CN109048150A - The method that welding robot is automatically drained out failure - Google Patents
The method that welding robot is automatically drained out failure Download PDFInfo
- Publication number
- CN109048150A CN109048150A CN201811020029.0A CN201811020029A CN109048150A CN 109048150 A CN109048150 A CN 109048150A CN 201811020029 A CN201811020029 A CN 201811020029A CN 109048150 A CN109048150 A CN 109048150A
- Authority
- CN
- China
- Prior art keywords
- welding
- program
- welding procedure
- page
- differentiation
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
- B23K37/02—Carriages for supporting the welding or cutting element
- B23K37/0252—Steering means
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B25—HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
- B25J—MANIPULATORS; CHAMBERS PROVIDED WITH MANIPULATION DEVICES
- B25J19/00—Accessories fitted to manipulators, e.g. for monitoring, for viewing; Safety devices combined with or specially adapted for use in connection with manipulators
- B25J19/0066—Means or methods for maintaining or repairing manipulators
Abstract
The problem of the invention discloses the methods that welding robot is automatically drained out failure, solve present welding robot and exclude before welding without the program mal of carry out system, may cause the decline of welding quality in welding or directly damage welded part.It the method for the present invention includes CCD camera is placed before the first display screen of welding procedure, is taken pictures one by one to program page, will take a picture and compared and carried out one by one with the image of standardization program the results show that then carrying out modification of program if there is differentiation.The present invention have many advantages, such as it is reliable, effectively prevent welding robot program mal bring to lose.
Description
Technical field
The present invention relates to Technology of Welding Robot fields, and in particular to the method that welding robot is automatically drained out failure.
Background technique
Welding robot is the industrial robot for being engaged in welding (including cutting and spraying), because it can stabilize and increase weldering
Quality is connect, welding quality can be reflected in the form of numerical value；It raises labour productivity；Improve labor intensity of workers, it can be
It works under hostile environment；Reduce the requirement to worker operation technology；The preparatory period that product remodeling is regenerated is shortened, phase is reduced
Equipment investment answered etc. has a little been widely used in all trades and professions.
The common failure of welding robot includes mechanical breakdown and program mal, mechanical breakdown has mechanical arm that can not rotate,
The damage of welding gun heating device can not heat or the deliberate action of mechanical arm can not be precisely accomplished, and program is usually by setting
It postpones and does not just change easily, but will appear the case where fault can be such that calling program is altered in operation unavoidably, if in welding
It is preceding without checking, can be heavy then welding parameter is not right because procedural problem gently can not then weld, cause the waste of welded part.
If, due to program complexity, symbol is numerous by manually being checked, one is easy missing inspection, two to waste it is a large amount of
Time.
For this reason, it is necessary to which butt welding machine device people carries out being automatically drained out for program mal before formally weld.
Summary of the invention
The technical problems to be solved by the present invention are: present welding robot is before welding without the journey of carry out system
Sequence troubleshooting may cause the decline of welding quality in welding or directly damage welded part.
The present invention provides the methods that the welding robot to solve the above problems is automatically drained out failure.
The present invention is achieved through the following technical solutions:
The method that welding robot is automatically drained out failure, includes the following steps:
Step 1: CCD camera is set immediately ahead of the display screen of welding procedure；
Step 2: correct welding procedure standard picture is stored in the processor connecting with CCD camera and carries out the page number
Sequence；
Step 3:；It opens display screen and automatic page turning carries out existing welding procedure and shows；
Step 4: CCD camera, which takes pictures one by one to the existing welding procedure page of display screen, obtains existing welding procedure
Multiple images simultaneously carry out page number sequence；
Step 5: the image that will acquire and storage in the processor welding procedure standard picture according to page number sequence carry out by
One compares；
Step 6: exporting differentiation as a result, when the result of the two is completely the same according to comparison result, then decision procedure is being just
Really, the welding procedure can be run, when the result of the two is inconsistent, shows differentiation content on a second display；
Step 7: program editing correction is carried out according to differentiation content.
Design principle of the invention are as follows: the present invention by carrying out image photographic to existing welding procedure, then by its with
The image of standard welding procedure is compared, to get existing welding procedure with the presence or absence of mistake, if there is then can be into
Row display is then to go to correct existing welding procedure according to the display result of differentiation in the where wrong of which page,
It avoids directly to run the problem of welding procedure is brought in this way, also avoids missing inspection and heavy workload by manually checking, imitate
The low problem of rate.
The method that currently preferred welding robot is automatically drained out failure, every page of welding procedure displaying in the step 3
Time be set as 2-10S, can sufficiently be taken pictures according to the time, and staff can prejudge according to this time,
When can probably check out, carry out follow-up work well.
The method that currently preferred welding robot is automatically drained out failure, differentiation content includes journey in the step 6
The page number that sequence differentiation project and difference occur is so that it is convenient to which staff is quickly found out the place of program differentiation and specific aim
It modifies on ground.
The method that currently preferred welding robot is automatically drained out failure, the CCD camera are defeated with the processor
Enter end connection, the second display screen is connect with the output end of the processor.
The method that currently preferred welding robot is automatically drained out failure, the specific steps of step 7 are as follows: in program page
Face enters edit pattern, chooses the page for having differences, and modifies to the program of differentiation, then determines and saves.
The present invention has the advantage that and the utility model has the advantages that
1. the present invention carries out program checkout before formal welding, existing welding procedure carries out image photographic, then will
It is compared with the image of standard welding procedure, to get existing welding procedure with the presence or absence of mistake, can have in this way
Effect is prevented from being caused poor welding quality due to program mal or be brought the problem of being soldered loss；
2. inspection result of the invention is directly displayed by second display screen, when having differences, so that work
Personnel can be quickly found out discrepancy and be modified, high-efficient, save manpower.
Detailed description of the invention
Attached drawing described herein is used to provide to further understand the embodiment of the present invention, constitutes one of the application
Point, do not constitute the restriction to the embodiment of the present invention.In the accompanying drawings:
Fig. 1 is work flow diagram of the present invention.
Specific embodiment
To make the objectives, technical solutions, and advantages of the present invention clearer, below with reference to embodiment and attached drawing, to this
Invention is described in further detail, and exemplary embodiment of the invention and its explanation for explaining only the invention, are not made
For limitation of the invention.
Embodiment 1
As shown in Figure 1, the method that welding robot is automatically drained out failure, includes the following steps:
Step 1: CCD camera is set immediately ahead of the display screen of welding procedure；
Step 2: correct welding procedure standard picture is stored in the processor connecting with CCD camera and carries out the page number
Sequence；
Step 3:；It opens display screen and automatic page turning carries out existing welding procedure and shows；
Step 4: CCD camera, which takes pictures one by one to the existing welding procedure page of display screen, obtains existing welding procedure
Multiple images simultaneously carry out page number sequence；
Step 5: the image that will acquire and storage in the processor welding procedure standard picture according to page number sequence carry out by
One compares；
Step 6: exporting differentiation as a result, when the result of the two is completely the same according to comparison result, then decision procedure is being just
Really, the welding procedure can be run, when the result of the two is inconsistent, shows differentiation content on a second display；
Step 7: program editing correction is carried out according to differentiation content.
The present invention by carrying out image photographic to existing welding procedure, then the image by it with standard welding procedure into
Row compares, and is in the assorted of which page if there is then will do it display to get existing welding procedure with the presence or absence of mistake
Place is wrong, then goes to correct existing welding procedure according to the display result of differentiation, avoids directly to run in this way
The problem of the problem of welding procedure is brought, also avoids missing inspection and heavy workload by manually checking, low efficiency.
The time of every page of welding procedure displaying is set as 2-10S in the step 3, can sufficiently be taken pictures according to the time, and
And staff can prejudge according to this time, when can probably check out, carry out follow-up work well.
Differentiation content includes the page number that occurs of program differentiation project and difference so that it is convenient to work in the step 6
Personnel are quickly found out the place of program differentiation and pointedly modify.
The CCD camera is connect with the input terminal of the processor, the output of the second display screen and the processor
End connection.
The specific steps of step 7 are as follows: enter edit pattern in the program page, choose the page for having differences, and to difference
The program of alienation is modified, and is then determined and is saved.
Embodiment 2
The present embodiment the difference from embodiment 1 is that, the CCD camera is rack-mount, the bracket can more than
Lower to stretch and rotate in the horizontal plane, the bottom of the bracket is additionally provided with idler wheel, may be implemented to show distinct program in this way
Display screen one is taken pictures, and can also move position easily.
The processor is connect with the start end of the welding robot, and when detection program is without staggering the time, automatic starting is welded
Robot.
Above-described specific embodiment has carried out further the purpose of the present invention, technical scheme and beneficial effects
It is described in detail, it should be understood that being not intended to limit the present invention the foregoing is merely a specific embodiment of the invention
Protection scope, all within the spirits and principles of the present invention, any modification, equivalent substitution, improvement and etc. done should all include
Within protection scope of the present invention.
Claims (5)
1. the method that welding robot is automatically drained out failure, which comprises the steps of:
Step 1: CCD camera is set immediately ahead of the display screen of welding procedure；
Step 2: correct welding procedure standard picture is stored in the processor connecting with CCD camera and carries out page number sequence；
Step 3:；It opens display screen and automatic page turning carries out existing welding procedure and shows；
Step 4: CCD camera, which takes pictures one by one to the existing welding procedure page of display screen, obtains the multiple of existing welding procedure
Image simultaneously carries out page number sequence；
Step 5: the image that will acquire with storage in the processor welding procedure standard picture according to the page number sequence compared one by one
It is right；
Step 6: exporting differentiation as a result, when the result of the two is completely the same according to comparison result, then decision procedure is correct,
The welding procedure can be run, when the result of the two is inconsistent, shows differentiation content on a second display；
Step 7: program editing correction is carried out according to differentiation content.
2. the method that welding robot according to claim 1 is automatically drained out failure, which is characterized in that in the step 3
The time of every page of welding procedure displaying is set as 2-10S.
3. the method that welding robot according to claim 1 or 2 is automatically drained out failure, which is characterized in that the step
Differentiation content includes the page number that program differentiation project and difference occur in six.
4. the method that welding robot according to claim 1 or 2 is automatically drained out failure, which is characterized in that the CCD phase
Machine is connect with the input terminal of the processor, and the second display screen is connect with the output end of the processor.
5. the method that welding robot according to claim 1 or 2 is automatically drained out failure, which is characterized in that step 7
Specific steps are as follows: enter edit pattern in the program page, choose the page for having differences, and repair to the program of differentiation
Change, then determines and save.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811020029.0A CN109048150A (en) | 2018-09-03 | 2018-09-03 | The method that welding robot is automatically drained out failure |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811020029.0A CN109048150A (en) | 2018-09-03 | 2018-09-03 | The method that welding robot is automatically drained out failure |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN109048150A true CN109048150A (en) | 2018-12-21 |
Family
ID=64759349
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201811020029.0A Withdrawn CN109048150A (en) | 2018-09-03 | 2018-09-03 | The method that welding robot is automatically drained out failure |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN109048150A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110516375A (en) * | 2019-08-29 | 2019-11-29 | 浪潮商用机器有限公司 | A kind of detection method, device, electronic equipment and the storage medium of exception board |
-
2018
- 2018-09-03 CN CN201811020029.0A patent/CN109048150A/en not_active Withdrawn
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110516375A (en) * | 2019-08-29 | 2019-11-29 | 浪潮商用机器有限公司 | A kind of detection method, device, electronic equipment and the storage medium of exception board |
| CN110516375B (en) * | 2019-08-29 | 2021-06-01 | 浪潮商用机器有限公司 | Abnormal board card detection method and device, electronic equipment and storage medium |
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| PB01 | Publication | ||
| PB01 | Publication | ||
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| SE01 | Entry into force of request for substantive examination | ||
| WW01 | Invention patent application withdrawn after publication | ||
| WW01 | Invention patent application withdrawn after publication |
Application publication date: 20181221 |