CN109046172A - A kind of car refinishing paint determines volume Automatic color matching device - Google Patents
A kind of car refinishing paint determines volume Automatic color matching device Download PDFInfo
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- CN109046172A CN109046172A CN201811078440.3A CN201811078440A CN109046172A CN 109046172 A CN109046172 A CN 109046172A CN 201811078440 A CN201811078440 A CN 201811078440A CN 109046172 A CN109046172 A CN 109046172A
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- 239000003973 paint Substances 0.000 title claims abstract description 102
- 239000004595 color masterbatch Substances 0.000 claims abstract description 151
- 239000002002 slurry Substances 0.000 claims description 35
- 230000007246 mechanism Effects 0.000 claims description 29
- 238000004140 cleaning Methods 0.000 claims description 21
- NJPPVKZQTLUDBO-UHFFFAOYSA-N novaluron Chemical compound C1=C(Cl)C(OC(F)(F)C(OC(F)(F)F)F)=CC=C1NC(=O)NC(=O)C1=C(F)C=CC=C1F NJPPVKZQTLUDBO-UHFFFAOYSA-N 0.000 claims description 12
- 238000003756 stirring Methods 0.000 claims description 10
- 239000003086 colorant Substances 0.000 abstract description 13
- 238000005516 engineering process Methods 0.000 abstract description 8
- 230000000903 blocking effect Effects 0.000 abstract description 3
- 238000000034 method Methods 0.000 description 21
- 239000011248 coating agent Substances 0.000 description 11
- 238000000576 coating method Methods 0.000 description 11
- 239000000203 mixture Substances 0.000 description 8
- 241000532370 Atla Species 0.000 description 7
- 238000002156 mixing Methods 0.000 description 7
- 238000005303 weighing Methods 0.000 description 7
- 238000010586 diagram Methods 0.000 description 5
- 230000001360 synchronised effect Effects 0.000 description 5
- 238000009472 formulation Methods 0.000 description 4
- 239000000463 material Substances 0.000 description 4
- 238000005259 measurement Methods 0.000 description 4
- 230000008439 repair process Effects 0.000 description 4
- 230000006870 function Effects 0.000 description 3
- 230000005484 gravity Effects 0.000 description 3
- 238000004458 analytical method Methods 0.000 description 2
- 230000008859 change Effects 0.000 description 2
- 238000012790 confirmation Methods 0.000 description 2
- 238000005260 corrosion Methods 0.000 description 2
- 230000007797 corrosion Effects 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 238000002347 injection Methods 0.000 description 2
- 239000007924 injection Substances 0.000 description 2
- 239000004922 lacquer Substances 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- 238000007789 sealing Methods 0.000 description 2
- 239000007787 solid Substances 0.000 description 2
- 238000009825 accumulation Methods 0.000 description 1
- 238000007792 addition Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000008901 benefit Effects 0.000 description 1
- 210000004556 brain Anatomy 0.000 description 1
- 238000004364 calculation method Methods 0.000 description 1
- 238000013329 compounding Methods 0.000 description 1
- 230000007423 decrease Effects 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 238000006073 displacement reaction Methods 0.000 description 1
- 239000000839 emulsion Substances 0.000 description 1
- 239000000284 extract Substances 0.000 description 1
- 238000000605 extraction Methods 0.000 description 1
- 210000001145 finger joint Anatomy 0.000 description 1
- 239000011440 grout Substances 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 238000000691 measurement method Methods 0.000 description 1
- 230000008450 motivation Effects 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
- 230000002035 prolonged effect Effects 0.000 description 1
- 238000010992 reflux Methods 0.000 description 1
- 230000002441 reversible effect Effects 0.000 description 1
- 238000007592 spray painting technique Methods 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 238000012360 testing method Methods 0.000 description 1
- 239000002023 wood Substances 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F35/00—Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
- B01F35/80—Forming a predetermined ratio of the substances to be mixed
- B01F35/88—Forming a predetermined ratio of the substances to be mixed by feeding the materials batchwise
- B01F35/881—Forming a predetermined ratio of the substances to be mixed by feeding the materials batchwise by weighing, e.g. with automatic discharge
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F35/00—Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
- B01F35/20—Measuring; Control or regulation
- B01F35/21—Measuring
- B01F35/211—Measuring of the operational parameters
- B01F35/2117—Weight
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F35/00—Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
- B01F35/20—Measuring; Control or regulation
- B01F35/22—Control or regulation
- B01F35/221—Control or regulation of operational parameters, e.g. level of material in the mixer, temperature or pressure
- B01F35/2211—Amount of delivered fluid during a period
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B15/00—Details of spraying plant or spraying apparatus not otherwise provided for; Accessories
- B05B15/20—Arrangements for agitating the material to be sprayed, e.g. for stirring, mixing or homogenising
- B05B15/25—Arrangements for agitating the material to be sprayed, e.g. for stirring, mixing or homogenising using moving elements, e.g. rotating blades
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F2101/00—Mixing characterised by the nature of the mixed materials or by the application field
- B01F2101/30—Mixing paints or paint ingredients, e.g. pigments, dyes, colours, lacquers or enamel
Abstract
In order to solve technology prejudice, the present invention provides one kind and automatically matches colors, prevent blocking, is dry and hard, determining volume Automatic color matching device according to a kind of car refinishing paint of volume metering, including controller, the splicing paint component (3) that setting at least row's car refinishing paint determines volume jetter (2), linear movement is arranged below in body (1) are arranged on body (1), body (1)；It includes that the color masterbatch bucket (20) of car refinishing paint, color masterbatch bucket (20) are connected driven-mechanism and driven and determine the volumetric metering pump (22) that volume outpours by valve body (21) that car refinishing paint, which determines volume jetter (2),.It is connected using volumetric metering pump with color masterbatch bucket and realizes that mill base is determined volume and outpoured, mill base can be outpoured automatically.This patent can effectively reduce cost automatically according to volume color matching car refinishing paint, high-efficient.
Description
Technical field
The invention belongs to car refinishing paint automatic governing fields, and in particular to a kind of car refinishing paint determines volume Automatic color matching
Device.
Background technique
Before car refinishing paint spray painting when being matched colors, common method first is that compared using colour atla and vehicle color,
The colour atla for finding same color, found from the color matching software database in computer in colour atla number the colour atla number color masterbatch ratio and
Each color masterbatch formulation by weight mixes and colour atla solid colour according to the artificial color masterbatch for needing type of weighing of formula, mixing, stirring
Car refinishing paint (may be simply referred to as automobile coating) below.Man efficiency is low and the car refinishing paint that mixes according to colour atla is usual
And the color of automobile has certain deviation sometimes, needs artificial further adjusting, bothersome arduously and to the technical requirements of toner
Automobile coating that is higher, needing experienced allotment work that can just mix solid colour.
In existing technology, the model or paint code of also with good grounds automobile find the formula to paint when factory or utilize light
It learns instrument (spectrophotometer) and measures car surface paint, obtain the method with paint formula, obtaining compounding method in this way can be suitble to greatly
The analysis of partial automobile surface lacquer, it is relatively accurate, reduce and formula is obtained according to vehicle or paint code mix automobile coating and reality
The error of automobile coating color.Even if in this way, count before statistics indicate that there is the car surface paint of significant proportion primary
Still there is color difference after color matching, it is desired nonetheless to further Man-made Color Matching amendment.So the color matching pair of current car refinishing paint
Artificial requirement is high, and dependence is big, and Man-made Color Matching low efficiency, one day, the energy very big with colo(u)r specification in the paint shop especially having
Reach tens kinds or hundreds of, a color matcher cannot all be completed, and some shops even need two or four color matcher.Even if this
Sample, due to large labor intensity, environment is poor (be stained with everywhere color, or even with), and technology, which improves, needs prolonged accumulation, people
Still it is unwilling this work of dry color matcher.On the other hand, to recruit an outstanding color matcher is also extremely difficult, wage
Low no one is dry.And current color technology work is necessary, and only one, seldom paint shop or toning is measured for toning
Auxiliary activities (if any the shop 4S) with the paint income top not salary of a lacquer man.So on the market if any a kind of automatic standard
The equipment for really deploying each color matching color masterbatch amount, can reach and improve efficiency, reduce blending technology requirement, reduce the purpose of labour cost.
There is enterprise development to go out car refinishing paint mechanical colorant dispenser in recent years in fact.But it could not simultaneously form stable product
It puts goods on the market.
It is known that existing mature and general automobile coating shading process is all the side using weight ratio in the world
Formula, and be to pour out color masterbatch weighing color matching toning from paint can manually.I.e. according to the weight demands of required color matching color masterbatch, from top
Color masterbatch is poured out by the grout outlet that slurry covers manually in color masterbatch bucket equipped with slurry lid.Required color matching color masterbatch is weighed up on electronic scale
Weight.Color matching color masterbatch in each formula pours out weighing from color masterbatch bucket in this way and reaches required weight.It is stirred color matching
Color masterbatch, the color matching of color paint needed for completing.The slurry lid has agitating function and manually controls color masterbatch pouring function.At present in the world
Make car repair paint toning color masterbatch producer (such as: newly into, Du Pont, PPG, BASF) toning formula be all according to weight ratio
Come what is designed.
Using weight ratio, the benefit of paint toning has two o'clock manually:
1 pours out the desired amount of color masterbatch conveniently from color masterbatch bucket, and control flow capacity also facilitates: as long as the required weight in observation weight scale
Amount near when, what manual control gradually slowed down color masterbatch pours out speed, it is made slowly close to required weight of pouring out, to the last to reach institute
The color masterbatch weight needed stops pouring out for color masterbatch.Others color matching color masterbatch also after the same method complete needed for weight pour out and
Weighing；
2, which need several color masterbatch matched colors that can pour into a container, directly stirs evenly: for example, if needing with a color
Three kinds of color masterbatch are wanted, the weight of each color masterbatch is respectively that A color masterbatch needs 1.1 grams, 2.2 grams of B color masterbatch need, 3.3 grams of C color masterbatch need, can be one
A empty barrel is put on electronic scale, and weight is reset.A color masterbatch is poured into empty barrel, until electronic scale is shown as 1.1 grams.Electronic scale
It resets, then pours into B color masterbatch, until electronic scale shows that weight is 2.2 grams；Electronic scale is reset again, C mill base is poured into, until electronics
Scale shows 3.3 grams.Three kinds of color masterbatch are stirred evenly with stirring ruler finally, complete color matching toning.
It the use of weight toning is the initial natural selection of history of mixing colours.In order to avoid by the ratio of experience toning color matching color masterbatch
Cannot accurately learn cannot accurately control with color masterbatch requirement, produce the weight of most convenient realization on the basis of experience toning
Rule of three is accurately matched colors.
Theoretically being matched colors using volume ratio is also to set up.But the volume ratio colour matching method theoretically set up is in practice very
Hardly possible is realized.Volume ratio toning method obtain required volume color matching color masterbatch idea there is several methods that: imagination 1: be color masterbatch hand
It is dynamic to pour into measuring cup, the color masterbatch amount poured into is controlled according to the volume markings amount cursor position eye-observation of measuring cup.But this has one to ask
Topic, due to the characteristic of colored paint, the position of eye-observation measuring cup scale gage determines that the volume accuracy of measurement of color masterbatch is not achieved required 0.1
Measuring cup volume when the precision, especially a large amount of tinters of gram weight also will be big, and the sectional area of measuring cup is bigger, and human eye determines color
The error whether mother reaches defined amount cursor position is bigger, and 0.1 gram of toning required precision is not achieved at all.It and is exactly not smart
Quasi- volume mix colours manually method also compared with weight ratio toning method in actual operation than it is difficult and much cumbersome so that cannot be real
Now effectively toning color matching；Imagine 2: using hydrometer jar method: because the discontinuity of the wall built-up residual and volume metering of color masterbatch, obtains
It is also to be difficult to realize in practical application to required volume；Imagine 3: hand injection pipe volume measurement outpours method: due to extracting color
Color masterbatch lanyard at female injecting adaptor, can cause trueness error, and it is not only bothersome but also not environmentally to remove lanyard color masterbatch, if not clearing up
Injector head exit, which can be flowed to, influences 0.1 gram of error guarantee below.Equally, it outpours sticky color masterbatch manually to exert oneself very much, strength
Small people even pushes away motionless, and although the caliber for reducing injection-tube can be reduced outpours power, improves the release precision of single, but for amount
Big color masterbatch accurately outpours and needs to carry out in multiple suction color masterbatch container the extraction of color masterbatch, and injection will be removed every time by extracting
Lanyard color masterbatch at nozzle, and the increase of number will increase accumulated error, 0.1 gram of error is more difficult to control at this time, and
Complicated too many than weight ratio method used at present is matched colors in this way, color matching industry can select the weight simply easily realized certainly
It matches colors than method, is difficult to ensure that this volume ratio method of precision is mixed colours without selecting i.e. bothersome.
Technical staff in the industry does not just consider further that after the appearance of weight ratio color matching method to go to realize with volume ratio
Color matching.Because till now from the past, occurrences in human life assert that it cannot replace weight ratio tune after above-mentioned each analysis of Influential Factors in the industry
Color and color matching, this is to have become a kind of technology prejudice in the brain of subtle occurrences in human life in the field of business.
Summary of the invention
Automobile coating repairing has had more than 100 years history, is matched colors with weight ratio.It is not smart to be primarily due to volume measurement
Really, the equipment after release is unable to meet demand, and external one stream manufacturer attempts also solve this problem for a long time, and people are general
All over thinking that automobile coating can only be measured with weight ratio.Automobile coating repairing is also to record in this way in well-known technique.For example, car paint,
Wang Minxin, Wang Lijun write, and clearly refer in the allotment of Chemical Industry Press's -7.6.3 car repair push-and-pull finishing coat color in 2005
It is weighed out using electronic balance to coating, pigmented finiss wants more batches of a small amount of additions, materials is avoided excessively, every time first to go to apply on a small quantity
Material configuration waits and allots colored paint exact matching, further according to needing exaggerated scale.It can be seen that this is general knowledge known in this field, people are caused
Technology prejudice is formd, can not expect using volume ratio counterweight.
In order to solve technology prejudice, the present invention provides one kind and automatically matches colors, prevent blocking, is dry and hard, according to volume metering
A kind of car refinishing paint determine volume Automatic color matching device.
The object of the present invention is achieved in the following manner: a kind of car refinishing paint determines volume Automatic color matching device, including
Controller is set on body (1), body (1), in body (1) setting at least row's car refinishing paint determine volume jetter (2),
The splicing paint component (3) of linear movement is set below；It includes car refinishing paint that car refinishing paint, which determines volume jetter (2),
Color masterbatch bucket (20), color masterbatch bucket (20) connects driven-mechanism and driven and determine the volumetric metering pump that volume outpours by valve body (21)
(22).
First straight line driving mechanism (4) are set on body (1), splicing paint component (3) includes movable stand (30), movable stand
(30) connection first straight line driving mechanism (4) moves in a straight line；Slurry outlet nozzle (23) are set on valve body (21), movable stand (30) is upper
The space for placing paint cup is reserved below valve body (21) slurry outlet nozzle (23).
Car refinishing paint determines that valve body driving lever (24) are arranged on the valve body (21) of volume jetter (2), sets in valve body (21)
It sets and outpours channel (25)；Setting stirs valve body driving lever (24) and is allowed to rotate and makes to outpour channel (25) and slurry outlet nozzle on movable stand (30)
(23) valve driving machine (33) for being connected to or closing.
Volumetric metering pump (22) is piston pump, and second straight line driving mechanism (34) are arranged on the movable stand (30), second
The drawhead baffle (340) moved up and down is set on straight line driving mechanism (34) and promotes or push the piston rod (26) of piston pump.
Cleaning assembly (6) are set on movable stand (30) and clean slurry outlet nozzle (23), cleaning assembly (6) includes brush member (61)
With cleaning wheel assembly (62).
Box (7) are dripped in mobile the connecing of setting above paint cup, below slurry outlet nozzle (23) on movable stand (30), connect drop box
It (7) include connecing the avoidance station for dripping station and avoiding slurry outlet nozzle (23) position immediately below slurry outlet nozzle (23).
The agitating shaft of color masterbatch bucket is protruded into sealed set bung (201) on color masterbatch bucket (20), the interior setting one end of color masterbatch bucket (20)
(202), paddle is set on agitating shaft (202), and agitating shaft (202) is located at one end connection bevel gear of color masterbatch bucket (20) outside
(204)；The rotation axis that rotating drive mechanism (8) drive is set on body (1), the setting of color masterbatch bucket (20) position is corresponded in rotation axis
Drive bevel gear is engaged with the bevel gear (204) on color masterbatch bucket (20).
Color masterbatch bucket fixation kit (9) are set on body (1), color masterbatch bucket fixation kit (9) includes being arranged on body (1)
Color masterbatch bucket fixed plate (91) are set above bottom plate (90), bottom plate (90), color masterbatch bucket (20) are set in color masterbatch bucket fixed plate (91)；Bottom
Pass through connecting rod between setting color masterbatch bucket pedestal (92), color masterbatch bucket pedestal (92) and color masterbatch bucket fixed plate (91) below plate (90)
(93) fixed；Decelerating motor (94) are set on body (1), decelerating motor (94) band moving cam (95) rotates, cam (95) and color
Female bucket pedestal (92) contact；Spring bumper is set between bottom plate (90) and color masterbatch bucket fixed plate (91) and compresses color masterbatch bucket
(20).
Barcode scanning module is set on movable stand (30), and car refinishing paint determines that two dimensional code is arranged on volume jetter (2).
Valve body (21) is return valve, volumetric metering pump (22) is size combinations pump.
Realize that mill base is determined volume and outpoured the beneficial effects of the present invention are: being connected using volumetric metering pump with color masterbatch bucket, it can be with
Automatically mill base is outpoured.When having a power failure or needing, retaining ring can also be manually pulled to outpour mill base by pour spout, at this time body
Product metering pump can be used as handle use.Determine the position of required color masterbatch by scanning, valve is automatically turned on by valve driving machine,
Start plunger pump automatically by screw mechanism and draw and outpour mill base, automatically according to volume color matching car refinishing paint, high-efficient,
Effectively reduce cost.
Detailed description of the invention
Fig. 1 is total figure of the present invention.
Fig. 2 is that car refinishing paint determines volume jetter schematic diagram.
Fig. 3 is Fig. 2 bottom diagram.
Fig. 4 is first driving device schematic diagram.
Fig. 5 is splicing paint block diagram (not showing rear cover).
Fig. 6 is Fig. 5 reverse side figure.
Fig. 7 is color masterbatch bucket fixation kit schematic diagram.
Fig. 8 is Fig. 7 partial enlarged view (hiding bottom plate).
Fig. 9 is Fig. 6 partial enlarged view.
Figure 10 is the A-A direction view of Fig. 7.
Wherein 1 be body, 2 be car refinishing paint determine volume jetter, 3 be splicing paint component, 20 be color masterbatch bucket, 21
For valve body, 22 be volumetric metering pump, 23 be slurry outlet nozzle, 24 be valve body driving lever, 25 for outpour channel, 26 be plunger rod, 201 be bucket
Lid, 202 be agitating shaft, 204 be bevel gear, 205 be breather valve, 207 be pour spout, 208 be topple over lid, 209 be retaining ring,
203 be holddown spring, 27 be connector, 3 be splicing paint component, 30 be movable stand, 31 be paint saucer plate, 32 be sliding block,
33 it is valve driving machine, 34 be second straight line driving mechanism, 340 be pull rod support baffle, 341 be lead screw, 342 be nut, 4 is first
Straight line driving mechanism, 40 be synchronous belt, 5 be guide rail, 6 be cleaning assembly, 61 be brush member, 62 be cleaning wheel assembly, 7 to connect
Drop box, 8 be rotating drive mechanism, 9 be color masterbatch bucket fixation kit, 90 be bottom plate, 91 be color masterbatch bucket fixed plate, 92 be color masterbatch bucket bottom
Seat, 93 be connecting rod, 94 be decelerating motor, 95 be cam, 96 be spring.
Specific embodiment
Car refinishing paint volume color matching method, comprising the following steps:
(1) the automobile data identity card for being printed on color code is found on being repaired vehicle body, finds the color coding or right of the vehicle
The close colour atla coding than going out, finds out mending paint formulation by weight used using reader or computer color match system；Or it utilizes
Spectrophotometer is completely located surface in vehicle body coating to be repaired and is detected, and exports mending paint formulation by weight by calculating；
(2) corresponding mending paint volume formula is conversed according to mending paint formulation by weight and the color masterbatch specific gravity measured；
(3) according to the type and volume of color masterbatch needed for mending paint volume formula and areal calculation to be repaired；
(4) color masterbatch is obtained according to required color masterbatch type and volume and mix.
Wherein the measurement method of color masterbatch specific gravity is the high-precision volume pump or volume pump of the invention using laboratory
The color masterbatch of predetermined volume is got, such as 30 milliliters.The electronic scale weighing for being ± 0.001g with precision, weight are in volume and obtain reality
Color masterbatch specific gravity.It can test several times more, be averaged.This method is adapted to the more stable color masterbatch of density.
As shown in figs 1-9, a kind of car refinishing paint determines that control is arranged on volume Automatic color matching device, including body 1, body 1
Device processed.The setting splicing paint that at least row's car refinishing paint determines volume jetter 2, linear movement is arranged below in body
Component 3.Car refinishing paint is determined color masterbatch bucket 20, color masterbatch bucket 20 of the volume jetter 2 including car refinishing paint and is connected by valve body 21
It connects and determines the volumetric metering pump 22 that volume outpours liquid.Valve body 21 has the function of on-off and the change of current.Volumetric metering pump 22 can be quilt
Stepper motor or servo motor or directly motor-driven volume pump, such as piston pump or plunger pump.At present in car repair
Color matching field is painted, is resetted all in accordance with mass ratio and matches various mill bases.This mode needs that the weighing devices such as electronic scale additionally are arranged.This
Application outpours mill base according to volume by volumetric metering pump 22, and the various mill bases of volume ratio allotment can be used and reach desired effects
Car refinishing paint, do not need weighing device.
First straight line driving mechanism 4 is set in rack 1, and splicing paint component 3 includes movable stand 30, the connection of movable stand 30 the
One straight line driving mechanism 4 moves in a straight line.Slurry outlet nozzle 23 is set on valve body 21, and setting is located at 21 slurry outlet nozzle of valve body on movable stand 30
The paint cup of 23 lower sections.Paint cup is located on paint saucer plate 31.First straight line driving mechanism 4 can be first servo motor band
Dynamic synchronous belt driving, movable stand 30 are arranged on synchronous belt as synchronous belt 40 moves together.It can certainly be others
Straight line driving mechanism.Guide rail 5 is set on body 1, the sliding block 32 slided on guide rail 5 is set on movable stand 30.
Car refinishing paint determines that valve body driving lever 24 is arranged on the valve body 21 of volume jetter 2, and setting outpours channel in valve body
25.Setting stirs valve body driving lever 24 and is allowed to rotate and makes to outpour the valve that channel 25 is connected to or closes with slurry outlet nozzle 23 on movable stand 30
Motor 33.Driving lever is set on valve driving machine 33, and driving lever rotation rotates valve body driving lever 24.
Volumetric metering pump 22 is that second straight line driving mechanism 34 can be arranged on movable stand 30 with piston pump, and second straight line is driven
The piston rod 26 of 340 liftout plunger of the drawhead baffle pump moved up and down is set on motivation structure 34.Second straight line driving mechanism 34
It can be leadscrew-nut mechanism, the lead screw 341 that the second servo motor drives rotation is set on movable stand 30, nut is set on lead screw
342,342 connecting rod first speed plate 340 of nut.Drawhead baffle includes trench structure, and the piston head of piston rod is with color masterbatch bucket
It is left when rotation or into the slot of groove profile mechanism.Nut 342, which moves up and down, moves up and down piston rod thus from color
It is siphoned away in female bucket and gets color masterbatch)
Cleaning assembly 6 is set on movable stand 30 and cleans slurry outlet nozzle 23.Cleaning assembly 6 includes brush member 61 and cleaning wheel assembly
62.Cleaning wheel assembly 62 includes the celloidin cleaning wheel being arranged on cleaning wheel shaft and driven axle.Brush member 61 include brush axle and
Hairbrush, brush axle, cleaning wheel shaft are all driven axle.Cleaning assembly 6 is located at the side of paint cup.It outpours after channel 25 removes, clearly
It washes wheel assembly 62 and first passes through slurry outlet nozzle 23 followed by brush member 61, cleaning slurry outlet nozzle 23 avoids remaining mill base dry and hard.
Be located above paint cup on movable stand 30, below slurry outlet nozzle 23 setting it is mobile connect drop box 7, connecing drop box 7 includes position
The avoidance station for connecing drop station and avoiding 23 position of slurry outlet nozzle immediately below slurry outlet nozzle 23.Third straight line is set on movable stand 30
Movement mechanism, such as motor driven gear, gear rotation band carry-over bar is mobile, connects drop box 7 and rack gear connects movement.Or
Cylinder is set on movable stand, and cylinder piston rod drive connects drop box 7 and moves together.Outpour after channel 25 is closed that i.e. slurry outlet nozzle 23 is no longer
After pulp, remaining mill base might have.Even if in the embodiment for having cleaning assembly 6, because cleaning assembly 6 is in paint cup 32
Rear, it is mobile before 23 position of slurry outlet nozzle in cleaning assembly 6, still suffer from remaining mill base.Setting connects drop box 7, outpours logical
It after road 25 is closed, connects drop box 7 and is moved to the underface of slurry outlet nozzle 23 remaining mill base is avoided to instill paint cup, influence precision.
Sealed set bung 201 on color masterbatch bucket 20, the interior setting one end of color masterbatch bucket 20 are protruded into the agitating shaft 202 of color masterbatch bucket, are stirred
It mixes and paddle is set on axis 202, agitating shaft 202 is located at the connection of one end outside color masterbatch bucket 201 bevel gear 204.Setting turns in rack 1
The rotation axis that driving mechanism 8 drives is moved, is corresponded in rotation axis on 20 position of color masterbatch bucket setting drive bevel gear and color masterbatch bucket 20
Bevel gear 204 engages.Rotating drive mechanism includes motor, drives rotation axis rotation by motor and gear mechanism, passes through rotation
Axis drives agitating shaft 202 in the color masterbatch bucket 20 of a row to rotate.Corrosion resistant sealing is set between color masterbatch bucket (20) and bung (201)
Circle, sealing ring are corrosion resistant material, just adapt to the corrosivity of the color masterbatch of automobile coating.Paddle is auger leaf, is one
Kind cuts bubble blade, color masterbatch slurries can be got on barrel wall in whipping process, bubble is got or broken, facilitates and uses volume
Measurement.Because bubble is more, volume metering is more inaccurate.This is the place different with paddle used in emulsion paint.
In rack 1 be arranged color masterbatch bucket fixation kit 9, color masterbatch bucket fixation kit 9 include be arranged in rack 1 bottom plate 90,
Color masterbatch bucket fixed plate 91 is set above bottom plate 90, color masterbatch bucket 20 is set in color masterbatch bucket fixed plate 91；Color wood is set below bottom plate 90
It is fixed by connecting rod 93 between bucket pedestal 92, color masterbatch bucket pedestal 92 and color masterbatch bucket fixed plate 91.Decelerating motor is set in rack 1
94, decelerating motor 94 is rotated with moving cam 95, cam 95 and 20 base contacts of color masterbatch bucket；Bottom plate 90 and color masterbatch bucket fixed plate 91 it
Between setting spring bumper compress color masterbatch bucket.Connecting rod 93 is passed through from bottom plate 90, between bottom plate 90 and color masterbatch bucket fixed plate 91
Connecting rod 93 on be arranged spring 96.In this way, the rotation of cam 95 drives color masterbatch bucket fixed plate 91 to moving down when installation color masterbatch bucket 20
It is dynamic；After being installed, cam 95 is rotated, and spring 96 retracts color masterbatch bucket fixed plate 91, and the upper end of color masterbatch bucket 20 is provided with fixation
Baffle, color masterbatch bucket 20 is clamped between the baffle of rack 1 and color masterbatch bucket fixed plate 91.The position of color masterbatch bucket 20 is corresponded in rack 1
Color masterbatch bucket inductor in place is installed, when replacing color masterbatch bucket, issues signal to controller.
Barcode scanning module is set on movable stand 30, and car refinishing paint determines that two dimensional code is arranged on volume jetter 2.Barcode scanning module
For scanner, the information such as the color number of color masterbatch bucket are recorded on two dimensional code.Valve body 21 is preferably return valve, and volumetric metering pump is preferably big
Small sundstrand pump.Such as valve body in patent CN201410792479.7 or in CN201711400600.7 or in CN201310045508.9
Structure and pump configuration.There is return flow line, when valve body 21 is in close state, does not outpour mill base, reflux is logical in return valve
Road connection is that valve body 21 is connected to color masterbatch bucket 20, and car refinishing paint can flow back into color masterbatch bucket 20.Because of car refinishing paint ratio
It is more sticky, if outpouring channel 25 without return flow line and being easy to dry and hard blocking, cause out to paint difficulty.
Mixing component and storing component are also set up on body 1.Multiple spare car repairs can be set in reservoir part
Paint determines volume jetter 2.Same pressing device can be set in storing component and compress color masterbatch bucket.Mixing component can be to stir
Machine is mixed, controller controls the mixing time of blender.Cabinet body can assemble, and be divided into toning component, mixing component, storing component point
It Zu Zhuan and not transport.
Car refinishing paint determines sealed set bung 201 on the color masterbatch bucket 20 of volume jetter 2, bung 201 and color masterbatch bucket
To be detachably connected between 20, breather valve 205 is set on bung 20.In the state that bung 201 seals, breather valve 205 is set
Setting can make volumetric metering pump more smoothly and accurately use.Under normal state, breather valve 205 close, prevent air enter,
Mill base can be prevented rotten, mill base mass change is avoided and metering is inaccurate.Breather valve 205 can be that both direction is opposite
Check valve.One uniline valve is inside, another check valve is outside.When volumetric metering pump 22 draws mill base from color masterbatch bucket 20,
By check valve into color masterbatch bucket 20 into air；When volumetric metering pump 22 flows back into mill base in color masterbatch bucket 20, air passes through
Outside check valve discharge.Air pressure balance in bucket is easy to draw mill base.Feed inlet and charging lid are set on bung 201.Bung
Pour spout 207 can also be set on 201, and lid 208 is toppled in setting on pour spout 207.This sample device can both pass through volume
21 self-emptying of metering pump 22 and valve body can also use manually from pour spout 207 when having a power failure and pour out car refinishing paint.Incline
Lid 208 is slidably arranged on pour spout 207, is toppled over lid 208 and is connected retaining ring 209, sets between retaining ring 209 and bung 201
Setting makes to topple over the holddown spring 203 that lid is in closed state.209 size of retaining ring can make finger joint protrude into pulling.It pulls out
Retaining ring 209 is toppled over lid 208 and is pulled open, and pour spout 207 is exposed.After unclamping retaining ring 209, holddown spring 203 will topple over lid automatically
208 close.Connector 27 is arranged between 20 top of color masterbatch bucket and volumetric metering pump 22 makes volumetric metering pump 22 form color masterbatch bucket 20
Handle.Retaining ring 209 is located at one side on bung 201 close to volumetric metering pump 22.One hand holds volumetric metering pump 22, a hand
Finger clasps retaining ring 209, and one-handed performance may be implemented and pour out material.
When it is implemented, the starting band moving cam 95 of decelerating motor 94 rotates, car refinishing paint is determined volume jetter 2 and is pacified
In body 1, it is clamped in color masterbatch bucket 20 between color masterbatch bucket fixed plate 91 and baffle, at this time the bevel gear on color masterbatch bucket 20
204 engage with the drive bevel gear in the rotation axis of body 1.First straight line driving mechanism 4 starts, and synchronous belt 40 drives splicing tune
Paint component 3, which is done from 1 one end of body, to be moved in a straight line to the other end, and scanner scan each color masterbatch bucket, and confirmation color masterbatch bucket 20 is entirely
Portion in place after, splicing paint component 3 is moved back since the other end, to the color masterbatch bucket 20 of the color number of needs before stop.Second
Straight line driving mechanism 34 starts, and the rotation of lead screw 341 drives nut 342 to move up, and drawhead baffle 340 drives volumetric metering pump
22 piston rod 26, which rises, extracts mill base, and after piston rod 26 declines preset displacement, valve driving machine 33 starts, and valve body 21 outpours logical
Road 25 is connected to slurry outlet nozzle 23, and piston rod 26 continues to decline, and the mill base of predetermined amount flows out to paint cup from slurry outlet nozzle 23.Valve driving machine
It 33 closes, connect drop box 7 and be moved to the lower section of slurry outlet nozzle 23.Movable stand 30 continues to move to, and cleaning assembly 6 is washed by slurry outlet nozzle 23
Remaining mill base is repeated in until taking the mill base needed.After replacing color masterbatch bucket 20, color of the splicing paint component 3 by replacement
Female bucket 20 can rescan model and the position of confirmation color masterbatch bucket 20, do not meet and issue alarm to controller.When needing to stir,
Rotating drive mechanism 8 starts, and rotates rotation axis, drive bevel gear rotation, makes in the rotation stirring color masterbatch bucket 20 of agitating shaft 202
Mill base, the time of controller control stirring.
Each technical characteristic of embodiment described above can be combined arbitrarily, for simplicity of description, not to above-mentioned reality
It applies all possible combination of each technical characteristic in example to be all described, as long as however, the combination of these technical characteristics is not deposited
In contradiction, all should be considered as described in this specification.
Claims (10)
1. a kind of car refinishing paint determines volume Automatic color matching device, including controller, feature is arranged on (1) in body (1), body
Be: setting at least row's car refinishing paint determines volume jetter (2), below setting linear movement in the body (1)
Splicing paint component (3)；It includes the color masterbatch bucket (20) of car refinishing paint, color masterbatch that car refinishing paint, which determines volume jetter (2),
Bucket (20) connects driven-mechanism by valve body (21) and drives the volumetric metering pump (22) determining volume and outpouring.
2. a kind of car refinishing paint determines volume Automatic color matching device according to claim 1, it is characterised in that: the body
(1) first straight line driving mechanism (4) are set on, splicing paint component (3) includes movable stand (30), movable stand (30) connection first
Straight line driving mechanism (4) moves in a straight line；Slurry outlet nozzle (23) are set on valve body (21), valve body (21) are located on movable stand (30) and are gone out
The space for placing paint cup is reserved below slurry mouth (23).
3. a kind of car refinishing paint determines volume Automatic color matching device according to claim 2, it is characterised in that: the automobile is repaired
Touch-up paint determines that valve body driving lever (24) are arranged on the valve body (21) of volume jetter (2), and setting outpours channel (25) in valve body (21)；
Setting stirs valve body driving lever (24) and is allowed to rotation and makes to outpour channel (25) be connected to or close with slurry outlet nozzle (23) on movable stand (30)
Valve driving machine (33).
4. a kind of car refinishing paint determines volume Automatic color matching device according to claim 2, it is characterised in that: the stereometer
Amount pump (22) is piston pump, second straight line driving mechanism (34) is arranged on the movable stand (30), second straight line driving mechanism
(34) the drawhead baffle (340) moved up and down is set on and promotes or push the piston rod (26) of piston pump.
5. determining volume Automatic color matching device according to a kind of any car refinishing paint of claim 2-4, it is characterised in that: described
Cleaning assembly (6) are set on movable stand (30) and clean slurry outlet nozzle (23), cleaning assembly (6) includes brush member (61) and cleaning wheel
Component (62).
6. determining volume Automatic color matching device according to a kind of any car refinishing paint of claim 2-4, it is characterised in that: described
Box (7) are dripped in mobile the connecing of setting above paint cup, below slurry outlet nozzle (23) on movable stand (30), and connecing drop box (7) includes position
The avoidance station for connecing drop station and avoiding slurry outlet nozzle (23) position immediately below slurry outlet nozzle (23).
7. a kind of -4 any car refinishing paints determine volume Automatic color matching device according to claim 1, it is characterised in that: color masterbatch
The agitating shaft (202) of color masterbatch bucket, agitating shaft are protruded into sealed set bung (201) on bucket (20), the interior setting one end of color masterbatch bucket (20)
(202) paddle is set on, and agitating shaft (202) is located at one end connection bevel gear (204) of color masterbatch bucket (20) outside；On body (1)
The rotation axis of rotating drive mechanism (8) drive is set, color masterbatch bucket (20) position setting drive bevel gear and color are corresponded in rotation axis
Bevel gear (204) engagement on female bucket (20).
8. a kind of -4 any car refinishing paints determine volume Automatic color matching device according to claim 1, it is characterised in that: described
Color masterbatch bucket fixation kit (9) are set on body (1), color masterbatch bucket fixation kit (9) includes the bottom plate being arranged on body (1)
(90), color masterbatch bucket fixed plate (91) are set above bottom plate (90), color masterbatch bucket (20) is set in color masterbatch bucket fixed plate (91)；Bottom plate
(90) pass through connecting rod (93) between lower section setting color masterbatch bucket pedestal (92), color masterbatch bucket pedestal (92) and color masterbatch bucket fixed plate (91)
It is fixed；Decelerating motor (94) are set on body (1), decelerating motor (94) band moving cam (95) rotates, cam (95) and color masterbatch bucket
Pedestal (92) contact；Spring bumper is set between bottom plate (90) and color masterbatch bucket fixed plate (91) and compresses color masterbatch bucket (20).
9. determining volume Automatic color matching device according to a kind of any car refinishing paint of claim 2-4, it is characterised in that: described
Barcode scanning module is set on movable stand (30), and car refinishing paint determines that two dimensional code is arranged on volume jetter (2).
10. a kind of -4 any car refinishing paints determine volume Automatic color matching device according to claim 1, it is characterised in that: institute
State valve body (21) be return valve, volumetric metering pump (22) be size combinations pump.
Priority Applications (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811078440.3A CN109046172A (en) | 2018-09-17 | 2018-09-17 | A kind of car refinishing paint determines volume Automatic color matching device |
| PCT/CN2019/105946 WO2020057458A1 (en) | 2018-09-17 | 2019-09-16 | Volume color blending method, fixed-volume outpouring device and automatic color blending device for automobile refinishing paint |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811078440.3A CN109046172A (en) | 2018-09-17 | 2018-09-17 | A kind of car refinishing paint determines volume Automatic color matching device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN109046172A true CN109046172A (en) | 2018-12-21 |
Family
ID=64761884
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201811078440.3A Pending CN109046172A (en) | 2018-09-17 | 2018-09-17 | A kind of car refinishing paint determines volume Automatic color matching device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN109046172A (en) |
Cited By (10)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN109655138A (en) * | 2019-01-23 | 2019-04-19 | 杭州以诺行汽车科技股份有限公司 | A kind of electronic-weighing method and system for automobile paint |
| CN109772186A (en) * | 2019-01-23 | 2019-05-21 | 杭州以诺行汽车科技股份有限公司 | A kind of paint method and system for automotive lacquer |
| CN110270267A (en) * | 2018-12-06 | 2019-09-24 | 中山佳丽日用化妆品有限公司 | A kind of color matching method and color matching apparatus |
| WO2020057458A1 (en) * | 2018-09-17 | 2020-03-26 | 郑州三华科技实业有限公司 | Volume color blending method, fixed-volume outpouring device and automatic color blending device for automobile refinishing paint |
| CN111497523A (en) * | 2019-01-31 | 2020-08-07 | 郑州三华科技实业有限公司 | Turntable color mixer |
| RU201362U1 (en) * | 2020-04-23 | 2020-12-11 | Акционерное общество «АВТОВАЗ» | Universal painting equipment |
| WO2022007511A1 (en) * | 2020-07-10 | 2022-01-13 | 郑州三华科技实业有限公司 | Conveying apparatus and toning apparatus |
| CN114394337A (en) * | 2022-01-11 | 2022-04-26 | 杭州以诺行汽车科技股份有限公司 | Frame is stored to paint intelligence based on thing networking |
| CN115318482A (en) * | 2022-10-13 | 2022-11-11 | 南通美光汽车用品有限公司 | Pneumatic liquid filling machine feeding volume adjustment mechanism is used in production of car wax polish |
| RU218473U1 (en) * | 2023-03-28 | 2023-05-29 | Акционерное общество "АвтоВАЗ" | Universal painting equipment |
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| CN114394337A (en) * | 2022-01-11 | 2022-04-26 | 杭州以诺行汽车科技股份有限公司 | Frame is stored to paint intelligence based on thing networking |
| CN115318482A (en) * | 2022-10-13 | 2022-11-11 | 南通美光汽车用品有限公司 | Pneumatic liquid filling machine feeding volume adjustment mechanism is used in production of car wax polish |
| RU218473U1 (en) * | 2023-03-28 | 2023-05-29 | Акционерное общество "АвтоВАЗ" | Universal painting equipment |
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