CN109048652B - Large surface grinding machine working platform and use method thereof - Google Patents
Large surface grinding machine working platform and use method thereof Download PDFInfo
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- CN109048652B CN109048652B CN201811111051.6A CN201811111051A CN109048652B CN 109048652 B CN109048652 B CN 109048652B CN 201811111051 A CN201811111051 A CN 201811111051A CN 109048652 B CN109048652 B CN 109048652B
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- 238000000034 method Methods 0.000 title claims abstract description 32
- 239000002905 metal composite material Substances 0.000 claims abstract description 94
- 230000007246 mechanism Effects 0.000 claims description 50
- 229910000831 Steel Inorganic materials 0.000 claims description 19
- 239000010959 steel Substances 0.000 claims description 19
- 230000008569 process Effects 0.000 claims description 15
- 230000000149 penetrating effect Effects 0.000 claims description 12
- 230000009194 climbing Effects 0.000 claims description 9
- 238000003825 pressing Methods 0.000 claims description 3
- 238000012545 processing Methods 0.000 abstract description 24
- 238000004381 surface treatment Methods 0.000 abstract description 9
- 239000004568 cement Substances 0.000 description 6
- 230000007547 defect Effects 0.000 description 6
- 239000002131 composite material Substances 0.000 description 4
- 230000000694 effects Effects 0.000 description 4
- 238000010276 construction Methods 0.000 description 3
- 238000003754 machining Methods 0.000 description 3
- 238000004519 manufacturing process Methods 0.000 description 3
- PXHVJJICTQNCMI-UHFFFAOYSA-N Nickel Chemical compound [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 description 2
- RTAQQCXQSZGOHL-UHFFFAOYSA-N Titanium Chemical compound [Ti] RTAQQCXQSZGOHL-UHFFFAOYSA-N 0.000 description 2
- 238000013461 design Methods 0.000 description 2
- 229910052751 metal Inorganic materials 0.000 description 2
- 239000002184 metal Substances 0.000 description 2
- 238000005096 rolling process Methods 0.000 description 2
- 230000003746 surface roughness Effects 0.000 description 2
- 239000010936 titanium Substances 0.000 description 2
- 229910052719 titanium Inorganic materials 0.000 description 2
- 238000003466 welding Methods 0.000 description 2
- QCWXUUIWCKQGHC-UHFFFAOYSA-N Zirconium Chemical compound [Zr] QCWXUUIWCKQGHC-UHFFFAOYSA-N 0.000 description 1
- 230000009471 action Effects 0.000 description 1
- 238000012937 correction Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000004134 energy conservation Methods 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 238000005259 measurement Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
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- 239000011347 resin Substances 0.000 description 1
- 229920005989 resin Polymers 0.000 description 1
- 229910001220 stainless steel Inorganic materials 0.000 description 1
- 239000010935 stainless steel Substances 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 229910052726 zirconium Inorganic materials 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B41/00—Component parts such as frames, beds, carriages, headstocks
- B24B41/02—Frames; Beds; Carriages
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B41/00—Component parts such as frames, beds, carriages, headstocks
- B24B41/007—Weight compensation; Temperature compensation; Vibration damping
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B7/00—Machines or devices designed for grinding plane surfaces on work, including polishing plane glass surfaces; Accessories therefor
- B24B7/005—Portal grinding machines
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
Abstract
The invention discloses a large-surface grinding machine working platform and a use method thereof, wherein the working platform comprises a supporting platform, a first guide plate device and a second guide plate device, the supporting platform comprises a plurality of supporting light rails which are horizontally arranged along the length direction of a grinding machine walking track in sequence, and a distance is arranged between every two adjacent supporting light rails; the using method comprises the following steps: 1. adjusting the horizontal position of the first guide plate; 2. hoisting and positioning the metal composite plate to be processed; 3. adjusting the vertical position of the first guide plate; 4. adjusting the horizontal position of the second guide plate; 5. and adjusting the vertical position of the second guide plate. The invention can improve the processing efficiency of the surface treatment of the metal composite plate to be processed, improve the surface processing quality of the metal composite plate to be processed, prevent the phenomena of edge collapse and partial processing failure or over processing of the metal composite plate to be processed, avoid repeated manual support of the guide plate by operators, greatly lighten the labor intensity of the operators and is convenient for operation.
Description
Technical Field
The invention belongs to the technical field of surface grinding, grinding and polishing treatment manufacturing of metal composite plates, relates to a grinding machine working platform, and in particular relates to a large-surface grinding machine working platform and a use method thereof.
Background
The large surface grinding machine is a precision machining device which uses a resin grinding wheel, a kiloimpeller and an abrasive belt as grinding tools to grind the surface of a workpiece so as to achieve the technical requirements of the process and the surface roughness, and the ground metal composite plate mainly comprises important environmental protection engineering projects, PTA projects, nuclear power projects and the like. Along with the increasing requirements of the market on the surface quality of the large-format metal composite plate and the increasing of the national energy-saving and environment-friendly requirement standards of the surface treatment industry of the metal composite plate, the surface treatment processing of the large-format metal composite plate needs to meet a plurality of severe requirements of high efficiency, high quality, automation, energy conservation, environment friendliness and the like.
Currently, there are two main types of working platforms for large surface grinding machines in common use: a steel structure working platform formed by welding channel steel is low in processing and manufacturing cost, but has the following defects: 1. the flatness and the precision of the steel structure working platform are easily uneven due to the influence of welding stress; 2. the steel structure working platform is difficult to heat treatment due to large volume; 3. the steel structure working platform is easy to deform due to the influence of internal uneven stress, so that the large-format metal composite plate is easy to collapse and cannot be processed locally or is processed excessively, and even if the plate-type large-format metal composite plate reaching standards is placed on the steel structure working platform, the defect of inconsistent surface roughness of the large-format metal composite plate after being processed due to the fact that the flatness exceeds standard of the table top of the steel structure working platform after being stressed can be overcome; the other cement working platform is made of cement, and has the defects of poor flatness and precision, easy damage and inconvenient maintenance and correction; meanwhile, in order to ensure the processing precision of the large-format metal composite plate and the safety of the grinding head, the two working platforms are required to support the pad guide plates at two sides of the large-format metal composite plate along the length direction of the running track of the grinding machine, but the two working platforms have the defect of low efficiency in the process of supporting the pad guide plates, and the requirements can be met by repeated measurement and adjustment; when the large-breadth metal composite plate is hoisted, the problem that the lifting appliance is inconvenient to detach exists in both working platforms, so that the construction difficulty and strength are increased. Therefore, a high precision, easy to operate large surface grinder work platform should be provided.
Disclosure of Invention
Aiming at the defects in the prior art, the invention provides the large-surface grinding machine working platform which is simple in structure and reasonable in design, can improve the processing efficiency of the surface treatment of the metal composite plate to be processed, improve the surface processing quality of the metal composite plate to be processed, can prevent the phenomena of edge collapse and partial processing failure or over processing of the metal composite plate to be processed, does not cause damage to the metal composite plate to be processed due to the disassembly of a lifting appliance, does not need repeated manual support of a leading plate by an operator, greatly lightens the labor intensity of the operator, and is convenient to operate.
In order to solve the technical problems, the invention adopts the following technical scheme: the utility model provides a big flat grinder work platform which characterized in that: including being used for supporting the supporting platform who waits to process the metal clad plate, lay respectively along the length direction of grinding machine walking track the first guide plate device and the second guide plate device of supporting platform both sides, supporting platform includes a plurality of support light rails of following the length direction horizontal arrangement of grinding machine walking track in proper order, and adjacent two all be provided with the interval between the support light rails, first guide plate device includes fixed mounting at subaerial first climbing mechanism, installs first backup pad on first climbing mechanism top and installs first guide plate in the first backup pad, first guide plate is last to have the locating surface that is used for the location to wait to process the metal clad plate, the locating surface is mutually perpendicular with the length direction of grinding machine walking track, the second guide plate device includes two fixed mounting and is in with the second climbing mechanism on the flat board of sliding, and install second climbing mechanism top and install first guide plate on the second backup pad, have the locating surface and be used for the locating surface is perpendicular with the length direction of grinding machine walking track, erect the flat board on two sliding tracks and fixed mounting are in the second climbing mechanism top and second lifting mechanism top and second backup pad on the flat board, and second guide plate on the second guide plate is provided with the first guide plate is used for the horizontal adjustment subassembly.
The above-mentioned big flat grinder work platform, its characterized in that: the first supporting plate, the first guide plate, the second supporting plate and the second guide plate are rectangular steel plates, and the locating surface is the side surface of the first guide plate, which is close to one side of the supporting light rail.
The above-mentioned big flat grinder work platform, its characterized in that: the plurality of support light rails are horizontally arranged at equal intervals, and the length of the support light rails, the length of the first guide plate and the length of the second guide plate are not smaller than the width of the metal composite plate to be processed.
The above-mentioned big flat grinder work platform, its characterized in that: the first adjusting assembly comprises a plurality of first baffle plates fixedly installed on the first supporting plate and first thread adjusting rods penetrating through each first baffle plate.
The above-mentioned big flat grinder work platform, its characterized in that: the second adjusting assembly comprises a plurality of second baffle plates fixedly installed on the second supporting plate and second thread adjusting rods penetrating through each second baffle plate.
The above-mentioned big flat grinder work platform, its characterized in that: the first lifting mechanism and the second lifting mechanism are identical in structure, and are worm and gear lifting mechanisms or hydraulic jacks.
The invention also provides a use method of the large surface grinder working platform, which is characterized in that: the application method comprises the following steps:
step one, adjusting the horizontal position of the first guide plate:
the horizontal position of the first guide plate is adjusted through the first adjusting component, so that the positioning surface is vertical to the length direction of the running track of the grinding machine, and then the grinding head is used for alignment;
hoisting and positioning the metal composite plate to be processed:
lifting the metal composite plate to be processed on a plurality of supporting light rails by adopting a lifting appliance, so that the side surface of the metal composite plate to be processed is clung to the positioning surface;
step three, adjusting the vertical position of the first guide plate:
the vertical position of the first guide plate is adjusted through a first jacking mechanism, so that the upper surface of the first guide plate is flush with the upper surface of the metal composite plate to be processed;
step four, adjusting the horizontal position of the second guide plate, comprising the following steps:
step 401, starting a motor, driving a roller to drive a sliding plate to slide along the length direction of a sliding rail until the side surface of the second guide plate is contacted with the side surface of the metal composite plate to be processed, and locking the roller on the sliding rail by using a bolt;
step 402, adjusting the horizontal position of a second guide plate through the second adjusting component, and pressing the side surface of the second guide plate on the side surface of the metal composite plate to be processed;
step five, adjusting the vertical position of the second guide plate:
the vertical position of the second guide plate is adjusted through the second jacking mechanism, so that the upper surface of the second guide plate, the upper surface of the metal composite plate to be processed and the upper surface of the first guide plate are all flush.
The application method of the large surface grinder working platform is characterized by comprising the following steps of: before the first step, selecting the number of required grinding machines according to the length of the metal composite plate to be processed, and determining the number of the supporting light rails and the distance between two adjacent supporting light rails; and determining the length of the single support light rail according to the width of the metal composite plate to be processed.
The application method of the large surface grinder working platform is characterized by comprising the following steps of: in the first step, the horizontal position of the first guide plate is adjusted through the first adjusting component, so that the positioning surface is perpendicular to the length direction of the travelling rail of the grinding machine; the first adjusting component comprises a plurality of first baffle plates fixedly installed on a first supporting plate and first thread adjusting rods penetrating through each first baffle plate, and the specific adjusting process comprises the following steps: the plurality of first thread adjusting rods are manually screwed, and the plurality of first thread adjusting rods jointly push the first guide plate to move on the first support plate.
The application method of the large surface grinder working platform is characterized by comprising the following steps of: in step 402, the horizontal position of the second guide plate is adjusted by the second adjusting component, so that the length direction of the second guide plate is perpendicular to the length direction of the travelling rail of the grinding machine; the second adjusting component comprises a plurality of second baffle plates fixedly installed on a second supporting plate and second thread adjusting rods penetrating through each second baffle plate, and the specific adjusting process comprises the following steps: and the plurality of second threaded adjusting rods are manually screwed, and the plurality of second threaded adjusting rods jointly push the second guide plate to move on the second support plate.
Compared with the prior art, the invention has the following advantages:
1. the supporting platform comprises a plurality of supporting light rails which are horizontally arranged along the length direction of the travelling rail of the grinding machine, compared with the steel structure working platform and the cement working platform in the prior art, the supporting platform formed by the plurality of supporting light rails has the advantages of high precision, good stability, firmness and durability, is not easy to deform, solves the defects that the steel structure working platform and the cement working platform in the prior art are easy to damage and deform, does not influence the machining precision of a metal composite plate to be machined due to the poor precision of the supporting platform, and meanwhile, the adjacent two supporting light rails are provided with a distance, so that the supporting light rails are hardly contacted with the supporting light rails when the metal composite plate to be machined is hoisted by adopting a lifting tool, the condition that the lifting tool is difficult to disassemble is avoided, the damage phenomenon caused to the metal composite plate to be machined due to the disassembly is avoided, the labor intensity of operators is greatly reduced, the operation is simple, and the using effect is good.
2. According to the invention, the positioning surface of the first guide plate is used for positioning the placement position of the metal composite plate to be processed, so that the processing precision of the metal composite plate to be processed can be ensured, and the first lifting mechanism is arranged below the first support plate and is used for placing the first guide plate on the first support plate, so that the first lifting mechanism can drive the first support plate and the first guide plate to lift or descend simultaneously, the vertical position of the first guide plate is adjusted, an operator is not required to repeatedly and manually support the guide plate, the operation is convenient, and the processing efficiency of surface treatment is improved.
3. According to the invention, the sliding rail and the sliding flat plate are arranged, the roller matched with the sliding rail is arranged on the sliding flat plate, the motor drives the roller to rotate, so that the sliding flat plate can drive the second guide plate to slide along the length direction of the sliding rail, the horizontal position of the second guide plate is adjusted, and the bolt is arranged on the roller and can prevent the roller from sliding on the sliding rail, so that the sliding rail is simple in structure and convenient to assemble and disassemble.
4. According to the invention, the first supporting plate and the first guide plate are driven to ascend or descend simultaneously by the first jacking mechanism, so that the vertical position of the first guide plate is adjusted, the second supporting plate and the second guide plate are driven to ascend or descend simultaneously by the second jacking mechanism, the vertical position of the second guide plate is adjusted, an operator is not required to support the guide plate repeatedly and manually, the operation is convenient, and the processing efficiency of surface treatment is improved.
In conclusion, the invention has simple structure and reasonable design, can improve the processing efficiency of the surface treatment of the metal composite plate to be processed, improve the surface processing quality of the metal composite plate to be processed, prevent the phenomenon that the metal composite plate to be processed collapses and cannot be processed locally or is processed excessively, avoid the phenomenon that the metal composite plate to be processed is damaged due to the disassembly of the lifting appliance, avoid the repeated manual support of the lifting appliance by an operator, greatly lighten the labor intensity of the operator and facilitate the operation.
The invention is described in further detail below with reference to the drawings and examples.
Drawings
FIG. 1 is a schematic view of the working platform of the large surface grinder of the present invention.
Fig. 2 is a schematic structural view of a first lead plate device according to the present invention.
Fig. 3 is a schematic structural view of a second lead plate device according to the present invention.
FIG. 4 is a schematic view showing the working state of the large surface grinder working platform according to the present invention.
FIG. 5 is a block flow diagram of a method of using the work platform of the large surface grinder of the present invention.
Reference numerals illustrate:
1-1, a first lifting mechanism; 1-2-a first support plate; 1-2-1-a first baffle;
1-2-a first threaded adjusting rod; 1-3-a first lead plate; 2-supporting a light rail;
3-1-a slip track; 3-2-a slip plate; 3-2-1-idler wheels;
3-a second lifting mechanism; 3-4-a second support plate; 3-4-1-second baffle;
3-4-2-a second screw thread adjusting rod 3-5-a second guide plate; 4, a grinding machine walking track;
5-grinding machine; 6-metal composite board to be processed; 7-a bolt.
Detailed Description
As shown in fig. 1 to 4, the invention comprises a supporting platform for supporting a metal composite plate 6 to be processed, a first guide plate device and a second guide plate device which are respectively arranged at two sides of the supporting platform along the length direction of a grinding machine walking track 4, wherein the supporting platform comprises a plurality of supporting light rails 2 which are horizontally arranged along the length direction of the grinding machine walking track 4 in turn, a space is arranged between every two adjacent supporting light rails 2, the first guide plate device comprises a first lifting mechanism 1-1 fixedly arranged on the ground, a first supporting plate 1-2 arranged at the top end of the first lifting mechanism 1-1 and a first guide plate 1-3 arranged on the first supporting plate 1-2, the first guide plate 1-3 is provided with a positioning surface for positioning a metal composite plate 6 to be processed, the positioning surface is vertical to the length direction of a grinding machine walking track 4, the second guide plate device comprises two sliding tracks 3-1 fixedly installed on the ground and parallel to the grinding machine walking track 4, a sliding flat plate 3-2 erected on the two sliding tracks 3-1, a second jacking mechanism 3-3 fixedly installed on the sliding flat plate 3-2, a second support plate 3-4 installed at the top end of the second jacking mechanism 3-3 and a second guide plate 3-5 installed on the second support plate 3-4, the sliding flat plate 3-2 is provided with rollers 3-2-1 matched with the sliding tracks 3-1, the rollers 3-2-1 are driven by a motor, the roller 3-2-1 is provided with a bolt 7 for locking the roller 3-2-1 on the sliding rail 3-1, the first support plate 1-2 is provided with a first adjusting component for adjusting the horizontal position of the first guide plate 1-3, and the second support plate 3-4 is provided with a second adjusting component for adjusting the horizontal position of the second guide plate 3-5.
In this embodiment, this large surface grinder work platform includes supporting platform, first guide plate device and second guide plate device, supporting platform includes a plurality of support light rail 2 that are arranged along the length direction level of grinding machine walking track 4 in proper order, compare with steel construction work platform and cement work platform among the prior art, the supporting platform that comprises a plurality of support light rail 2 has the precision height, stability is good, it is durable, be difficult for the deformation, steel construction work platform among the prior art and cement work platform fragile, the drawback of easy deformation has been solved, the phenomenon of the machining precision of waiting to process metal composite sheet 6 can not appear influencing because supporting platform's precision is poor, during the in-service use, waiting to process metal composite sheet 6 and place on supporting platform, set up first guide plate device and second guide plate device respectively in supporting platform both sides along the length direction of grinding machine walking track 4, when waiting to process metal composite sheet 6 with grinding head grinding machine 5, make waiting to process metal composite sheet 6 can not appear the limit and the phenomenon of local processing and not collapse or overstock.
Meanwhile, as the distance is arranged between every two adjacent supporting light rails 2, when the lifting appliance is used for lifting the metal composite plate 6 to be processed, the lifting appliance can hardly contact with the supporting light rails 2, the condition that the lifting appliance is difficult to detach can not occur, the phenomenon that the metal composite plate 6 to be processed is damaged due to the fact that the lifting appliance is detached can not occur, the labor intensity of operators is greatly reduced, the operation is simple, and the processing efficiency of surface treatment is improved.
In this embodiment, the first guiding plate device includes a first lifting mechanism 1-1, a first supporting plate 1-2 and a first guiding plate 1-3, where the first lifting mechanism 1-1 is fixedly installed on the ground, the first guiding plate 1-3 has a positioning surface for positioning the metal composite plate 6 to be processed, the positioning surface is perpendicular to the length direction of the grinding machine running track 4, and when in actual use, the positioning surface is used to position the metal composite plate 6 to be processed, so that the processing precision of the metal composite plate 6 to be processed can be ensured, and the first lifting mechanism 1-1 is set below the first supporting plate 1-2, and the first guiding plate 1-3 is placed on the first supporting plate 1-2, so that the first lifting mechanism 1-1 can drive the first supporting plate 1-2 and the first guiding plate 1-3 to rise or fall simultaneously, thereby realizing the adjustment of the vertical position of the first guiding plate 1-3, without repeated manual supporting of operators, facilitating the operation, and effectively solving the problem of low relative efficiency adjustment of the position between the metal composite plate 6 to be processed and the first guiding plate 1-3.
In this embodiment, the second guide plate device includes a sliding track 3-1, a sliding flat plate 3-2, a second lifting mechanism 3-3, a second support plate 3-4 and a second guide plate 3-5, where the sliding flat plate 3-2 is provided with a roller 3-2-1 matched with the sliding track 3-1, and when in actual use, the roller 3-2-1 is driven by a motor to rotate, i.e. the sliding flat plate 3-2 can be driven to slide along the length direction of the sliding track 3-1, and since the second lifting mechanism 3-3 is fixedly installed on the sliding flat plate 3-2, the second support plate 3-4 is fixedly installed at the top end of the second lifting mechanism 3-3, and the second guide plate 3-5 is placed on the second support plate 3-4, the sliding flat plate 3-2 can drive the second guide plate 3-5 to slide along the length direction of the sliding track 3-1, thereby realizing the adjustment of the horizontal position of the second guide plate 3-5 and the quick positioning of the metal composite plate 6 to be processed with different specifications.
When the sliding flat plate 3-2 slides to the second guide plate 3-5 to touch the metal composite plate 6 to be processed, the motor is turned off, so that the roller 3-2-1 stops rolling, however, the roller 3-2-1 can slide on the sliding track 3-1 under the action of inertia force, therefore, after the roller 3-2-1 stops rolling, the roller 3-2-1 needs to be locked on the sliding track 3-1, and the purpose of fixing the sliding flat plate 3-2 is achieved.
In this embodiment, the second lifting mechanism 3-3 can drive the second supporting plate 3-4 and the second guiding plate 3-5 to rise or fall simultaneously, so that the vertical position of the second guiding plate 3-5 is adjusted, repeated manual supporting of the guiding plate by an operator is not required, the operation is convenient, and the processing efficiency of surface treatment is improved.
Before the metal composite plate 6 to be processed is hoisted, the horizontal position of the first guide plate 1-3 needs to be adjusted, and the grinding head is used for alignment, and because the first guide plate 1-3 is large in size and heavy in weight, and inconvenient for operators to move manually, in the embodiment, the first adjusting component is arranged on the first supporting plate 1-2, and the horizontal position of the first guide plate 1-3 is adjusted by the first adjusting component, so that the operation is simple, and the use effect is good.
After the metal composite board 6 to be processed is lifted, and the sliding flat plate 3-2 is slid to the second guide plate 3-5 to be processed and then is contacted with the metal composite board 6 to be processed, in the actual use process, in order to avoid a gap between the second guide plate 3-5 and the metal composite board 6 to be processed, in this embodiment, a second adjusting component is arranged on the second supporting plate 3-4, and the horizontal position of the second guide plate 3-5 is adjusted by using the second adjusting component, so that the second guide plate 3-5 is pressed on the side surface of the metal composite board 6 to be processed.
In this embodiment, the first supporting plate 1-2, the first guiding plate 1-3, the second supporting plate 3-4 and the second guiding plate 3-5 are all rectangular steel plates, the positioning surface is the side surface of the first guiding plate 1-3, which is close to one side of the supporting light rail 2, when in actual use, when the first guiding plate 1-3 and the second guiding plate 3-5 are all rectangular steel plates, the structure is simple, the processing and the manufacturing are convenient, and the position adjustment of the first guiding plate 1-3 and the second guiding plate 3-5 is convenient.
In this embodiment, the plurality of supporting light rails 2 are horizontally arranged at equal intervals, and the length of the supporting light rails 2, the length of the first guide plates 1-3 and the length of the second guide plates 3-5 are not smaller than the width of the metal composite plate 6 to be processed.
In this embodiment, the length of the metal composite plate 6 to be processed is 2000mm, the width of the metal composite plate 6 to be processed is 1000mm, the thickness of the metal composite plate 6 to be processed is 20mm, the number of the supporting light rails 2 is four, the distance between two adjacent supporting light rails 2 is 500mm, the length of the supporting light rails 2 and the length of the first guide plates 1-3 are 1000mm, and the length of the second guide plates 3-5 is 1200mm.
In this embodiment, the first adjusting assembly includes a plurality of first baffles 1-2-1 fixedly installed on the first support plate 1-2 and a first screw adjusting rod 1-2-2 penetrating through each of the first baffles 1-2-1.
In this embodiment, the number of the first baffle plates 1-2-1 and the number of the first screw thread adjusting rods 1-2-2 are four, the end parts of the first screw thread adjusting rods 1-2-2 are tightly propped against the side surfaces of the first guide plates 1-3, and when the device is in actual use, only the first screw thread adjusting rods 1-2-2 are required to be screwed, the four first screw thread adjusting rods 1-2-2 push the first guide plates 1-3 to move on the first support plates 1-2 together, and then the grinding heads are utilized for alignment, so that the horizontal position of the first guide plates 1-3 is confirmed.
In this embodiment, the second adjusting assembly includes a plurality of second baffles 3-4-1 fixedly installed on the second support plate 3-4 and a second screw adjusting rod 3-4-2 penetrating through each second baffle 3-4-1.
In this embodiment, the number of the second baffle plates 3-4-1 and the second threaded adjusting rods 3-4-2 is four, the end parts of the second threaded adjusting rods 3-4-2 are tightly propped against the side surfaces of the first guide plates 1-3, and when the metal composite plate is in actual use, only the second threaded adjusting rods 3-4-2 are manually screwed, and the four second threaded adjusting rods 3-4-2 push the second guide plates 3-5 to move towards the side close to the metal composite plate 6 to be processed together until the gaps between the second guide plates 3-5 and the metal composite plate 6 to be processed are eliminated.
In this embodiment, the first lifting mechanism 1-1 and the second lifting mechanism 3-3 have the same structure, and the first lifting mechanism 1-1 and the second lifting mechanism 3-3 are worm and gear lifting mechanisms or hydraulic jacks, so that the lifting effect is stable, the operation is easy, and the labor intensity is low.
The application method of the large surface grinding machine working platform as shown in fig. 1-5 comprises the following steps:
step one, adjusting the horizontal position of the first guide plate:
the horizontal position of the first guide plate 1-3 is adjusted through the first adjusting component, so that the positioning surface is vertical to the length direction of the grinding machine walking track 4, and then the grinding head is used for alignment;
in actual use, when the grinding machine 5 is used for processing the metal composite plate 6 to be processed, in order to ensure the processing precision, the position precision of the metal composite plate 6 to be processed on the working platform of the large surface grinding machine must be ensured, and because the first lifting mechanism 1-1 is fixedly installed on the bottom surface, the first guide plate 1-3 can be used as a positioning piece for positioning the metal composite plate 6 to be processed, therefore, the position precision of the first guide plate 1-3 is critical, and the position precision of the first guide plate 1-3 needs to be adjusted and rechecked before the metal composite plate 6 to be processed is lifted and positioned, so that the positioning surface of the first guide plate 1-3 is perpendicular to the length direction of the grinding machine walking track 4.
Hoisting and positioning the metal composite plate to be processed:
lifting the metal composite plate 5 to be processed on a plurality of supporting light rails 2 by adopting a lifting appliance, so that the side surface of the metal composite plate 5 to be processed is clung to the positioning surface;
step three, adjusting the vertical position of the first guide plate:
the vertical position of the first guide plate 1-3 is adjusted through the first jacking mechanism 1-1, so that the upper surface of the first guide plate 1-3 is flush with the upper surface of the metal composite plate 6 to be processed;
step four, adjusting the horizontal position of the second guide plate, comprising the following steps:
step 401, starting a motor, driving a roller 3-2-1 to drive a sliding plate 3-2 to slide along the length direction of a sliding rail 3-1 until the side surface of a second guide plate 3-5 contacts with the side surface of a metal composite plate 6 to be processed, and locking the roller 3-2-1 on the sliding rail 3-1 by using a bolt 7;
step 402, adjusting the horizontal position of the second guide plate 3-5 through the second adjusting component, and pressing the side surface of the second guide plate 3-5 on the side surface of the metal composite plate 6 to be processed;
step five, adjusting the vertical position of the second guide plate:
the vertical position of the second guide plate 3-5 is adjusted through the second jacking mechanism 3-3, so that the upper surface of the second guide plate 3-5, the upper surface of the metal composite plate 6 to be processed and the upper surface of the first guide plate 1-3 are all flush.
In this embodiment, before the first step, the number of grinding machines is selected according to the length of the metal composite plate 6 to be processed, and the number of the supporting light rails 2 and the distance between two adjacent supporting light rails 2 are determined; the length of the individual supporting light rail 2 is determined according to the width of the metal composite plate 6 to be processed.
In this embodiment, according to the length of the metal composite board 6 to be processed, the processing requirements of the large-format metal composite board 6 to be processed with different sizes can be met even through the common rail operation of the plurality of grinding machines 5 by changing the specification and the size of the working platform of the large-size surface grinding machine, and the large-format metal composite board can be applied to various metal composite boards 6 to be processed, such as titanium boards, stainless steel/steel composite boards, titanium/steel composite boards, zirconium/steel composite boards, nickel/steel composite boards and the like, and the application range is wide, and the popularization and the application are convenient.
In the first embodiment, the horizontal position of the first guide plate 1-3 is adjusted by the first adjusting component, so that the positioning surface is perpendicular to the length direction of the grinding machine walking track 4; the first adjusting component comprises a plurality of first baffle plates 1-2-1 fixedly installed on a first supporting plate 1-2 and first thread adjusting rods 1-2-2 penetrating through each first baffle plate 1-2-1, and the specific adjusting process comprises the following steps: the plurality of first screw adjusting rods 1-2-2 are manually screwed, and the plurality of first screw adjusting rods 1-2-2 jointly push the first guide plate 1-3 to move on the first support plate 1-2.
In this embodiment, in step 402, the horizontal position of the second guiding plate 3-5 is adjusted by the second adjusting component, so that the length direction of the second guiding plate 3-5 is perpendicular to the length direction of the grinding machine running track 4; the second adjusting component comprises a plurality of second baffle plates 3-4-1 fixedly installed on the second supporting plate 3-4 and second thread adjusting rods 3-4-2 penetrating through each second baffle plate 3-4-1, and the specific adjusting process comprises the following steps: the plurality of second screw thread adjusting rods 3-4-2 are manually screwed, and the plurality of second screw thread adjusting rods 3-4-2 jointly push the second guide plate 3-5 to move on the second support plate 3-4.
In the embodiment, the first guide plate 1-3 and the second guide plate 3-5 can be quickly adjusted in a mode of adjusting and measuring, so that the device is simple in structure, convenient to operate and good in using effect.
The foregoing description is only a preferred embodiment of the present invention, and is not intended to limit the present invention, and any simple modification, variation and equivalent structural changes made to the above embodiment according to the technical substance of the present invention still fall within the scope of the technical solution of the present invention.
Claims (7)
1. The utility model provides a big flat grinder work platform which characterized in that: the device comprises a supporting platform for supporting a metal composite plate (6) to be processed, a first guide plate device and a second guide plate device which are respectively arranged at two sides of the supporting platform along the length direction of a grinding machine walking track (4), wherein the supporting platform comprises a plurality of supporting light rails (2) which are horizontally arranged along the length direction of the grinding machine walking track (4), the two adjacent supporting light rails (2) are respectively provided with a space, the first guide plate device comprises a first climbing mechanism (1-1) fixedly arranged on the ground, a first support plate (1-2) arranged at the top end of the first climbing mechanism (1-1) and a first guide plate (1-3) arranged on the first support plate (1-2), a positioning surface for positioning the metal composite plate (6) to be processed is arranged on the first guide plate (1-3), the positioning surface is perpendicular to the length direction of the grinding machine walking track (4), the second guide plate device comprises two sliding rails (1-3) fixedly arranged on the ground and parallel to the grinding machine walking track (4), the sliding mechanisms (3-3) are fixedly arranged on the two climbing mechanisms (1-3) and the sliding mechanisms (3-3) fixedly arranged on the first climbing mechanism (2-3), the sliding plate (3-2) is provided with a roller (3-2-1) matched with the sliding rail (3-1), the roller (3-2-1) is driven by a motor, the roller (3-2-1) is provided with a bolt (7) for locking the roller (3-2-1) on the sliding rail (3-1), the first support plate (1-2) is provided with a first adjusting component for adjusting the horizontal position of the first guide plate (1-3), and the second support plate (3-4) is provided with a second adjusting component for adjusting the horizontal position of the second guide plate (3-5); the plurality of support light rails (2) are horizontally arranged at equal intervals, and the length of the support light rails (2), the length of the first guide plates (1-3) and the length of the second guide plates (3-5) are not smaller than the width of the metal composite plate (6) to be processed; the first adjusting assembly comprises a plurality of first baffle plates (1-2-1) fixedly arranged on the first supporting plate (1-2) and first thread adjusting rods (1-2-2) penetrating through each first baffle plate (1-2-1); the second adjusting component comprises a plurality of second baffle plates (3-4-1) fixedly arranged on the second supporting plate (3-4) and second thread adjusting rods (3-4-2) penetrating through each second baffle plate (3-4-1).
2. A large surface grinding machine work platform according to claim 1, wherein: the positioning surface is a side surface of the first guide plate (1-3) close to one side of the supporting light rail (2), and the first support plate (1-2), the first guide plate (1-3), the second support plate (3-4) and the second guide plate (3-5) are rectangular steel plates.
3. A large surface grinding machine work platform according to claim 1, wherein: the first jacking mechanism (1-1) and the second jacking mechanism (3-3) are identical in structure, and the first jacking mechanism (1-1) and the second jacking mechanism (3-3) are worm gear lifting mechanisms or hydraulic jacks.
4. A method of using the large surface grinding machine work platform of claim 1, wherein: the application method comprises the following steps:
step one, adjusting the horizontal position of the first guide plate: the horizontal position of the first guide plate (1-3) is adjusted through the first adjusting component, so that the positioning surface is vertical to the length direction of the grinding machine walking track (4), and then the grinding head is used for alignment;
hoisting and positioning the metal composite plate to be processed: lifting the metal composite plate (5) to be processed on a plurality of supporting light rails (2) by adopting a lifting appliance, so that the side surface of the metal composite plate (5) to be processed is clung to the positioning surface;
step three, adjusting the vertical position of the first guide plate: the vertical position of the first guide plate (1-3) is adjusted through a first jacking mechanism (1-1), so that the upper surface of the first guide plate (1-3) is flush with the upper surface of the metal composite plate (6) to be processed;
step four, adjusting the horizontal position of the second guide plate, comprising the following steps:
step 401, starting a motor, driving a roller (3-2-1) to drive a sliding plate (3-2) to slide along the length direction of a sliding rail (3-1) until the side surface of a second guide plate (3-5) is contacted with the side surface of a metal composite plate (6) to be processed, and locking the roller (3-2-1) on the sliding rail (3-1) by using a bolt (7);
step 402, adjusting the horizontal position of a second guide plate (3-5) through the second adjusting component, and pressing the side surface of the second guide plate (3-5) on the side surface of the metal composite plate (6) to be processed;
step five, adjusting the vertical position of the second guide plate: the vertical position of the second guide plate (3-5) is adjusted through the second jacking mechanism (3-3), so that the upper surface of the second guide plate (3-5), the upper surface of the metal composite plate (6) to be processed and the upper surface of the first guide plate (1-3) are all flush.
5. The method of use according to claim 4, wherein: before the first step, selecting the number of required grinding machines according to the length of the metal composite plate (6) to be processed, and determining the number of the supporting light rails (2) and the distance between two adjacent supporting light rails (2); according to the width of the metal composite plate (6) to be processed, the length of the single support light rail (2) is determined.
6. The method of use according to claim 4, wherein: in the first step, the horizontal position of the first guide plate (1-3) is adjusted through the first adjusting component, so that the positioning surface is perpendicular to the length direction of the grinding machine walking track (4); the first adjusting component comprises a plurality of first baffle plates (1-2-1) fixedly installed on the first supporting plate (1-2) and first thread adjusting rods (1-2-2) penetrating through each first baffle plate (1-2-1), and the specific adjusting process comprises the following steps: the plurality of first thread adjusting rods (1-2-2) are manually screwed, and the plurality of first thread adjusting rods (1-2-2) jointly push the first guide plate (1-3) to move on the first supporting plate (1-2).
7. The method of use according to claim 4, wherein: in step 402, the horizontal position of the second guide plate (3-5) is adjusted through the second adjusting component, so that the length direction of the second guide plate (3-5) is perpendicular to the length direction of the grinding machine walking track (4); the second adjusting component comprises a plurality of second baffle plates (3-4-1) fixedly installed on the second supporting plate (3-4) and second thread adjusting rods (3-4-2) penetrating through each second baffle plate (3-4-1), and the specific adjusting process comprises the following steps: and a plurality of second threaded adjusting rods (3-4-2) are manually screwed, and the second guide plates (3-5) are jointly pushed by the plurality of second threaded adjusting rods (3-4-2) to move on the second supporting plates (3-4).
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| KR20080002434U (en) * | 2006-12-30 | 2008-07-03 | 우순 테크놀로지 컴퍼니, 리미티드 | Reciprocating grinder polisher system |
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