Automatic salmon peeling machine and peeling method thereof
Technical Field
The invention relates to the field of marine product processing, in particular to an automatic salmon peeling machine and a peeling method thereof.
Background
Salmon is a common name of some fishes in the salmonidae family, originally referred to as Atlantic salmon of the genus Salmonella, and with the development of the breeding industry, the industry also refers to fishes such as Pacific salmon as "salmon".
The salmon contains rich unsaturated fatty acid, can effectively reduce blood fat and blood cholesterol, prevent and treat cardiovascular diseases, and can reduce the death probability under the attack of heart diseases by one third after two meals every week. Salmon also contains a substance called astaxanthin, which is a very powerful antioxidant. The omega-3 fatty acid contained in the composition is essential for brain, retina and nervous system, and has effects of enhancing brain function, preventing senile dementia and preventing hypopsia.
Before eating the salmon, the salmon needs to be peeled and sliced, so the preparation process is relatively complicated, and particularly in places with large use amount of the salmon, the process is a huge task amount.
Disclosure of Invention
The invention aims to provide an automatic salmon peeling machine and a peeling method thereof aiming at the defects of the prior art.
In order to solve the above problems, the present invention provides the following technical solutions:
the utility model provides an automatic decorticator of salmon, including the processing platform, automatic decorticator includes feedway, anti-receding device, cut device and peeling apparatus to the pair, processing bench top symmetry has erect two flitchs, constitute the material way that is used for supplying single salmon to pass through between two flitchs, anti-receding device locates in the material way and is used for bearing single salmon, feedway locates one of them flitch outside and is used for driving anti-receding device along the horizontal activity of the feed direction of material way, cut device locates in the middle section of material way, and still be located the positive centre in the material way, be equipped with clamping component in the low reaches end of material way, clamping component is just to cutting the device to the pair, peeling apparatus sets up outside the low reaches end of material way and can follow the inboard horizontal activity of material way through the electric jar of shelling.
Further, two the guide way that the feed direction that follows the material way extends is all seted up in the outside of flitch, and anti-retreat device includes U type seat, tray and anti-retreat board, and the below of material way is located to U type seat, and its open position's both ends are located a flitch outside respectively, and U type seat open position's both ends are equipped with a plurality of locating parts respectively, and all locating parts all extend to the material way in through the guide way of flitch position separately, and the tray is located the positive centre in material way, and locate the intraoral diapire of U type seat, and the one end coupling of anti-retreat board is in the outside of U type seat towards the material way upstream end, and the other end of anti-retreat board can rotate towards U type seat open face through preventing retreat motor, and this one end of anti-retreat board is equipped with the conflict notch, feedway includes the feed electric jar, and the output of feed electric jar is connected with the outside transmission of U type seat.
Furthermore, the limiting part comprises a limiting ball head and a limiting spring, the limiting ball head is elastically connected with the U-shaped seat through the limiting spring, the limiting spring is in a normal state, and the limiting ball head is located in the material channel.
Further, the beveling device comprises a guide base, a beveling cylinder and a beveling blade which is vertically arranged, the beveling cylinder is arranged above the material channel in an inverted mode, the guide base is arranged at the top of the machining table and corresponds to the beveling cylinder, one end of the beveling blade is connected with the output end of the beveling cylinder, and the other end of the beveling blade can be vertically movably inserted into the guide base through a buffer spring.
Further, clamping component includes base plate and two separation plates, and two separation plates are respectively through the both sides elastic connection of a plurality of indentation springs with the base plate, and the base plate is just to the cutting blade, and the bottom of two separation plates is equipped with an inside extension's profiled sheeting respectively, is equipped with between two profiled sheeting to be vertical baffler.
Furthermore, the peeling device comprises an adjusting oil cylinder, a servo motor and a peeling cutter, the adjusting oil cylinder is in transmission connection with the output end of the peeling electric cylinder through a mounting seat, a motor seat is mounted at the output end of the adjusting oil cylinder, the servo motor is arranged on the motor seat, one end of the peeling cutter is connected with a rotor of the servo motor, the other end of the peeling cutter vertically extends downwards, the one end of the peeling cutter is of a semi-circular arc structure, the peeling cutter is located at the outer end of the separating plate, and a gap is reserved between the peeling cutter and the separating plate in a normal state.
Further, the outer side, far away from the separating plate, of the peeling cutter is provided with a material clamping strip, the material clamping strip is vertically arranged, the bottom end of the material clamping strip can move back and forth between the two material plates through a limiting oil cylinder, and a plurality of anti-slip edges are arranged on the front side and the rear side of the material clamping strip respectively.
Further, the material says that the top symmetry is equipped with two sets of stop device, and two sets of stop device all are located the cutter blade towards the one side of material way upstream end direction, and stop device includes a plurality of spacing rollers that set up along the feed direction of material way at equal intervals, and spacing roller is the slope gesture setting to can rotate around self axis, two relative spacing rollers constitute the spacing passageway of opening V type down, and spacing roller can be directly close to or keep away from to the material way direction through reset spring.
Furthermore, two discharge ports are formed in the top of the processing table, and the two discharge ports are respectively arranged corresponding to the beveling device and the clamping assembly.
An automatic salmon peeling method comprises the following steps:
step one, horizontally placing the salmon without heads into a material channel, slowly advancing towards a beveling device through a retreat prevention device and a feeding device, and realizing the purpose of cutting the salmon into two parts through the beveling device, wherein the specific cutting steps are as follows:
1. the end part for removing the head of the salmon is placed in the material channel towards the bisecting device;
2. the tail part of the salmon is contacted with the anti-back device, the front end part of the salmon is contacted with the bisection blade in the bisection device, and the salmon in the contact continuously moves slowly and passes through the bisection blade, so that two separated fish bodies are obtained;
step two, when two fish bodies pass through the beveling blade, the two fish bodies respectively enter a peeling channel formed by a separating plate and a corresponding material plate, and then the peeling device can successively peel the fish bodies in one peeling channel, and the specific peeling steps are as follows:
1. after the two fish bodies respectively enter the corresponding peeling channels, the two fish bodies are forcibly straightened by the set distance in the peeling channels;
2. after the two fish bodies respectively and completely enter the peeling channel, a peeling cutter in the peeling device is inserted into the fish flesh of one of the fish bodies, rotates for 45 degrees and then linearly moves through the peeling electric cylinder, and in the moving process, the peeling cutter fully contacts the fish skin to slide, so that the fish flesh is scraped.
Has the advantages that: the invention relates to an automatic salmon peeling machine and a peeling method thereof.A salmon for removing a head is vertical, the posture of the head end corresponding to the direction of a beveling device is placed in a material channel, the salmon is supported by a retreat prevention device and limited at the tail part of the salmon, then the salmon is slowly pushed towards the direction of the beveling device by a feeding device, the beveling device does work, and the aim of cutting the salmon into two parts is fulfilled after the salmon passes through the beveling device; after the salmon is cut, two fish bodies are obtained, the two fish bodies enter a peeling channel respectively and are straightened by force in the peeling channel, the material clamping strips are used for sequentially compressing and limiting the end parts of the two fish bodies, and then the peeling device is used for sequentially separating skin from meat of the two fish bodies.
Drawings
FIG. 1 is a first perspective view of the present invention;
FIG. 2 is a schematic perspective view of the present invention;
FIG. 3 is a third schematic perspective view of the present invention;
FIG. 4 is a fourth schematic perspective view of the present invention;
FIG. 5 is an enlarged view taken at A in FIG. 4;
FIG. 6 is an enlarged view at B in FIG. 4;
FIG. 7 is a first schematic plan view of the present invention;
FIG. 8 is a schematic perspective view of the present invention;
FIG. 9 is a first enlarged view of a portion of the present invention;
FIG. 10 is a second enlarged view of a portion of the present invention;
FIG. 11 is a second schematic plan view of the present invention;
FIG. 12 is an enlarged view at C of FIG. 11;
description of reference numerals: the device comprises a feeding electric cylinder 1, a discharge hole 1a and a peeling channel 1 b.
The anti-back device 2, the U-shaped seat 2a, the limiting ball head 2b, the limiting spring 2c, the supporting block 2d, the sub-block 2d1, the anti-back plate 2e, the abutting notch 2e1 and the anti-back motor 2 f.
The cutting device 3, the guide base 3a, the cutting cylinder 3b, the cutting blade 3c and the buffer spring 3 d.
The peeling device 4, the adjusting oil cylinder 4a, the mounting seat 4b, the servo motor 4c, the peeling cutter 4d and the semi-circular structure 4d 1.
The peeling electric cylinder 5, the material clamping strip 5a and the limiting oil cylinder 5 b.
Base plate 6, separating plate 6a, retraction spring 6b, forming plate 6c, and baffle plate 6 d.
Flitch 7, material way 7a, guide way 7 b.
A limit roller 8 and a return spring 8 a.
Salmon 9.
Detailed Description
The following detailed description of specific embodiments of the present invention is made with reference to the accompanying drawings and examples:
referring to fig. 1 to 12, an automatic salmon peeling machine comprises a processing table, the automatic peeling machine comprises a feeding device, a retreat prevention device 2, a beveling device 3 and a peeling device 4, two material plates 7 are symmetrically erected above the processing table, a material channel 7a for a single salmon 9 to pass through is formed between the two material plates 7, the retreat prevention device 2 is arranged in the material channel 7a and used for supporting the single salmon 9, the feeding device is arranged on the outer side of one of the material plates 7 and used for driving the retreat prevention device 2 to horizontally move along the feeding direction of the material channel 7a, the beveling device 3 is arranged in the middle section of the material channel 7a and is also positioned in the middle of the material channel 7a, a clamping component is arranged in the downstream end of the material channel 7a and is opposite to the beveling device 3, and the peeling device 4 is arranged outside the downstream end of the material channel 7a and can horizontally move along the inner side of the material channel 7a through the peeling electric cylinder 5.
The outer sides of the two material plates 7 are respectively provided with a guide groove 7b extending along the feeding direction of the material channel 7a, the anti-retreat device 2 comprises a U-shaped seat 2a, a supporting block 2d and an retreat-preventing plate 2e, the U-shaped seat 2a is arranged below the material channel 7a, two ends of the opening position of the U-shaped seat 2a are respectively positioned at the outer sides of the material plates 7, two ends of the opening position of the U-shaped seat 2a are respectively provided with a plurality of limiting parts, all the limiting parts extend into the material channel 7a through the guide grooves 7b at the positions of the respective material plates 7, the supporting block 2d is positioned in the middle of the material channel 7a and is arranged at the bottom wall in the opening of the U-shaped seat 2a, one end of the retreat-preventing plate 2e is connected with the outer side of the U-shaped seat 2a facing the upstream end of the material channel 7a in a shaft mode, the other end of the retreat-preventing plate 2e can rotate towards the opening surface of the U-shaped seat 2, the feeding device comprises a feeding electric cylinder 1, and the output end of the feeding electric cylinder 1 is in transmission connection with the outer side of the U-shaped seat 2 a; the salmon 9 without the head is vertically placed on a supporting block 2d in a U-shaped seat 2a, the bottom of the middle section of the salmon 9 is contacted with the surface of the supporting block 2d and placed in the U-shaped seat, the outer surface of the salmon body is contacted with a limiting piece, the salmon body is clamped in the feed channel 7a through the limiting piece, and then the feeding electric cylinder 1 drives the U-shaped seat 2a to drive the salmon 9 to directly approach the opposite cutting device 3, so that the aim of cutting the salmon 9 by one and two times is fulfilled; during cutting, the anti-retreat plate 2e rotates through the anti-retreat motor 2f, and one end of the anti-retreat plate 2e, which is provided with the collision notch 2e1, is collided with the tail of the salmon 9, so that the front end of the salmon 9 can stably contact the beveling device 3; the supporting block 2d is composed of two symmetrical sub-blocks 2d1, and the gap between the two sub-blocks can avoid the cutting end of the subsequent bisecting device 3.
The limiting piece comprises a limiting ball head 2b and a limiting spring 2c, the limiting ball head 2b is elastically connected with the U-shaped seat 2a through the limiting spring 2c, the limiting spring 2c is in a normal state, and the limiting ball head 2b is located in the material channel 7 a; the salmon 9 is placed in the material channel 7a in a horizontal posture, the most protruding part of the outer peripheral surface of the salmon 9 contacts the limiting ball head 2b firstly, the salmon 9 descends continuously, and the limiting ball head 2b is pressed by the interference force to enable the limiting spring 2c to contract into the guide groove 7b, so that the salmon 9 is stably clamped in the material channel 7 a.
The beveling device 3 comprises a guide base 3a, a beveling cylinder 3b and a beveling blade 3c which is vertically arranged, the beveling cylinder 3b is arranged above the material channel 7a in an inverted mode, the guide base 3a is arranged at the top of the machining table and corresponds to the beveling cylinder 3b, one end of the beveling blade 3c is connected with the output end of the beveling cylinder 3b, and the other end of the beveling blade can be vertically movably inserted into the guide base 3a through a buffer spring 3 d; when the salmon 9 horizontally moves in the material channel 7a through the U-shaped seat 2a, when the front end of the salmon 9 is cut off and reaches the area of the bisection blade 3c, the bisection blade 3c vertically reciprocates through the bisection cylinder 3b, in the process, the salmon 9 blade continuously and slowly moves, the bisection blade 3c starts to cut the salmon 9 into two parts, and the bisection blade 3c can stably vertically move through the buffer spring 3 d.
The clamping assembly comprises a base plate 6 and two separating plates 6a, the two separating plates 6a are respectively and elastically connected with the two sides of the base plate 6 through a plurality of retraction springs 6b, the base plate 6 is opposite to the bisection blade 3c, the bottom ends of the two separating plates 6a are respectively provided with a forming plate 6c extending inwards, and a vertical blocking plate 6d is arranged between the two forming plates 6 c; a gap is reserved between the base plate 6 and the cutting blade, so that the salmon 9 is gradually divided into two parts under the action of the action force when passing through the cutting blade, the fish bodies of the two parts respectively enter a peeling channel 1b formed by a separating plate 6a and an opposite material plate 7, the middle part of the fish body is an internal organ area, the skin and meat thickness is not close to the thickness of a bottom bone layer, the inverted Z-shaped structure formed by each separating plate 6a and the corresponding forming plate 6c enables the whole body to adapt to the fish body, further, the thickness of the fish body divided into two parts is gradually thickened from a fish belly to a fish bone area, namely the separating plate 6a, the forming plate 6c and the blocking plate 6d are matched with the thickness to clamp and limit the fish body, after the fish body enters the peeling channel 1b, the distance of the peeling channel 1b does not meet the requirement of the fish body bent previously, namely the fish body is straightened forcibly, then the fish body continues to move in the peeling channel 1b along the thrust force of the rear part, and then after the salmon 9 is completely divided into two parts, the divided fish body also completely enters the peeling channel 1 b.
The peeling device 4 comprises an adjusting oil cylinder 4a, a servo motor 4c and a peeling cutter 4d, the adjusting oil cylinder 4a is in transmission connection with the output end of the peeling electric cylinder 5 through a mounting seat 4b, the output end of the adjusting oil cylinder 4a is provided with a motor seat, the servo motor 4c is arranged on the motor seat, one end of the peeling cutter 4d is connected with a rotor of the servo motor 4c, the other end of the peeling cutter 4d vertically extends downwards, the one end is of a semi-circular arc structure 4d1, the peeling cutter 4d is positioned at the outer end of the separating plate 6a, and a gap is reserved between the peeling cutter and the separating plate 6a in a normal state; the two cut fish bodies are respectively positioned in a peeling channel 1b, the front ends of the two fish bodies are respectively positioned at the outer ends of the separating plates 6a along a point extending out, the adjusting oil cylinder 4a works at the moment, the servo motor 4c is driven to drive the peeling cutter 4d to be inserted into fish meat of the fish bodies extending out of the separating plates 6a, then the servo motor 4c drives the peeling cutter 4d to rotate for 45 degrees at the moment, the rotating direction is towards the downstream end direction of the material channel 7a, then the peeling electric cylinder 5 works at the moment, the peeling cutter 4d starts to advance towards the upstream end direction of the material channel 7a, in the process, the fish meat is abutted, the cutting surface is contacted with the fish skin, and the separation of the fish meat and the fish skin is started; then the peeling cutter 4d peels the other fish body part through the adjusting oil cylinder 4 a; the semi-circular mechanism at the tail end of the peeling cutter 4d enables the peeling cutter 4d to accurately coincide with the lower half part of the fish body divided into two parts.
The outer side, far away from the separating plate 6a, of the peeling cutter 4d is provided with a material clamping strip 5a, the material clamping strip 5a is vertically arranged, the bottom end of the material clamping strip 5a can reciprocate between the two material plates 7 through a limiting oil cylinder 5b, and the front side and the rear side of the material clamping strip 5a are respectively provided with a plurality of anti-skidding edges; after the peeling cutter 4d is inserted into the fish meat of the fish body to be peeled, the limiting oil cylinder 5b works at the moment, the material clamping strip 5a is close to the direction of the fish meat inserted by the peeling cutter 4d and is in contact with the surface of the fish meat, the contact area is a small part far away from the peeling cutter 4d, and the anti-slip edge ensures that the material clamping strip 5a is in close contact with the fish meat.
Two groups of limiting devices are symmetrically arranged above the material channel 7a, the two groups of limiting devices are positioned on one side of the beveling blade 3c facing the upstream end direction of the material channel 7a, each limiting device comprises a plurality of limiting rollers 8 which are arranged at equal intervals along the feeding direction of the material channel 7a, the limiting rollers 8 are arranged in an inclined posture and can rotate around the axis of the limiting rollers, the two opposite limiting rollers 8 form a V-shaped limiting channel with a downward opening, and the limiting rollers 8 can be close to or far away from the material channel 7a directly through reset springs 8 a; when the salmon 9 is in the material channel 7a and moves towards the bisection device 3, the front end of the decapitated salmon 9 contacts the bisection device 3, so that the purpose of bisecting and bisecting the salmon 9 is achieved, in the process, the bisection device 3 is in the original position, the salmon 9 continuously moves, the influence of the contact force on the stability of the salmon 9 is considered, a plurality of limiting rollers 8 are arranged, the outer surfaces of the limiting rollers 8 are in contact with the outer surfaces of the fish bodies, the limiting rollers 8 can be contracted to adapt to the distance matched with the fish bodies through respective return springs 8a, and the salmon 9 can be stably butted and bisected with the bisection device 3 in the material channel 7 a.
The top of the processing table is provided with two discharging ports 1a, and the two discharging ports 1a are respectively arranged corresponding to the bisecting device 3 and the clamping assembly; after the salmon 9 passes through the beveling device 3 in the material channel 7a, the salmon is divided into two parts, and in the process, viscera inside the salmon body contact the base plate 6 and fall off downwards to fall into the discharge port 1a corresponding to the beveling device 3; the other discharging port 1a is used for discharging the fish meat and the fish skin after peeling.
An automatic salmon peeling method comprises the following steps:
step one, vertically placing the salmon 9 without heads into a material channel 7a, slowly advancing towards the direction of the bisection device 3 through the retreat prevention device 2 and the feeding device, and achieving the purpose of bisecting the salmon 9 through the bisection device 3, wherein the specific slitting steps are as follows:
1. the end part for removing the head of the salmon 9 is placed in the material channel 7a towards the beveling device 3;
2. the tail part of the salmon 9 is contacted with the anti-receding device 2, the front end part is contacted with the pair of the blades 3c in the pair of the blades 3, and the salmon 9 in the contact continuously moves slowly and passes through the pair of the blades 3c, so that two separated fish bodies are obtained;
step two, when two fish bodies pass through the beveling blade 3c, the two fish bodies respectively enter a peeling channel 1b formed by a separating plate 6a and a corresponding material plate 7, and then the peeling device 4 can sequentially peel the fish bodies in the peeling channel 1b, and the specific peeling steps are as follows:
1. after entering the peeling channels 1b respectively corresponding to the two fish bodies, the two fish bodies are stroked by the set distance in the peeling channels 1 b;
2. after the two fish bodies respectively and completely enter the peeling channel 1b, the peeling cutter 4d in the peeling device 4 is inserted into the fish meat of one of the fish bodies, rotates for 45 degrees and then linearly moves through the peeling electric cylinder 5, and in the moving process, the peeling cutter 4d fully contacts the fish skin to slide, so that the fish meat is scraped.
The working principle is as follows: the salmon 9 which removes the head is vertical, the posture of the head end corresponding to the direction of the beveling device 3 is placed in the material channel 7a, the salmon 9 is supported by the anti-receding device 2 and limited at the tail part, then the salmon 9 is slowly pushed towards the direction of the beveling device 3 by the material supply device, the beveling device 3 does work, and the salmon 9 achieves the purpose of cutting into two after passing through the beveling device 3; after the salmon 9 is cut, two fish bodies are obtained, the two fish bodies respectively enter a peeling channel 1b and are straightened by being forcedly arranged in the peeling channel 1b, the material clamping strips 5a are used for sequentially compressing and limiting the end parts of the two fish bodies, and then the peeling device 4 is used for sequentially separating the skin from the flesh of the two fish bodies.
The above description is only a preferred embodiment of the present invention, and is not intended to limit the technical scope of the present invention, so that any minor modifications, equivalent changes and modifications made to the above embodiment according to the technical spirit of the present invention are within the technical scope of the present invention.