CN109030505A - A kind of double-block type sleeper crackle intelligent measurement mark system - Google Patents
A kind of double-block type sleeper crackle intelligent measurement mark system Download PDFInfo
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- CN109030505A CN109030505A CN201810914340.3A CN201810914340A CN109030505A CN 109030505 A CN109030505 A CN 109030505A CN 201810914340 A CN201810914340 A CN 201810914340A CN 109030505 A CN109030505 A CN 109030505A
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- block type
- sleeper
- type sleeper
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N21/00—Investigating or analysing materials by the use of optical means, i.e. using sub-millimetre waves, infrared, visible or ultraviolet light
- G01N21/84—Systems specially adapted for particular applications
- G01N21/88—Investigating the presence of flaws or contamination
- G01N21/89—Investigating the presence of flaws or contamination in moving material, e.g. running paper or textiles
- G01N21/892—Investigating the presence of flaws or contamination in moving material, e.g. running paper or textiles characterised by the flaw, defect or object feature examined
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- Textile Engineering (AREA)
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- Health & Medical Sciences (AREA)
- Life Sciences & Earth Sciences (AREA)
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- Analytical Chemistry (AREA)
- Biochemistry (AREA)
- General Health & Medical Sciences (AREA)
- General Physics & Mathematics (AREA)
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- Investigating Materials By The Use Of Optical Means Adapted For Particular Applications (AREA)
- Length Measuring Devices By Optical Means (AREA)
Abstract
A kind of double-block type sleeper crackle intelligent measurement of the present invention identifies system, belongs to sleeper crack detection device technical field；Provide a kind of double-block type sleeper crackle intelligent measurement mark system that can be improved double-block type sleeper production automation, improve production information precision；Technical solution are as follows: including flaw detection system, paint finishing and conveyer system, flaw detection system includes high definition camera and computer, and paint finishing includes ink jet numbering machine, gas tip and alcohol atomizer, and conveyer system includes conveyer belt and sleeper position sensor；High definition camera and coding machine nozzle are arranged in below the X-axis of two axis reciprocating engines, and gas tip and alcohol atomizer are arranged in below the Y-axis of two axis reciprocating engines；Gas tip and alcohol atomizer clean the double-block type sleeper being located on conveyer belt, high definition camera shoots the surface of double-block type sleeper, and image is transmitted in computer and carries out crack detection, the double-block type sleeper of flawless is marked by ink jet numbering machine coding.
Description
Technical field
A kind of double-block type sleeper crackle intelligent measurement of the present invention identifies system, belongs to sleeper crack detection device technology neck
Domain.
Background technique
Currently, in double-block type sleeper detection process, to guarantee that sleeper crack becomes apparent from accurate recognition detection, and double
After the completion of block type sleeper demoulding, generallys use and alcohol brushing naked eyes identification and artificial manually is carried out to double-block type sleeper support rail groove
It affixes one's seal mode, the mode of this traditional artificial detection can make personnel's visual fatigue that can not carry out sleeper crack accurate intelligence to know
It does not detect, extends detection time, there is detection missed detection risk influences sleeper production.Simultaneously as artificial by visually to sleeper
Recognition detection is carried out, double-block type sleeper crackle can not be rationalized, intelligent tracing record and later period trace.To sum up, by
Pass through undesirable element brought by naked eyes recognition detection crackle in artificial；On the other hand, manually affixing one's seal makes the production time, examines knot
By lack of standardization, waste time more slowly, thus double-block type sleeper crackle can not recognition detection, tracing record and automatic code-spraying, influence
The practical problems such as sleeper production.
Summary of the invention
A kind of double-block type sleeper crackle intelligent measurement of the present invention identifies system, overcomes the shortcomings of the prior art, mentions
A kind of double-block type sleeper crackle intelligent measurement that can be improved double-block type sleeper production automation, improve production information precision is supplied
Mark system.
In order to solve the above-mentioned technical problem, a kind of the technical solution adopted by the present invention are as follows: double-block type sleeper crackle intelligently inspection
Mark knows system, including flaw detection system, paint finishing and conveyer system, flaw detection system include high definition camera and calculating
Machine, paint finishing include ink jet numbering machine, gas tip and alcohol atomizer, and conveyer system includes conveyer belt and sleeper position sensing
Device；
High definition camera and coding machine nozzle are arranged in below the X-axis of two axis reciprocating engines, gas tip and the setting of alcohol atomizer
Below the Y-axis of two axis reciprocating engines；
Gas tip and alcohol atomizer clean the double-block type sleeper being located on conveyer belt, and high definition camera is to double-block type
The surface of sleeper is shot, and image is transmitted in computer and carries out crack detection, and the double-block type sleeper of flawless is by spraying
Ink recorder coding label.
Further, the two axis reciprocating engine is arranged in the top of portal support, the two axis reciprocating engine and portal support it
Between be connected with spring damper.
Further, the top and two sides of the portal support are covered with protective cover.
Further, the alcohol atomizer is adjacent is equipped with the first optoelectronic switch, and the high definition camera has been disposed adjacent
The two sides of two optoelectronic switches, the two axis reciprocating engine are equipped with sleeper position sensor.
It further, further include master controller, the high definition camera, the sleeper position sensor, first photoelectricity are opened
Close, second optoelectronic switch be connected with the input terminal of master controller, the output end of master controller respectively with the ink jet numbering machine, gas
Body spray head, alcohol atomizer, the two axis reciprocating engine are connected with the control terminal of the conveyer belt.
Further, the paint finishing further includes spraying gas circuit, and in spraying gas circuit, compressed air passes through pressure regulation filter
Enter air accumulator afterwards, the exit of air accumulator is equipped with air gauge, and the export pipeline of air accumulator is divided into three branches, in the first branch
Compressed air is connected after pressure regulator valve with the entrance of the gas tip, in second branch compressed air after pressure regulator valve with
The gas access of the alcohol atomizer is connected, and third branch road compressed air is successively described after pressure regulator valve and alcohol container
The alcohol entrance of alcohol atomizer is connected.
Further, the flaw detection system further includes light source and buzzer, and light source is disposed adjacent with the high definition camera,
Light source, buzzer are connected with the output end of the master controller.
The present invention has the advantages that compared with prior art.
1, the configuration of the present invention is simple, input cost is low, and installation is laid convenient.
2, easy to use and intelligence degree of the invention is high, reduces time consumed by detection station, per tour energy
It enough reduces by a personnel, improves work efficiency index.
3, the present invention improves production information precision, also improves quality tracing level
4, The present invention reduces personnel affix one's seal manually operation movement, save and affix one's seal the time manually, make the sleeper date of manufacture, inspection
Conclusion, production shift more specification, accurate, standard.
5, present invention installation is laid convenient, in actual use, portal support need to be only mounted on to demoulding station and stacking work
Between position, crackle intelligent measurement is then identified into system and sleeper position sensor and is mounted on portal support, in this way when
When double-block type sleeper is transmitted from demoulding station to piling station, sleeper position sensor incudes the position of double-block type sleeper, and phase
Answer automatic identification detection and automatic code-spraying.
6, the present invention is thorough to sleeper visible crack and latent crack analysis recognition detection, improves double-block type sleeper identification
The accuracy of detection, while rationally being played one's part to the full using alcohol and prepared Chinese ink dosage, reach the target of energy-saving and emission-reduction.It can also
Post analysis tracing record avoids the phenomenon that waste of material pollutes.
Detailed description of the invention
Fig. 1 is the overall structure diagram of the embodiment of the present invention.
Fig. 2 is the partial enlargement structural representation in Fig. 1 at A.
Fig. 3 is the structural schematic diagram that the embodiment of the present invention removes conveyer belt.
Fig. 4 is the circuit block diagram of the embodiment of the present invention.
Fig. 5 is the air circuit connection figure of the embodiment of the present invention.
In figure, 1- double-block type sleeper, 2- portal support, 3- computer, 4- coding machine nozzle, 5- high definition camera, 6- gas
Spray head, 7- alcohol atomizer, 8- air accumulator, 9- conveyer belt, 10- spring damper, 11- alcohol container, 12- ink tank, 13- coding
Adjust controller, two axis reciprocating engine of 14-, 15- master controller, 16- sleeper position sensor, the first optoelectronic switch of 17-, 18- the
Two optoelectronic switches, 19- pressure regulator valve.
Specific embodiment
Following further describes the present invention with reference to the drawings.
As shown in Figure 1-Figure 3, a kind of double-block type sleeper crackle intelligent measurement of the present invention identifies system, including crack detection system
System, paint finishing and conveyer system, flaw detection system include high definition camera 5 and computer 3, paint finishing include ink jet numbering machine,
Gas tip 6 and alcohol atomizer 7, conveyer system include conveyer belt 9 and sleeper position sensor 16；High definition camera 5 and spray
Ink recorder nozzle 4 is arranged in below the X-axis of two axis reciprocating engines 14, and gas tip 6 and alcohol atomizer 7 are arranged in two axis reciprocating engines
Below 14 Y-axis；Gas tip 6 and alcohol atomizer 7 clean the double-block type sleeper 1 being located on conveyer belt 9, high definition
Camera 5 shoots the surface of double-block type sleeper 1, and image is transmitted in computer 3 and carries out crack detection, flawless
Double-block type sleeper 1 is marked by ink jet numbering machine coding.Ink in ink jet numbering machine is provided by ink tank 12.
The top of portal support 2 is arranged in two axis reciprocating engines 14, is connected with bullet between two axis reciprocating engines 14 and portal support 2
Spring damper 10.Portal support 2 is including four upright bars and is mounted on two symmetrical horizon bars being mounted in the upright bar up and down.
The top and two sides of portal support 2 are covered with protective cover.Protective cover waterproof, dust protection prevent object direct collision detection device.
Alcohol atomizer 7 is adjacent to be equipped with the first optoelectronic switch 17, and high definition camera 5 has been disposed adjacent the second optoelectronic switch
18, the two sides of two axis reciprocating engines 14 are equipped with sleeper position sensor 16.
As shown in figure 4, circuit further includes master controller 15, high definition camera 5, sleeper position sensor 16, in the present invention
One optoelectronic switch 17, the second optoelectronic switch 18 are connected with the input terminal of master controller 15, the output end of master controller 15 respectively with
Ink jet numbering machine 4, gas tip 6, alcohol atomizer 7, two axis reciprocating engines 14 are connected with the control terminal of conveyer belt 9.
As shown in figure 5, paint finishing further includes spraying gas circuit, in spraying gas circuit, compressed air passes through pressure regulation filter
Entering air accumulator 8 afterwards, the exit of air accumulator 8 is equipped with air gauge, and the export pipeline of air accumulator 8 is divided into three branches, and first
Road compressed air is connected after pressure regulator valve 19 with the entrance of gas tip 6, and compressed air passes through pressure regulator valve in second branch
It is connected after 19 with the gas access of alcohol atomizer 4, third branch road compressed air successively passes through pressure regulator valve 19 and alcohol container
The alcohol entrance of alcohol atomizer 4 is connected after 11.
In specific implementation, flaw detection system further includes light source and buzzer, and light source is disposed adjacent with high definition camera 5, light
Source, buzzer are connected with the output end of master controller 15.Light source illuminates double-block type sleeper support rail groove, improves its brightness, bee
Ring device then generates abnormal alarm to the system.
The course of work of the invention is as follows: double-block type sleeper is from after the completion of demoulding station demoulding, extremely along fortune pillow carriage walking
On conveyer belt 9 in the present invention, when double-block type sleeper 1 passes through 2 front end of portal support, it is mounted on bracket underlying gas spray head 6
With alcohol atomizer 7 by the first starting automatically of optoelectronic switch 17, surface clean is carried out to double-block type sleeper；Sleeper position passes
Sensor 16 is measured in real time the shift position of double-block type sleeper 1, after the second optoelectronic switch 18 detects double-block type sleeper 1,
Computer 3 detects pair that high definition camera 5 is clapped by machine vision crackle algorithm combination systematization, rationalization, Weigh sensor
Block type sleeper crackle photograph, after finding crackle, coding machine nozzle 4 not to sleeper carry out coding, 3 tracing record of computer, and
And it is prompted by buzzer warning, then determined by manual review sleeper.When not finding crackle, ink jet numbering machine is to qualified sleeper
Carry out coding.Computer 3 can be to sleeper Image Acquisition, the classification of qualified and cull sleeper, counting, calculating qualification rate and waste product
Rate.
Although being particularly shown and describing the present invention, those skilled in the art referring to its exemplary embodiment
It should be understood that in the case where not departing from the spirit and scope of the present invention defined by claim form can be carried out to it
With the various changes in details.
Claims (7)
1. a kind of double-block type sleeper crackle intelligent measurement identifies system, it is characterised in that: including flaw detection system, paint finishing
And conveyer system, flaw detection system include high definition camera (5) and computer (3), paint finishing includes ink jet numbering machine, gas tip
(6) and alcohol atomizer (7), conveyer system include conveyer belt (9) and sleeper position sensor (16)；
High definition camera (5) and coding machine nozzle (4) setting are below the X-axis of two axis reciprocating engines (14), gas tip (6) and alcohol
Atomizer (7) is arranged below the Y-axis of two axis reciprocating engines (14)；
Gas tip (6) and alcohol atomizer (7) clean the double-block type sleeper (1) being located on conveyer belt (9), high definition
Camera (5) shoots the surface of double-block type sleeper (1), and image is transmitted in computer (3) and carries out crack detection, nothing
The double-block type sleeper (1) of crackle is marked by ink jet numbering machine coding.
2. a kind of double-block type sleeper crackle intelligent measurement according to claim 1 identifies system, it is characterised in that: described two
Axis reciprocating engine (14) setting is connected between the top of portal support (2), the two axis reciprocating engine (14) and portal support (2)
Spring damper (10).
3. a kind of double-block type sleeper crackle intelligent measurement according to claim 2 identifies system, it is characterised in that: the door
The top and two sides of formula bracket (2) are covered with protective cover.
4. a kind of double-block type sleeper crackle intelligent measurement according to claim 1 identifies system, it is characterised in that: the wine
Smart atomizer (7) is adjacent to be equipped with the first optoelectronic switch (17), and the high definition camera (5) has been disposed adjacent the second optoelectronic switch
(18), the two sides of the two axis reciprocating engine (14) are equipped with sleeper position sensor (16).
5. a kind of double-block type sleeper crackle intelligent measurement according to claim 4 identifies system, it is characterised in that: further include
Master controller (15), it is the high definition camera (5), the sleeper position sensor (16), first optoelectronic switch (17), described
Second optoelectronic switch (18) is connected with the input terminal of master controller (15), the output end of master controller (15) respectively with the coding
Machine (4), gas tip (6), alcohol atomizer (7), the two axis reciprocating engine (14) and the conveyer belt (9) control terminal phase
Even.
6. a kind of double-block type sleeper crackle intelligent measurement according to claim 1 identifies system, it is characterised in that: the spray
Painting system further includes spraying gas circuit, and in spraying gas circuit, compressed air enters air accumulator (8) after pressure regulation filter, gas storage
The exit of tank (8) is equipped with air gauge, and the export pipeline of air accumulator (8) is divided into three branches, and compressed air passes through in the first branch
It crosses pressure regulator valve (19) to be connected with the entrance of the gas tip (6) afterwards, compressed air is after pressure regulator valve (19) in second branch
It is connected with the gas access of the alcohol atomizer (4), third branch road compressed air successively passes through pressure regulator valve (19) and wine
The alcohol entrance of the alcohol atomizer (4) is connected after smart tank (11).
7. a kind of double-block type sleeper crackle intelligent measurement according to claim 5 identifies system, it is characterised in that: it is described to split
Line detection system further includes light source and buzzer, and light source is disposed adjacent with the high definition camera (5), and light source, buzzer are and institute
The output end for stating master controller (15) is connected.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810914340.3A CN109030505A (en) | 2018-08-13 | 2018-08-13 | A kind of double-block type sleeper crackle intelligent measurement mark system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810914340.3A CN109030505A (en) | 2018-08-13 | 2018-08-13 | A kind of double-block type sleeper crackle intelligent measurement mark system |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN109030505A true CN109030505A (en) | 2018-12-18 |
Family
ID=64632868
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201810914340.3A Pending CN109030505A (en) | 2018-08-13 | 2018-08-13 | A kind of double-block type sleeper crackle intelligent measurement mark system |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110779821A (en) * | 2019-10-23 | 2020-02-11 | 成都西交轨道交通技术服务有限公司 | Concrete sleeper fatigue strength testing device and monitoring system |
| CN112150452A (en) * | 2020-09-30 | 2020-12-29 | 西南交通大学 | Millimeter wave imaging-based railway sleeper defect detection method |
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