CN109036830A - Magnetic coarse powder system of processing - Google Patents
Magnetic coarse powder system of processing Download PDFInfo
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- CN109036830A CN109036830A CN201811090468.9A CN201811090468A CN109036830A CN 109036830 A CN109036830 A CN 109036830A CN 201811090468 A CN201811090468 A CN 201811090468A CN 109036830 A CN109036830 A CN 109036830A
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- drying cylinder
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F41/00—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
- H01F41/02—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
- H01F41/0253—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets for manufacturing permanent magnets
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K15/00—Methods or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines
- H02K15/02—Methods or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines of stator or rotor bodies
- H02K15/03—Methods or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines of stator or rotor bodies having permanent magnets
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- Soft Magnetic Materials (AREA)
- Manufacturing Cores, Coils, And Magnets (AREA)
Abstract
The invention discloses a kind of magnetic coarse powder system of processing, it is related to producing the process equipment of magnetic shoe magnetic powder.The present invention includes charging mechanism, mixed organization, conveying mechanism and filtration drying mechanism, and charging mechanism includes tackles and haul case, and flapper is articulated on haul case；Slide sleeve is cased on lifting chain, a support rod can be inserted into the chain link on lifting chain；Gravitometer is installed on lifting chain；Mixed organization includes mixer and center-pole, and center-pole extends into mixer from top to bottom；Conveying mechanism includes liquid pump, and the bottom end of mixer is connected to by pipeline with the input end of liquid pump, and the outlet end of liquid pump is each led into several ball mills；Filtration drying mechanism includes horizontal positioned filtration drying cylinder.It is an object of the invention to overcome the shortcomings of that existing permanent-magnet ferrite production efficiency during with powder processed is expected is relatively low.
Description
Technical field
The present invention relates to the process equipments of production magnetic shoe magnetic powder, more specifically to a kind of magnetic coarse powder processing system
System.
Background technique
Permanent-magnet ferrite material is exactly the functional material for generating magnetic field.Permanent ferrite magnetic tile is mainly used for automobile, motor
In the motor of the industries such as vehicle, electric bicycle, household electrical appliance, fitness equipment.The production procedure of permanent-magnet ferrite generally comprises: matching
Material → pre-burning → broken → ball milling → powder → drymagnetic shaping processed/dry-pressing formed/wet pressing pressing under magnetic field → sintering → machinery adds
Work etc..But existing permanent-magnet ferrite, during with powder processed is expected, production efficiency is relatively low.
Summary of the invention
1. technical problems to be solved by the inivention
It is an object of the invention to overcome existing permanent-magnet ferrite production efficiency during with powder processed is expected opposite
Lower deficiency provides a kind of magnetic coarse powder system of processing, solves the above technical problem.
2. technical solution
In order to achieve the above objectives, technical solution provided by the invention are as follows:
Magnetic coarse powder system of processing of the invention, including charging mechanism, mixed organization, conveying mechanism and filtering drying machine
Structure.
Further, in which:
The charging mechanism includes tackles and haul case, the top opening setting of the haul case, haul box top
Certain a line corresponding side is flapper downwards, which is articulated on haul case；The tackles
Lifting chain lower end is connect with a fixed ball, slide sleeve is cased on the lifting chain, a support rod can be inserted into the lifting
Chain link on chain；The both ends on corresponding haul box top side pass through traction rope and slide sleeve respectively above the flapper
Connection, the both ends of the opposite side on the flapper top corresponding haul box top side pass through traction rope respectively and fixed ball connects
It connects；
Through hole is offered on the fixed ball, corresponding haul box top side both ends connection above the flapper
The through hole that traction rope is passed through after being implicative of each other on fixed ball is connect with slide sleeve；
Gravitometer is installed on the lifting chain；
The mixed organization includes mixer and center-pole, and the top of the mixer is cylindrical shape, the lower part of the mixer
For the cone tube shape that internal diameter from top to bottom is tapered；The center-pole extends into mixer from top to bottom, the center-pole
Lower end is connect with a set square, and the set square is located at the lower part of mixer cone tube shape, and the side of top of former and level
Face is parallel, and respectively opposite mixer inner wall is parallel with it respectively on two sides of set square lower part；The center-pole is along it
Several horizontal brace rods are fixed on length direction, the same end of several horizontal brace rods is connect with one vertically respectively
Bar connection；The center-pole is driven by decelerating motor to be rotated；
The rubber strip being in contact with the inner sidewall on mixer top is installed, under the set square in the vertical connecting rod
The rubber strip being in contact with the inner sidewall of mixer lower part is separately installed on two sides in portion；
The conveying mechanism includes liquid pump, and the bottom end of the mixer is connected to by pipeline with the input end of liquid pump,
The outlet end of the liquid pump is each led into several ball mills；
The filtration drying mechanism includes horizontal positioned filtration drying cylinder, is protruded into outside a telescopic rod inherent filtration drying cylinder
In filtration drying cylinder, the telescopic rod, which is located on the end inside filtration drying cylinder, is connected with the first filtering table, the telescopic rod
The output axis connection of end and a telescoping cylinder outside filtration drying cylinder；Sleeve, the set are cased on the outside of the telescopic rod
Cylinder, which is located on the end inside filtration drying cylinder, is connected with the second filtering table；It has been threadedly engaged locking nut on the telescopic rod,
The locking nut is for withstanding the end that sleeve is located at outside filtration drying cylinder；The excircle of first filtering table and described
The excircle of two filtering tables is contacted with the inner sidewall of filtration drying cylinder, along its several radial direction on first filtering table
Several filter hole are offered respectively, offer the filter hole being equally distributed on second filtering table.
Further, the conveying mechanism further includes air compressor, and the air outlet of the air compressor is connected to
On pipeline between mixer bottom end and liquid pump input end；
Bottom on the filtration drying cylinder close to telescoping cylinder side is connected with tapping channel.
Further, the support rod is cylindrical body straight-bar, and the lower end of the slide sleeve is offered to be passed through for support rod
The arc groove worn；
The rotation axis connection of the upper end of the center-pole and vertical direction setting, the rotary shaft are supported by bearing；Institute
The upper end for stating rotary shaft is connected at the center of the first belt pulley, and the first belt pulley is passed by driving belt and the second belt pulley
It is dynamic；The output shaft of the decelerating motor is connected at the center of the second belt pulley；
Feeding-passage is connected at the top of separate telescoping cylinder side on the filtration drying cylinder.
Further, several balls are provided on the lateral surface of the support rod；
The mixed organization further includes support plate, is equipped with the centre bore passed through for rotary shaft at the support disk center；Institute
The lower surface for stating the first belt pulley is equipped with circular protrusion, and the upper surface of the support plate is equipped with for the circular protrusion
The annular groove being put into；
Bottom on the filtration drying cylinder far from telescoping cylinder side is connected with drainage channel.
Further, one end of the support rod is connect with handle is pulled, and the pulling handle is perpendicular to support rod
Length direction, the outer surface for pulling handle are enclosed with rubber layer；
Several balls are separately installed on two sides and bottom surface inside the annular groove.
Further, the tackles are connected in driving by rope；
The mixer is placed in the tunnel of below ground, and a water tank is connected to by pipeline with mixer.
Further, the gravity is calculated as weight beam.
3. beneficial effect
Using technical solution provided by the invention, compared with prior art, have the following beneficial effects:
(1) in the present invention, the permanent-magnet ferrite coarse powder in mixer directly adds water and slurries is made, and then passes through liquid pump
Slurries in mixer are pumped in each ball mill, entire transmission process without dust pollution overcomes existing permanent magnet oxygen
Dust pollution existing for body coarse powder conveying equipment is big, is difficult to the shortcomings that conveying moist permanent-magnet ferrite coarse powder.
It (2), can be to entire conveying when the slurry in mixer, which is sucked, to be finished or when line clogging occurs in the present invention
Pipeline is backwashed, and opens air compressor and compressed air is reached in each ball mill along pipeline all the way, to the pipe
Slurry in road is effectively dredged, and compressed air another way reaches mixer bottom end along pipeline, has on the one hand dredged pipeline,
On the other hand feeding operation can be carried out at this time, and control centre's bar rotates, so that mixer from mixer bottom end jet upwards
The unite slurry that is bonded together of bottom end floats, is beaten and spread, thus by slurry progress remaining in the raw material and mixer of addition
Effectively mixing improves the uniformity and utilization rate of slurry mixing.
(3) in the present invention, permanent ferrite slurry to be processed enters in filtration drying cylinder from feeding-passage, telescoping cylinder control
Telescopic rod processed is squeezed to side where slurry, and the slurry after being extruded is filtered along the first filtering table and second under pressure
Filter hole on disk reaches the other side in filtration drying cylinder, and mixed steel ball can not pass through the lesser mistake in aperture in original slurry
Filter opening and be retained in original position, to complete the filtering function of slurry；Then, by sleeve rotating on the outside of filtration drying cylinder
Certain angle, so that the filter hole in filter hole and the first filtering table on the second filtering table is no longer aligned, it then will locking
Nut tightening is located on the end outside filtration drying cylinder so that locking nut is held out against in sleeve, and sleeve no longer rotates, so
Telescoping cylinder control telescopic rod is toward recycling afterwards, and filtered slurry occurs under the extruding of the second filtering table in filtration drying cylinder at this time
Pre-dehydration, gap of the moisture of abjection between filter hole, the second filtering table and the first filtering table on the second filtering table with
And the first filter hole on filtering table returns to the side in filtration drying cylinder where feeding-passage, filtering in last filtration drying cylinder
The moisture of steel ball and abjection out is discharged together from drainage channel, carries out recycling and reusing；Slurry after pre-dehydration is logical from discharging
Road discharge, slurry can greatly reduce the subsequent processing time that processing is further dried and processing cost after pre-dehydration.
(4) in the present invention, filtering and drying process is can be realized in the reciprocating motion of a telescoping cylinder, by permanent-magnet ferrite
The steel ball filter progress and pre-dehydration process of slurry combine, and simplify process, significantly improve working efficiency.
Detailed description of the invention
In order to illustrate the technical solution of the embodiments of the present invention more clearly, below will be to needed in the embodiment attached
Figure is briefly described, it should be understood that the following drawings illustrates only certain embodiments of the present invention, therefore is not construed as pair
The restriction of range for those of ordinary skill in the art without creative efforts, can also be according to this
A little attached drawings obtain other relevant attached drawings.
Fig. 1 is the structural schematic diagram of the magnetic coarse powder system of processing of embodiment；
Fig. 2 is the structural schematic diagram of charging mechanism in embodiment；
Fig. 3 is the structural schematic diagram of slide sleeve and support rod in embodiment；
Fig. 4 is the structural schematic diagram of support rod in embodiment；
Fig. 5 is the overlooking structure diagram of support plate in embodiment；
Fig. 6 is the schematic cross-sectional view of filtration drying mechanism in embodiment；
Fig. 7 is the structural schematic diagram of telescopic rod in embodiment；
Fig. 8 is the structural schematic diagram of embodiment middle sleeve；
Fig. 9 is the structural schematic diagram of the first filtering table in embodiment；
Figure 10 is the structural schematic diagram of the second filtering table in embodiment；
Figure 11 is the structural schematic diagram of magnetic powder recovering mechanism in embodiment；
Figure 12 is the sectional view of conveyor belt in embodiment；
Figure 13 is the structural schematic diagram of dragging track in embodiment；
Figure 14 is the sectional view that electromagnet and dragging track match in embodiment；
Figure 15 is the structural schematic diagram that mechanism of car is recycled in embodiment；
Figure 16 is the overlooking structure diagram of embodiment insole board；
Figure 17 is the structural schematic diagram of magnetically attractive plate and package cloth in embodiment.
Label declaration in schematic diagram:
101, it drives a vehicle；102, tackles；103, gravitometer；104, haul case；105, fixed ball；106, slide sleeve；
107, support rod；1071, handle is pulled；108, traction chain；
201, ground；202, mixer；2031, center-pole；2032, horizontal brace rod；2033, vertical connecting rod；2034,
Set square；204, rotary shaft；205, bearing；206, the first belt pulley；207, driving belt；208, the second belt pulley；209, subtract
Speed motor；210, support plate；2101, centre bore；2102, annular groove；211, water tank；
301, liquid pump；302, air compressor；303, ball mill；
401, filtration drying cylinder；40101, feeding-passage；40102, drainage channel；40103, tapping channel；402, it stretches
Bar；403, sleeve；404, locking nut；405, telescoping cylinder；406, the first filtering table；407, the second filtering table；
501, collecting box；50101, collecting box outlet portal；50102, magnetically attractive mouth；502, conveyor belt；503, live-roller；
504, storage bin；50401, storage bin outlet portal；50501, material scraping plate；50502, connecting rod；50503, cylinder；506, push rod；
507, idler wheel；508, electromagnet；50801, iron core；50802, conductive winding；50803, insulation sleeve；50804, conductive sheet；509,
Dragging track；50901, conductive plate；
60101, bottom plate；60102, rectangle frame；60103, support rod；60104, magnetically attractive plate；601041, cloth is wrapped up；
601042, hasp；60105, threaded rod；602, push rod；603, idler wheel；604, turning rod.
Specific embodiment
To further appreciate that the contents of the present invention, the present invention is described in detail in conjunction with the accompanying drawings and embodiments.
Embodiment 1
With reference to Fig. 1-14, the magnetic coarse powder system of processing of the present embodiment, including charging mechanism, mixed organization, conveying mechanism,
Filtration drying mechanism and magnetic powder recovering mechanism, in which:
Charging mechanism includes tackles 102 and haul case 104, and the top opening setting of haul case 104 (is convenient for from top
Charge into haul case 104), the downward corresponding side of certain a line at 104 top of haul case is flapper, the active catch
Plate is articulated on haul case 104 that (in specific the present embodiment, the top of flapper is by several hinge connections in haul case
In certain a line at 104 tops, when haul case 104 is substantially at horizontal positioned, flapper is in close state, and works as haul
When case 104 is tilted to 104 direction of haul case, flapper is in an open position under the effect of gravity)；Tackles 102 rise
108 lower end of relocking chain is connect with a fixed ball 105, and slide sleeve 106 is cased on lifting chain 108, and a support rod 107 can be inserted into
Chain link on lifting chain 108；The both ends of corresponding 104 top sides of haul case pass through traction rope and cunning respectively above flapper
Row sleeve 106 connects, and the both ends of the opposite side of corresponding 104 top sides of haul case pass through traction rope respectively and consolidate above flapper
Determine the connection of ball 105；Through hole, corresponding 104 top sides both ends of haul case connection above flapper are offered on fixed ball 105
Traction rope be implicative of each other after the through hole that passes through on fixed ball 105 connect with slide sleeve 106；It is installed on lifting chain 108
There is gravitometer 103 (in specific the present embodiment, gravitometer 103 is weight beam).Tackles 102 are expert at by rope connection
On vehicle 101, convenient for changing the position of entire tackles 102 to move haul case 104 in the horizontal direction.
With reference to Fig. 6-10, filtration drying mechanism includes horizontal positioned filtration drying cylinder 401,402 inherent filtration of a telescopic rod
It is protruded into outside drying cylinder 401 in filtration drying cylinder 401, telescopic rod 402, which is located on the end inside filtration drying cylinder 401, to be connected with
First filtering table 406, telescopic rod 402 are located at the end outside filtration drying cylinder 401 and (in the present embodiment, stretch with a telescoping cylinder 405
Contracting cylinder 405 is cylinder or hydraulic cylinder) output axis connection；Sleeve 3 is cased on the outside of telescopic rod 402, sleeve 3 is located at filtration drying cylinder
The second filtering table 407 is connected on end inside 401；Locking nut 4 is threadedly engaged on telescopic rod 402, the locking nut 4
The end being located at outside filtration drying cylinder 401 for withstanding sleeve 3；The excircle of first filtering table 406 and the second filtering table 407
Excircle contacted with the inner sidewall of filtration drying cylinder 401, opened respectively on the first filtering table 406 along its several radial direction
Equipped with several filter hole, the filter hole being equally distributed is offered on the second filtering table 407；It is close on filtration drying cylinder 401 to stretch
The bottom of 405 side of contracting cylinder is connected with tapping channel 40103, connects at the top of separate 405 side of telescoping cylinder on filtration drying cylinder 401
It is connected to feeding-passage 40101, the bottom far from 405 side of telescoping cylinder is connected with drainage channel 40102 on filtration drying cylinder 401.
With reference to Figure 11-14, magnetic powder recovering mechanism includes collecting box 501, and the bottom of collecting box 501 is equipped with idler wheel 507, is received
The top of header 501 is connected with push rod 506, and the bottom surface of the collecting box 501 offers magnetically attractive mouth 50102, the inside of collecting box 501
It is provided with the conveyor belt 502 of the driving of live-roller 503, conveyor belt 502 includes horizontal segment and ascent stage, conveyor belt
502 horizontal segment is located at the top of magnetically attractive mouth 50102, lower end and 502 horizontal segment of conveyor belt of 502 ascent stage of conveyor belt
One end connection, the ascent stage of conveyor belt 502 are located at the top of a storage bin 504；Continuous arrangement is accompanied inside conveyor belt 502
Several electromagnet 508, electromagnet 508 includes iron core 50801 and the conductive winding that is wound in outside iron core 50801
50802；The front and rear sides of conveyor belt 502 are respectively equipped with the dragging track 509 parallel with conveyor belt 502；Electromagnet 508
One end of upper core 50801, which is located in the dragging track 509 of side, slides, and the other end of 508 upper core 50801 of electromagnet is located at
It is slided in the dragging track 509 of the other side；The inside of 502 horizontal segment two sides dragging track 509 of conveyor belt is respectively equipped with conduction
Plate 50901,508 upper core of electromagnet, 50,801 two ends are respectively equipped with conductive sheet 50804, one end of conductive sheet 50804 with lead
Electric 50802 corresponding end of winding connection, the other end of conductive sheet 50804 and 50901 phase of conductive plate in respective side dragging track 509
Contact；Conductive plate 50901 in side dragging track 509 is connected with positive pole, the conductive plate in other side dragging track 509
50901 are connected with power cathode.
In the present embodiment, the structure design of charging mechanism is simple, ingenious, and manufacturing cost is low and operation is convenient, can be realized
The quantitative transport of permanent-magnet ferrite coarse powder, overcoming existing permanent-magnet ferrite coarse powder charging (feeding) equipment, existing structure is complicated and difficult
The shortcomings that with quantifying feed.
In the present embodiment, the quantifying feed process of charging mechanism is as follows: haul case 104 is horizontally placed at ground, then to
Permanent-magnet ferrite coarse powder is added batch-wise in haul case 104, is every time hung 104 low latitude of haul case using tackles 102 after addition
The reading on gravitometer 103 is played and read, after the reading on gravitometer 103 meets weight demands, 104 high-altitude of haul case is hung
Rise, be transported to the top needed at charging, then extract support rod 107 from the chain link of specific position out, slide sleeve 106 this
When there is no 107 barrier support of support rod of bottom, glide on lifting chain 108, corresponding haul case 104 above flapper
The traction rope unwrapping wire therewith of top sides both ends connection, so that entire haul case 104 is turned on one's side to side locating for flapper, activity
Baffle is opened in an inclined state, and the permanent-magnet ferrite coarse powder placed in haul case 104 is spilt down therewith, completes charging；Charging
After the completion, haul case 104 is horizontally placed at ground again, slide sleeve 106 is moved to the certain bits on lifting chain 108
It sets, and is inserted into support rod 107, when so that again slinging haul case 104, haul case in the chain link below slide sleeve 106
104 are substantially at the state of horizontally suspending.
In the present embodiment, flapper is articulated on haul case 104, convenient for when haul case 104 tilts, flapper is certainly
Dynamic open carries out discharge；After the traction rope of corresponding 104 top sides both ends of haul case connection is implicative of each other above flapper again
Through hole on fixed ball 105 is connect with slide sleeve 106, convenient for effectively controlling the tilting procedure of haul case 104；Lifting
Gravitometer 103 is installed, i.e., certain disconnects on lifting chain 108, is connected to the above disconnection by gravitometer 103 on chain 108
Place, to complete the weight measurement to haul case 104 while lifting by crane haul case 104.
Mixed organization includes mixer 202 and center-pole 2031, and the top of the mixer 202 is cylindrical shape, the mixer
202 lower part is the tapered cone tube shape of internal diameter from top to bottom；Center-pole 2031 is extended into from top to bottom in mixer 202,
The lower end of center-pole 2031 is connect with a set square 2034, and set square 2034 is located at the lower part of 202 cone tube shape of mixer, and three
The side at the top of gusset 2034 is parallel with horizontal plane, two sides of 2034 lower part of set square respectively with its respective opposite mixer
202 inner walls are parallel；Center-pole 2031 along its length on be fixed with several horizontal brace rods 2032, several level even
The same end of extension bar 2032 is connect with a vertical connecting rod 2033 respectively；Center-pole 2031 passes through the driving rotation of decelerating motor 209；
The rubber strip being in contact with the inner sidewall on 202 top of mixer, set square are installed in vertical connecting rod 2033
Rubber strip (this specific implementation being in contact with the inner sidewall of 202 lower part of mixer is separately installed on two sides of 2034 lower parts
In example, rubber strip can be directly anchored in vertical connecting rod 2033 and set square 2034 with screw).
In the present embodiment, the top of mixer 202 is cylindrical shape, and the lower part of mixer 202 is that internal diameter is tapered from top to bottom
Cone tube shape, when permanent-magnet ferrite coarse powder slurry mixes in mixer 202, the lower part energy of 202 cone tube shape of mixer
Enough gather the slurry mixed, thus be conducive to slurry smoothly from 202 bottom end of mixer be discharged, while by center-pole 2031,
The rabbling mechanism that several horizontal brace rods 2032, two vertical connecting rods 2033 and set square 2034 form can be preferable
Ingredient in entire mixer 202 is mixed, existing mixing arrangement is overcome and is difficult to in specific structure mixer
The deficiency that ingredient is effectively mixed.
In the present embodiment, the lower part of mixer 202 is that the tapered cone tube shape of internal diameter, set square 2034 are located at from top to bottom
The lower part of 202 cone tube shape of mixer, and the side at 2034 top of set square is parallel with horizontal plane, the two of 2034 lower part of set square
Respectively opposite 202 inner wall of mixer is parallel with it respectively for side, and set square 2034 is effectively stirred when rotating and is matched
The lower part of charging basket 202, while the permanent-magnet ferrite coarse powder particles that the overturning of set square 2034 can gather 202 lower part of mixer
It effectively turns over, so that the slurry density being discharged from 202 bottom end of mixer is uniform, reduces the generation of blocking；Meanwhile center-pole 2031
It is fixed with several horizontal brace rods 2032 on along its length, the same end of several horizontal brace rods 2032 is respectively with one
Vertical connecting rod 2033 connects, by center-pole 2031, several horizontal brace rods 2032 and two vertical 2033 groups of connecting rod
At a plane framework, can effectively stir slurries on the top of mixer 202, the sky between adjacent level connecting rod 2032
Gap is also beneficial to it and smoothly rotates.
Since permanent-magnet ferrite coarse powder is not directly dissolved in water, the particle of a large amount of permanent-magnet ferrite coarse powder is liable to stick to
The phenomenon that on the inner sidewall of mixer 202, and the lower part of mixer 202 is because of special structure, and particle adheres to becomes apparent from, this implementation
In example, the rubber strip being in contact with the inner sidewall on 202 top of mixer is installed in vertical connecting rod 2033, under set square 2034
Be separately installed with the rubber strip being in contact with the inner sidewall of 202 lower part of mixer on two sides in portion, the above rubber strip directly and
202 inner sidewall of mixer is in contact, and can effectively strike off the particulate matter of attachment, improves the uniformity of slurry mixing, and rubber
Item is flexible material, is not easy to scratch 202 inner sidewall of mixer.
Conveying mechanism includes liquid pump 301, and the bottom end of mixer 202 is connected to by pipeline with the input end of liquid pump 301,
The outlet end of liquid pump 301 is each led into several ball mills 303.
In the present embodiment, the permanent-magnet ferrite coarse powder in mixer 202 directly adds water and slurries is made, and then passes through liquid
Slurries in mixer 202 are pumped in each ball mill 303 by pump 301, and entire transmission process without dust pollution overcomes existing
Permanent-magnet ferrite coarse powder conveying equipment existing for dust pollution is big, is difficult to the shortcomings that conveying moist permanent-magnet ferrite coarse powder.
In the present embodiment, the permanent ferrite slurry after ball-milling treatment is discharged from each ball mill 303, then this
A little permanent ferrite slurries to be processed enter in filtration drying cylinder 401 from feeding-passage 40101, and the control of telescoping cylinder 405 is flexible
Bar 402 is squeezed to side where slurry, and the slurry after being extruded is under pressure along the first filtering table 406 and the second filtering
Filter hole on disk 407 reaches the other side in filtration drying cylinder 401, in original slurry mixed steel ball can not pass through aperture compared with
Small filter hole and be retained in original position, to complete the filtering function of slurry；Then, in 401 outside of filtration drying cylinder
Sleeve 3 is rotated a certain angle, so that the filter hole in the filter hole and the first filtering table 406 on the second filtering table 407 is not
It is aligned that (i.e. the second filtering table 407 and the first filtering table 406 mutually block mutual filter hole, so that 407 He of the second filtering table again
The combination of first filtering table 406 forms a sealing surface to slurry), then locking nut 4 is screwed, so that locking nut 4 pushes up
Tightly it is located on the end outside filtration drying cylinder 401 in sleeve 3, sleeve 3 no longer rotates, and the then control of telescoping cylinder 405 is stretched
Contracting bar 402 is toward recycling, and pre- take off occurs under the extruding of the second filtering table 407 for filtered slurry in filtration drying cylinder 401 at this time
Water, between the moisture of abjection is between filter hole, the second filtering table 407 and the first filtering table 406 on the second filtering table 407
Filter hole in gap and the first filtering table 406 returns to the side in filtration drying cylinder 401 where feeding-passage 40101, finally
The moisture of the steel ball and abjection that filter out in filtration drying cylinder 401 is discharged together from drainage channel 40102, is recycled again sharp
With；Slurry after pre-dehydration is discharged from tapping channel 40103, and slurry can greatly reduce subsequent be further dried after pre-dehydration
The processing time of processing and processing cost.
In the present embodiment, filtering and drying process is can be realized in the reciprocating motion of a telescoping cylinder 405, by permanent magnet oxygen
The steel ball filter progress and pre-dehydration process of body slurry combine, and simplify process, significantly improve working efficiency.
In the processes such as the charging, mixing and conveying of magnetic powder, have magnetic powder and be scattered in ground, in order to effectively recycle with
On the magnetic powder that is scattered, in the present embodiment, when conveyor belt 502 runs to the top of magnetically attractive mouth 50102, in conveyor belt 502
The electromagnet 508 in portion is powered, so that the magnetic powder on 50102 lower section ground of magnetically attractive mouth is all adsorbed on conveyor belt 502
Outer surface, when conveyor belt 502 runs to the top of storage bin 504,502 outer surface of conveyor belt absorption magnetic powder
It falls in storage bin 504 and is stored automatically under the effect of gravity, so as to efficiently be recycled to magnetic powder.
In the present embodiment, several continuously arranged electromagnet 508 are accompanied inside conveyor belt 502, electromagnet 508 includes
Iron core 50801 and the conductive winding 50802 being wound in outside iron core 50801, the front and rear sides of conveyor belt 502 are respectively equipped with
One end of the dragging track 509 parallel with conveyor belt 502,508 upper core 50801 of electromagnet is located at the dragging track of side
It is slided in 509, the other end of 508 upper core 50801 of electromagnet, which is located in the dragging track 509 of the other side, to be slided, conveyor belt
The inside of 502 horizontal segment two sides dragging tracks 509 is respectively equipped with conductive plate 50901,508 upper core of electromagnet 50,801 two ends
Portion is respectively equipped with conductive sheet 50804, and one end of conductive sheet 50804 is connected to 50802 corresponding end of conductive winding, conductive sheet 50804
The other end be in contact with the conductive plate 50901 in respective side dragging track 509, the conductive plate in side dragging track 509
50901 are connected with positive pole, and the conductive plate 50901 in other side dragging track 509 is connected with power cathode, i.e. conveyor belt
The dragging track 509 of 502 horizontal segment two sides is energization section, when a certain section of operating of conveyor belt 502 reaches 50102 top of magnetically attractive mouth
When, 50802 both ends of conductive winding on electromagnet 508 accompanied in this section of conveyor belt 502 respectively with respective side dragging track
Conductive plate 50901 in 509 is in contact energization, so that magnetic powder can effectively be adsorbed by generating in this section of conveyor belt 502
Magnetic field, and then complete the absorption work of magnetic powder, should when this section of operating of conveyor belt 502 reaches 504 top of storage bin
Magnetic field in section conveyor belt 502 disappears, while this section of conveyor belt 502 is in the trend risen at this time, in this section of conveyor belt
The magnetic powder of 502 outer surfaces absorption, which is easy to fall in storage bin 504, to be stored.
In the present embodiment, the bottom of collecting box 501 is equipped with idler wheel 507, and the top of collecting box 501 is connected with push rod 506,
Collecting box 501 can be pushed to move on the ground for needing to recycle magnetic powder by push rod 506, so that entire ground is scattered
Magnetic powder is recycled.
Wherein, 508 upper core of electromagnet, 50,801 two ends are cased with insulation sleeve 50803 respectively, in the present embodiment, electromagnetism
508 upper core of iron, 50,801 two ends are cased with insulation sleeve 50803 respectively, and one side insulation sleeve 50803 is as in dragging track
That slides in 509 slides portion, reduces the abrasion of 50801 end of iron core；On the other hand, insulation sleeve 50803 avoids iron core 50801
End is powered with the contact of conductive plate 50901 in dragging track 509.
Wherein, the side on storage bin 504 far from magnetically attractive mouth 50102 is equipped with storage bin outlet portal 50401, collecting box 501
The upper side far from magnetically attractive mouth 50102 is equipped with collecting box outlet portal 50101, in the present embodiment, far from magnetically attractive mouth on storage bin 504
50102 side is equipped with storage bin outlet portal 50401, and the side far from magnetically attractive mouth 50102 goes out equipped with collecting box on collecting box 501
Mouthful door 50101, after the magnetic powder in storage bin 504 is stored into a certain degree, open respectively storage bin outlet portal 50401 with
And collecting box outlet portal 50101, entire collecting box 501 is tilted to side then, the magnetic powder of collection can be easily poured out
Material.
Wherein, cylinder 50503, one end of a connecting rod 50502 and material scraping plate are fixed on the inner sidewall of collecting box 501
50501 connections, the other end of the connecting rod 50502 protrude into the bottom that cylinder 50503 is connected in cylinder 50503 and by spring；
The outside face contact of material scraping plate 50501 and 502 ascent stage of conveyor belt upper end；In the present embodiment, on the inner sidewall of collecting box 501
It is fixed with cylinder 50503, one end of a connecting rod 50502 is connect with material scraping plate 50501, and the other end of the connecting rod 50502 protrudes into circle
The bottom of cylinder 50503, material scraping plate 50501 and 502 ascent stage of conveyor belt upper end are connected in cylinder 50503 and by spring
Outside face contact, therefore, material scraping plate 50501 can be against in conveyor belt 502 under the effect of the elastic force of 50503 inner spring of cylinder
The lateral surface for rising section upper end, the magnetic powder that 502 ascent stage of conveyor belt lateral surface is clung effectively all is scraped fall into storing
Storage in storehouse 504.
Embodiment 2
With reference to Fig. 1-14, the magnetic coarse powder system of processing of the present embodiment, structure is substantially the same manner as Example 1, more into one
Step: conveying mechanism further includes air compressor 302, and the air outlet of air compressor 302 is connected to 202 bottom end of mixer and liquid
Body pumps on the pipeline between 301 input ends.
It, can be to entire defeated when the slurry in mixer 202, which is sucked, to be finished or when line clogging occurs in the present embodiment
It send pipeline to be backwashed, opens air compressor 302 and compressed air is made to reach each ball mill 303 along pipeline all the way
It is interior, the slurry in the pipeline is effectively dredged, compressed air another way reaches 202 bottom end of mixer, a side along pipeline
Pipeline has been dredged in face, on the other hand can carry out at this time feeding operation, and control centre from 202 bottom end of mixer jet upwards
Bar 2031 rotates, so that 202 bottom end of mixer is united, the slurry being bonded together floats, beaten and spread, thus by the raw material of addition
It is effectively mixed with slurry remaining in mixer 202, improves the uniformity and utilization rate of slurry mixing.
Embodiment 3
With reference to Fig. 1-14, the magnetic coarse powder system of processing of the present embodiment, structure is substantially the same manner as Example 2, more into one
Step: support rod 107 is cylindrical body straight-bar, and the lower end of slide sleeve 106 is offered for the perforative arc groove of support rod 107；Branch
Several balls are provided on the lateral surface of strut 107.
In the present embodiment, several balls are provided on the lateral surface of support rod 107, and support rod 107 is that cylindrical body is straight
Bar, when detaching support rod 107 from chain link, if the arc groove that 106 lower end of slide sleeve opens up is on 107 surface of support rod
Opposite sliding on dry ball, so as to more easily detach support rod 107, improves the convenience of feeding operation.
Embodiment 4
With reference to Fig. 1-14, the magnetic coarse powder system of processing of the present embodiment, structure is substantially the same manner as Example 3, more into one
Step: the upper end of center-pole 2031 is connect with the rotary shaft 204 that a vertical direction is arranged, which passes through 205, bearing
It holds；The upper end of rotary shaft 204 is connected at the center of the first belt pulley 206, the first belt pulley 206 by driving belt 207 with
The transmission of second belt pulley 208；The output shaft of decelerating motor 209 is connected at the center of the second belt pulley 208；Mixed organization also wraps
Support plate 210 is included, is equipped with the centre bore 2101 passed through for rotary shaft 204 at 210 center of support plate；Under first belt pulley 206
Surface is equipped with circular protrusion, and the upper surface of support plate 210 is equipped with the annular groove 2102 being put into for circular protrusion；Annulus
Several balls are separately installed on two sides and bottom surface inside slot 2102.
In the present embodiment, the lower surface of the first belt pulley 206 is raised equipped with annular shape, on the upper surface of support plate 210
Equipped with the annular groove 2102 being put into for circular protrusion, it is separately installed on the two sides and bottom surface inside annular groove 2102 several
A ball, so that circular protrusion can rotate freely in annular groove 2102, so that support plate 210 is used as the first belt pulley 206
Support in the axial direction, it is ensured that the first belt pulley 206 rotates in the horizontal direction.
Embodiment 5
With reference to Fig. 1-14, the magnetic coarse powder system of processing of the present embodiment, structure is substantially the same manner as Example 4, more into one
Step: one end of support rod 107 with pull handle 1071 connect, pulling handle 1071 perpendicular to support rod 107 length direction,
The outer surface for pulling handle 1071 is enclosed with rubber layer.
In the present embodiment, setting pulls handle 1071 convenient for support rod 107 is manually detached chain link, pulls handle 1071
Outer surface is enclosed with rubber layer, improves frictional force when holding.
Embodiment 6
With reference to Fig. 1-14, the magnetic coarse powder system of processing of the present embodiment, structure is substantially the same manner as Example 5, more into one
Step: mixer 202 is placed in the tunnel below of ground 201, and a water tank 211 is connected to by pipeline with mixer 202.
In the present embodiment, mixer 202 is placed in the tunnel below of ground 201, mixer 202 has on the one hand been saved
On the other hand occupied area topples over the operation of raw material convenient for haul case 104；One water tank 211 is connected by pipeline and mixer 202
It is logical, can when slurry mixes quantitative watering.
Embodiment 7
With reference to Figure 15-17, the magnetic coarse powder system of processing of the present embodiment, structure is substantially the same manner as Example 1, different
Place is: the magnetic coarse powder system of processing of the present embodiment, including charging mechanism, mixed organization, conveying mechanism, filtering drying machine
Structure and recycling mechanism of car (not including magnetic powder recovering mechanism, i.e. magnetic powder recovering mechanism is replaced by recycling mechanism of car), in which: recovery vehicle
Mechanism includes: bottom plate 60101, and the bottom of bottom plate 60101 is equipped with idler wheel 603, and the bottom surface of the bottom plate 60101 offers perforation
Slot；And rectangle frame 60102, rectangle frame 60102 are located in the through slot on bottom plate 60101, the inside of rectangle frame 60102 is equipped with
The bottom surface tiling of magnetically attractive plate 60104, magnetically attractive plate 60104 has magnet；One threaded rod 60105 penetrates arrival from the outside of bottom plate 60101
It in the through slot of bottom plate 60101 and is fixed on one end of rectangle frame 60102, is connected on the other end of rectangle frame 60102 straight
Bar, and the straight-bar extends up in the straight-bar slot being arranged on bottom plate 60101；Threaded rod 60105 is threadedly coupled with bottom plate 60101,
Straight-bar and threaded rod 60105 are on same straight line；One end that threaded rod 60105 is located at 60101 outside of bottom plate is connected with rotation
Handle.
In the processes such as the charging, mixing and conveying of magnetic powder, have magnetic powder and be scattered in ground, in order to effectively recycle with
On the magnetic powder that is scattered, in the present embodiment, the magnet of 60104 bottom surface of magnetically attractive plate tiling can will dissipate on 60101 lower section ground of bottom plate
The permanent-magnet ferrite coarse powder raw material fallen all adsorbs, by push rod 602 push recovery vehicle need to recycle permanent-magnet ferrite it is thick
It moves on the ground of powder raw material, so that the permanent-magnet ferrite coarse powder raw material that entire ground is scattered be recycled, efficiently completes forever
The recycling of magnetic ferrites coarse powder raw material；Wherein, after 60104 bottom surface of magnetically attractive plate absorption permanent-magnet ferrite coarse powder raw material, rotation rotation
Handle rotates threaded rod 60105, to inhale 60104 surface of magnetically attractive plate by 60102 turn-over of rectangle frame, and then easily
Attached permanent-magnet ferrite coarse powder raw material is recycled.
Embodiment 8
With reference to Fig. 1-14, the magnetic coarse powder system of processing of the present embodiment, structure is substantially the same manner as Example 7, more into one
Step: being hinged with support rod 60103 in each edge of 60102 upper and lower side of rectangle frame.
In the present embodiment, hinged support rod 60103 is to rectangle frame 60102 in 60102 upper and lower side each edge of rectangle frame
The direction of inside center point rotates, and magnetically attractive plate 60104 can be conveniently placed inside rectangle frame 60102, so that magnetically attractive
Plate 60104 can with the overturning of rectangle frame 60102 turn-over.
Embodiment 9
With reference to Fig. 1-14, the magnetic coarse powder system of processing of the present embodiment, structure is substantially the same manner as Example 8, more into one
Step: package 601041 self-priming magnetic sheet of cloth, 60104 bottom surface wraps magnetically attractive plate 60104 upwards, and package cloth 601041, which is located at, to be inhaled
The part of 60104 top surface of magnetic sheet is linked together by mutually matched hasp 601042.(in the present embodiment, hasp 601042
Common snap fastener as on clothes.)
In the present embodiment, package 601041 self-priming magnetic sheet of cloth, 60104 bottom surface wraps magnetically attractive plate 60104 upwards, wraps up
The part that cloth 601041 is located at 60104 top surface of magnetically attractive plate is linked together by mutually matched hasp 601042, is actually used
When, the permanent-magnet ferrite coarse powder raw material of 60104 bottom surface of magnetically attractive plate absorption is all sticked on package cloth 601041, when magnetically attractive plate
After 60104 carry out turn-over, by 601041 part of package cloth for being initially positioned at 60104 top surface of magnetically attractive plate, pocket rises and will own upwards
Hasp 601042 links together, to be wrapped up the permanent-magnet ferrite coarse powder raw material of all collections by package cloth 601041
Firmly, it on the one hand facilitates the permanent-magnet ferrite coarse powder feedstock delivery that will be collected into walk, on the other hand avoids and transport permanent magnet oxygen
The fugitive dust occurred during body coarse powder raw material.In the present embodiment, magnetically attractive plate 60104 is programmable larger, convenient to pass through package cloth
601041 once catch permanent-magnet ferrite coarse powder raw material as much as possible, improve work efficiency.
Embodiment 10
With reference to Fig. 1-14, the magnetic coarse powder system of processing of the present embodiment, structure is substantially the same manner as Example 9, more into one
Step: one end of bottom plate 60101 is hinged with turning rod 604, and the lower end of the turning rod 604 is in tip-angled shape.
Due to being closer for magnetically attractive plate 60104 and ground, it is not easy to its overturning, in the present embodiment, the one of bottom plate 60101
End is hinged with turning rod 604, and the lower end of the turning rod 604 is in tip-angled shape, can rotate down to the lower end of turning rod 604 and ground
Face contact tilts entire recovery vehicle to side then using 604 lower end of turning rod as rotary middle point, then convenient again to turn
Rectangle frame 60102 is carried out turn-over by dynamic rotating handles.
Schematically the present invention and embodiments thereof are described above, description is not limiting, institute in attached drawing
What is shown is also one of embodiments of the present invention, and actual structure is not limited to this.So if the common skill of this field
Art personnel are enlightened by it, without departing from the spirit of the invention, are not inventively designed and the technical solution
Similar frame mode and embodiment, are within the scope of protection of the invention.
Claims (8)
1. magnetic coarse powder system of processing, it is characterised in that including the charging mechanism, mixed organization, conveying mechanism and filtration drying
Mechanism.
2. magnetism coarse powder system of processing according to claim 1 or 3, which is characterized in that wherein:
The charging mechanism includes tackles (103) and haul case (104), and the top opening of the haul case (104) is arranged,
The downward corresponding side of certain a line at the top of haul case (104) is flapper, which is articulated with haul case
(104) on；108 lower end of lifting chain of the tackles (102) is connect with one fixed ball (105), the lifting chain
(108) it is cased on slide sleeve (106), a support rod (107) can be inserted into the chain link on the lifting chain (108)；The work
The both ends of corresponding haul case (104) top sides pass through traction rope respectively and connect with slide sleeve (106) above dynamic baffle, described
The both ends of the opposite side of corresponding haul case (104) top sides pass through traction rope and fixed ball (105) even respectively above flapper
It connects；
Through hole, corresponding haul case (104) top sides both ends above the flapper are offered on the fixed ball (105)
The through hole that the traction rope of connection passes through on fixed ball (105) after being implicative of each other is connect with slide sleeve (106)；
Gravitometer (103) are installed on the lifting chain (108)；
The mixed organization includes mixer (202) and center-pole (2031), and the top of the mixer (202) is cylindrical shape, should
The lower part of mixer (202) is the tapered cone tube shape of internal diameter from top to bottom；The center-pole (2031) extends into from top to bottom
Enter in mixer (202), the lower end of the center-pole (2031) is connect with a set square (2034), set square (2034) position
In the lower part of mixer (202) cone tube shape, and the side at the top of set square (2034) is parallel with horizontal plane, set square (2034)
Respectively opposite mixer (202) inner wall is parallel with it respectively on two sides of lower part；The center-pole (2031) is along its length
It is fixed with several horizontal brace rods (2032) on direction, the same end of several horizontal brace rods (2032) is respectively with one
Vertical connecting rod (2033) connection；The center-pole (2031) passes through decelerating motor (209) driving rotation；
The rubber strip being in contact with the inner sidewall on mixer (202) top is installed on the vertical connecting rod (2033), it is described
The rubber strip being in contact with the inner sidewall of mixer (202) lower part is separately installed on two sides of set square (2034) lower part；
The conveying mechanism includes liquid pump (301), and the bottom end of the mixer (202) passes through pipeline and liquid pump (301)
Input end connection, the outlet end of the liquid pump (301) are each led into several ball mills (303)；
The filtration drying mechanism includes horizontal positioned filtration drying cylinder (401), a telescopic rod (402) inherent filtration drying cylinder
(401) external to protrude into filtration drying cylinder (401), the telescopic rod (402) is located on the internal end of filtration drying cylinder (401)
It is connected with the first filtering table (406), the telescopic rod (402) is located at the external end of filtration drying cylinder (401) and a telescoping cylinder
(5) output axis connection；It is cased with sleeve (3) on the outside of the telescopic rod (402), the sleeve (3) is located at filtration drying cylinder (401)
The second filtering table (407) are connected on internal end；Locking nut (4), the lock have been threadedly engaged on the telescopic rod (402)
Tight nut (4) is used to withstand sleeve (3) and is located at the external end of filtration drying cylinder (401)；Outside first filtering table (406)
The excircle of circumference and second filtering table (407) is contacted with the inner sidewall of filtration drying cylinder (401), first filtering
Several filter hole are offered respectively along its several radial direction on disk (406), are offered on second filtering table (407)
The filter hole being equally distributed.
3. magnetism coarse powder system of processing according to claim 2, it is characterised in that: the conveying mechanism further includes air pressure
Contracting machine (302), the air outlet of the air compressor (302) are connected to mixer (202) bottom end and liquid pump (301) input end
Between pipeline on；
Bottom on the filtration drying cylinder (401) close to telescoping cylinder (5) side is connected with tapping channel (40103).
4. magnetism coarse powder system of processing according to claim 3, it is characterised in that: the support rod (107) is cylindrical body
Straight-bar, the lower end of the slide sleeve (106) are offered for support rod (107) perforative arc groove；
The rotary shaft (204) that the upper end of the center-pole (2031) is arranged with a vertical direction is connect, which passes through
Bearing (205) bearing；The upper end of the rotary shaft (204) is connected at the center of the first belt pulley (206), the first belt pulley
(206) it is driven by driving belt (207) and the second belt pulley (208)；The output shaft of the decelerating motor (209) is connected to
At the center of two belt pulleys (208)；
Feeding-passage (40101) are connected at the top of separate telescoping cylinder (5) side on the filtration drying cylinder (401).
5. magnetism coarse powder system of processing according to claim 4, it is characterised in that: the lateral surface of the support rod (107)
On be provided with several balls；
The mixed organization further includes support plate (210), is equipped at support plate (210) center and passes through for rotary shaft (204)
Centre bore (2101)；The lower surface of first belt pulley (206) is equipped with circular protrusion, the support plate (210)
Upper surface is equipped with the annular groove (2102) being put into for the circular protrusion；
Bottom on the filtration drying cylinder (401) far from telescoping cylinder (5) side is connected with drainage channel (40102).
6. magnetism coarse powder system of processing according to claim 5, it is characterised in that: one end of the support rod (107) with
Pull handle (1071) connection, the length direction for pulling handle (1071) perpendicular to support rod (107), the pulling handle
(1071) outer surface is enclosed with rubber layer；
The annular groove (2102) is separately installed with several balls on internal two sides and bottom surface.
7. according to any magnetic coarse powder system of processing of claim 2-6, it is characterised in that: the tackles (102)
It is connected on driving (101) by rope；
The mixer (202) is placed in ground (201) tunnel below, and a water tank (211) passes through pipeline and mixer (202)
Connection.
8. according to the claim 2-6 magnetic coarse powder system of processing, it is characterised in that: the gravitometer (103) is
Weight beam.
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| CN110608608A (en) * | 2019-10-08 | 2019-12-24 | 海宁凌通磁业科技有限公司 | Sintering production line for ferrite |
| CN110961203A (en) * | 2019-12-09 | 2020-04-07 | 安阳新顺成陶瓷有限公司 | Trimming material replacement system |
| CN114029018A (en) * | 2021-11-05 | 2022-02-11 | 南京泰瑞新材料科技有限公司 | Integrated magnetic powder processing equipment and processing technology thereof |
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| CN109036830B (en) | 2020-04-28 |
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