CN109047835A - A kind of infrared control drilling device for pipes - Google Patents

Abstract

The present invention relates to tubular object extruding technical fields, more particularly, to a kind of infrared control drilling device for pipes.Including rack, units, the first driving mechanism, pedestal, the first infrared sensor and control circuit, the pedestal is set in rack, units described in two groups are symmetrically arranged at pedestal both sides, units are movably mounted in rack, first driving mechanism is connect with units, first infrared sensor is set to side of the units close to pedestal, and the control circuit is electrically connected with the first infrared sensor and the first driving mechanism respectively.It can be realized automation control, realization is precisely controlled drilling depth.

Description

A kind of infrared control drilling device for pipes

Technical field

The present invention relates to tubular object extruding technical fields, more particularly, to a kind of infrared control drilling device for pipes.

Background technique

Aluminum alloy building template technology has more than 50 years history in foreign countries, applied to each of reinforced concrete buildings Field, in developed countries such as the U.S., Canada, Japan, Germany, and as South Korea, Singapore, Malaysia, Philippine, print Degree, Mexico, country of infant industry is widely used as Brazil, and achieves good economic benefit and society It can benefit.It is also used more than 10 years in China Hong Kong, Macao Area.

Currently, China is in High-speed Urbanization process, and skyscraper springs up like bamboo shoots after a spring rain in each province and city rises sheer from level ground. High-rise and super high-rise building is all based on armored concrete, and aluminum alloy mould plate is presently the most ideal tool-typed formwork, Key effect is played to the problems such as plank sheathing expends a large amount of timber resources, construction industry knack worker is short is solved.

Aluminum alloy mould plate is with light-weight, convenient for disassembly and assembly, rigidity is high, plate face is big, piece is few, stability is good, precision is high, pours The smooth bright and clean, long service life of the concrete built, the number of turnover are more, good economy performance, recovery value is high, construction speed is fast, construction High-efficient, construction site safety, clean and tidy, construction image is good, low to mechanical degree of dependence, the features such as having a wide range of application, to propulsion Building energy conservation environmental protection and building industrialization process play an important role and have real operation meaning.

It in the manufacture of aluminum alloy mould plate, needs to drill to tubing, be drilled using existing drilling machine to tubing Not only low efficiency, and the consistency of the tubing of output is low.In existing drilling equipment, the operation of drilling cannot achieve automatically Change control, and drilling depth can not be carried out to it for solid tubing and be precisely controlled.

Summary of the invention

The present invention in order to overcome at least one of the drawbacks of the prior art described above, provides a kind of infrared control tubing drilling dress It sets, can be realized automation control, realization is precisely controlled drilling depth.

In order to solve the above technical problems, the technical solution adopted by the present invention is that: a kind of infrared control drilling device for pipes, packet Including rack, units, the first driving mechanism, pedestal, the first infrared sensor and control circuit, the pedestal are set to rack On, units described in two groups are symmetrically arranged at pedestal both sides, and units are movably mounted in rack, described First driving mechanism is connect with units, and first infrared sensor is set to side of the units close to pedestal, The control circuit is electrically connected with the first infrared sensor and the first driving mechanism respectively.

In the present apparatus, by tubing fixed placement to be processed on pedestal, start units, units are right respectively The symmetrical two sides of tubing drill, and drive the units of tubing side close to tubing by the first driving mechanism, right Tubing one side drills, and detects the distance between units and tubing by the first infrared sensor, deep to drilling When degree requires, by control circuit parameter preset, the driving trip of the first driving mechanism is controlled, requirement depth is being reached When, preset value is had reached between the first infrared sensor detection units and tubing, the first infrared sensor feeds back letter of giving up the throne Number to control circuit, control circuit control first driving device is given up the throne.After boring work is completed in side, the other side repeats above-mentioned Drilling is completed in operation.Units can be controlled automatically by the present apparatus, can need to control drilling according to user Depth, meanwhile, it can be avoided in first driving device when promoting units by the first infrared sensor, units side Wall causes tubing to shift with tubing collision, improves the security performance of equipment.In addition, by the present apparatus, it can be to efficiently to tubing It drills, and medianly zygomorphic hole can be drilled through out, the tubing consistency processed is good, and deviation is smaller.

It further, further include the second infrared sensor, second infrared sensor is set to units close to the The side of one driving mechanism.Second infrared sensor is used for for detecting the distance between units and the first driving mechanism It limits after exiting, is collided after avoiding units from exiting with the first driving mechanism, rear units and the first driving are exited in guarantee The side of mechanism guarantees the required precision and the service life for extending equipment that equipment is used for a long time, reduces debugging there are surplus Maintenance frequency.

Further, the units include the second driving mechanism, drill bit and gear-box, several drill bits and gear Case connection, second driving mechanism are connect with gear-box, driving gear-box operating.Second driving mechanism drives in gear-box Rotary motion, drill bit connect with the gear in gear-box, and gear drives bit, several drill bits operate synchronously and revolving speed Identical, when the driving units drilling of the first driving mechanism, multiple drill bits can simultaneously drill to tubing, on tubing Process hole one-pass molding, relative to it is existing using drilling machine process technique, by the present apparatus can the multiple holes of time processing, and manage For material without movement, the hole consistency processed is good, has the advantages that efficient stable.

Further, adjacent drill bit is placed equidistant with.

Further, second driving mechanism includes driving motor, the first belt pulley and the second belt pulley, described The first belt pulley, the second belt pulley tooth connection roller box, first belt pulley and second are connected on the output shaft of driving motor Belt pulley V belt translation.Units on the same side are equipped with two groups of driving motors, the first belt pulley and the second belt pulley, drive The upper surface of gear-box is arranged in dynamic motor, does not influence mechanical movement and can have enough spaces to radiate, and is logical V belt translation is crossed, with stable drive, buffering absorbing, structure is simple, at low cost, working service is convenient, has good flexibility and bullet Property the advantages of, meanwhile, in order to improve transmission efficiency and prevent overload from skidding, optional synchronous belt is driven, the work of band Face is made into tooth form, and the wheel rim surface of belt wheel is also made into corresponding tooth form, and band and belt wheel are driven mainly by engaging.Its advantage is Deformation is minimum after strength layer made of wirerope is loaded, and the circular pitch of toothed belt is basically unchanged, and without opposite sliding between band and belt wheel, passes It moves than constant, accurate；Toothed belt is thin and light, can be used for the higher occasion of speed, and linear velocity is up to 40 meter per seconds, transmission when transmission Than up to 10, transmission efficiency is up to 98%；Compact-sized, wearability is good.

Further, first diameter pulley is smaller than the second diameter pulley.Great Pi is driven by small belt pulley Belt wheel can play the role of retarder, improve drill bit torque.

Further, first driving mechanism is hydraulic cylinder, and the hydraulic cylinder is respectively arranged at rack two sides, institute The hydraulic cylinder connection units stated.Hydraulic cylinder pushes units to move inward after being connected to drilling order, after the completion of drilling Units are driven to be moved outwardly away from tubing.When Driven by Hydraulic Cylinder to range, guarantee that the drill bit of side can only be got into The tubing of side, the tubing without touching the other side, guarantees the safety of drilling.

It further, further include slag funnel, the slag funnel is set to below pedestal.Tubing drilling after clast with Pedestal falls to slag funnel, and passes through slag collection funnel.

It further, further include guide rail, the guide rail is set in rack, and the units, which are slidably mounted on, to be led On rail.Guide rail guarantee units can linearly upper movement, guarantee the steady of its movement, it is ensured that the stability of drilling with And consistency.

It further, further include cooling spray, the cooling spray is arranged in units.Cooling spray is external cold But liquid, cooling spray is mobile with units and moves, and when starting units, cooling spray is opened simultaneously, alignment drilling Position spray cooling liquid reduces borehole temperature, plays lubricating action.

Compared with prior art, beneficial effect is:

1, the present apparatus can be realized automation control drilling, and can be accurately controlled drilling depth.

2, the present apparatus can once carry out processing multiple holes on tubing, high in machining efficiency；

3, the present apparatus can drill through out medianly zygomorphic hole, and the tubing consistency processed is good, and deviation is smaller；

4, present apparatus stable drive, using guide rail install units, guarantee drilling motion it is steady, it is ensured that the stability of drilling with And consistency.

Detailed description of the invention

Fig. 1 is overall structure of the present invention；

Fig. 2 is the left view of Fig. 1；

Fig. 3 is control principle schematic diagram of the present invention.

Specific embodiment

The attached figures are only used for illustrative purposes and cannot be understood as limitating the patent；In order to better illustrate this embodiment, attached Scheme certain components to have omission, zoom in or out, does not represent the size of actual product；To those skilled in the art, The omitting of some known structures and their instructions in the attached drawings are understandable.Being given for example only property of positional relationship is described in attached drawing Illustrate, should not be understood as the limitation to this patent.

Embodiment 1:

As shown in Figure 1-3, a kind of infrared control drilling device for pipes, including rack 21, units 23, hydraulic cylinder and pedestal 32, pedestal 32 is mounted in rack 21, and two groups of units 23 are symmetrically arranged at the two sides of pedestal 32, wherein units 23 include driving motor 231A, the first belt pulley 231B, the second belt pulley 231C, drill bit 232 and gear-box 233, driving motor Connect the first belt pulley 231B on the output shaft of 231A, the second belt pulley 231C tooth connection roller box 233, the first belt pulley 231B and Second belt pulley 231C V belt translation, several drill bits 232 are connect with gear-box 233, and drill bit 232 is placed equidistant with, two groups of drilling lists Member 23 is oppositely arranged, and the drill bit 232 of two sides corresponds, and on the same axis, all drill bits 232 are arranged at same flat for setting In face.It wherein, further include having the first infrared sensor 29, the second infrared sensor 30 and control circuit 31, the first infrared sensing Gear-box 233 is arranged on the one side of pedestal 32 in device 29, for detecting the distance between gear-box 233 and pedestal 32, Second infrared sensor 30 is set to gear-box 233 on the side of hydraulic cylinder, for detecting gear-box 233 and cylinder main body The distance between, the first infrared sensor 29 and the second infrared sensor 30 are electrically connected with control circuit 31, control circuit 31 It is electrically connected with hydraulic cylinder.

Guide rail 24 is installed in rack 21, gear-box 233 is slidably mounted in rack 21 by guide rail 24, in rack 21 Two sides be mounted with hydraulic cylinder respectively, the side wall of hydraulic cylinder tooth connection roller box 233, driving gear-box 233 is transported along 24 direction of guide rail Dynamic, 24 direction of guide rail and the direction of pedestal 32 are mutually perpendicular to, and guarantee that drill bit 232 is mutually perpendicular to tubing when drilling, guarantees drilling Effect.Two groups of driving motor 231A, the first belt pulley 231B and the second belt pulley have been equipped in every group of units 23 The upper surface of gear-box 233 is arranged in 231C, driving motor 231A, does not influence mechanical movement and can have enough spaces It radiates, and by V belt translation, with stable drive, buffering absorbing, structure is simple, at low cost, working service is convenient, has The advantage of good flexibility and elasticity.

In addition, the heat generated when in order to reduce drilling, is also provided with cooling spray 28, the cooling spray 28 is arranged In units 23.The external coolant liquid of cooling spray 28, cooling spray 28 is mobile with units 23 and moves, when starting is bored When the unit 23 of hole, cooling spray 28 is opened simultaneously, and is directed at bore position spray cooling liquid, reduces borehole temperature, is played lubrication and is made With.

Wherein, the first belt pulley 231B diameter is smaller than the second belt pulley 231C diameter.Big belt is driven by small belt pulley Wheel can play the role of retarder, improve 232 torque of drill bit, guarantee the quality of drilling, in addition, when Driven by Hydraulic Cylinder is to most When big stroke, guarantee that the drill bit 232 of side can only get into the tubing of side, the tubing without touching the other side guarantees drilling Safety.

It in the present embodiment, further include slag funnel 27, slag funnel 27 is set to 32 lower section of pedestal.It is broken after tubing drilling Bits fall to slag funnel 27 with pedestal 32, and are collected by slag funnel 27.

The operation of the present apparatus is as follows:

By tubing fixed placement to be processed on pedestal 32, start driving motor 231A, driving motor 231A drives the first skin Belt wheel 231B rotation, the first belt pulley 231B drive the second belt pulley 231C to rotate by V belt translation, and the second belt pulley 231C is Gear rotation in gear-box 233, several drill bits 232 rotate synchronously under the driving of gear, after being connected to drilling instruction, beat Cooling spray 28 is opened, coolant liquid is sprayed from cooling spray 28, gear close to tubing by Driven by Hydraulic Cylinder gear-box 233 Drill bit 232 on case 233 drills to tubing one side, detects gear-box 233 and tubing by the first infrared sensor 29 The distance between, when requiring to drilling depth, by 31 parameter preset of control circuit, control the driving row of hydraulic cylinder Journey, when reaching requirement depth, the first infrared sensor 29 detects and has reached preset value between gear-box 233 and tubing, and first The feedback of infrared sensor 29 gives up the throne signal to control circuit 31, and control circuit 31 controls hydraulic cylinder and gives up the throne.When side completes to drill After work, the other side repeats aforesaid operations, completes drilling.When giving up the throne, the second infrared sensor 30 detects gear-box 233 and liquid The distance between cylinder pressure main body, in advance set in control circuit 31 between gear-box 233 and cylinder main body safety away from From when giving up the throne to the limit value of safe distance, the second infrared sensor 30 sends a signal to control circuit 31, and control circuit 31 is controlled Hydraulic cylinder stop motion processed will not collide when gear-box 233 being made to give up the throne with cylinder body, and this makes it possible to reduce to gear-box 233 vibration damage guarantees that the side for exiting rear units 23 and the first driving mechanism 22 there are surplus, guarantees that equipment is long-term The service life of the required precision and extension equipment that use, reduces debugging maintenance frequency.

Units 23 can be controlled automatically by the present apparatus, can need to control the depth of drilling according to user Degree, meanwhile, it can be avoided in first driving device when promoting units 23 by the first infrared sensor 29, units 23 side walls cause tubing to shift with tubing collision, improve the security performance of equipment.In addition, by the present apparatus, it can be to efficiently right Tubing drills, and can drill through out medianly zygomorphic hole, and the tubing consistency processed is good, and deviation is smaller.

The present apparatus can drill through out medianly zygomorphic hole, and the tubing consistency processed is good, and deviation is smaller, if A dry drill bit 232 operates synchronously and revolving speed is identical, and when drilling, multiple drill bits 232 can simultaneously drill to tubing, on tubing The one-pass molding of processing hole, relative to it is existing using drilling machine process technique, by the present apparatus can the multiple holes of time processing, and For tubing without movement, the hole consistency processed is good, has the advantages that efficient stable.Guide rail 24 guarantees that units 23 can Linearly upper movement, guarantees the steady of its movement, it is ensured that the stability and consistency of drilling.

Embodiment 2:

The present embodiment is similar to Example 1, the difference is that, it is optional in order to improve transmission efficiency and prevent overload from skidding It is driven with synchronous belt, the working face of band is made into tooth form, and the wheel rim surface of belt wheel is also made into corresponding tooth form, band and belt wheel master It is driven by engagement.Its advantage is that deformation is minimum after strength layer made of wirerope is loaded, and the circular pitch of toothed belt is substantially not Become, without opposite sliding between band and belt wheel, transmission ratio is constant, accurate；Toothed belt is thin and light, can be used for the higher occasion of speed, passes Linear velocity is up to 40 meter per seconds when dynamic, and transmission ratio is up to 10, and transmission efficiency is up to 98%；Compact-sized, wearability is good.Except this it Outside, moreover it is possible to select V -- belt Drive, when V -- belt Drive works, band is placed on belt wheel in corresponding type groove, leans on band and type groove two Transmission is realized in the friction of wall surface.Several V-belts are used in combination, and are provided with the type groove of respective number over pulleys carried, use V -- belt Drive When, band contacts well with wheel, skids small, transmission ratio is relatively stable, runs smoothly.Because several V-belts are used in combination, even if Wherein accident will not occur for a destruction, and safety is good.

In the present embodiment, cylinder or slider-crank mechanism substitution can be selected in hydraulic cylinder.

Obviously, the above embodiment of the present invention be only to clearly illustrate example of the present invention, and not be pair The restriction of embodiments of the present invention.For those of ordinary skill in the art, may be used also on the basis of the above description To make other variations or changes in different ways.There is no necessity and possibility to exhaust all the enbodiments.It is all this Made any modifications, equivalent replacements, and improvements etc., should be included in the claims in the present invention within the spirit and principle of invention Protection scope within.

Claims (10)

1. a kind of infrared control drilling device for pipes, including rack (21), which is characterized in that further include units (23), One driving mechanism (22), pedestal (32), the first infrared sensor (29) and control circuit (31), the pedestal (32) are set to machine On frame (21), units (23) described in two groups are symmetrically arranged at pedestal (32) both sides, and units (23) are removable It is mounted on rack (21), first driving mechanism (22) is connect with units (23), first infrared sensing Device (29) be set to units (23) close to pedestal (32) side, the control circuit (31) respectively with the first infrared biography Sensor (29) and the first driving mechanism (22) electrical connection.

2. a kind of infrared control drilling device for pipes according to claim 1, which is characterized in that further include the second infrared biography Sensor (30), second infrared sensor (30) are set to units (23) close to the side of the first driving mechanism (22).

3. a kind of infrared control drilling device for pipes according to claim 1, which is characterized in that the units It (23) include the second driving mechanism (231), drill bit (232) and gear-box (233), several drill bits (232) and gear-box (233) Connection, second driving mechanism (231) are connect with gear-box (233), driving gear-box (233) operating.

4. a kind of infrared control drilling device for pipes according to claim 1, which is characterized in that second driving machine Structure (231) includes driving motor (231A), the first belt pulley (231B) and the second belt pulley (231C), the driving motor It is connected on the output shaft of (231A) the first belt pulley (231B), the second belt pulley (231C) tooth connection roller box (233), described One belt pulley (231B) and the second belt pulley (231C) V belt translation.

5. a kind of infrared control drilling device for pipes according to claim 1, which is characterized in that first belt pulley (231B) diameter is smaller than the second belt pulley (231C) diameter.

6. a kind of infrared control drilling device for pipes according to claim 1, which is characterized in that first driving machine Structure (22) is hydraulic cylinder, and the hydraulic cylinder is respectively arranged at rack (21) two sides, and the hydraulic cylinder connects units (23).

7. a kind of infrared control drilling device for pipes according to claim 1, which is characterized in that further include slag funnel (27), the slag funnel (27) is set to below pedestal (32).

8. a kind of infrared control drilling device for pipes according to claim 1, which is characterized in that it further include guide rail (24), The guide rail (24) is set on rack (21), and the units (23) are slidably mounted on guide rail (24).

9. a kind of infrared control drilling device for pipes according to claim 1, which is characterized in that further include cooling spray (28), the cooling spray (28) is arranged on units (23).

10. a kind of infrared control drilling device for pipes according to claim 3, which is characterized in that adjacent drill bit (232) It is placed equidistant with.