CN109049737A - Intelligent Machining equipment for composite insulating board - Google Patents
Intelligent Machining equipment for composite insulating board Download PDFInfo
- Publication number
- CN109049737A CN109049737A CN201811000986.7A CN201811000986A CN109049737A CN 109049737 A CN109049737 A CN 109049737A CN 201811000986 A CN201811000986 A CN 201811000986A CN 109049737 A CN109049737 A CN 109049737A
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- China
- Prior art keywords
- plate body
- roller
- plate
- transmission gear
- lagging
- Prior art date
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
- B29C65/48—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor using adhesives, i.e. using supplementary joining material; solvent bonding
- B29C65/52—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor using adhesives, i.e. using supplementary joining material; solvent bonding characterised by the way of applying the adhesive
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
- B29C65/74—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by welding and severing, or by joining and severing, the severing being performed in the area to be joined, next to the area to be joined, in the joint area or next to the joint area
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
- B29C65/78—Means for handling the parts to be joined, e.g. for making containers or hollow articles, e.g. means for handling sheets, plates, web-like materials, tubular articles, hollow articles or elements to be joined therewith; Means for discharging the joined articles from the joining apparatus
- B29C65/7841—Holding or clamping means for handling purposes
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
- B29C65/78—Means for handling the parts to be joined, e.g. for making containers or hollow articles, e.g. means for handling sheets, plates, web-like materials, tubular articles, hollow articles or elements to be joined therewith; Means for discharging the joined articles from the joining apparatus
- B29C65/7858—Means for handling the parts to be joined, e.g. for making containers or hollow articles, e.g. means for handling sheets, plates, web-like materials, tubular articles, hollow articles or elements to be joined therewith; Means for discharging the joined articles from the joining apparatus characterised by the feeding movement of the parts to be joined
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/01—General aspects dealing with the joint area or with the area to be joined
- B29C66/02—Preparation of the material, in the area to be joined, prior to joining or welding
- B29C66/022—Mechanical pre-treatments, e.g. reshaping
- B29C66/0224—Mechanical pre-treatments, e.g. reshaping with removal of material
- B29C66/02241—Cutting, e.g. by using waterjets, or sawing
- B29C66/02242—Perforating or boring
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/01—General aspects dealing with the joint area or with the area to be joined
- B29C66/02—Preparation of the material, in the area to be joined, prior to joining or welding
- B29C66/022—Mechanical pre-treatments, e.g. reshaping
- B29C66/0224—Mechanical pre-treatments, e.g. reshaping with removal of material
- B29C66/02245—Abrading, e.g. grinding, sanding, sandblasting or scraping
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/40—General aspects of joining substantially flat articles, e.g. plates, sheets or web-like materials; Making flat seams in tubular or hollow articles; Joining single elements to substantially flat surfaces
- B29C66/41—Joining substantially flat articles ; Making flat seams in tubular or hollow articles
- B29C66/45—Joining of substantially the whole surface of the articles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/80—General aspects of machine operations or constructions and parts thereof
- B29C66/87—Auxiliary operations or devices
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Finish Polishing, Edge Sharpening, And Grinding By Specific Grinding Devices (AREA)
Abstract
The invention proposes a kind of Intelligent Machining equipment for composite insulating board, including cutting mechanism and attaching mechanism；Cutting mechanism includes the first transmission mechanism, the first cutting mechanism, the second cutting mechanism and the first transmission belt；The direction of motion of first cutting mechanism with the second cutting mechanism along the first chain is set gradually；Attaching mechanism includes the second transmission mechanism, rubber-coated mechanism, flattening mechanism, cutting mechanism, lagging rolling-up mechanism and the second transmission belt；Rubber-coated mechanism, flattening mechanism, cutting mechanism are set gradually along the conveying direction of the second transmission mechanism；The present invention realize serialization to plate body carry out lagging operation, saved cost, improved efficiency.
Description
Technical field
The present invention relates to a kind of process equipment, in particular to a kind of Intelligent Machining equipment for composite insulating board belongs to
In Intelligent Machining equipment technology field.
Background technique
In response to this energy-saving state basic policy, sticks on one layer of heat preservation material in exterior walls of buildings and become building energy conservation
Preferred measure, but due to the generation of a lot of building heat preservation event of fire in recent years, caused each bound pair heat preservation fireproofing material
Thinking, the fire protecting performance of thermal insulation material cause great attention.Existing thermal insulation material generallys use styrofoam, polyurethane foam
The insulation boards such as plate are fixed on the outside of building masonry wall, realize the purpose of exterior-wall heat insulation, but this kind of insulation board is not ageing-resistant, deformation system
Number is big, stability is poor and inflammable, once fire occurs for building, these thermal insulation materials just being led at the main of fire spreading
Body, so that the intensity of a fire is difficult to control, the life and property to the people bring very big threat.
Patent 201720294732.5 discloses a kind of light fireproof thermal-insulating board material.The light fireproof thermal-insulating board material side is set
There is an a plurality of groove, groove, which is staggered, to be formed latticed, and fire-blocking belt is equipped in groove；The heat preservation plate material is hollow knot
Structure, heat preservation plate material inside are filled with multiple elastic balloons.
Although above-mentioned plate has fireproof effect, need to be protected by physical means, protective performance is not
It is good, and its manufacturing process is relatively complicated, can not achieve continuous production.
Based on the above issues, our company devises a kind of light-weight composite insulating plate, including plate body, on the upper surface of plate body
What is be parallel to each other is equipped with multiple first strip grooves, and what is be parallel to each other on the lower end surface of plate body is equipped with multiple second strip grooves, and first
Strip groove is mutually perpendicular to the second strip groove, and the depth of the first strip groove is greater than the depth of the second strip groove；The upper surface of plate body
With one layer of lagging is fixed by bonding agent respectively on lower end surface；
The processing method of insulation board is as follows:
(1) fixed length cutting is carried out to plate body, and rushes location hole respectively on four side walls of plate body after dicing；
(2) plate body is fixed on process equipment, the upper surface of plate body is cut into the first strip groove, lower surface is cut into
Second strip groove；
(3) lagging is attached in the upper and lower surfaces of plate body using bonding agent, cuts out extra lagging.
Currently, being processed without the lagging that dedicated equipment can be used for automating plate body.
Summary of the invention
In view of the above-mentioned problems, the invention proposes a kind of Intelligent Machining equipment for composite insulating board, the company of realizing
Continuousization carries out lagging operation to plate body, has saved cost, has improved efficiency.
Specific technical solution is as follows:
For the Intelligent Machining equipment of composite insulating board, including cutting mechanism and attaching mechanism；
Cutting mechanism includes the first transmission mechanism, the first cutting mechanism, the second cutting mechanism and the first transmission belt；
First transmission mechanism include two first supports, the both ends of first support be respectively equipped with first transmission gear and
Second transmission gear, first chain, two first supports are fixed in tensioning between the first transmission gear and the second transmission gear
It is oppositely arranged, connection is realized by a first rotating shaft connection respectively between corresponding first transmission gear and the second transmission gear
Dynamic, one of them first transmission gear is controlled by first motor and is rotated, and first motor controls two the first chains and rotates in same direction；
First chain is equipped with multiple first clamp assemblies, and the first clamp assemblies include the first fixing seat, the first fixing seat
In be equipped with the second motor, the output shaft of the second motor passes through the first fixing seat and is fixedly connected with the first turntable, sets on the first turntable
There is the first grip slipper, the first clamping cavity be equipped in the first grip slipper, is movably equipped with the first push plate in the first clamping cavity,
One end of first push plate is equipped with the first clamping inserted block, the other end of the first push plate and the first electricity being fixed in the first clamping cavity
Dynamic push rod is connected, and the first electric pushrod pushes the first clamping inserted block into or out of the first clamping cavity, the first clamping inserted block
With the location hole clearance fit on plate body, the first clamp assemblies being oppositely arranged on two the first chains are inserted by the first clamping
Block insertion plate body location hole in plate body is gripped, second the first turntable of motor control rotation to control plate body into
Row overturning；
The direction of motion of first cutting mechanism with the second cutting mechanism along the first chain is set gradually；
First cutting mechanism includes second support, and second support includes second support side plate and second support top plate, and two
Second support side plate is separately positioned on the two sides of first support, the top for being fixed on second support side plate of second support top plate level
The lower section in portion, second support top plate is equipped with the first fixed pedestal, and the first fixed pedestal is fixedly connected with the push rod of the first cylinder, the
One cylinder is fixed on second support top plate；
The lower section of first fixed pedestal is equipped with the first cutting assembly and the first sanding component, the first cutting assembly and first dozen
Mill component is set gradually along the direction of motion of the first chain；
First cutting assembly includes multiple first fulcrum bearings arranged in parallel, can be turned respectively in each first fulcrum bearing
Dynamic is equipped with a saw blade, is connected between all saw blades by the second shaft and realizes linkage, the second shaft is equipped with third
Transmission gear, third transmission gear are connected by the second chain with the 4th transmission gear, and the 4th transmission gear passes through bearing block
It is spindle rotationally arranged on the first fixed pedestal, the 4th transmission gear is connected with the output shaft of third motor, and third motor turns
Dynamic control saw blade rotates synchronously, and the outside of third motor and the 4th transmission gear is equipped with the first protection shell；
First sanding component includes the second fulcrum bearing, passes through third shaft in the second fulcrum bearing and is rotatably arranged first mao
Brush roll, third shaft are equipped with the 5th transmission gear, and the 5th transmission gear is by third chain and is fixed on the 4th motor
6th transmission gear is connected, rotation control the first brush roll rotation of the 4th motor；
First motor controls two the first chains and rotates in same direction, and is moved therewith to control plate body, when being moved to the
When in front of one cutting mechanism, the first cylinder controls the first fixed pedestal and moves down, and third motor and the 4th motor start simultaneously,
Third motor control saw blade is cut into the first strip groove on plate body, and the first brush roll then polishes to the first strip groove；
Second cutting mechanism includes third bracket, and third bracket includes third rack side plate and third rack plate, and two
Third rack side plate is separately positioned on the two sides of first support, the top for being fixed on third rack side plate of third rack plate level
The lower section in portion, third rack plate is equipped with the second fixed pedestal, and the second fixed pedestal is fixedly connected with the push rod of the second cylinder, the
Two cylinders are fixed on third rack plate；
The bottom of second fixed pedestal is equipped with the second guide groove that Open Side Down, is equipped with the first lead screw in the second guide groove,
One end of first lead screw is equipped with the 7th transmission gear, the 7th transmission gear by the 4th chain be fixed on the 5th motor the
Eight transmission gears are connected, and with first sliding block that is equipped with of the first threads of lead screw cooperation in the second guide groove, the 4th motor, which rotates, to be controlled
It makes the first sliding block to be moved in the second guide groove, the moving direction of the first sliding block and the direction of motion of the first chain are mutually hung down
Directly；
First sliding block is equipped with the second cutting assembly and the second sanding component, the second sanding component and the second cutting assembly edge
The direction of motion of first sliding block is set gradually；
Second cutting assembly includes multiple third fulcrum bearings arranged in parallel, third fulcrum bearing edge on the first sliding block
The moving direction of first chain is set gradually, and fixes a cutter in each third fulcrum bearing respectively；
Second sanding component includes the 4th fulcrum bearing, passes through the 4th shaft in the 4th fulcrum bearing and is rotatably arranged second mao
Brush roll, the 4th shaft are equipped with the 9th transmission gear, and the 9th transmission gear is by the 5th chain and is fixed on the 5th motor
Tenth transmission gear is connected, rotation control the second brush roll rotation of the 5th motor；
The rotation of second the first turntable of motor control is overturn after plate body is cut into the first strip groove to control plate body,
Make uncut one side upward, when plate body is moved to below the second cutting mechanism, first motor stops operating, and plate body no longer moves
Dynamic, the second cylinder controls the second fixed pedestal and moves down, and the 4th motor and the 5th motor start simultaneously, the rotation control of the 4th motor
Make the first sliding block in the second guide groove with the direction of motion of the first chain it is perpendicular move, through cutter on plate body
It is cut into the second strip groove, the second strip groove and the first strip groove are perpendicular, and the second brush roll then carries out the first strip groove
Polishing；
First transmission belt is located at the lower section of the first chain, when plate body is moved to the first transmission belt with the first clamp assemblies
When top, the first electric pushrod pushes the first clamping inserted block to enter in the first clamping cavity, unclamps plate body and drops down onto the first transmission skin
It takes, is delivered to attaching mechanism；
Attaching mechanism includes the second transmission mechanism, rubber-coated mechanism, flattening mechanism, cutting mechanism, lagging rolling-up mechanism and the
Two transmission belts；
Rubber-coated mechanism, flattening mechanism, cutting mechanism are set gradually along the conveying direction of the second transmission mechanism；
Second transmission mechanism includes two the 4th brackets, and the both ends of the 4th bracket are respectively equipped with the 11st transmission gear
With the 12nd transmission gear, it is tensioned between the 11st transmission gear and the 12nd transmission gear and fixes the 6th chain, two
4th bracket is oppositely arranged, and passes through the 5th shaft between corresponding 11st transmission gear and the 12nd transmission gear respectively
Linkage is realized in connection, one of them the 5th transmission gear is rotated by the 6th motor control, the 6th the 6th chain of motor control two
Item rotates in same direction；
6th chain is equipped with multiple second clamp assemblies, and the second clamp assemblies include the second fixing seat, the second fixing seat
It is equipped with the second grip slipper, the second fixing seat is higher by the top of the second grip slipper, the second clamping cavity is equipped in the second grip slipper,
The second push plate is movably equipped in second clamping cavity, one end of the second push plate is equipped with the second clamping inserted block, the second push plate
The other end is connected with the second electric pushrod being fixed in the second clamping cavity, and the second electric pushrod pushes the second clamping inserted block
The location hole clearance fit on inserted block and plate body, phase on two the 6th chains are clamped into or out of the second clamping cavity, second
It clamps to the second clamp assemblies of setting, by second and plate body is gripped in the location hole of inserted block insertion plate body；
Lagging rolling-up mechanism includes upper feeding roller, reversing roller on first, changes under press bonding roller, lower feeding roller, first on first
Press bonding roller, the second lower press bonding roller and material receiving roller on roller, the first lower press bonding roller, bearing roller, second；
Upper feeding roller, reversing roller on first, the top of the second transmission mechanism is arranged in press bonding roller on first, presses on first
Roller is bonded setting with the upper surface of plate body, and lower feeding roller, the first lower reversing roller, the first lower press bonding roller are arranged in the second transmission mechanism
Lower section, the first lower press bonding roller is bonded setting with the lower end surface of plate body, bearing roller along the second transmission mechanism conveying direction backward
The rear side that the 4th bracket is arranged in extended, the diameter of bearing roller and the thickness of plate body are identical, and bearing roller and plate body are arranged
Sustained height, the rear of bearing roller is arranged in press bonding roller, the second lower press bonding roller on second, and material receiving roller setting presses on second
The rear of roller, the second lower press bonding roller；
Upper lagging is wound around on feeding roller, is pressed on the upper of plate body through press bonding roller on reversing roller commutation on first, first
On end face, lower lagging is wound around on lower feeding roller, and the lower end of plate body is located at through the first lower reversing roller commutation, the first lower pressing roll-in
On face, after upper lagging, lower lagging are attached on plate body, moved together with plate body, upper lagging, lower lagging end respectively by holding
Pressure roller, then by being wound after press bonding roller, the second lower pressing roll press on second by material receiving roller；
Rubber-coated mechanism includes upper offset plate out, upper glue spreader, goes out offset plate and lower glue spreader down；
The front of press bonding roller on first, upper glue spreader setting press bonding roller on upper offset plate and first out is arranged in upper offset plate out
Between, above offset plate drops down onto bonding agent on the upper surface of plate body out, after upper glue spreader smoothens, then via press bonding roller on first
The pressing of upper lagging is bonded on plate body；
Go out offset plate setting down between the lower reversing roller of the first lower press bonding roller and first, lower glue spreader setting in lower offset plate out and
Between first lower press bonding roller, bonding agent is dropped down onto lower lagging by lower offset plate out, is pushed after lower glue spreader smoothens, then via first
It closes roller the pressing of lower lagging is bonded on plate body；
Upper offset plate out and lower offset plate out include plastic emitting plate body, are equipped with glue storage cavity in plastic emitting plate body, glue storage cavity bottom is equipped with
Gum outlet；Glue-feeder is equipped at the top of glue storage cavity；
Flattening mechanism includes upper leveling assembly and lower leveling assembly, and upper leveling assembly and lower leveling assembly include strip
The leveling fixing seat of structure, leveling fixing seat are equipped with the first groove, and the rear and front end of the first groove is rotatably equipped with respectively
Two flattening rollers are equipped with multiple gas outlets in the first groove, and gas outlet is connected by ventilation pipe with air-heater；
The flattening roller of upper leveling assembly and lower leveling assembly is pressed on the upper and lower ends of plate body respectively, in plate body moving process
Flattening roller rotates with it, and for flattening to upper lagging and lower lagging, gas outlet blows out hot wind, accelerates drying bonding agent；
The width of upper lagging and lower lagging is all larger than the width of plate body；
Cutting mechanism include the 5th bracket, the 5th bracket include the 5th rack side plate and the 5th rack plate, two the 5th
Rack side plate is separately positioned on the two sides of the 4th bracket, the top for being fixed on the 5th rack side plate of the 5th rack plate level,
The lower section of third rack plate is equipped with third fixed pedestal, and third fixed pedestal is fixedly connected with the push rod of third cylinder, third
Cylinder is fixed on the 5th rack plate, is set below third fixed pedestal there are four upper cutting knife, upper cutting knife corresponds to plate body
Four side walls cut upper lagging；
The 4th fixed pedestal is fixed by the 4th cylinder in second conveyor structure bottom, sets above the 4th fixed pedestal
There are four lower cutting knife, four side walls that lower cutting knife corresponds to plate body cut lower lagging；
Upper lagging after cutting and lower lagging is not broken is wound via material receiving roller；
Second transmission belt is located at the lower section of the 6th chain, when plate body is moved to the second transmission belt with the second clamp assemblies
When top, the second electric pushrod pushes the second clamping inserted block to enter in the second clamping cavity, unclamps plate body and drops down onto the second transmission skin
It takes, the insulation board processed is delivered to storage process in next step by the second transmission belt.
Further, the first gib block is equipped in the first clamping cavity, the plug-type setting of the first gib block is pushed away first
In first guide groove of plate, it is equipped with the first spring between the first push plate and the side wall of the first clamping cavity, the first spring is set in
On first electric pushrod.
Further, the first fixing seat and the second fixing seat are detachably mounted to the first chain and the 6th chain by bolt
On item.
Further, the rolling speed of material receiving roller is identical as the movement speed of the second transmission mechanism.
The invention has the benefit that
(1) self weight for alleviating plate, increases thermal insulation property and fire protecting performance；
(2) present invention realizes continuous production using special equipment, has saved cost, has improved efficiency.
Detailed description of the invention
Fig. 1 is the heat preservation plate material cross-sectional view that the present invention is prepared.
Fig. 2 is process equipment top view of the present invention.
Fig. 3 is the first cutting mechanism left view in Fig. 2.
Fig. 4 is the first cutting mechanism right view in Fig. 2.
Fig. 5 is the second cutting mechanism left view in Fig. 2.
Fig. 6 is A-A partial sectional view in Fig. 5.
Fig. 7 is B-B partial sectional view in Fig. 5.
Fig. 8 is the first conveying mechanism side view.
Fig. 9 is the first clamp assemblies cross-sectional view.
Figure 10 is C portion enlarged drawing in Fig. 9.
Figure 11 is to attach mechanism cross-sectional view.
Figure 12 is D magnified partial view in Figure 11.
Figure 13 is the enlarged drawing of rubber-coated mechanism part in Figure 11.
Figure 14 is upper offset plate cross-sectional view out.
Figure 15 is the enlarged drawing of flattening mechanism part in Figure 11.
Figure 16 is cutting mechanism cross-sectional view.
Figure 17 is E magnified partial view in Figure 16.
Appended drawing reference
Plate body 1, the first strip groove 2, the second strip groove 3, lagging 4, the first transmission mechanism 5, the first cutting mechanism 6, second
Cutting mechanism 7, the first transmission belt 8, the second transmission mechanism 9, rubber-coated mechanism 10, flattening mechanism 11, cutting mechanism 12, lagging are received
Roll up mechanism 13, the second transmission belt 14, first support 21, the first transmission gear 22, the second transmission gear 23, the first chain 24,
First rotating shaft 25, first motor 26, the first clamp assemblies 27, the first fixing seat 28, the second motor 29, the first turntable 210, first
Grip slipper 211, first clamps cavity 212, the first push plate 213, first clamps inserted block 214, the first gib block 215, the first spring
216, the first electric pushrod 217, second support 31, the first fixed pedestal 32, the first cylinder 33, the first cutting assembly 34, first
Sanding component 35, the first fulcrum bearing 36, saw blade 37, the second shaft 38, third transmission gear 39, the transmission of the second chain the 310, the 4th
Gear 311, third motor 312, first protect shell 313, the second fulcrum bearing 314, the first brush roll 315, the 5th transmission gear
316, third chain 317, the 4th motor 318, the 6th transmission gear 319, third bracket 41, the second fixed pedestal 42, the second gas
Cylinder 43, the second guide groove 44, the first lead screw 45, the 7th transmission gear 46, the 4th chain 47, the 5th motor 48, the 8th driving cog
Take turns the 49, first sliding block 410, the second cutting assembly 411, the second sanding component 412, third fulcrum bearing 413, cutter 414, the 4th
Hold seat 415, the second brush roll 416, the 9th transmission gear 417, the 5th chain 418, the 5th motor 419, the tenth transmission gear
420, the 4th bracket 51, the 11st transmission gear 52, the 12nd transmission gear 53, the 6th chain 54, the second clamp assemblies 55,
Two fixing seats 56, the second grip slipper 57, second clamping cavity 58, inserted block 510, second is electronic pushes away for the second push plate 59, second clamping
The lower reversing roller 65, first of press bonding roller 63, lower feeding roller 64, first on reversing roller 62, first on bar 511, upper feeding roller 61, first
Press bonding roller 68, second lower press bonding roller 69, material receiving roller 610, upper lagging 611, lower lagging on lower press bonding roller 66, bearing roller 67, second
612, above go out offset plate 71, upper glue spreader 72, down go out offset plate 73, lower glue spreader 74, plastic emitting plate body 75, glue storage cavity 76, gum outlet 77,
Glue-feeder 78, upper leveling assembly 81, lower leveling assembly 82, the first groove 83, flattening roller 84, gas outlet 85, ventilation pipe 86,
Five brackets 91, third fixed pedestal 92, third cylinder 93, upper cutting knife 94, the 4th fixed pedestal 95, lower cutting knife 96, lower sanction
Cutter 96.
Specific embodiment
Clear to be more clear technical solution of the present invention, the present invention is described further with reference to the accompanying drawing,
The technical characteristic of any pair of technical solution of the present invention carries out the scheme that equivalencing is obtained with conventional reasoning and each falls within guarantor of the present invention
Protect range.
Embodiment one
A kind of light-weight composite insulating plate as shown in Figure 1, including plate body 1, what is be parallel to each other on the upper surface of plate body is equipped with
Multiple first strip grooves 2, what is be parallel to each other on the lower end surface of plate body is equipped with multiple second strip grooves 3, the first strip groove and second
Strip groove is mutually perpendicular to, and the depth of the first strip groove is greater than the depth of the second strip groove；Divide on the upper surface and lower end surface of plate body
One layer of lagging 4 is not fixed by bonding agent.
The processing method of insulation board is as follows:
(1) fixed length cutting is carried out to plate body, and rushes location hole respectively on four side walls of plate body after dicing；
(2) plate body is fixed on process equipment, the upper surface of plate body is cut into the first strip groove, lower surface is cut into
Second strip groove；
(3) lagging is attached in the upper and lower surfaces of plate body using bonding agent, cuts out extra lagging.
As shown in Fig. 2-Figure 17, Intelligent Machining equipment of the invention includes cutting mechanism and attaching mechanism；
Cutting mechanism includes the first transmission mechanism 5, the first cutting mechanism 6, the second cutting mechanism 7 and the first transmission belt 8；
First transmission mechanism includes two first supports 21, and the both ends of first support are respectively equipped with first transmission gear
22 and second transmission gear 23, first chain 24 is fixed in tensioning between the first transmission gear and the second transmission gear, and two
First support is oppositely arranged, and is connected respectively by a first rotating shaft 25 between corresponding first transmission gear and the second transmission gear
Realization linkage is connect, one of them first transmission gear is controlled by first motor and rotated, and first motor 26 controls two the first chains
Item rotates in same direction；
First chain is equipped with multiple first clamp assemblies 27, and the first clamp assemblies include the first fixing seat 28, and first is solid
The second motor 29 is equipped in reservation, the output shaft of the second motor passes through the first fixing seat and is fixedly connected with the first turntable 210, and first
Turntable is equipped with the first grip slipper 211, and the first clamping cavity 212 is equipped in the first grip slipper, is moved in the first clamping cavity
Be equipped with the first push plate 213, one end of the first push plate is equipped with the first clamping inserted block 214, the other end of the first push plate be fixed on
First clamping cavity in the first electric pushrod 217 be connected, the first electric pushrod push first clamping inserted block into or out of
First clamping cavity, the location hole clearance fit on the first clamping inserted block and plate body, the be oppositely arranged on two the first chains
Plate body is gripped in one clamp assemblies, the location hole by the first clamping inserted block insertion plate body, the second motor control
The rotation of first turntable is overturn to control plate body；
The direction of motion of first cutting mechanism with the second cutting mechanism along the first chain is set gradually；
First cutting mechanism includes second support 31, and second support includes second support side plate and second support top plate, and two
A second support side plate is separately positioned on the two sides of first support, second support top plate it is horizontal be fixed on second support side plate
The lower section at top, second support top plate is equipped with the first fixed pedestal 32, and the push rod of the first fixed pedestal and the first cylinder 33 is fixed
Connection, the first cylinder are fixed on second support top plate；
The lower section of first fixed pedestal is equipped with the first cutting assembly 34 and the first sanding component 35, the first cutting assembly and the
One sanding component is set gradually along the direction of motion of the first chain；
First cutting assembly includes multiple first fulcrum bearings 36 arranged in parallel, respectively can in each first fulcrum bearing
Rotation is equipped with a saw blade 37, is connected between all saw blades by the second shaft 38 and realizes linkage, set in the second shaft
There is third transmission gear 39, third transmission gear is connected by the second chain 310 with the 4th transmission gear 311, the 4th transmission
Gear is spindle rotationally arranged on the first fixed pedestal by bearing block, the output shaft of the 4th transmission gear and third motor 312
It is connected, third motor rotation control saw blade rotates synchronously, and the outside of third motor and the 4th transmission gear is equipped with the first protection
Shell 313；
First sanding component includes the second fulcrum bearing 314, is rotatably arranged the by third shaft in the second fulcrum bearing
One brush roll 315, third shaft are equipped with the 5th transmission gear 316, and the 5th transmission gear passes through third chain 317 and is fixed on
The 6th transmission gear 319 on 4th motor 318 is connected, rotation control the first brush roll rotation of the 4th motor；
First motor controls two the first chains and rotates in same direction, and is moved therewith to control plate body, when being moved to the
When in front of one cutting mechanism, the first cylinder controls the first fixed pedestal and moves down, and third motor and the 4th motor start simultaneously,
Third motor control saw blade is cut into the first strip groove on plate body, and the first brush roll then polishes to the first strip groove；
Second cutting mechanism includes third bracket 41, and third bracket includes third rack side plate and third rack plate, and two
A third rack side plate is separately positioned on the two sides of first support, third rack plate it is horizontal be fixed on third rack side plate
The lower section at top, third rack plate is equipped with the second fixed pedestal 42, and the push rod of the second fixed pedestal and the second cylinder 43 is fixed
Connection, the second cylinder are fixed on third rack plate；
The bottom of second fixed pedestal is equipped with the second guide groove 44 that Open Side Down, is equipped with the first lead screw in the second guide groove
45, one end of the first lead screw is equipped with the 7th transmission gear 46, and the 7th transmission gear is by the 4th chain 47 and is fixed on the 5th electricity
The 8th transmission gear 49 on machine 48 is connected, and what is cooperated in the second guide groove with the first threads of lead screw is equipped with the first sliding block 410,
4th motor rotation the first sliding block of control is moved in the second guide groove, the moving direction of the first sliding block and the first chain
The direction of motion is perpendicular；
First sliding block is equipped with the second cutting assembly 411 and the second sanding component 412, the second sanding component and the second cutting
Component is set gradually along the direction of motion of the first sliding block；
Second cutting assembly includes multiple third fulcrum bearings 413 arranged in parallel, and third fulcrum bearing is in the first sliding block
On set gradually along the moving direction of the first chain, a cutter 414 is fixed in each third fulcrum bearing respectively；
Second sanding component includes the 4th fulcrum bearing 415, is rotatably arranged the by the 4th shaft in the 4th fulcrum bearing
Two brush rolls 416, the 4th shaft are equipped with the 9th transmission gear 417, and the 9th transmission gear passes through the 5th chain 418 and is fixed on
The tenth transmission gear 420 on 5th motor 419 is connected, rotation control the second brush roll rotation of the 5th motor；
The rotation of second the first turntable of motor control is overturn after plate body is cut into the first strip groove to control plate body,
Make uncut one side upward, when plate body is moved to below the second cutting mechanism, first motor stops operating, and plate body no longer moves
Dynamic, the second cylinder controls the second fixed pedestal and moves down, and the 4th motor and the 5th motor start simultaneously, the rotation control of the 4th motor
Make the first sliding block in the second guide groove with the direction of motion of the first chain it is perpendicular move, through cutter on plate body
It is cut into the second strip groove, the second strip groove and the first strip groove are perpendicular, and the second brush roll then carries out the first strip groove
Polishing；
First transmission belt is located at the lower section of the first chain, when plate body is moved to the first transmission belt with the first clamp assemblies
When top, the first electric pushrod pushes the first clamping inserted block to enter in the first clamping cavity, unclamps plate body and drops down onto the first transmission skin
It takes, is delivered to attaching mechanism；
Attaching mechanism includes the second transmission mechanism 9, rubber-coated mechanism 10, flattening mechanism 11, cutting mechanism 12, lagging winder
Structure 13 and the second transmission belt 14；
Rubber-coated mechanism, flattening mechanism, cutting mechanism are set gradually along the conveying direction of the second transmission mechanism；
Second transmission mechanism includes two the 4th brackets 51, and the both ends of the 4th bracket are respectively equipped with the 11st driving cog
The 52 and the 12nd transmission gear 53 is taken turns, the 6th chain is fixed in tensioning between the 11st transmission gear and the 12nd transmission gear
54, two the 4th brackets are oppositely arranged, and pass through one between corresponding 11st transmission gear and the 12nd transmission gear respectively
Linkage is realized in the connection of 5th shaft, one of them the 5th transmission gear is rotated by the 6th motor control, the 6th motor control two
A 6th chain rotates in same direction；
6th chain is equipped with multiple second clamp assemblies 55, and the second clamp assemblies include the second fixing seat 56, and second is solid
Reservation is equipped with the second grip slipper 57, and the second fixing seat is higher by the top of the second grip slipper, the second folder is equipped in the second grip slipper
Cavity 58 is held, the second push plate 59 is movably equipped in the second clamping cavity, one end of the second push plate is equipped with the second clamping inserted block
510, the other end of the second push plate is connected with the second electric pushrod 511 being fixed in the second clamping cavity, and second electronic pushes away
Bar pushes the second clamping inserted block into or out of the second clamping cavity, and the second clamping inserted block is matched with the positioning interporal lacuna on plate body
Close, the second clamp assemblies for being oppositely arranged on two the 6th chains, be inserted by the second clamping inserted block it is right in the location hole of plate body
Plate body is gripped；
Lagging rolling-up mechanism include press bonding roller 63 on reversing roller 62, first on upper feeding roller 61, first, lower feeding roller 64,
The lower press bonding roller 69 of press bonding roller 68, second and material receiving roller on the lower press bonding roller 66 of first lower reversing roller 65, first, bearing roller 67, second
610；
Upper feeding roller, reversing roller on first, the top of the second transmission mechanism is arranged in press bonding roller on first, presses on first
Roller is bonded setting with the upper surface of plate body, and lower feeding roller, the first lower reversing roller, the first lower press bonding roller are arranged in the second transmission mechanism
Lower section, the first lower press bonding roller is bonded setting with the lower end surface of plate body, bearing roller along the second transmission mechanism conveying direction backward
The rear side that the 4th bracket is arranged in extended, the diameter of bearing roller and the thickness of plate body are identical, and bearing roller and plate body are arranged
Sustained height, the rear of bearing roller is arranged in press bonding roller, the second lower press bonding roller on second, and material receiving roller setting presses on second
The rear of roller, the second lower press bonding roller；
Upper lagging 611 is wound around on feeding roller, is pressed on plate body through press bonding roller on reversing roller commutation on first, first
On upper surface, lower lagging 612 is wound around on lower feeding roller, is located at plate body through the first lower reversing roller commutation, the first lower pressing roll-in
Lower end surface on, after upper lagging, lower lagging are attached on plate body, moved together with plate body, upper lagging, lower lagging end difference
By bearing roller, then by being wound after press bonding roller, the second lower pressing roll press on second by material receiving roller；
Rubber-coated mechanism includes upper offset plate 71 out, upper glue spreader 72, goes out offset plate 73 and lower glue spreader 74 down；
The front of press bonding roller on first, upper glue spreader setting press bonding roller on upper offset plate and first out is arranged in upper offset plate out
Between, above offset plate drops down onto bonding agent on the upper surface of plate body out, after upper glue spreader smoothens, then via press bonding roller on first
The pressing of upper lagging is bonded on plate body；
Go out offset plate setting down between the lower reversing roller of the first lower press bonding roller and first, lower glue spreader setting in lower offset plate out and
Between first lower press bonding roller, bonding agent is dropped down onto lower lagging by lower offset plate out, is pushed after lower glue spreader smoothens, then via first
It closes roller the pressing of lower lagging is bonded on plate body；
Upper offset plate out and lower offset plate out include plastic emitting plate body 75, are equipped with glue storage cavity 76, glue storage cavity bottom in plastic emitting plate body
Equipped with gum outlet 77；Glue-feeder 78 is equipped at the top of glue storage cavity；
Flattening mechanism includes upper leveling assembly 81 and lower leveling assembly 82, and upper leveling assembly and lower leveling assembly include length
The leveling fixing seat of strip structure, leveling fixing seat are equipped with the first groove 83, and the rear and front end of the first groove can be rotated respectively
Set there are two flattening roller 84, multiple gas outlets 85 are equipped in the first groove, gas outlet passes through ventilation pipe 86 and air-heater phase
Connection；
The flattening roller of upper leveling assembly and lower leveling assembly is pressed on the upper and lower ends of plate body respectively, in plate body moving process
Flattening roller rotates with it, and for flattening to upper lagging and lower lagging, gas outlet blows out hot wind, accelerates drying bonding agent；
The width of upper lagging and lower lagging is all larger than the width of plate body；
Cutting mechanism includes the 5th bracket 91, and the 5th bracket includes the 5th rack side plate and the 5th rack plate, and two the
Five rack side plates are separately positioned on the two sides of the 4th bracket, the top for being fixed on the 5th rack side plate of the 5th rack plate level
Portion, the lower section of third rack plate are equipped with third fixed pedestal 92, the fixed company of the push rod of third fixed pedestal and third cylinder 93
It connects, third cylinder is fixed on the 5th rack plate, sets that there are four upper cutting knife 94, upper cutting knife pair below third fixed pedestal
Four side walls of plate body are answered to cut upper lagging；
The 4th fixed pedestal 95 is fixed by the 4th cylinder 97 in second conveyor structure bottom, the 4th fixed pedestal it is upper
Side is set there are four lower cutting knife 96, and four side walls that lower cutting knife corresponds to plate body cut lower lagging；
Upper lagging after cutting and lower lagging is not broken is wound via material receiving roller；
Second transmission belt is located at the lower section of the 6th chain, when plate body is moved to the second transmission belt with the second clamp assemblies
When top, the second electric pushrod pushes the second clamping inserted block to enter in the second clamping cavity, unclamps plate body and drops down onto the second transmission skin
It takes, the insulation board processed is delivered to storage process in next step by the second transmission belt.
Further, it is equipped with the first gib block 215 in the first clamping cavity, the first gib block is plug-type to be arranged first
In first guide groove of push plate, the first spring 216, the first spring pocket are equipped between the first push plate and the side wall of the first clamping cavity
It is located on the first electric pushrod.
Further, the first fixing seat and the second fixing seat are detachably mounted to the first chain and the 6th chain by bolt
On item.
Further, the rolling speed of material receiving roller is identical as the movement speed of the second transmission mechanism.
Further, the specifically used method of process equipment is as follows:
(1) plate body is clamped between two the first clamp assemblies, it is in the same direction that first motor controls two the first chains
Rotation, is moved therewith to control plate body, and when being moved in front of the first cutting mechanism, the first cylinder control first is fixed
Pedestal moves down, and third motor and the 4th motor start simultaneously, and third motor control saw blade is cut into first on plate body
Shape slot, the first brush roll then polish to the first strip groove；
(2) rotation of second the first turntable of motor control is turned over after plate body is cut into the first strip groove to control plate body
Turn, make uncut one side upward, when plate body is moved to below the second cutting mechanism, first motor stops operating, and plate body is not
It moves again, the second cylinder controls the second fixed pedestal and moves down, and the 4th motor and the 5th motor start simultaneously, and the 4th motor turns
The first sliding block of dynamic control in the second guide groove with the direction of motion of the first chain it is perpendicular move, by cutter in plate
The second strip groove is cut on body, the second strip groove and the first strip groove are perpendicular, and the second brush roll is then to the first strip groove
It polishes；
After (3) second bar shaped Slot shapings, when plate body is moved to above the first transmission belt with the first clamp assemblies, the first electricity
Dynamic push rod pushes the first clamping inserted block to enter in the first clamping cavity, unclamps plate body and drops down on the first transmission belt, is delivered to patch
Random structure；
(4) plate body is clamped on the second clamp assemblies, plate body with the second clamp assemblies during, bonding agent
After upper glue spreader smoothens, the pressing of upper lagging is bonded on plate body via press bonding roller on first；Bonding agent passes through lower gluing
After roller coating is even, the pressing of lower lagging is bonded on plate body via the first lower press bonding roller；
(5) flattening roller of leveling assembly and lower leveling assembly is pressed on the upper and lower ends of plate body respectively on, and plate body is moved through
Flattening roller rotates with it in journey, and for flattening to upper lagging and lower lagging, gas outlet blows out hot wind, accelerates drying bonding
Agent；
(6) after the completion of drying, four side walls that upper cutting knife corresponds to plate body cut upper lagging；Lower cutting knife is corresponding
Four side walls of plate body cut lower lagging；Upper lagging after cutting and lower lagging is not broken is received via material receiving roller
Volume；
(7) when plate body is moved to above the second transmission belt with the second clamp assemblies, the second electric pushrod pushes second
It clamps inserted block to enter in the second clamping cavity, unclamps plate body and drop down on the second transmission belt, second transmission belt will process
Insulation board is delivered to storage process in next step.
Further, plate body the preparation method comprises the following steps:
(1) it weighs according to parts by weight: 90 parts of polystyrene resin, 7 parts of Boratex, 2 parts of silica 1, quartz powder
12 parts of end, 7 parts of calcium carbonate powder, 1.2 parts of expanded graphite, 70 parts of aqueous solution of 12 parts of glass fibre and sodium bicarbonate；
(2) by polystyrene resin, Boratex, silica, quartz powder, calcium carbonate powder, expanded graphite, glass
After mixing, the aqueous solution that sodium bicarbonate is added stirs evenly fiber；
(3) material after mixing evenly is added in mold, is heated to 155 DEG C of heat preservation 30min, be by after shaping and drying
Plate body can be obtained.
Further, the mass concentration of the aqueous solution of sodium bicarbonate is 3%.
Further, bonding agent the preparation method comprises the following steps:
(1) weigh according to parts by weight: 72 parts of polyorganosiloxane resin, 18 parts of dehydrated alcohol, 8 parts of aluminium oxide, 5 parts of copper powder,
3 parts of sodium allylsulfonate, 10 parts of ethyl acetate, 4 parts of diethylenetriamine；
(2) above-mentioned each component is added to be uniformly mixed in reaction kettle and bonding agent can be obtained.
As further application, prefabricated location hole can be spelled in subsequent use for assisting on the side wall of plate body
It connects, fixed length can also be carried out in subsequent steps and cut, sanction removes location hole.
Claims (4)
1. it is used for the Intelligent Machining equipment of composite insulating board, it is characterized in that, including cutting mechanism and attaching mechanism；
Cutting mechanism includes the first transmission mechanism, the first cutting mechanism, the second cutting mechanism and the first transmission belt；
First transmission mechanism includes two first supports, and the both ends of first support are respectively equipped with first transmission gear and second
Transmission gear, first chain is fixed in tensioning between the first transmission gear and the second transmission gear, and two first supports are opposite
Setting realizes linkage by a first rotating shaft connection respectively between corresponding first transmission gear and the second transmission gear,
In first transmission gear by first motor control rotate, first motor control two the first chains rotate in same direction；
First chain is equipped with multiple first clamp assemblies, and the first clamp assemblies include the first fixing seat, sets in the first fixing seat
There is the second motor, the output shaft of the second motor passes through the first fixing seat and is fixedly connected with the first turntable, and the first turntable is equipped with the
One grip slipper is equipped with the first clamping cavity in the first grip slipper, is movably equipped with the first push plate in the first clamping cavity, and first
One end of push plate is equipped with the first clamping inserted block, and the other end of the first push plate first electronic is pushed away with what is be fixed in the first clamping cavity
Bar is connected, and the first electric pushrod pushes the first clamping inserted block into or out of the first clamping cavity, the first clamping inserted block and plate
Location hole clearance fit on body, the first clamp assemblies being oppositely arranged on two the first chains are inserted by the first clamping inserted block
Enter in the location hole of plate body and plate body is gripped, the rotation of second the first turntable of motor control is turned over to control plate body
Turn；
The direction of motion of first cutting mechanism with the second cutting mechanism along the first chain is set gradually；
First cutting mechanism includes second support, and second support includes second support side plate and second support top plate, and two second
Rack side plate is separately positioned on the two sides of first support, the top for being fixed on second support side plate of second support top plate level,
The lower section of second support top plate is equipped with the first fixed pedestal, and the first fixed pedestal is fixedly connected with the push rod of the first cylinder, and first
Cylinder is fixed on second support top plate；
The lower section of first fixed pedestal is equipped with the first cutting assembly and the first sanding component, the first cutting assembly and the first polishing group
Part is set gradually along the direction of motion of the first chain；
First cutting assembly includes multiple first fulcrum bearings arranged in parallel, is distinguished in each first fulcrum bearing rotatable
Equipped with a saw blade, it is connected between all saw blades by the second shaft and realizes linkage, the second shaft is driven equipped with third
Gear, third transmission gear are connected by the second chain with the 4th transmission gear, and the 4th transmission gear can be turned by bearing block
On the first fixed pedestal, the 4th transmission gear is connected with the output shaft of third motor for dynamic setting, the rotation control of third motor
Saw blade processed rotates synchronously, and the outside of third motor and the 4th transmission gear is equipped with the first protection shell；
First sanding component includes the second fulcrum bearing, passes through third shaft in the second fulcrum bearing and the first hairbrush is rotatably arranged
Roller, third shaft are equipped with the 5th transmission gear, the 5th transmission gear by third chain be fixed on the 4th motor the
Six transmission gears are connected, rotation control the first brush roll rotation of the 4th motor；
First motor controls two the first chains and rotates in same direction, and is moved to control plate body, is cut therewith when being moved to first
When in front of cutting mill structure, the first cylinder controls the first fixed pedestal and moves down, and third motor and the 4th motor start simultaneously, third
Motor control saw blade is cut into the first strip groove on plate body, and the first brush roll then polishes to the first strip groove；
Second cutting mechanism includes third bracket, and third bracket includes third rack side plate and third rack plate, two thirds
Rack side plate is separately positioned on the two sides of first support, the top for being fixed on third rack side plate of third rack plate level,
The lower section of third rack plate is equipped with the second fixed pedestal, and the second fixed pedestal is fixedly connected with the push rod of the second cylinder, and second
Cylinder is fixed on third rack plate；
The bottom of second fixed pedestal is equipped with the second guide groove that Open Side Down, is equipped with the first lead screw in the second guide groove, and first
One end of lead screw is equipped with the 7th transmission gear, and the 7th transmission gear passes through the 4th chain and the 8th biography being fixed on the 5th motor
Moving gear is connected, in the second guide groove with first sliding block that is equipped with of the first threads of lead screw cooperation, the 4th motor rotation control the
One sliding block is moved in the second guide groove, and the moving direction of the first sliding block and the direction of motion of the first chain are perpendicular；
First sliding block is equipped with the second cutting assembly and the second sanding component, and the second sanding component and the second cutting assembly are along first
The direction of motion of sliding block is set gradually；
Second cutting assembly includes multiple third fulcrum bearings arranged in parallel, and third fulcrum bearing is on the first sliding block along first
The moving direction of chain is set gradually, and fixes a cutter in each third fulcrum bearing respectively；
Second sanding component includes the 4th fulcrum bearing, passes through the 4th shaft in the 4th fulcrum bearing and the second hairbrush is rotatably arranged
Roller, the 4th shaft are equipped with the 9th transmission gear, the 9th transmission gear by the 5th chain be fixed on the 5th motor the
Ten transmission gears are connected, rotation control the second brush roll rotation of the 5th motor；
The rotation of second the first turntable of motor control is overturn after plate body is cut into the first strip groove to control plate body, is made not
Upward, when plate body is moved to below the second cutting mechanism, first motor stops operating the one side of cutting, and plate body no longer moves,
Second cylinder controls the second fixed pedestal and moves down, and the 4th motor and the 5th motor start simultaneously, the rotation control of the 4th motor
First sliding block in the second guide groove with the direction of motion of the first chain it is perpendicular move, cut on plate body by cutter
The second strip groove is cut out, the second strip groove and the first strip groove are perpendicular, and the second brush roll then beats the first strip groove
Mill；
First transmission belt is located at the lower section of the first chain, when plate body is moved to above the first transmission belt with the first clamp assemblies
When, the first electric pushrod pushes the first clamping inserted block to enter in the first clamping cavity, and it unclamps plate body and drops down on the first transmission belt,
It is delivered to attaching mechanism；
Attaching mechanism includes the second transmission mechanism, rubber-coated mechanism, flattening mechanism, cutting mechanism, lagging rolling-up mechanism and the second biography
Defeated belt；
Rubber-coated mechanism, flattening mechanism, cutting mechanism are set gradually along the conveying direction of the second transmission mechanism；
Second transmission mechanism includes two the 4th brackets, and the both ends of the 4th bracket are respectively equipped with the 11st transmission gear and the
12 transmission gears are tensioned between the 11st transmission gear and the 12nd transmission gear and fix the 6th chain, and two the 4th
Bracket is oppositely arranged, and passes through a 5th shaft connection between corresponding 11st transmission gear and the 12nd transmission gear respectively
Realize linkage, one of them the 5th transmission gear is rotated by the 6th motor control, and the 6th the 6th chain of motor control two is same
To rotation；
6th chain is equipped with multiple second clamp assemblies, and the second clamp assemblies include the second fixing seat, sets in the second fixing seat
There is the second grip slipper, be higher by the second fixing seat at the top of the second grip slipper, is equipped with the second clamping cavity in the second grip slipper, second
Clamp and be movably equipped with the second push plate in cavity, one end of the second push plate is equipped with the second clamping inserted block, the second push plate it is another
It holds and is connected with the second electric pushrod being fixed in the second clamping cavity, the second electric pushrod pushes the second clamping inserted block to enter
Or the second clamping cavity, the second clamping inserted block and the location hole clearance fit on plate body are removed, it is opposite on two the 6th chains to set
The second clamp assemblies for setting are inserted into the location hole of plate body by the second clamping inserted block and grip to plate body；
Lagging rolling-up mechanism include upper feeding roller, reversing roller on first, press bonding roller on first, lower feeding roller, the first lower reversing roller,
First lower press bonding roller, bearing roller, press bonding roller, the second lower press bonding roller and material receiving roller on second；
Upper feeding roller, reversing roller on first, the top of the second transmission mechanism is arranged in press bonding roller on first, on first press bonding roller with
The upper surface of plate body is bonded setting, and lower feeding roller, the first lower reversing roller, the first lower press bonding roller are arranged under the second transmission mechanism
Side, the first lower press bonding roller are bonded setting with the lower end surface of plate body, and bearing roller extends back along the conveying direction of the second transmission mechanism
The rear side that the 4th bracket is set, the diameter of bearing roller and the thickness of plate body are identical, and bearing roller and plate body are arranged same
Highly, press bonding roller, the second lower press bonding roller are arranged in the rear of bearing roller on second, and press bonding roller, the is arranged on second in material receiving roller
The rear of two lower press bonding rollers；
Upper lagging is wound around on feeding roller, and the upper surface of plate body is pressed on through press bonding roller on reversing roller commutation on first, first
On, lower lagging is wound around on lower feeding roller, and the lower end surface of plate body is located at through the first lower reversing roller commutation, the first lower pressing roll-in
On, after upper lagging, lower lagging are attached on plate body, moved together with plate body, upper lagging, lower lagging end pass through pressure-bearing respectively
Roller, then by being wound after press bonding roller, the second lower pressing roll press on second by material receiving roller；
Rubber-coated mechanism includes upper offset plate out, upper glue spreader, goes out offset plate and lower glue spreader down；
It is upper go out offset plate the front of press bonding roller on first is set, upper glue spreader setting it is upper go out offset plate and first on press bonding roller it
Between, above offset plate drops down onto bonding agent on the upper surface of plate body out, after upper glue spreader smoothens, then will via press bonding roller on first
Upper lagging pressing is bonded on plate body；
Go out offset plate setting down between the lower reversing roller of the first lower press bonding roller and first, lower glue spreader is arranged in lower offset plate and first out
Between lower press bonding roller, bonding agent is dropped down onto lower lagging by lower offset plate out, after lower glue spreader smoothens, then via the first lower press bonding roller
The pressing of lower lagging is bonded on plate body；
Upper offset plate out and lower offset plate out include plastic emitting plate body, glue storage cavity are equipped in plastic emitting plate body, glue storage cavity bottom is equipped with plastic emitting
Mouthful；Glue-feeder is equipped at the top of glue storage cavity；
Flattening mechanism includes upper leveling assembly and lower leveling assembly, and upper leveling assembly and lower leveling assembly include string configuration
Leveling fixing seat, leveling fixing seat is equipped with the first groove, there are two the rear and front end of the first groove is rotatably set respectively
Flattening roller is equipped with multiple gas outlets in the first groove, and gas outlet is connected by ventilation pipe with air-heater；
The flattening roller of upper leveling assembly and lower leveling assembly is pressed on the upper and lower ends of plate body respectively, flattens in plate body moving process
Roller rotates with it, and for flattening to upper lagging and lower lagging, gas outlet blows out hot wind, accelerates drying bonding agent；
The width of upper lagging and lower lagging is all larger than the width of plate body；
Cutting mechanism includes the 5th bracket, and the 5th bracket includes the 5th rack side plate and the 5th rack plate, two the 5th brackets
Side plate is separately positioned on the two sides of the 4th bracket, the top for being fixed on the 5th rack side plate of the 5th rack plate level, third
The lower section of rack plate is equipped with third fixed pedestal, and third fixed pedestal is fixedly connected with the push rod of third cylinder, third cylinder
It is fixed on the 5th rack plate, is set below third fixed pedestal there are four upper cutting knife, upper cutting knife corresponds to four of plate body
Side wall cuts upper lagging；
The 4th fixed pedestal is fixed by the 4th cylinder in second conveyor structure bottom, and the top of the 4th fixed pedestal is equipped with four
A lower cutting knife, four side walls that lower cutting knife corresponds to plate body cut lower lagging；
Upper lagging after cutting and lower lagging is not broken is wound via material receiving roller；
Second transmission belt is located at the lower section of the 6th chain, when plate body is moved to above the second transmission belt with the second clamp assemblies
When, the second electric pushrod pushes the second clamping inserted block to enter in the second clamping cavity, and it unclamps plate body and drops down on the second transmission belt,
The insulation board processed is delivered to storage process in next step by the second transmission belt.
2. it is used for the Intelligent Machining equipment of composite insulating board as described in claim 1, it is characterized in that, in the first clamping cavity
Equipped with the first gib block, the first gib block is plug-type to be arranged in the first guide groove of the first push plate, the first push plate and first
It clamps and is equipped with the first spring between the side wall of cavity, the first spring is set on the first electric pushrod.
3. it is used for the Intelligent Machining equipment of composite insulating board as described in claim 1, it is characterized in that, the first fixing seat and the
Two fixing seats are detachably mounted on the first chain and the 6th chain by bolt.
4. it is used for the Intelligent Machining equipment of composite insulating board as described in claim 1, it is characterized in that, the winding speed of material receiving roller
It spends identical as the movement speed of the second transmission mechanism.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811000986.7A CN109049737A (en) | 2018-08-30 | 2018-08-30 | Intelligent Machining equipment for composite insulating board |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811000986.7A CN109049737A (en) | 2018-08-30 | 2018-08-30 | Intelligent Machining equipment for composite insulating board |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN109049737A true CN109049737A (en) | 2018-12-21 |
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ID=64757779
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201811000986.7A Withdrawn CN109049737A (en) | 2018-08-30 | 2018-08-30 | Intelligent Machining equipment for composite insulating board |
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| Country | Link |
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| CN (1) | CN109049737A (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108908459A (en) * | 2018-08-30 | 2018-11-30 | 镇江领域智能装备有限公司 | Composite insulating board Intelligent Machining equipment cutting mechanism |
| CN110216892A (en) * | 2019-06-20 | 2019-09-10 | 深圳市奔卉针织有限公司 | A kind of two-component formula sound-absorbing sponge process units |
-
2018
- 2018-08-30 CN CN201811000986.7A patent/CN109049737A/en not_active Withdrawn
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108908459A (en) * | 2018-08-30 | 2018-11-30 | 镇江领域智能装备有限公司 | Composite insulating board Intelligent Machining equipment cutting mechanism |
| CN110216892A (en) * | 2019-06-20 | 2019-09-10 | 深圳市奔卉针织有限公司 | A kind of two-component formula sound-absorbing sponge process units |
| CN110216892B (en) * | 2019-06-20 | 2020-04-10 | 温州市疾彬电子科技有限公司 | Two-component sound-absorbing sponge production device |
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Application publication date: 20181221 |
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