CN109029830A - A kind of bleed-out detection system and method - Google Patents

Abstract

The present invention provides a kind of bleed-out detection system and methods, alarm for that can accurately detect out in time bleed-out when there is bleed-out, shorten the response time after bleed-out occurs.The system comprises: the corresponding position of crystallizer outlet is arranged in bleed-out detection components, obtains at least two detection datas for detecting；Processor, it is connect with the bleed-out detection components, for receiving at least two detection data of the bleed-out detection components detection, fusion treatment is carried out at least two detection data, obtain fusion treatment as a result, be based on the fusion treatment as a result, judge the crystallizer whether bleed-out, if it is determined that the Crystallizer bleed-out, exports warning message.

Description

A kind of bleed-out detection system and method

Technical field

The present invention relates to technical field of steel rolling more particularly to a kind of bleed-out detection systems and method.

Background technique

In recent years, with the fast development of Sheet-bar Continuous Casting Technique and high-efficient continuous casting technology, pulling speed of continuous casting is continuously improved, past Toward will cause in crystallizer liquid fluctuating increases, crystallizer protecting residue consumption is low, slugging it is bad cause to conduct heat unevenness the problems such as, most Cause solidified shell thinning eventually, Crystallizer bleed-out accident easily occurs.The hot monitoring technology of crystallizer experienced monitoring crystallizer The mistake of cooling water outlet and inlet temperature rise, the temperature of measurement heat flux in mold and monitoring copper plate of crystallizer (pipe) regional area or hot-fluid Journey, from the heat transfer research on basis, bleed-out prevention, prediction of quality again to expert system, for decades, grinding in this respect both at home and abroad Study carefully very active, the intellectually and automatically level of crystallizer is improved.Nevertheless, bleed-out accident still takes place frequently, it is domestic Certain steel mill's sheet billet producing line principal item is ordinary low-carbon steel, and conticaster pulling rate range is 3.0~4.0m/min, according to incomplete system Meter, bleed-out number is at 10 times or so every year on average, and the first three years gone into operation in casting machine, average bleed-out number monthly have just surpassed It crosses 10 times, quantity is very surprising.

In actual continuous casting, existing mould breakout prevention techology is there is also a degree of wrong report and fails to report, cannot For the rhythm of production of high pulling rate suitable for thin slab continuous casting and high-efficient continuous casting technology development trend.So the prior art is deposited In the technical problem of bleed-out detection inaccuracy.

Summary of the invention

The embodiment of the invention provides a kind of bleed-out detection system and method, for can in time accurately when there is bleed-out It detects that bleed-out is alarmed, shortens the response time after bleed-out occurs, also, is artificial to replace by the way of automatically processing Subjective judgement link can not only improve the precision of bleed-out detection, moreover it is possible to reduce the labor intensity of continuous casting master control worker, improve continuous casting The intellectually and automatically of machine is horizontal.

In a first aspect, the present invention provides a kind of bleed-out detection systems, comprising:

The corresponding position of crystallizer outlet is arranged in bleed-out detection components, obtains at least two testing numbers for detecting According to；

Processor is connect with the bleed-out detection components, for receiving described in the bleed-out detection components detection at least Two kinds of detection datas carry out fusion treatment at least two detection data, obtain fusion treatment as a result, being based on the fusion Processing result, judge the crystallizer whether bleed-out, if it is determined that the Crystallizer bleed-out, export warning message.

Optionally, the bleed-out detection components include the first bleed-out detection sensor, the first bleed-out detection sensor Including tracheae and Measurement System of Air Pressure, the corresponding position of crystallizer outlet is arranged in the tracheae, and the intratracheal filling is pre- If gas, for the Measurement System of Air Pressure for detecting the intratracheal air pressure, at least two detection data includes described the The intratracheal air pressure that one bleed-out detection sensor detects.

Optionally, the melting range of the tracheae is 400 DEG C -1100 DEG C.

Optionally, the bleed-out detection components include the second bleed-out detection sensor, the second bleed-out detection sensor Including image pick-up card and multiple colored CCD cameras, wherein the multiple colored CCD camera is circumferentially evenly distributed on institute Crystallizer exit is stated, the multiple colored CCD camera is according to prefixed time interval in steel-making continuous casting process continuous collecting Slab two dimensional image, described image capture card obtain after slab two dimensional image described in every frame is carried out conversion and compression processing wait divide Image is analysed, at least two detection data includes the image to be analyzed that the second bleed-out detection sensor detects.

Optionally, the bleed-out detection components include third bleed-out detection sensor, the third bleed-out detection sensor Including M root thermometric fiber, the M root thermometric fiber is arranged on the sufficient roller in the crystallizer exit, and the foot roller is along axial Direction is provided with M through-hole, the two neighboring circumferentially spaced-apart default degree of through-hole in the M through-hole, the M root thermometric fiber one One is arranged in correspondence in the M through-hole, and the M root thermometric fiber is used to acquire the temperature for being correspondingly arranged foot roller at position, At least two detection data includes every thermometric fiber in M root thermometric fiber described in the third bleed-out detection sensor The Current Temperatures detected, M are the integer greater than 0.

Optionally, the distance range on the center of each through-hole and the surface of the sufficient roller is 5mm-20mm, Mei Gesuo The aperture for stating through-hole is less than 2mm, and the diameter of the every thermometric fiber is less than the aperture of each through-hole.

Optionally, the bleed-out detection components include processing parameter detection module, the processing parameter detection Module is used to detect processing parameter during steel-making continuous casting, and at least two detection data includes the production work The processing parameter that skill parameter detection module detects.

Optionally, the processing parameter includes the electric thermo-couple temperature being arranged on the default face of the crystallizer, knot Any one or more in the liquid level of molten steel combines in brilliant device heat flow density and the crystallizer.

Optionally, the processor is specifically used for determining detection knot corresponding with the detection data for every kind of detection data The corresponding testing result of every class detection data is weighted fusion, obtains fusion treatment result by fruit.

Second aspect, the present invention provides a kind of bleed-out detection methods, applied to the leakage in aforementioned first aspect embodiment Steel detection system, which comprises

Obtain at least two detection datas；

Fusion treatment is carried out at least two detection data, obtains fusion treatment result；

Based on the fusion treatment as a result, judge the crystallizer whether bleed-out, if it is determined that the Crystallizer bleed-out, it is defeated Warning message out.

Optionally, when determining the Crystallizer bleed-out, the method also includes:

Control instruction is sent to stopping pouring system, stops to pour equipment progress described in control and stops pouring operation automatically.

Said one or multiple technical solutions in the embodiment of the present application at least have following one or more technology effects Fruit:

In the technical solution of the embodiment of the present invention, bleed-out detection system includes: bleed-out detection components, is arranged in crystallizer The corresponding position of outlet obtains at least two detection datas for detecting；Processor connect with bleed-out detection components, is used for At least two detection datas for receiving the detection of bleed-out detection components carry out fusion treatment at least two detection datas, are melted Close processing result, be based on fusion treatment as a result, judge crystallizer whether bleed-out, if it is determined that Crystallizer bleed-out, output alarm signal Breath.By arranging bleed-out detection components in crystallizer exit, it can be detected by bleed-out detection components and obtain a plurality of types of inspections Measured data, and then multi-source data is subject to intelligence and is combined to, generate the leakage more accurate, more complete, more reliable than single piece of information source Steel judgement, so that bleed-out detection accuracy is more accurate, the intellectually and automatically for improving conticaster is horizontal.

Detailed description of the invention

Fig. 1 is the structural schematic diagram for the bleed-out detection system that the application first embodiment provides；

When Fig. 2 a is that the tracheae in the first bleed-out detection sensor that the application first embodiment provides uses cyclic structure Schematic diagram；

When Fig. 2 b is that the tracheae in the first bleed-out detection sensor that the application first embodiment provides uses composite structure Schematic diagram；

Fig. 3 is the sufficient roller schematic diagram for the crystallizer exit position that the application first embodiment provides；

Fig. 4 is the schematic diagram that the thermometric fiber that the application first embodiment provides is arranged on sufficient roller；

Fig. 5 is the schematic diagram for carrying out data fusion in the application first embodiment using multi-source data；

Fig. 6 is the flow chart for the bleed-out detection method that the application second embodiment provides.

Specific embodiment

The embodiment of the invention provides a kind of bleed-out detection system and method, for can in time accurately when there is bleed-out It detects that bleed-out is alarmed, shortens the response time after bleed-out occurs.The system comprises: bleed-out detection components, setting exist The corresponding position of crystallizer outlet obtains at least two detection datas for detecting；Processor, with the bleed-out detection components Connection, for receiving at least two detection data of the bleed-out detection components detection, at least two testing number According to carry out fusion treatment, obtain fusion treatment as a result, be based on the fusion treatment as a result, judge the crystallizer whether bleed-out, If it is determined that the Crystallizer bleed-out, exports warning message.

Technical solution of the present invention is described in detail below by attached drawing and specific embodiment, it should be understood that the application Specific features in embodiment and embodiment are the detailed description to technical scheme, rather than to present techniques The restriction of scheme, in the absence of conflict, the technical characteristic in the embodiment of the present application and embodiment can be combined with each other.

The terms "and/or", only a kind of incidence relation for describing affiliated partner, indicates that there may be three kinds of passes System, for example, A and/or B, can indicate: individualism A exists simultaneously A and B, these three situations of individualism B.In addition, herein Middle character "/" typicallys represent the relationship that forward-backward correlation object is a kind of "or".

Referring to FIG. 1, bleed-out detection system provided by the invention, which includes such as lower component:

The corresponding position of crystallizer outlet is arranged in bleed-out detection components 10, obtains at least two detections for detecting Data；

Processor 20 is connect with bleed-out detection components 10, for receiving at least two inspections of the detection of bleed-out detection components 10 Measured data carries out fusion treatment at least two detection datas, obtains fusion treatment as a result, being based on fusion treatment as a result, judgement Crystallizer whether bleed-out, if it is determined that Crystallizer bleed-out, export warning message.

Specifically, in the present embodiment, carrying out fused data processing using multi-source detection data, it is determined whether leak Steel, multisource data fusion mode are more accurate than the bleed-out judgment mode of data mapping.In the present embodiment, multiple data sources It is detected and is obtained by bleed-out detection components 10, specifically, bleed-out detection components 10 include the first bleed-out detection sensor, the first leakage Steel detection sensor includes tracheae and Measurement System of Air Pressure, and tracheae is arranged in the corresponding position of crystallizer outlet, intratracheally fills out Pre-set gas is filled, Measurement System of Air Pressure includes that the detection of the first bleed-out passes for detecting intratracheal air pressure, at least two detection datas The intratracheal air pressure that sensor detects, the melting range of tracheae are 400 DEG C -1100 DEG C.

Specifically, in the prior art, sufficient roller is an important component on conticaster, it is generally located on crystallizer outlet Region, effect are mainly reflected in: (1) guiding dummy bar to enter crystallizer, dummy bar head breaks copper sheet when preventing from connecting spindle blade Mouth under (pipe) shields to copper plate of crystallizer (pipe)；(2) the weak green shell for just going out crystallizer is supported and is oriented to, Deformation or the bleed-out of slab are reduced, while also can reduce abrasion of the slab to mouth under copper sheet (pipe).Sufficient roller surface and casting billet surface Directly contact, so, tracheae can be set between the upper sufficient roller and lower sufficient roller of crystallizer exit region.Specifically, according to The structure of crystallizer outlet, tracheae can use cyclic structure or composite structure, the shape and crystallizer outlet shapes of tracheae Match.

As shown in schematic diagram 2a, using ring structure, 12 outlet shapes of crystallizer are rectangle, and tracheae can be set It is set to cricoid rectangular configuration, the perimeter of tracheae 11 is consistent with the perimeter that crystallizer 12 exports or slightly larger than the outlet of crystallizer 12 Perimeter.Pre-set gas is filled in tracheae 11, the air pressure in tracheae 11 is initial gas pressure.In the tracheae using cyclic structure In the case of, one Measurement System of Air Pressure of setting is only needed inside tracheae 11, for the air pressure inside real-time detection tracheae 11.

As shown in schematic diagram 2b, using composite structure, 12 outlet shapes of crystallizer are rectangle, and tracheae can be set It is set to the rectangular structure of combination, including 4 tracheaes, respectively tracheae 111, tracheae 112, tracheae 113 and tracheae 114, tracheae 111, tracheae 112, tracheae 113 and the combination of tracheae 114 form rectangular structure, and the length of every tracheae is exported greater than crystallizer 12 The length of corresponding sides, the total length which adds up is consistent with the perimeter that crystallizer 12 exports or is slightly larger than crystallizer 12 The perimeter of outlet.Every is intratracheally filled with pre-set gas, and every endotracheal air pressure is initial gas pressure.Using combination In the case of the tracheae of structure, every pipe is both needed to one Measurement System of Air Pressure of setting, intratracheal for the real-time detection root The air pressure in portion.

Further, in the present embodiment, the pre-set gas intratracheally filled can be compressed air or industrial nitrogen, when So, other inert gases be can also be, here, the application is with no restrictions.The air pressure of filling is initial gas pressure, and initial gas pressure can root It is set according to actual conditions, here, the application is with no restrictions.

Further, in the present embodiment, the fusing point of tracheae is less than the temperature of molten steel in crystallizer 12, melting range 400 DEG C -1100 DEG C, in this way, the molten steel of leakage can melt tracheae when bleed-out occurs in crystallizer 12, lead to endotracheal gas Body output, air pressure decline.Further, consider to reduce the influence for working normally conticaster to the greatest extent, the caliber range of tracheae is 8mm-30mm, wall thickness range 0.2mm-0.5mm.In view of the use cost of material, the preferred metallic copper of the material of tracheae or gold Belong to aluminium, if novel nonmetallic materials or high molecular material can have the fusing point of above range, and easily processed into type, It is contemplated that in the specific implementation process, the specific material of tracheae can be set according to the actual situation, here, the application is not done Limitation.

Further, the case where one exhaust pipe of arrangement is shown only in Fig. 2 a and Fig. 2 b, in practical application scene, may be used also Multiple rows of tracheae is arranged on throwing direction to export in crystallizer 12, what the number of rows of the setting of tracheae was exported in crystallizer 12 in principle 2 rows are arranged on throwing direction, and in the horizontal direction, are then symmetrical with continuous casting billet and are distributed in casting machine inner arc and outer arc two sides.It is more Corresponding Measurement System of Air Pressure is respectively arranged in exhaust pipe.

In turn, after the tracheae in the first bleed-out detection sensor and Measurement System of Air Pressure are set, Measurement System of Air Pressure It being connect with processor 20, processor 20 is used to receive the current gas pressure of the tracheae of Measurement System of Air Pressure detection, it is based on current gas pressure, Judge crystallizer 12 whether bleed-out, if it is determined that 12 bleed-out of crystallizer, export warning message.

Specifically, in the present embodiment, since the mode of tracheae setting is different, leading to whether processor 20 judges crystallizer The mode of bleed-out is different, and dividing following two situation to judge crystallizer to processor 20 below, whether the specific implementation of bleed-out carries out in detail It is thin to introduce.

The first situation, tracheae is under cyclic structure facilities, Measurement System of Air Pressure detects that this is endotracheal current Air pressure.Due to being intratracheally filled with the pre-set gas of initial gas pressure, Measurement System of Air Pressure is obtained in processor 20 and detects tracheae Current gas pressure and the initial gas pressure difference be greater than preset threshold when, the molten steel for determining that the tracheae is leaked out is burnt out, crystallizer There is the case where bleed-out.Further, if being provided with the tracheae of multiple rows of cyclic structure, each Measurement System of Air Pressure can be obtained respectively The current gas pressure of every row's cyclic structure tracheae of detection is greater than preset threshold if there is initial gas pressure and the difference of current gas pressure Current gas pressure, then can determine that the case where bleed-out occurs in crystallizer.Further, corresponding number is arranged in every exhaust pipe, corresponding, The corresponding current gas pressure of every exhaust pipe is corresponding with the corresponding number of the tracheae, detecting be greater than with the difference of initial gas pressure it is default The current gas pressure of threshold value then can navigate to the tracheae burnt out by molten steel, and then quickly navigate to by the number of the current gas pressure There is the position of bleed-out in crystallizer, repairs maintenance in time convenient for staff.In the specific implementation process, preset threshold can basis Actual conditions are set, here, the application is with no restrictions.

Similarly, in the present embodiment, tracheae is under cyclic structure facilities, Measurement System of Air Pressure detects that this is intratracheal Current gas pressure.Obtaining Measurement System of Air Pressure in processor 20 detects the current gas pressure of tracheae less than the first preset pressure situation Under, determine that the case where bleed-out occurs in crystallizer.Further, if being provided with the tracheae of multiple rows of cyclic structure, gas can be obtained respectively The current gas pressure for pressing every row's cyclic structure tracheae of detection system detection, if there is the current gas less than the first preset pressure Pressure, then can determine that the case where bleed-out occurs in crystallizer.Further, corresponding number, corresponding, every exhaust pipe is arranged in every exhaust pipe Corresponding current gas pressure is corresponding with the corresponding number of the tracheae, is detecting less than the current gas pressure of the first preset pressure, then may be used By the number of the current gas pressure, the tracheae burnt out by molten steel is navigated to, and then quickly navigating to crystallizer the position of bleed-out occurs It sets, repairs maintenance in time convenient for staff.In the specific implementation process, the first preset pressure can be set according to the actual situation It is fixed, here, the application is with no restrictions.

Further, in the present embodiment, tracheae is under cyclic structure facilities, Measurement System of Air Pressure detects the tracheae Interior current gas pressure.Obtaining Measurement System of Air Pressure in processor 20 detects the current gas pressure of tracheae less than the second preset pressure feelings Under condition, if detecting that the current gas pressure of the tracheae is respectively less than second in preset time range (such as: 3 seconds or 5 seconds etc.) Preset pressure, it is determined that the case where bleed-out occurs in crystallizer.Further, if being provided with the tracheae of multiple rows of cyclic structure, can divide Not Huo get Measurement System of Air Pressure detection every row's cyclic structure tracheae current gas pressure, it is pre- less than second if there is current gas pressure If the tracheae of air pressure, and to be respectively less than second pre- for the current gas pressure of the tracheae in preset time range (such as: 3 seconds or 5 seconds etc.) If air pressure, then it can determine that the case where bleed-out occurs in crystallizer.Further, corresponding number, corresponding, every row is arranged in every exhaust pipe The corresponding current gas pressure of tracheae is corresponding with the corresponding number of the tracheae, is detecting that current gas pressure in preset time range is equal Less than the second preset pressure, then the tracheae burnt out by molten steel can be navigated to, and then quickly position by the number of the current gas pressure There is the position of bleed-out to crystallizer, repairs maintenance in time convenient for staff.In the specific implementation process, the second preset pressure It can be set according to the actual situation, here, the application is with no restrictions.To guarantee the success within the time of 5s of bleed-out detection system Bleed-out alarm is issued, the setting value of preset time range should control within 4 seconds.

Second situation, tracheae under composite structure facilities, each Measurement System of Air Pressure detect every it is intratracheal Current gas pressure.Due to the every intratracheal pre-set gas for being filled with initial gas pressure, each air pressure detection is obtained in processor 20 After system detection to the current gas pressure of every tracheae, it is greater than preset threshold if there is the initial gas pressure and the difference of current gas pressure Tracheae, the molten steel for determining that the tracheae is leaked out burns out, and determines that the case where bleed-out occurs in crystallizer.Further, every tracheae is set It is equipped with corresponding number, the gas that current gas pressure is greater than preset threshold with the difference of the initial gas pressure can be navigated to by the number Pipe, quickly navigates to crystallizer by the tracheae navigated to and the position of bleed-out occurs, repair maintenance in time convenient for staff.? In specific implementation process, preset threshold can be set according to the actual situation, here, the application is with no restrictions.It is, of course, also possible to The tracheae of multiple rows of composite structure is set, and set-up mode previous embodiment is to be described in detail, also, the tracheae that positioning is burnt out by molten steel Mode be also discussed in detail in the aforementioned embodiment, here, the application does not repeat them here.

Similarly, in the present embodiment, tracheae is under composite structure facilities, each Measurement System of Air Pressure detects the gas Current gas pressure in pipe.Each Measurement System of Air Pressure is obtained in processor 20 and detects the current gas pressure of each tracheae, if deposited When current gas pressure is less than the first preset pressure, the molten steel for determining that the tracheae is leaked out is burnt out, and determines that crystallizer leaks The case where steel.Further, every tracheae is provided with corresponding number, and current gas pressure can be navigated to by the number less than first The tracheae of preset pressure quickly navigates to crystallizer by the tracheae navigated to and the position of bleed-out occurs, convenient for staff and When repairing maintenance.In the specific implementation process, the first preset pressure can be set according to the actual situation, here, the application is not It is limited.It is, of course, also possible to which the tracheae of multiple rows of composite structure is arranged, set-up mode previous embodiment is determined with being described in detail Position is also discussed in detail in the aforementioned embodiment by the mode for the tracheae that molten steel is burnt out, here, the application does not repeat them here.

Further, in the present embodiment, tracheae is under composite structure facilities, and each Measurement System of Air Pressure detects pair Answer endotracheal current gas pressure.Determine that the current gas pressure detected there are Measurement System of Air Pressure is default less than second in processor 20 Under barometric information, if detecting that the current gas pressure of the tracheae is small in preset time range (such as: 3 seconds or 4 seconds etc.) In the second preset pressure, the molten steel for determining that the tracheae is leaked out is burnt out, and determines that the case where bleed-out occurs in crystallizer.Further, often Root tracheae is provided with corresponding number, and the current gas pressure that can be navigated to by the number in preset time range is respectively less than The tracheae of two preset pressures quickly navigates to crystallizer by the tracheae navigated to and the position of bleed-out occurs, is convenient for staff Repairing maintenance in time.In the specific implementation process, the second preset pressure can be set according to the actual situation, here, the application With no restrictions.To guarantee that bleed-out detection system successfully issues bleed-out alarm, the setting value of preset time range within the time of 5s It should control within 4 seconds.It is, of course, also possible to which the tracheae of multiple rows of composite structure is arranged, set-up mode previous embodiment to retouch in detail State, also, positioning be also discussed in detail in the aforementioned embodiment by the mode for the tracheae that molten steel is burnt out, here, the application do not do it is superfluous It states.

Further, in the present embodiment, bleed-out detection components 10 include the second bleed-out detection sensor, the detection of the second bleed-out Sensor includes image pick-up card and multiple colored CCD cameras, wherein multiple colored CCD cameras are circumferentially evenly distributed on Crystallizer exit, multiple colored CCD cameras are according to prefixed time interval in steel-making continuous casting process continuous collecting slab two Image is tieed up, image pick-up card obtains image to be analyzed, at least two after every frame slab two dimensional image is carried out conversion and compression processing Kind detection data includes the image to be analyzed that the second bleed-out detection sensor detects.

It, can be with specifically, may include multiple colored CCD cameras in the second bleed-out detection sensor in the present embodiment 2~10 colored CCD cameras of setting are mounted at distance casting blank 0.5-2m, then this 2~10 colored CCD cameras are circumferentially equal It is even to be distributed in conticaster crystallizer exit.For example, inner arc side, outer arc side, left side in slab conticaster crystallizer exit Frame is welded and fixed with right side position, is installed on inner arc side, outer arc side, in left and right side for 4 colored CCD cameras are corresponding On fixed frame, this 4 colored CCD cameras use wide-angle lens, each colored CCD camera perpendicular alignmnet slab table as far as possible Face, deviation angle≤30 °.

Colored CCD camera sensitive volume is wide, and CCD is made of the semiconductor material of high sensitivity, and CCD is upper, and there are many rows Neat photodiode is arranged, light can be incuded and converts optical signals into electric signal, thus 2~10 colored CCD cameras The slab two dimensional image for acquiring conticaster crystallizer exit continuous casting billet in real time from different angles according to prefixed time interval, holds It is continuous that collected slab two dimensional image is transferred to processor 20 after image pick-up card carries out conversion and compression processing in real time.Then Slab two dimensional image is persistently received by processor 20.In the specific implementation process, prefixed time interval can be according to practical feelings Condition setting reaches acquisition slab X-Y scheme in real time for example, minimizing prefixed time interval to obtain more accurate detection As being preferred.

The camera lens of colored CCD camera carries out the processing of water-mist-proof and dust interference；During practical steel-making continuous casting Casting machine is in the state of high temperature and humidity, is provided with protective cover outside each colored CCD camera, while water cooling and air-cooled etc. cold is arranged But mode reduces camera element environment temperature, while being blown inert gas in protective cover and carrying out sealing gland, to reduce to colour The camera lens of CCD camera is stained, and continues working colored CCD camera for a long time under rugged environment.

Processor 20 first carries out simple image preprocessing after receiving this frame slab two dimensional image, then carries out judgement slab The foreign matter area change of body surface.Firstly, the wheel of slab ontology is extracted from this frame slab two dimensional image by image segmentation Exterior feature identifies that the surface of slab ontology in this frame slab two dimensional image with the presence or absence of foreign matter region, obtains the first recognition result.

Specifically, then being mentioned using image segmentation since slab ontology and the foreign matter on its surface have different gray values The slab ontology in this frame slab two dimensional image is taken, covering slag that may be present on slab body surface or iron scale etc. is different Object is drawn a circle to approve, and can distinguish slab ontology and foreign matter region, to identify slab ontology in this frame slab two dimensional image Surface whether there is foreign matter region.

Specifically, find that foreign matter is indicated with regard to the boundary point immediately to foreign matter region on this frame slab two dimensional image, In the specific implementation process, discovery may be the collected arbitrary frame of steel-making continuous casting there are the slab two dimensional image in foreign matter region.

In turn, when the first recognition result, which is, is, judge foreign matter region from this frame slab two dimensional image to next frame base two Whether dimension image increases, and obtains the first judging result.

Specifically, the first recognition result is when showing to find foreign matter on this frame slab two dimensional image, then to record the foreign matter area Pixel number m of the domain in this frame slab two dimensional image, to be characterized on this frame slab two dimensional image shared by foreign matter region Area.Reception next frame slab two dimensional image is then waited for record same different when receiving the next frame slab two dimensional image Pixel number n of the object area in the next frame slab two dimensional image, to characterize foreign matter region in the next frame slab two Tie up foreign matter region occupied area on image.To have recorded the area of same foreign matter in adjacent two frames slab two dimensional image respectively Size.If pixel number n is greater than pixel number m, show that the area in foreign matter region increases；If pixel number n Equal to pixel number m, then show that the area in foreign matter region is constant；If pixel number n is less than pixel number m, table The area in bright foreign matter region reduces.

For example, if finding foreign matter on the 10th frame slab two dimensional image, then the foreign matter region is recorded in the 10th frame Pixel number m in slab two dimensional image then waits for receiving the 11st frame slab two dimensional image, is receiving the 11st frame slab When two dimensional image, then pixel number n of the foreign matter region in the 11st frame slab two dimensional image is recorded.(n-m) is calculated, is sentenced Whether disconnected (n-m) is greater than zero.If (n-m) is greater than zero, the pixel quantity in foreign matter region increases, and shows foreign matter region Area increases；If (n-m) is equal to 0, the pixel quantity in foreign matter region does not change, and shows that the area in foreign matter region is constant, If (n-m), less than 0, the pixel quantity in foreign matter region is reduced, show that the area in foreign matter region reduces.Certainly, specific real During applying, can also directly compared pixels point number m and pixel number n size come determine foreign matter region be increase, subtract It is any in small or constant.

In further technical solution, if the first judging result characterization foreign matter region increases, foreign matter early warning letter is issued Breath.The surface of slab ontology in each frame slab two dimensional image received again is successively judged after issuing foreign matter warning information With the presence or absence of foreign matter region, the second recognition result is obtained；When the second recognition result is no, show foreign matter region in slab ontology Surface disappear, then release the foreign matter warning information.

After processor 20 receives this frame slab two dimensional image, after processor 20 first carries out simple image preprocessing, then It carries out determining the foreign matter temperature change on slab body surface.Determine foreign matter region internal surface temperature average value in preset duration Whether rise, and determines whether surface temperature averages are higher than preselected temperature value.

Specifically, determine whether foreign matter region internal surface temperature average value rises in preset duration to include the following steps One to step 2:

Step 1: the color value of each pixel in foreign matter region is obtained, by the color of each pixel in foreign matter region Value and bright strength information are converted into the corresponding temperature value of each pixel in foreign matter region；All pixels point in foreign matter region again Temperature value carry out mean value computation obtain the surface temperature average value in foreign matter region.

Step 2: determining whether foreign matter region internal surface temperature average value rises in preset duration, specific implementation process In, preset duration can be any duration value in 0.01~1s.Such as, it is possible to determine that foreign matter region internal surface temperature average value exists Whether rise in 1s, for another example, it is possible to determine that whether foreign matter region internal surface temperature average value rises in 1s, also can be determined that Whether foreign matter region internal surface temperature average value rises etc. in 0.5s.

Specifically, whether judgement foreign matter region internal surface temperature average value is higher than preselected temperature value, at least there are two types of embodiment party Formula:

A kind of embodiment are as follows: determine whether surface temperature averages are higher than the temperature of neighbor pixel outside foreign matter region Value, if foreign matter region internal surface temperature average value is lower than the temperature value of neighbor pixel outside foreign matter region, it is determined that foreign matter area Domain is covering slag or iron scale.Outside foreign matter region neighbor pixel it is specific signified for the boundary pixel point in foreign matter region institute phase Pixel outside adjacent foreign matter region.

Another embodiment are as follows: determine whether foreign matter region internal surface temperature average value is higher than image averaging temperature value. Specifically, image averaging temperature value is obtained by following steps: obtaining the face of each pixel in this frame slab two dimensional image Color value is converted into this frame slab X-Y scheme by the color value and bright strength information of each pixel in this frame slab two dimensional image The temperature value of each pixel as in, then the temperature value of all pixels point in this frame slab two dimensional image is subjected to mean value computation and is obtained To the image averaging temperature value of this frame slab two dimensional image.If the surface temperature average value in foreign matter region is lower than image averaging Temperature value, it is determined that foreign matter region is covering slag or iron scale.Image averaging temperature value is also used to substantially judge in crystallizer Cooling effect and solidified shell growth harmony.

In turn, while the first judging result, which is, is, surface temperature average value has rising to be higher than again in preset duration Preselected temperature value obtains corresponding testing result, is determined as bleed-out.

Specifically, the first judging result is while being, surface temperature average value has rising again high in preset duration Then it is considered as generation bleed-out in preselected temperature value.If it is determined that foreign matter region is covering slag or iron scale, it is determined that non-bleed-out.

It is exemplified below: first, it is determined that whether foreign matter region internal surface temperature average value is higher than preselected temperature value, if It is then to continue to determine whether foreign matter region internal surface temperature average value rises in preset duration；Otherwise determine that foreign matter region is Covering slag or iron scale.Then, if it is determined that showing that foreign matter region internal surface temperature average value rises in preset duration, then sentence Make existing bleed-out.

In the specific implementation process, the slab two dimensional image of acquisition also displays in real time window circle in engineering machine Face, then, which there is abnormal (the bulge situation of such as slab), in the form of slab ontology to be directly as complementary monitoring by artificial observation It can.

It further, can be by obtained all analyses as a result, foreign matter warning information and main technologic parameters display in real time It is stored in the window interface of engineering machine, and periodically, facilitates the historical query and playback of casting process.

Since multiple colored CCD cameras are circumferentially evenly distributed on conticaster crystallizer exit continuous collecting slab two dimension Image, filled up conticaster crystallizer exit region monitoring blank, considerably reduce field worker labor intensity and Degree of danger, the on-line checking for improving continuous casting machine are horizontal.

Further, in the present embodiment, bleed-out detection components 10 further include third bleed-out detection sensor, the inspection of third bleed-out Surveying sensor includes M root thermometric fiber, and M root thermometric fiber is arranged on the sufficient roller in crystallizer exit, and sufficient roller is in axial direction It is provided with M through-hole, the two neighboring circumferentially spaced-apart default degree of through-hole in M through-hole, M root thermometric fiber is arranged correspondingly In M through-hole, for acquiring the temperature for being correspondingly arranged foot roller at position, at least two detection datas include M root thermometric fiber The Current Temperatures that every thermometric fiber check and measure arrives in M root thermometric fiber in third bleed-out detection sensor, M are the integer greater than 0. The distance range on the center of each through-hole and the surface of sufficient roller is 5mm-20mm, and the aperture of each through-hole is less than 2mm, every thermometric The diameter of fiber is less than the aperture of each through-hole.

Specifically, in the present embodiment, directly contacted due to sufficient roller surface with casting billet surface, so, the inspection of third bleed-out The thermometric fiber surveyed in sensor can be set on the upper sufficient roller and/or lower sufficient roller of crystallizer exit region.Certainly, thermometric is fine Dimension can also be positioned close on multiple rows of sufficient roller of crystallizer exit region, and the number of rows of setting can be 1-3 row, be specifically arranged Number of rows can be set according to actual needs, here, the application is with no restrictions.For example, as shown in figure 3, in crystallizer 12 The long side corresponding position in exit is respectively arranged with 1 row's wide opening foot roller 31, in the broadside corresponding position in crystallizer exit It is respectively arranged with 4 row's slot foot rollers 32 arranged side by side.Thermometric fiber may be provided on above-mentioned wide opening foot roller 31, also, thermometric Fiber can also be provided on 2 row's slot foot rollers 32 of crystallizer.

Further, on every rhizopodium roller, M through-hole is in axial direction set, and M through-hole is along the circumferentially spaced-apart preset degree of sufficient roller Number, specifically, default degree=360/M degree.Every thermometric fiber is arranged in each through-hole.M root thermometric fiber is correspondingly arranged In M through-hole, setting one is with thermometric fiber in each through-hole.The length of every thermometric fiber is consistent with sufficient roller length, or slightly Greater than sufficient roller length.The purpose of the transformation of sufficient roller setting through-hole is in order to install thermometric fiber, for monitoring its surface temperature Variation.As shown in figure 4, being provided with 4 through-holes, circumferentially spaced-apart 90 degree of two neighboring through-hole along its length on sufficient roller.In this way, every In a through-hole after setting thermometric fiber, 4 thermometric fibers are set.In the specific implementation process, the quantity for the thermometric fiber for including It can be set according to actual needs, here, the application is with no restrictions.Such as: when thermometric fiber is set as 4, adjacent two Circumferentially spaced-apart 90 degree of thermometric fiber, when thermometric fiber is set as 3, circumferentially spaced-apart 120 degree of two neighboring thermometric fiber.Due to foot The revolving speed of roller is not high, and the refresh cycle of sufficient roll temperature detection can be effectively reduced by more thermometric fibers.

Further, in the present embodiment, the center of each through-hole opened up on sufficient roller model at a distance from the surface of sufficient roller It encloses for 5mm-20mm, aperture is generally located within 2mm, in this way, setting through-hole can be reduced to greatest extent to the intensity of sufficient roller With the influence of service performance.The diameter of every thermometric fiber is less than the aperture of each through-hole.The diameter of thermometric fiber is micron order, So even if through-hole very little on sufficient roller, thermometric fiber also can be installed into easily very much.In addition, the thermometric fiber also has The characteristic of more temperature measuring points is corresponding with N number of temperature measuring point on every thermometric fiber, the root thermometric fiber check and measure to Current Temperatures include The Current Temperatures that N number of temperature measuring point detects, every thermometric fiber are corresponding with N number of Current Temperatures, in the specific implementation process, N's Numerical value can be set according to actual needs, here, the application is with no restrictions.

Processor 20 after the corresponding N number of Current Temperatures of every thermometric fiber, can be used following in obtaining M root thermometric fiber Several ways determine crystallizer whether bleed-out.

First way: processor 20 can be according to the corresponding N number of Current Temperatures of every thermometric fiber, using interpolation fitting Mode determines the corresponding Current Temperatures distribution of every thermometric fiber, is distributed based on the corresponding Current Temperatures of every thermometric fiber, Judge crystallizer whether bleed-out.Specifically, can get the Temperature Distribution due to obtaining the corresponding Temperature Distribution of every thermometric fiber In maximum temperature, and then determined according to maximum temperature crystallizer whether bleed-out.

Specifically, processor 20 is for there are the difference of maximum temperature and initial temperature is big in determining M root thermometric fiber When the first thermometric fiber of preset threshold, Crystallizer bleed-out is determined.

Since every thermometric fiber is when crystallizer operates normally, an initial temperature can be detected, in processor 20 After obtaining the corresponding maximum temperature of every thermometric fiber, amount to and can get M maximum temperature, if processor 20 determines that M is a most There is the maximum temperature for being greater than preset threshold with the difference of the initial temperature in high-temperature, corresponding first thermometric of the maximum temperature is fine Dimension, in this way, can determine that the case where bleed-out occurs in crystallizer.Further, corresponding number is arranged in every thermometric fiber, corresponding , the corresponding maximum temperature of every thermometric fiber is also equipped with the number of the thermometric fiber, is detecting maximum temperature and initial The difference of air pressure is greater than the maximum temperature of preset threshold, then can be navigated to consistent with the number by the number of the maximum temperature Specific thermometric fiber, and then navigate to the thermometric fiber installation sufficient roller position, go out to quickly navigate to crystallizer The position of existing bleed-out, maintenance is repaired convenient for staff in time.In the specific implementation process, preset threshold can be according to the actual situation It is set, here, the application is with no restrictions.

Further, processor 20 is for there are when the second thermometric fiber, determine crystallizer leakage in determining M root thermometric fiber Steel, wherein corresponding maximum temperature is all larger than the first preset temperature to the second thermometric fiber in preset time range.

Specifically, in the present embodiment, after processor 20 obtains the corresponding maximum temperature of every thermometric fiber, Gong Jike M maximum temperature is obtained, if processor 20 determines the maximum temperature existed in M maximum temperature greater than the first preset temperature, The maximum temperature corresponds to the second thermometric fiber, if if the maximum temperature of the second thermometric fiber is in preset time range (example The first preset temperature is all larger than in such as: 3 seconds or 5 seconds), it is determined that the case where bleed-out occurs in crystallizer.Further, every survey Corresponding number is arranged in warm fiber, and corresponding, the corresponding maximum temperature of every thermometric fiber is also equipped with the volume of the thermometric fiber Number, it is all larger than the maximum temperature of the first preset temperature in preset time range in detection, then can pass through the volume of the maximum temperature Number, navigate to the consistent specific second thermometric fiber of the number, and then navigate to the second thermometric fiber installation sufficient roller Position repair maintenance in time convenient for staff so that quickly navigating to crystallizer the position of bleed-out occurs.It is being embodied In the process, the first preset temperature can be set according to the actual situation, here, the application is with no restrictions.To guarantee bleed-out detection Device successfully issues bleed-out alarm within the time of 5s, and the setting value of preset time range should control within 4 seconds.

The second way: processor 20 is used in determining M root thermometric fiber determine crystallization there are when third thermometric fiber Device bleed-out, wherein there are the corresponding Current Temperatures of P temperature measuring point to be all larger than in the corresponding N number of temperature measuring point of third thermometric fiber Two preset temperatures, P are the integer greater than 0 and less than or equal to N.

Specifically, processor 20 is in obtaining M root thermometric fiber after the corresponding N number of Current Temperatures of every thermometric fiber, such as Fruit is there are third thermometric fiber, and there are the corresponding Current Temperatures of P temperature measuring point in the corresponding N number of temperature measuring point of third thermometric fiber It is all larger than the second preset temperature, the numerical value of P may be configured as the numerical value such as 1,2,3, and in the specific implementation process, the numerical value of P can basis Actual needs is set, here, the application is with no restrictions.Further, corresponding number is arranged in every thermometric fiber, corresponding , the Current Temperatures of the corresponding N number of temperature measuring point of every thermometric fiber are also equipped with the number of the thermometric fiber, are detecting the presence of The corresponding Current Temperatures of P temperature measuring point are all larger than the second preset temperature, determine the volume of the corresponding Current Temperatures of P temperature measuring point Number, navigate to the consistent specific third thermometric fiber of the number, and then navigate to the third thermometric fiber installation sufficient roller Position repair maintenance in time convenient for staff so that quickly navigating to crystallizer the position of bleed-out occurs.It is being embodied In the process, preset threshold can be set according to the actual situation, here, the application is with no restrictions.

Further, in the present embodiment, bleed-out detection components 10 include processing parameter detection module, production technology ginseng Number detection module is used to detect processing parameter during steel-making continuous casting, and at least two detection datas include production technology The processing parameter that parameter detection module detects.Processing parameter includes being arranged on the copper sheet (or copper pipe) of crystallizer Electric thermo-couple temperature, any one or more combination in the liquid level of molten steel in crystallizer mean heat flux or crystallizer.

Specifically, processing parameter detection module includes two rows of, three rows even multiple rows of thermocouple, for detecting crystallizer The Temperature Distribution of copper sheet.Specifically, typical temperature signal is divided into normal, table in two rows thermocouple crystallizer in copper sheet 4 kinds of planar defect, bonding steel leakage and corner bleed-out modes.

Wherein, in the normal mode, the detection of 2 heat extraction galvanic couples up and down in normal productive process, in copper plate of crystallizer To temperature value should be 2 more straight curves, only small fluctuation.

Wherein, in surface defect mode, the generation of this mode is involved in since covering slag melts bad or slag item Meniscus affects the surface quality of slab.If also will appear this mode in addition, longitudinal crack occurs for solidified shell.The mould The temperature curve of formula is characterized in that the temperature waveform of 2 heat extraction galvanic couples has a trough, and the appearance of trough may with crystallizer and The air gap formed between solidified shell is related.Decline in addition, melting bad clinker with green shell, is slid onto the position of embedded thermocouple It sets, it is also possible to will form a trough.When there is such case, it often will lead to some surface quality problems.The biography of Longitudinal Surface Cracks It broadcasts rate and is much higher than drawing speed, top and the bottom thermocouple almost detects temperature change simultaneously, this quasi-mode occurs, often simultaneously It not will lead to bleed-out, it is a kind of surface defect, be may be incorporated into quality problems, to be produced when necessary by subsequent handling to slab Product are handled.

Wherein, in bonding steel leakage mode, when bonding generation, tearing point when the location of thermocouple by generally can There is this temperature model.Bonding occur when, slab tearing point not only propagates along longitudinal direction, and bonding steel leakage most distinct feature is that The decrease speed for bonding hot spot is lower than drawing speed, and green shell fracture can make temperature measured by thermocouple substantially after molten steel exudation Rise, and as the decline measured temperature of bonding hot spot (breaking point) will appear an obvious falling, when hot spot passes through lower row It just will appear the phenomenon that lower row's temperature is more than upper row's temperature when thermocouple.

It wherein, is that cooling is too strong in the corner of crystallizer in the reason of corner bleed-out mode, corner bleed-out pattern formation, Solidified shell is shunk so that forming gap between green shell and crystallizer, and subsequent molten steel overflows across the meniscus formed in advance, into this It is solidified behind a little gaps, resistance of billet withdrawal is caused to increase, it is unsmooth green shell decline occur, is likely to form drawing crack at this position.Drawing crack point warp When crossing the thermocouple for being embedded in crystallizer corner, it often will appear the temperature signal of this mode.This Frequent Accidents life is being replaced The situation that tundish, mold liquid level are lower and pulling rate is lower, at this moment copper plate of crystallizer is cooling very well, and the slab solidified is at angle Portion forms gap, and at this time because drawing speed variation or other reasons lead to liquid level fluctuation of crystallizer, subsequent molten steel overflows across meniscus When just enter the gap.In addition, covering slag enters corner when on-line control crystallizer width, such gap also will form.? Corner bleed-out to hang based on bleed-out, it is typical hang bleed-out be characterized in heat extraction galvanic couple due to closer from damaged green shell, Being thinned significantly by molten steel exudation or initial solidification shell, which influences temperature, obviously rises, and then since green shell is thinned at lower heat extraction galvanic couple Now apparent temperature rises, but because molten steel does not ooze out, so that its temperature and being less than the thermometric value of heat extraction galvanic couple.Lobe and viscous The main difference of junction leakage steel is spread speed, and the spread speed of lobe is much higher than drawing speed, the spread speed of slag inclusion with Drawing speed is consistent, and bonds spread speed is usually normal pulling rate 50%~80%, this typical difference is conducive to me Judge the generation of slag inclusion, lobe and bonding steel leakage.

So the method in the present embodiment, processor 20 can according to the temperature curve for the thermocouple being arranged on copper sheet, Determine whether bleed-out, obtains a prediction result.

Further, processing parameter detection module further includes crystallizer mean heat flux, according to the meter of heat flow density Formula is calculated, is obtained by detection crystallizer cooling water flow and cooling water outlet and inlet temperature difference.Due to being poured in pulling rate stabilization In the case where casting, crystallizer mean heat flux value is in a smoothly fluctuation, when there is bleed-out, crystallizer heat flow density Value will appear decline, so, bleed-out can be determined whether according to the detection of crystallizer mean heat flux, obtain a bleed-out Testing result.

Further, processing parameter detection module further includes level detection sensors device, level detection sensors device setting Inside crystallizer, for detecting the liquid level of the molten steel inside crystallizer.Due under normal circumstances, molten steel in crystallizer Liquid level need to maintain the 75%~90% of crystallizer height, when there is bleed-out, liquid level can occur sharply to decline, institute Can determine whether bleed-out according to liquid level, obtain the testing result of a bleed-out.

In the specific implementation process, processing parameter is not limited to above-mentioned electric thermo-couple temperature, mean heat flux value and liquid Face height, can also include other technological parameters, and such as heat flux in mold passes through the mechanical periodicity feelings of frictional force and vibration velocity Condition evaluates the lubrication state between crystallizer and slab, before bleed-out heat flux in mold fluctuation acutely, variation it is irregular, so, A bleed-out can also be obtained and determine sub- result.The application is with no restrictions herein.

The source data for determining whether bleed-out in the present embodiment only does example and the first bleed-out detection sensor is described in detail The intratracheal air pressure of detection, the slab two dimensional image of the first bleed-out detection sensor detection, the detection of third bleed-out detection sensor The temperature of the sufficient roller arrived and the electric thermo-couple temperature and liquid level of processing parameter detection module, in specific implementation process In, it can also include other parameters, the application is with no restrictions herein.

Further, it is specifically used for determining detection knot corresponding with the detection data for every kind of detection data in processor 20 The corresponding testing result of every class detection data is weighted fusion, obtains fusion treatment result by fruit.

Data fusion is that multi-source data is subject to intelligence to be combined to, and is generated more accurate than single piece of information source, more completely, more may be used The estimation and judgement leaned on.Since processor 20 can carry out bleed-out judgement according to corresponding rule for each detection parameters, obtain Corresponding testing result is obtained the corresponding testing result of every class detection data is weighted fusion, is obtained when carrying out data fusion Obtain fusion treatment result.Above-mentioned example is continued to use, as shown in Figure 5, when the data that system obtains include the first bleed-out detection sensor The intratracheal air pressure of detection, the slab two dimensional image of the first bleed-out detection sensor detection, the detection of third bleed-out detection sensor The temperature of the sufficient roller arrived and the electric thermo-couple temperature and liquid level of processing parameter detection module.Based on endotracheal current Air pressure, processor 20 can be determined by aforementioned corresponding decision procedure crystallizer whether bleed-out, obtain the first testing result S1.It is based on Slab two dimensional image, processor 20 can be determined by aforementioned corresponding decision procedure crystallizer whether bleed-out, obtain second detection knot Fruit S2.Based on the temperature of sufficient roller, processor 20 can be determined by aforementioned corresponding decision procedure crystallizer whether bleed-out, obtain third Testing result S3.Based on electric thermo-couple temperature, processor 20 can be determined by aforementioned corresponding decision procedure crystallizer whether bleed-out, obtain Obtain the 4th testing result S4.Based on liquid level, processor 20 can determine whether crystallizer leaks by aforementioned corresponding decision procedure Steel obtains the 5th testing result S5.There are two types of the values of S1~S5, when determining bleed-out, value 1, when determining no bleed-out When, value is -1.

The testing result of every kind of data is corresponding with respective weighted value, and weighted value can be based on the Data Detection result Accuracy rate and preset, the accuracy rate of the corresponding testing result of various data can be checked really by way of experiment come dynamic It is fixed.Such as: the sequence of accuracy rate from high to low is the accuracy rate of the first testing result determined based on current gas pressure, is based on slab The second testing result that two dimensional image determines, it is true based on electric thermo-couple temperature based on the third testing result that the temperature of sufficient roller determines The 4th fixed testing result is finally the 5th testing result determined based on liquid level.The weighted value of first testing result is K1, the weighted value of the second testing result are K2, and the weighted value of third testing result is K3, and the weighted value of the 4th testing result is K4, the weighted value of the 5th testing result is K5, K1 > K2 > K3 > K4 > K5, K1+K2+K3+K4+K5=1, in this way, the fusion obtained Processing result is SUM=K1*S1+K2*S2+K3*S3+K4*S4+K5*S5, and when SUM is greater than 0, determining generation bleed-out works as SUM Less than 0, determine that there is no bleed-outs.

The weighted value of the corresponding testing result of various data can be adjusted by actual conditions, such as: the detection of the second bleed-out CCD camera in sensor breaks down, and the weighted value of its corresponding second testing result can be adjusted to 0, i.e., not examined Consider the input source data.

Certainly, the above-mentioned merely illustrative displaying of Weighted Fusion data processing method can also lead in the specific implementation process Principal component analysis is crossed, the methods of D-S evidential reasoning merges related multi-source data, to guarantee the robustness of bleed-out detection.

Further, processor 20 exports warning message when determining Crystallizer bleed-out by fusion treatment result.Specifically , it further includes alarm system that system is transfered from one department to another in bleed-out detection, alternatively, alarm system can also lead to independently of the bleed-out detection system It crosses wired or wireless way to connect with processor 20, processor 20 sends to the alarm system and controls when determining Crystallizer bleed-out System instruction controls alarm system output warning message.Specific alarm system can be loudspeaker, voice output system, sound Light output system, the system for having display screen and sound output module etc., corresponding, warning message can be alarm the tinkle of bells, report Poster sound, alarm music and acoustic and light information etc..If alarm system includes display screen, alarm can also be shown on a display screen Information, and the tracheae number to go wrong etc..In the specific implementation process, alarm system and warning message can be according to realities Border is set, here, the application is with no restrictions.

Further, processor 20 further include it is a set of stop pouring modular program automatically, when processor 20 determine crystallizer leak In the case of steel, automatic execute stops pouring program, closes tundish and casts outflux channel, while conticaster pulling rate being directly reduced to Zero, the breaking-up of each component such as to reduce the bleed-out amount of molten steel and cause continuous casting machine fan-shaped segment.

Fig. 6 is referred to, the second embodiment of the present invention provides a kind of bleed-out detection method, is applied to aforementioned first and implements Bleed-out detection system in example, this method comprises the following steps:

S601: at least two detection datas are obtained；

S602: fusion treatment is carried out at least two detection data, obtains fusion treatment result；

S603: based on the fusion treatment as a result, judge the crystallizer whether bleed-out, if it is determined that crystallizer leakage Steel exports warning message.

Further, in the present embodiment, when determining the Crystallizer bleed-out, the method also includes:

It sends a command to and stops to pour control module automatically, carry out stopping to pour operation automatically, close tundish and cast outflux channel, together When conticaster pulling rate is directly reduced to zero.

Bleed-out detection method in the present embodiment is mainly used in the bleed-out detection system in aforementioned first embodiment, this is The method that system carries out bleed-out detection is discussed in detail in aforementioned first embodiment, here, this city embodiment repeats no more.

Said one or multiple technical solutions in the embodiment of the present application at least have following one or more technology effects Fruit:

In the technical solution of the embodiment of the present invention, bleed-out detection system includes: bleed-out detection components, is arranged in crystallizer The corresponding position of outlet obtains at least two detection datas for detecting；Processor connect with bleed-out detection components, is used for At least two detection datas for receiving the detection of bleed-out detection components carry out fusion treatment at least two detection datas, are melted Close processing result, be based on fusion treatment as a result, judge crystallizer whether bleed-out, if it is determined that Crystallizer bleed-out, output alarm signal Breath.By arranging bleed-out detection components in crystallizer exit, it can be detected by bleed-out detection components and obtain a plurality of types of inspections Measured data, and then multi-source data is subject to intelligence and is combined to, generate the leakage more accurate, more complete, more reliable than single piece of information source Steel judgement, so that bleed-out detection accuracy is more accurate, the intellectually and automatically for improving conticaster is horizontal.

Although preferred embodiments of the present invention have been described, it is created once a person skilled in the art knows basic Property concept, then additional changes and modifications may be made to these embodiments.So it includes excellent that the following claims are intended to be interpreted as It selects embodiment and falls into all change and modification of the scope of the invention.

Obviously, various changes and modifications can be made to the invention without departing from essence of the invention by those skilled in the art Mind and range.In this way, if these modifications and changes of the present invention belongs to the range of the claims in the present invention and its equivalent technologies Within, then the present invention is also intended to include these modifications and variations.

Claims (10)

1. a kind of bleed-out detection system characterized by comprising

The corresponding position of crystallizer outlet is arranged in bleed-out detection components, obtains at least two detection datas for detecting；

Processor is connect with the bleed-out detection components, for receiving described at least two of the bleed-out detection components detection Detection data carries out fusion treatment at least two detection data, obtains fusion treatment as a result, being based on the fusion treatment As a result, judge the crystallizer whether bleed-out, if it is determined that the Crystallizer bleed-out, export warning message.

2. the system as claimed in claim 1, which is characterized in that the bleed-out detection components include the first bleed-out detection sensing Device, the first bleed-out detection sensor include tracheae and Measurement System of Air Pressure, and pair of crystallizer outlet is arranged in the tracheae Answer at position, the intratracheal filling pre-set gas, the Measurement System of Air Pressure for detecting the intratracheal air pressure, it is described extremely Few two kinds of detection datas include the intratracheal air pressure that the first bleed-out detection sensor detects.

3. system as claimed in claim 2, which is characterized in that the melting range of the tracheae is 400 DEG C -1100 DEG C.

4. the system as claimed in claim 1, which is characterized in that the bleed-out detection components include the second bleed-out detection sensing Device, the second bleed-out detection sensor include image pick-up card and multiple colored CCD cameras, wherein the multiple colour CCD camera is circumferentially evenly distributed on the crystallizer exit, and the multiple colored CCD camera is according between preset time It is interposed between steel-making continuous casting process continuous collecting slab two dimensional image, described image capture card carries out slab two dimensional image described in every frame Image to be analyzed is obtained after conversion and compression processing, at least two detection data includes the second bleed-out detection sensor The image to be analyzed detected.

5. the system as claimed in claim 1, which is characterized in that the bleed-out detection components include third bleed-out detection sensing Device, the third bleed-out detection sensor include M root thermometric fiber, and the M root thermometric fiber setting is exported in the crystallizer On the sufficient roller at place, the foot roller is in axial direction provided with M through-hole, and two neighboring through-hole is circumferentially spaced-apart in the M through-hole Default degree, the M root thermometric fiber are arranged in correspondingly in the M through-hole, and the M root thermometric fiber is for acquiring It is correspondingly arranged the temperature of foot roller at position, at least two detection data includes described in the third bleed-out detection sensor The Current Temperatures that every thermometric fiber check and measure arrives in M root thermometric fiber, M are the integer greater than 0.

6. system as claimed in claim 5, which is characterized in that the center of each through-hole and the surface of the sufficient roller away from It is 5mm-20mm from range, the aperture of each through-hole is less than 2mm, and the diameter of the every thermometric fiber is less than each described The aperture of through-hole.

7. the system as claimed in claim 1, which is characterized in that the bleed-out detection components include processing parameter detection mould Block, the processing parameter detection module are used to detect processing parameter during steel-making continuous casting, and described at least two Kind detection data includes the processing parameter that the processing parameter detection module detects.

8. system as claimed in claim 7, which is characterized in that the processing parameter includes that the crystallizer is arranged in Any one in the liquid level of molten steel or more in electric thermo-couple temperature, crystallizer heat flow density and the crystallizer on default face Kind combination.

9. the system as claimed in claim 1, which is characterized in that the processor is specifically used for determining for every kind of detection data The corresponding testing result of every class detection data is weighted fusion, is merged by testing result corresponding with the detection data Processing result.

10. a kind of bleed-out detection method, which is characterized in that applied to bleed-out described in any claim in claim 1-9 Detection system, which comprises

Obtain at least two detection datas；

Fusion treatment is carried out at least two detection data, obtains fusion treatment result；

Based on the fusion treatment as a result, judge the crystallizer whether bleed-out, if it is determined that the Crystallizer bleed-out, output report Alert information.