CN109030340A - A kind of self-expanding Load-unload device and method - Google Patents

A kind of self-expanding Load-unload device and method Download PDF

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Publication number
CN109030340A
CN109030340A CN201810779216.0A CN201810779216A CN109030340A CN 109030340 A CN109030340 A CN 109030340A CN 201810779216 A CN201810779216 A CN 201810779216A CN 109030340 A CN109030340 A CN 109030340A
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interlayer
load
plank
self
expanding
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CN109030340B (en
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刘杰
张罗送
唐采莹
余意
孙涛
兰俊
高进
黎照
高素芳
李洪亚
丁力
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China Three Gorges University CTGU
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China Three Gorges University CTGU
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    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N19/00Investigating materials by mechanical methods

Abstract

The invention discloses a kind of self-expanding Load-unload device and methods, it includes the cuboid container with interlayer;The cuboid container includes bottom plank, and the top of the bottom plank surrounds rectangular parallelepiped structure by vertical plank and lateral plank assembly;A plurality of notch is machined on the bottom plank, the notch upper limit is equipped with partition, and rectangular parallelepiped structure is separated into load interlayer, unloading interlayer and rock sample interlayer.Pass through the difference of the different simulation loading power of bulking agent levels, pass through pressure-relief valve and pressure gauge, control different unloading force sizes, cooperate CT scan can real-time monitoring, rock interior under each stage stress condition of Load-unload damages variation, provides simple and practical method for the variation of the damage of rock caused by differently stress in later application to engineering practice.

Description

A kind of self-expanding Load-unload device and method
Technical field
The present invention relates to it is a kind of not only can in laboratory test but also can in a kind of equipment without electric powerless field construction, More particularly to a kind of self-expanding Load-unload device and method applied to CT scan.
Background technique
Existing loading equipemtn such as gravitational load capacity value cannot be very big, and operation is heavy and takes a lot of work;The investment of hydraulic loaded Greatly, maintenance cost is higher, using being subject to certain restrictions;Rock sample inner surface can not be observed directly in air pressure simulation loading;Electromagnetism adds The exciting force of load less etc., cannot be suitable for the detection of rock interior damage variation well.And existing CT scan needs Otherwise artifact can be generated by releasing the constraint being attached on rock sample.Will not only artifact be generated currently not yet but also do not need constraint relief Loading equipemtn occurs.
Summary of the invention
A kind of technical problem to be solved by this invention is the self-expanding Load-unload device and method applied to CT scan, Different unloading force sizes are controlled, are matched by pressure-relief valve and pressure gauge by the difference of the different simulation loading power of bulking agent levels Close CT scan can real-time monitoring, rock interior under each stage stress condition of Load-unload damages variation, real for later engineering It tramples the variation of the damage of rock caused by differently stress in application and provides simple and practical method.
In order to realize above-mentioned technical characteristic, the object of the present invention is achieved like this: a kind of self-expanding Load-unload dress It sets, it includes the cuboid container with interlayer;The cuboid container includes bottom plank, and the top of the bottom plank is logical It crosses vertical plank and lateral plank assembly surrounds rectangular parallelepiped structure;A plurality of notch, the notch are machined on the bottom plank Upper limit is equipped with partition, and rectangular parallelepiped structure is separated into load interlayer, unloading interlayer and rock sample interlayer.
The position that the partition is matched with lateral plank is machined with notch, smears in the position that partition is matched with notch There is silicone sealant.
It is connected between the vertical plank and lateral plank by mortise-tenon joint structure.
The bottom plank, vertical plank and lateral plank all use wood material, and do preservative treatment, in the outer of plank Surface all uses multi-storey up-down and translation cooperation AB glue to be wrapped up.
The partition uses plank or PVC board, is enclosed with carbon cloth in the outside of partition.
Be provided with thermal insulation layer on the partition, be provided with pressure sensor between partition inside thermal insulation layer, it is described every Thermosphere, pressure sensor and partition are integrally wrapped in carbon cloth.
The load interlayer shares multiple, is equipped with water valve on load interlayer, the water valve and load interlayer junction It is coated with silicone sealant, is provided with spool on the water outlet pipe of water valve, is provided with inside the water outlet of water valve and controls it Closed valve switch is provided with water outlet closure plate in the water outlet end of water valve;Inside the water valve configuration flowmeter and Solenoid valve, the flowmeter and solenoid valve are connected with singlechip controller, and control water entrance number.
The expanding cement mixed with different bulking agent levels is loaded in the load interlayer respectively.
Pressure-relief valve and pressure gauge are installed inside the unloading interlayer, by unloading the pressure-relief valve and pressure gauge of interlayer, come Unloading force size is controlled, and the damage variation that rock sample unloads inside after power, and the interlayer place of interfacing silicone seal are observed with this Glue, which is obturaged, guarantees its air-tightness.
Using the operating method of self-expanding Load-unload device described in any one, comprising the following steps:
1) bottom plank and lateral plank with notch are made and makes vertical plank, it is then passed through into mortise-tenon joint knot Structure is spliced into wooden cuboid container;
2) partition is wrapped up using carbon cloth, and thermal insulation layer and pressure sensor is set inside it, and by itself and bottom Notch docking on portion's plank, forms multiple load interlayers and unloading interlayer and rock sample interlayer;
3) it is put into the cement for having mixed swelling agent inside load interlayer, hydraulic oil or water are put into inside unloading interlayer, in rock Rock sample is put into inside sample interlayer;
4) by the expansion cement slurry self-expanding effect in load interlayer, loading force is applied to rock sample, and by changing swelling water Bulking agent levels in mud simulate different grades of loading force;
5) after the completion of loading, by unloading the pressure-relief valve and pressure gauge of interlayer, to control unloading force size, formed self-expanding add, Discharge mechanism.
The present invention compared with prior art, has the beneficial effect that
1, for metal equipment, in CT scan, the CT image shown can generate artifact in imaging process, these artifacts Picture quality can be reduced, or even affects the analyzing and diagnosing to rock interior damage variation, and the present apparatus does not use metal parts, The artifact occurred in CT scan can be eliminated.
2, the present invention is the expansion cement slurry by being equipped with different bulking agent levels in load interlayer, is made using its self-expanding With, and using the difference of bulking agent levels in expansion cement slurry, different stage loading force is provided, CT scan is cooperated, can be obtained not Situation of change is damaged with the rock interior under loading force state.
3, the present invention observes the damage variation of the rock interior under unloaded state, operation letter by pressure-relief valve and pressure gauge It is single, it is at low cost.
4, the present invention is in CT scan, and without solving de-stress, guarantee rock sample in this way is in stress always during the scanning process State, and then internal injury variation of the real-time monitoring rock sample under stress.
5, the present invention is not necessarily to electric power and oil pressure, therefore at field, can be used as loading equipemtn use, easy to operate, It is at low cost.
6, using swelling agent, phase, form tend towards stability the present invention after curing, and the long-term hold mode of energy is constant, can will load Device is directly placed with rock mass, carries out rock mass original position creep test with this, and study its Creep Rule, without other load Equipment, simple to operate, save the cost, and it is very suitable to field operation.
Detailed description of the invention
Present invention will be further explained below with reference to the attached drawings and examples.
Fig. 1 is apparatus of the present invention top view.
Fig. 2 is apparatus of the present invention fluting plank drawing.
Fig. 3 is the vertical mortise-tenon joint structural schematic diagram of apparatus of the present invention plank.
Fig. 4 horizontal mortise-tenon joint structural schematic diagram between the small wooden box of apparatus of the present invention.
Fig. 5 is apparatus of the present invention water valve schematic diagram.
Fig. 6 is that drawing is arranged in apparatus of the present invention valve outlets.
In figure: load interlayer 1, unloading interlayer 2, rock sample interlayer 3, vertical plank 4, partition 5, lateral plank 6, mortise-tenon joint Structure 7, notch 8, bottom plank 9, valve switch 10, spool 11, water outlet closure plate 13.
Specific embodiment
Embodiments of the present invention are described further with reference to the accompanying drawing.
Embodiment 1:
Referring to Fig.1-6, a kind of self-expanding Load-unload device, it includes the cuboid container with interlayer;The cuboid container Including bottom plank 9, the top of the bottom plank 9 surrounds rectangular parallelepiped structure by vertical plank 4 and 6 assembly of lateral plank; A plurality of notch 8 is machined on the bottom plank 9,8 upper limit of notch is equipped with partition 5, and rectangular parallelepiped structure is separated At load interlayer 1, unloading interlayer 2 and rock sample interlayer 3.By using above-mentioned apparatus, mainly utilize expansion cement slurry from swollen Swollen effect, provides loading force, can be in the case where not releasing its stress state, in real time when solving CT scan observation rock sample internal injury The problem of monitoring the internal injury variation of rock sample under different brackets Load-unload power;Furthermore the present invention is not necessarily to electric power and oil pressure, can be Operated in the case of field, and phase, form tend towards stability swelling agent after curing, can long-term hold mode it is constant, rock is carried out with this Body original position creep test, and study its rule.
Further, the position that the partition 5 is matched with lateral plank 6 is machined with notch 8, in partition 5 and notch phase The position of cooperation is coated with silicone sealant.It is sealed by silicone sealant, forms it into interlayer.
Further, it is connected between the vertical plank 4 and lateral plank 6 by mortise-tenon joint structure 7.Connected using Tenon Binding structure 7 simplifies its connection procedure.And it ensure that its connective stability.
Further, the bottom plank 9, vertical plank 4 and lateral plank 6 all use wood material, and do at anti-corrosion Reason all uses multi-storey up-down and translation cooperation AB glue to be wrapped up in the outer surface of plank.Plank is wrapped up, it is therefore intended that reinforce wood The intensity of plate and water-proofing treatment is done to it.Timber used in device has done preservative treatment, guarantees its durability.
Further, the partition 5 uses plank or PVC board, is enclosed with carbon cloth in the outside of partition 5.
Further, it is provided with thermal insulation layer on the partition 5, is provided with pressure biography between partition 5 inside thermal insulation layer Sensor, the thermal insulation layer, pressure sensor and 5 entirety of partition are wrapped in carbon cloth.Partition is wrapped up by carbon cloth PVC board, it is therefore intended that so that partition is generated plastic deformation by expansion, the pressure suffered by it is then passed into rock sample, it is complete The load of pairs of rock sample.Purpose is to prevent pressure sensor heat damage, and it is big by pressure sensor to characterize its loading force It is small.
Further, the load interlayer 1 shares multiple, and water valve, the water valve and load are equipped on load interlayer 1 1 junction of interlayer is coated with silicone sealant, and spool 11 is provided on the water outlet pipe of water valve, inside the water outlet of water valve Provided with its closed valve switch 10 is controlled, the water outlet end of water valve is provided with water outlet closure plate 13;The water valve Inside configuration flowmeter and solenoid valve, the flowmeter and solenoid valve are connected with singlechip controller, and control water entrance How much.It is to supply water by 10 purpose of valve switch and completes to close, prevents it from answering the expansion of expansion cement slurry and blocking, It influences to supply water next time.At cement interlayer center of the water outlet insertion of water valve each equipped with incorporation swelling agent, it is therefore intended that guarantee Expanding cement reacts uniform after adding water.
Further, the expanding cement mixed with different bulking agent levels is loaded in the load interlayer 1 respectively.Purpose exists In by changing the bulking agent levels in expansion cement slurry, different grades of loading force is simulated, a load peak value is so far reached. The uniform expansion cement slurry of mix can be poured in small cuboid container, provide pressure with this, after its expansion is stablized, spelled Tipping has the small cuboid container of different bulking agent levels cement slurries, provides the pressure of different stage with this.
Further, pressure-relief valve and pressure gauge are installed inside the unloading interlayer 2, by unload interlayer pressure-relief valve and Pressure gauge to control unloading force size, and observes the damage variation that rock sample unloads inside after power with this, and the interlayer place of interfacing uses Silicone sealant, which is obturaged, guarantees its air-tightness.
Further, which can load it stress locking, carry out rock mass original position creep test with this, and it is compacted to study its Become rule.
Embodiment 2:
Using the operating method of self-expanding Load-unload device described in any one, comprising the following steps:
1) bottom plank 9 and lateral plank 6 with notch 8 are made and makes vertical plank 4, it is then passed through into Tenon and is connected Binding structure 7 is spliced into wooden cuboid container;
2) partition 5 is wrapped up using carbon cloth, and thermal insulation layer and pressure sensor is set inside it, and by itself and bottom Notch 8 on portion's plank 9 docks, and forms multiple load interlayers 1 and unloading interlayer 2 and rock sample interlayer 3;
3) it is put into the cement for having mixed swelling agent inside load interlayer 1, is put into hydraulic oil or water inside unloading interlayer 2, Rock sample is put into inside rock sample interlayer 3;
4) by the expansion cement slurry self-expanding effect in load interlayer 1, loading force is applied to rock sample, and by changing swelling water Bulking agent levels in mud simulate different grades of loading force;
5) after the completion of loading, by unloading the pressure-relief valve and pressure gauge of interlayer 2, to control unloading force size, formed self-expanding add, Discharge mechanism.
Embodiment 3:
The plank made and PVC partition are assembled into the cuboid container with interlayer, form several interlayers, be divided into load every Layer, unloading interlayer and rock sample interlayer three parts are placed, and the application pressing force sensor on interlayer board, and to adding a layer nano heat-insulating plate Do heat-insulated processing.
In plank container, a length of 5cm of the small interlayer of each load, it is wide and it is high be 20cm;The a length of 15cm of interlayer is unloaded, it is wide It is 20cm with height, the interlayer length and width and height for loading rock sample are 20cm.
Expanding cement is placed in load interlayer, and the expanded agent cement paste of different content, preparation method is as follows:
Preparing bulking agent levels is 10%, 15%, 20%, 25%, 30% expanded agent cement paste takes ordinary portland cement 1800g, 1700g, 1600g, totally 5 groups of 1500g, 1400g.Take swelling agent 200g, 300g, 400g again, 500g, 600g and by group It number is successively labeled as A1, A2, A3, the weighed cement of institute, swelling agent are poured into agitator and stirred evenly by A4, A5, then by it from leaning on Nearly unloading that end of interlayer is counted, and according to the sequence of bulking agent levels size, is successively poured into corresponding load interlayer respectively.
Hydraulic oil is filled in unloading interlayer, and rock sample is put into the interlayer for loading rock sample, then by entire cuboid The wooden cover closure of upper vessel portion, and cooperate AB glue wrapped multiple carbon cloth.
Whole device is placed in CT Scanner, rock sample internal structure under no loading force is observed and recorded, then will unload Pressure valve is closed, and the valve of A1 group water valve is opened, and after water supply is a certain amount of, the pressure data of observed pressure sensor is used in combination CT scanner scans rock sample under stress, and internal injury variation records data.
The valve for closing A1 group water valve, successively by the valve of the A1 group water valve of A2 group, A3 group, A4 group, A5 group It opens, observes and records the pressure sensor data under different bulking agent levels, be characterized under different loading force states with this, rock The variation of sample internal injury.
Load reach peak value and recorded the correlation test data under stress state after, record at this time pressure gauge data and with This pressure value divides unloading grade, then opens pressure-relief valve, controls unloading force size according to pressure gauge, observes and records rock sample Under unloaded state, internal injury variation.
The data obtained is arranged, the analysis for the rock sample internal injury variation that rock sample is reflected in load and uninstall process is obtained Table.
Embodiment 4:
The plank made and PVC board are assembled into the cuboid container with interlayer, form unloading interlayer and place rock sample every Layer two parts, and the application pressing force sensor on interlayer board, and to adding a layer nano heat-insulating plate to do heat-insulated processing;Loading interlayer, this is Independent small cuboid box is spliced.
In plank container, the individual boxes of load interlayer to be by length, width and height be respectively 5cm, 20cm, 20cm, using vertical tenon The connection type of fourth of the twelve Earthly Branches structure is spliced, and junction is sealed with silicone sealant;Unload a length of 15cm of interlayer, it is wide and high be 20cm, the interlayer length and width and height for loading rock sample are 20cm.Be arranged load fine sand a length of 15cm of interlayer, load rock sample every The a length of 20cm of layer;The width and height of all interlayers are 20cm.
In the expanded agent cement paste for preparing different content, preparation method is as follows:
Preparing bulking agent levels is 10%, 15%, 20%, 25%, 30% expanded agent cement paste takes ordinary portland cement 1800g, 1700g, 1600g, totally 5 groups of 1500g, 1400g.Swelling agent 200g, 300g, 400g are taken again, and 500g, 600g will be alleged The cement that takes, swelling agent be corresponding to be poured into agitator and stirs evenly, then weighs up 5 groups of 50 degrees centigrades of warm water, every group of 700g, and will It pours into expanding cement and stirs evenly;It is subsequently poured into corresponding box, and its group number is successively labeled as B1, B2, B3, B4, B5.
After B1 group fills up expanded agent cement paste, the small cuboid box top of cover closure wrapped up with multi-storey up-down and translation, This box is connect with there is the cuboid container of unloading interlayer and rock sample interlayer again, connection type is the connection of horizontal joinery and its construction, The pressure data of observed pressure sensor again, and changed with CT scanner scanning rock sample internal injury, record data;
Successively the expanded agent cement paste of B2 group, B3 group, B4 group, B5 group is filled up, is observed in each group of operating process The pressure data of pressure sensor, and pressure data is successively recorded, successively CT scan rock sample internal injury changes;
After load reaches peak value and recorded the correlation test data under stress state, records pressure gauge data at this time and pressed with this Force value divides unloading grade, then opens pressure-relief valve, controls unloading force size according to pressure gauge, observes and records rock sample and unloading Under load state, internal injury variation.
The data obtained is arranged, the analysis for the rock sample internal injury variation that rock sample is reflected in load and uninstall process is obtained Table.
Above-described embodiment is used to illustrate the present invention, rather than limits the invention, in spirit of the invention and In scope of protection of the claims, to any modifications and changes that the present invention makes, protection scope of the present invention is both fallen within.

Claims (10)

1. a kind of self-expanding Load-unload device, it is characterised in that: it includes the cuboid container with interlayer;The cuboid Container includes bottom plank (9), and the top of the bottom plank (9) is surrounded by vertical plank (4) and lateral plank (6) assembly Rectangular parallelepiped structure;It being machined with a plurality of notch (8) on the bottom plank (9), notch (8) upper limit is equipped with partition (5), And rectangular parallelepiped structure is separated into load interlayer (1), unloading interlayer (2) and rock sample interlayer (3).
2. a kind of self-expanding Load-unload device according to claim 1, it is characterised in that: the partition (5) and lateral wood The position that plate (6) matches is machined with notch (8), is coated with silicone sealant in the position that partition (5) is matched with notch.
3. a kind of self-expanding Load-unload device according to claim 1, it is characterised in that: the vertical plank (4) and side It is connected to mortise-tenon joint structure (7) are passed through between plank (6).
4. a kind of self-expanding Load-unload device according to claim 1, it is characterised in that: the bottom plank (9) is erected Wood material is all used to plank (4) and lateral plank (6), and does preservative treatment, all uses multilayer carbon in the outer surface of plank Fiber cloth cooperation AB glue is wrapped up.
5. a kind of self-expanding Load-unload device according to claim 1, it is characterised in that: the partition (5) uses plank Or PVC board, carbon cloth is enclosed in the outside of partition (5).
6. a kind of self-expanding Load-unload device according to claim 1, it is characterised in that: be provided on the partition (5) Thermal insulation layer is provided with pressure sensor, the thermal insulation layer, pressure sensor and partition inside thermal insulation layer between partition (5) (5) whole to be wrapped in carbon cloth.
7. a kind of self-expanding Load-unload device according to claim 1, it is characterised in that: the load interlayer (1) is shared It is multiple, water valve is installed in load interlayer (1), the water valve and load interlayer (1) junction are coated with silicone sealant, It is provided with spool (11) on the water outlet pipe of water valve, is provided with inside the water outlet of water valve and controls its closed valve switch (10), the water outlet end of water valve is provided with water outlet closure plate (13);Configuration flowmeter and solenoid valve inside the water valve, The flowmeter and solenoid valve are connected with singlechip controller, and control water entrance number.
8. a kind of self-expanding Load-unload device according to claim 1, it is characterised in that: divide in the load interlayer (1) It is not loaded with the expanding cement mixed with different bulking agent levels.
9. a kind of self-expanding Load-unload device according to claim 1, it is characterised in that: the unloading interlayer (2) is internal Pressure-relief valve and pressure gauge are installed, by unloading the pressure-relief valve and pressure gauge of interlayer, to control unloading force size, and observed with this Rock sample unloads the damage variation of inside after power, and the interlayer place of interfacing is obturaged with silicone sealant and guarantees its air-tightness.
10. using the operating method of self-expanding Load-unload device described in claim 1-9 any one, it is characterised in that including Following steps:
1) bottom plank (9) and lateral plank (6) with notch (8) are made and is made vertical plank (4), is then led to It crosses mortise-tenon joint structure (7) and is spliced into wooden cuboid container;
2) partition (5) are wrapped up using carbon cloth, and thermal insulation layer and pressure sensor are set inside it, and by its with Notch (8) docking on bottom plank (9), forms multiple load interlayers (1) and unloading interlayer (2) and rock sample interlayer (3);
3) be put into inside load interlayer (1) and mixed the cement of swelling agent, be put into inside unloading interlayer (2) hydraulic oil or Water is put into rock sample inside rock sample interlayer (3);
4) by the expansion cement slurry self-expanding effect in load interlayer (1), loading force is applied to rock sample, and by changing expansion Bulking agent levels in cement slurry simulate different grades of loading force;
5) after the completion of loading, by unloading the pressure-relief valve and pressure gauge of interlayer (2), to control unloading force size, self-expanding is formed Load-unload device.
CN201810779216.0A 2018-07-16 2018-07-16 Self-expansion loading and unloading device and method Active CN109030340B (en)

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CN110749497A (en) * 2019-12-06 2020-02-04 大连理工大学 Rock creep triaxial test system and method for continuous water environment effect

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