discharging chain (53) surrounds ring-type around several discharging sprocket wheels, to drive discharging sprocket wheel rotation
Turn.
6. full-automation production line according to claim 5, which is characterized in that the discharge rack (57) is along its length
End is installed with the baffle for controlling raw material Cutting Length, the discharge conveyor (5) further include: be installed in discharge rack
(57) what pushing frame (56), driving pushing frame (56) below for pushing discharge rack (57) to move in the longitudinal direction worked pushes away
Into motor (51), the output shaft of the propulsion electric machine (51) is equipped with pushing ram, which is fixedly connected with pushing frame (56).
7. it is according to claim 1 full-automation production line, which is characterized in that it is described lift formula pick up material device (6) include:
Material frame (61) is picked up, material motor (68) is picked up, picks up material drive chain (610), picking up and expect that transmission shaft and n root pick up material transmission chain
(66), the middle part picked up material motor (68) and be mounted on ten material framves (61), the material transmission shaft of picking up are mounted on ten material framves (61)
Side in the width direction, the material transmission shaft of picking up are described to pick up material transmission shaft along the length direction arrangement for picking up material frame (61)
On be sequentially equipped with along axis: n with pick up the 5th sprocket wheel of material transmission chain (66) cooperation, 1 expect that drive chain (610) match with picking up
The 6th sprocket wheel closed, the output shaft for picking up material motor (68) are equipped with and pick up the 7th sprocket wheel for expecting drive chain (610) cooperation,
It is described to pick up the 8th sprocket wheel for being additionally provided with n on material frame (61) and picking up material transmission chain (66) cooperation, n the 8th sprocket wheels and n a the
Five sprocket wheels are oppositely arranged, and material transmission chain (66) that picks up is along the width direction distribution for picking up material frame (61), after conveying cutting
Material.
8. full-automation production line according to claim 7, which is characterized in that described to pick up material frame (61) in the width direction
Side is fixedly connected with the side of the frame body of discharge conveyor (5) in the width direction, described to pick up material frame (61) in the width direction
The other side be additionally provided with sorting equipment, the sorting equipment include: two cylinders being installed on ten material framves (61), with the work of cylinder
The hook flitch (612) of the hinged shaft of stopper rod, several V-arrangements for being arranged in shaft and being distributed along axis.
9. full-automation production line according to claim 8, which is characterized in that the end of the piston rod is set there are two convex
Ear has gap between two lugs, and the shaft is equipped with the protrusive board between two lugs of insertion, and the protrusive board and lug are logical
It is hinged to cross pin shaft.
10. full-automation production line according to claim 1, which is characterized in that the stirring transmission device passes through sprocket wheel
Chain realizes the conveying to reinforcing bar.
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CN201810898812.0A CN109051596B (en) | 2018-08-08 | 2018-08-08 | Full-automatic production line for sawing, upsetting and threading steel bars |
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CN201810898812.0A CN109051596B (en) | 2018-08-08 | 2018-08-08 | Full-automatic production line for sawing, upsetting and threading steel bars |
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Cited By (4)
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CN111376056A (en) * | 2018-12-29 | 2020-07-07 | 河南振华工程发展股份有限公司 | Vertical assembly production line of rectangular steel pipes of prefabricated building |
CN111843508A (en) * | 2020-08-05 | 2020-10-30 | 山东铁建数控设备有限公司 | Mantle fiber machine production line |
CN114226601A (en) * | 2021-12-23 | 2022-03-25 | 中国建筑土木建设有限公司 | Feeding system of box girder bottom web plate through long steel bars |
WO2024149048A1 (en) * | 2023-01-13 | 2024-07-18 | 中建三局集团有限公司 | Modular intelligent reinforcing steel bar machining production line and process based on internet of things |
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WO2024149048A1 (en) * | 2023-01-13 | 2024-07-18 | 中建三局集团有限公司 | Modular intelligent reinforcing steel bar machining production line and process based on internet of things |
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