Disclosure of Invention
In order to solve the above problems, the present invention provides a system and a method for detecting and evaluating a downhole tool comprehensive parameter in a closed loop.
In order to achieve the purpose, the downhole tool comprehensive parameter closed-loop detection and evaluation system and method provided by the invention comprise the following steps:
the system comprises an underground drilling tool assembly, a ground comprehensive parameter detection unit, an underground comprehensive parameter monitoring unit, a ground interface box and an upper computer; the underground drilling tool assembly is respectively connected with the ground comprehensive parameter detection unit and the underground comprehensive parameter monitoring unit, the ground comprehensive parameter detection unit and the underground comprehensive parameter monitoring unit are both connected with the ground interface box, and the ground interface box is connected with the upper computer.
The ground comprehensive parameter detection unit is a ground detection device arranged on a ground test bench and comprises a pressure detector, a flow detector, a displacement detector, a vibration detector and a temperature detector; the pressure detector, the flow detector, the displacement detector and the vibration detector all adopt corresponding detection sensors, and the temperature detector adopts a thermostat.
The underground comprehensive parameter monitoring unit is arranged at a position close to a drill bit of the underground drilling tool assembly and comprises an underground comprehensive parameter measuring unit, an underground comprehensive parameter processing unit, an underground comprehensive parameter storage unit, an underground bidirectional communication unit and an underground power supply management unit; wherein: the underground comprehensive parameter processing unit is respectively connected with the underground comprehensive parameter measuring unit, the underground comprehensive parameter storage unit and the underground bidirectional communication unit, the underground power supply management unit is connected with the underground comprehensive parameter measuring unit, the underground comprehensive parameter processing unit, the underground comprehensive parameter storage unit and the underground bidirectional communication unit, and the underground bidirectional communication unit is connected with the ground interface box.
The underground comprehensive parameter measuring unit comprises a bit pressure monitor, a torque monitor, a bending moment monitor, a rotating speed monitor, a bottom hole pressure monitor, a three-axis vibration monitor and an underground temperature monitor; wherein, weight-on-bit monitor and torque monitor adopt the foil gage, and other monitors all adopt corresponding sensor.
The ground interface box comprises a ground comprehensive parameter acquisition unit, a ground decoding unit, a ground communication interface unit and a ground power management unit; the ground power management unit is respectively connected with the ground comprehensive parameter acquisition unit, the ground decoding unit and the ground communication interface unit; the ground comprehensive parameter acquisition unit is connected with the ground comprehensive parameter detection unit, the ground decoding unit is connected with the underground comprehensive parameter monitoring unit, the ground communication interface unit is respectively connected with the underground comprehensive parameter monitoring unit and the upper computer, and the ground power management unit is connected with the ground comprehensive parameter detection unit.
The sampling frequency of the ground comprehensive parameter detection unit is 1-1000 Hz, and the measurement precision is 5% FS.
The sampling frequency of the underground comprehensive parameter monitoring unit is 1-500 Hz, the measurement precision is 5% FS, the highest working temperature is 150 ℃, and the highest working pressure is 100 MPa.
The invention provides a downhole tool comprehensive parameter closed-loop detection and evaluation method, which comprises the following steps in sequence:
a 100: and (3) starting to work: after the downhole drilling tool assembly is assembled, the downhole drilling tool assembly is fixed on a test bench, the sampling and storing frequencies of a ground comprehensive parameter detection unit and a downhole comprehensive parameter monitoring unit are set, and whether the downhole comprehensive parameter monitoring unit needs to upload measurement data and upload the type and the number of parameters is determined;
a 101: determining measurement parameters: each component unit of the ground comprehensive parameter detection unit can work independently, and a proper detection means is selected from the ground comprehensive parameter detection unit according to the type of a tool contained in the underground drilling tool assembly;
a 102: monitoring the overall performance of the ground: fixing a ground comprehensive parameter detection unit at a position to be detected of the underground drilling tool assembly, and starting to perform one or more of pressure detection, flow detection, displacement detection, vibration detection and temperature detection;
a 103: signal acquisition: the upper computer receives the measurement data in the ground comprehensive parameter detection unit in real time through a ground comprehensive parameter acquisition unit in the ground interface box;
a 104: and (3) interpretation and evaluation of ground data: the upper computer analyzes, processes and stores the received measurement data of the ground comprehensive parameter detection unit, explains the processed data and evaluates the overall performance of the underground drilling tool assembly according to the data;
a 105: determining the overall performance: the upper computer judges whether the underground drilling tool assembly reaches the working condition of entering the well or not according to the evaluation result;
a 106: tool maintenance: if the underground drilling tool assembly does not reach the working condition of entering the well, tool maintenance, performance optimization or drilling tool assembly re-processing are required, and then the step a101 is carried out;
a 107: entering a well for working: if the underground drilling tool combination reaches the working condition of entering the well after being detected by the ground comprehensive parameter detection unit, the underground comprehensive parameter monitoring unit is arranged at the position close to a drill bit of the underground drilling tool combination, and enters the well along with the pipe column together with the underground drilling tool combination to start the underground work;
a 108: monitoring of downhole kinetic parameters: utilizing an underground comprehensive parameter monitoring unit to measure, process and store underground engineering parameters in real time, and uploading the data to a ground interface box if the data is determined to be uploaded in the step a 101;
a 109: and (3) taking the tool out of the well: the underground drilling tool assembly completes the whole construction operation process and is taken out from the bottom of the well;
a 110: extracting underground measurement data: the upper computer reads and stores the measurement data stored or uploaded in the underground comprehensive parameter monitoring unit through a ground communication interface unit in the ground interface box;
a 111: data analysis and interpretation: the upper computer analyzes and explains the measurement data uploaded by the underground comprehensive parameter monitoring unit through the ground interface box, verifies the validity of the detection result of the ground comprehensive parameter detection unit, comprehensively explains and evaluates the data uploaded by the ground comprehensive parameter detection unit and the underground comprehensive parameter monitoring unit, is used for optimizing the structure and the performance of the ground comprehensive parameter monitoring unit, enables the detection environment, the detection process and the detection parameters to better accord with the underground actual working condition of the underground drilling tool combination, and is used for working condition analysis, fault diagnosis and performance evaluation in the working process of the underground drilling tool combination entering the well;
a 112: performance optimization: according to the interpretation and evaluation results of the underground drilling tool combination output by the upper computer, the faults occurring in the process of the underground drilling tool combination entering the well are maintained and prevented, and the combination structure and the performance parameters of the underground drilling tool combination are optimized;
a 113: judging whether to continue entering the well: judging whether the maintained and optimized underground drilling tool assembly 100 needs to enter the well again for work, if so, returning to the step a101, otherwise, performing the next step;
a 114: and (5) finishing the work: and if the maintained and optimized underground drilling tool combination has no working requirement for entering the well temporarily, the whole detection and evaluation process is finished.
The underground tool comprehensive parameter closed-loop detection and evaluation system and method provided by the invention have the beneficial effects that: the ground detection and downhole monitoring of the comprehensive parameters of the downhole tool are combined, the measurement of the integral performance parameters of the downhole tool is completed by a ground detection part, the ground detection part is used as a basis for judging whether the downhole tool has the downhole condition, the downhole monitoring part records the dynamic parameter information in the working process of the downhole tool in real time, the detection data before and after the downhole tool is driven into the well is combined, the ground detection part is used for evaluating the working performance of the downhole tool before the downhole tool is driven into the well after the downhole tool is driven out, the maintenance and optimization combination of the downhole tool is carried out, and therefore a downhole tool comprehensive parameter closed-loop detection and evaluation system integrating the technologies of machinery, electronics, computer, measurement and control is formed The optimization of the drilling tool combination and the guidance of drilling have important significance and application value.
Detailed Description
The system and method for detecting and evaluating the comprehensive parameters of the downhole tool in closed loop are described in detail below with reference to the accompanying drawings and specific embodiments.
As shown in fig. 1, the downhole tool comprehensive parameter closed-loop detection and evaluation system provided by the invention comprises:
the system comprises a downhole drilling tool assembly 100, a ground comprehensive parameter detection unit 200, a downhole comprehensive parameter monitoring unit 300, a ground interface box 400 and an upper computer 500; the down-hole drilling tool assembly 100 is respectively connected with the ground comprehensive parameter detection unit 200 and the down-hole comprehensive parameter monitoring unit 300, the ground comprehensive parameter detection unit 200 and the down-hole comprehensive parameter monitoring unit 300 are both connected with the ground interface box 400, and the ground interface box 400 is connected with the upper computer 500.
The ground comprehensive parameter detection unit 200 and the downhole comprehensive parameter monitoring unit 300 respectively acquire the overall performance parameters before and after entering the well from the downhole drilling assembly 100; the ground comprehensive parameter detection unit 200 and the downhole comprehensive parameter monitoring unit 300 respectively upload the obtained data to the upper computer 500 through the ground interface box 400.
The downhole drilling tool assembly 100 is a drilling tool assembly for completing various drilling tool assemblies required by the whole petroleum drilling construction operation process, and comprises a drill bit, a drill collar, a drill rod, an oil pipe and a measurement while drilling instrument.
The ground comprehensive parameter detection unit 200 is a ground detection device arranged on a ground test bench, is used for detecting the overall performance parameters of the downhole drilling assembly 100 before entering the well and determining whether the overall performance parameters reach the working conditions of entering the well, and comprises a pressure detector 201, a flow detector 202, a displacement detector 203, a vibration detector 204 and a temperature detector 205; wherein, the pressure detector 201, the flow detector 202, the displacement detector 203 and the vibration detector 204 adopt corresponding detection sensors, the temperature detector 205 is a thermostat, the pressure detector 201 is used for detecting the tension, pressure and torsion which can be borne by the downhole drilling assembly 100 and the drilling fluid pressure at the inlet and the outlet, the flow detector 202 is used for detecting the flow of drilling fluid at the inlet and outlet of the downhole drilling assembly 100, the displacement detector 203 is used for detecting the displacement offset of the position to be detected of the downhole drilling assembly 100 in the ground simulation downhole working condition relative to the static position, the vibration detector 204 is used for multi-axis vibration detection of the downhole drilling assembly 100 while operating at the surface to simulate downhole conditions, the temperature detector 205 is used for temperature resistance detection of the downhole drilling assembly 100.
The downhole comprehensive parameter monitoring unit 300 is installed at a position near a drill bit of the downhole drilling assembly 100, is a detection device which is downhole along with the downhole drilling assembly 100, records dynamic parameter information of the downhole drilling assembly 100 in real time after the downhole drilling assembly 100 enters a well, is used as a basis for performing performance evaluation, fault diagnosis, maintenance and judgment of downhole working conditions after the downhole drilling assembly 100 exits the well, and comprises a downhole comprehensive parameter measuring unit 301, a downhole comprehensive parameter processing unit 302, a downhole comprehensive parameter storage unit 303, a downhole bidirectional communication unit 304 and a downhole power supply management unit 305; wherein: the underground comprehensive parameter processing unit 302 is respectively connected with the underground comprehensive parameter measuring unit 301, the underground comprehensive parameter storage unit 303 and the underground bidirectional communication unit 304, the underground power supply management unit 305 is connected with the underground comprehensive parameter measuring unit 301, the underground comprehensive parameter processing unit 302, the underground comprehensive parameter storage unit 303 and the underground bidirectional communication unit 304, and the underground bidirectional communication unit 304 is connected with the ground interface box 400;
the downhole comprehensive parameter measuring unit 301 comprises a weight-on-bit monitor 3011, a torque monitor 3012, a bending moment monitor 3013, a rotating speed monitor 3014, a bottom hole pressure monitor 3015, a three-axis vibration monitor 3016 and a downhole temperature monitor 3017; wherein, the weight-on-bit monitor 3011 and the torque monitor 3012 are strain gauges, the other monitors are corresponding sensors, the weight-on-bit monitor 3011 is used for monitoring the pressure applied to the drill bit during drilling, the torque monitor 3012 is used for monitoring the torsional moment generated by the friction of the drill string against the well wall and the cutting of the drill bit on the rock at the position near the drill bit of the downhole drilling assembly 100 during drilling, the bending moment monitor 3013 is used for monitoring the bending moment generated by the movement of the drill string and the reaction force at the bottom of the well at the position near the drill bit of the downhole drilling assembly 100 during drilling, the rotating speed monitor 3014 is used for monitoring the number of revolutions per minute of the drill bit in the downhole drilling assembly 100, the pressure monitor 3015 is used for monitoring the internal pressure of the drill string/drill collar and the annular pressure at the position near the drill bit of the downhole drilling assembly 100, and the triaxial vibration monitor 3016 is used for monitoring the axial vibration at, Monitoring of lateral and torsional vibrations, the downhole temperature monitor 3017 for monitoring of downhole ambient temperature while the downhole drilling assembly 100 is operating downhole, the downhole integrated parameter processing unit 302 receives the multi-parameter measurement data output by the downhole integrated parameter measuring unit 301, the downhole comprehensive parameter storage unit 303 is used for storing the multi-parameter measurement data processed by the downhole comprehensive parameter processing unit 302, the downhole bidirectional communication unit 304 is used for receiving the control instruction sent by the upper computer 500 and uploading the measured and stored data to the upper computer 500 through the ground interface box 400, the downhole power management unit 305 is configured to provide a required regulated dc power to each unit module in the downhole integrated parameter monitoring unit 300.
The ground interface box 400 is used for bidirectional communication among the ground comprehensive parameter detection unit 200, the downhole comprehensive parameter monitoring unit 300 and the upper computer 500, and provides required voltage stabilization direct current electric energy for the ground comprehensive parameter detection unit 200, and comprises a ground comprehensive parameter acquisition unit 401, a ground decoding unit 402, a ground communication interface unit 403 and a ground power management unit 404; the ground power management unit 404 is connected with the ground comprehensive parameter acquisition unit 401, the ground decoding unit 402 and the ground communication interface unit 403 respectively; the ground comprehensive parameter acquisition unit 401 is connected with the ground comprehensive parameter detection unit 200, the ground decoding unit 402 is connected with the downhole comprehensive parameter monitoring unit 300, the ground communication interface unit 403 is respectively connected with the downhole comprehensive parameter monitoring unit 300 and the upper computer 500, and the ground power management unit 404 is connected with the ground comprehensive parameter detection unit 200;
the surface decoding unit 402 is configured to implement wireless communication (mud pulse, electromagnetic wave, sound wave, etc.) between the downhole comprehensive parameter monitoring unit 300 and the downhole bidirectional communication unit 304 when the downhole comprehensive parameter monitoring unit 300 is located downhole, and the surface communication interface unit 403 is configured to implement serial communication between the downhole comprehensive parameter monitoring unit 300 and the downhole bidirectional communication unit 304 when the downhole comprehensive parameter monitoring unit 300 is located on the surface after going out of the well.
The ground comprehensive parameter acquisition unit 401 is configured to sample a measurement signal of the ground comprehensive parameter detection unit 200, send the measurement signal to the host computer 500 through the ground communication interface unit 403 for processing, the ground decoding unit 402 is configured to decode encoded data uploaded by the downhole comprehensive parameter monitoring unit 300, send the encoded data to the host computer 500 through the ground communication interface unit 403 for processing, the ground communication interface unit 403 is configured to perform bidirectional communication of instructions and data between the ground comprehensive parameter detection unit 200 and the downhole comprehensive parameter monitoring unit 300 and the host computer 500, and the ground power management unit 404 is configured to provide required stable direct current power for the components of the ground comprehensive parameter detection unit 200 and the ground interface box 400.
The upper computer 500 is used for:
(1) determining the types and the numbers of the parameters to be measured by the surface comprehensive parameter detection unit 200 and the downhole comprehensive parameter monitoring unit 300;
(2) setting the sampling and storing frequency of the ground comprehensive parameter detection unit 200 through the ground comprehensive parameter acquisition unit 401 in the ground interface box 400;
(3) setting sampling and storing frequency of the downhole comprehensive parameter measuring unit 301 in the downhole comprehensive parameter monitoring unit 300, and determining whether data needs to be uploaded in real time and the type and number of uploaded parameters;
(4) receiving and storing the measurement data uploaded by the ground comprehensive parameter detection unit 200 and the downhole comprehensive parameter monitoring unit 300;
(5) analyzing and explaining the received data, judging whether the downhole drilling tool assembly 100 reaches the working condition of entering the well according to the measurement data uploaded by the ground comprehensive parameter detection unit 200, verifying the validity of the measurement data uploaded by the ground comprehensive parameter detection unit 200 according to the measurement data uploaded by the downhole comprehensive parameter monitoring unit 300, integrating the measurement data uploaded by the ground comprehensive parameter detection unit 200 and the downhole comprehensive parameter monitoring unit 300, optimizing the structure of the ground comprehensive parameter detection unit 200 to enable the detection process to accord with the actual downhole working environment of the downhole drilling tool assembly 100, analyzing downhole working conditions, diagnosing faults of the downhole drilling tool assembly 100 and providing a performance optimization scheme.
The sampling frequency of the ground comprehensive parameter detection unit 200 is 1-1000 Hz, and the measurement precision is 5% FS.
The sampling frequency of the underground comprehensive parameter monitoring unit 300 is 1-500 Hz, the measurement precision is 5% FS, the highest working temperature is 150 ℃, and the highest working pressure is 100 MPa.
As shown in fig. 2, the downhole tool comprehensive parameter closed-loop detection and evaluation method using the downhole tool comprehensive parameter closed-loop detection and evaluation system includes the following steps in sequence:
a 100: and (3) starting to work: after the downhole drilling tool assembly 100 is assembled, the downhole drilling tool assembly is fixed on a test bench, the sampling and storing frequencies of the ground comprehensive parameter detection unit 200 and the downhole comprehensive parameter monitoring unit 300 are set, and whether the downhole comprehensive parameter monitoring unit 300 needs to upload measurement data and upload the type and number of parameters is determined;
a 101: determining measurement parameters: each component of the ground comprehensive parameter detection unit 200 can work independently, and a proper detection means is selected from the ground comprehensive parameter detection unit 200 according to the type of the tool contained in the downhole drilling tool assembly 100;
a 102: monitoring the overall performance of the ground: fixing the ground comprehensive parameter detection unit 200 at the position to be detected of the underground drilling tool assembly 100, and starting to perform one or more of pressure detection, flow detection, displacement detection, vibration detection and temperature detection;
a 103: signal acquisition: the upper computer 500 receives the measurement data in the ground comprehensive parameter detection unit 200 in real time through the ground comprehensive parameter acquisition unit 401 in the ground interface box 400;
a 104: and (3) interpretation and evaluation of ground data: the upper computer 500 analyzes, processes and stores the received measurement data of the ground comprehensive parameter detection unit 200, interprets the processed data and evaluates the overall performance of the downhole drilling assembly 100 according to the data;
a 105: determining the overall performance: the upper computer 500 judges whether the downhole drilling tool assembly 100 reaches the working condition of entering the well according to the evaluation result;
a 106: tool maintenance: if the downhole drilling tool assembly 100 does not reach the working condition of entering the well, tool maintenance, performance optimization or drilling tool assembly re-processing are required, and then the step a101 is carried out;
a 107: entering a well for working: if the downhole drilling assembly 100 reaches the working condition of entering the well after being detected by the ground comprehensive parameter detection unit 200, the downhole comprehensive parameter monitoring unit 300 is installed at the position close to the drill bit of the downhole drilling assembly 100, enters the well along with the tubular column together with the downhole drilling assembly 100, and starts to work in the well;
a 108: monitoring of downhole kinetic parameters: the underground comprehensive parameter monitoring unit 300 is used for measuring, processing and storing underground engineering parameters in real time, and if the data are determined to be required to be uploaded in the step a101, the data are uploaded to the ground interface box 400;
a 109: and (3) taking the tool out of the well: the downhole drilling assembly 100 completes all construction operation processes and is taken out from the bottom of the well;
a 110: extracting underground measurement data: the upper computer 500 reads and stores the measurement data stored or uploaded in the downhole comprehensive parameter monitoring unit 300 through a ground communication interface unit 403 in the ground interface box 400;
a 111: data analysis and interpretation: the upper computer 500 analyzes and explains the measurement data uploaded by the underground comprehensive parameter monitoring unit 300 through the ground interface box 400, verifies the validity of the detection result of the ground comprehensive parameter detection unit 200, and the upper computer 500 comprehensively explains and evaluates the data uploaded by the ground comprehensive parameter detection unit 200 and the underground comprehensive parameter monitoring unit 300, so that the structure and the performance of the ground comprehensive parameter monitoring unit 200 are optimized, the detection environment, the process and the parameters of the detection unit better accord with the underground actual working condition of the underground drilling tool assembly 100, and the detection environment, the process and the parameters are used for working condition analysis, fault diagnosis and performance evaluation in the working process of the underground drilling tool assembly 100 entering the well;
a 112: performance optimization: according to the interpretation and evaluation results of the down-hole drilling tool assembly 100 output by the upper computer 500, the faults occurring in the well entering process of the down-hole drilling tool assembly 100 are maintained and prevented, and the combination structure and the performance parameters of the down-hole drilling tool assembly 100 are optimized;
a 113: judging whether to continue entering the well: judging whether the maintained and optimized underground drilling tool assembly 100 needs to enter the well again for work, if so, returning to the step a101, otherwise, performing the next step;
a 114: and (5) finishing the work: if the maintained and optimized downhole drilling assembly 100 has no need for well entry work, the whole detection and evaluation process is finished.
The above description is only a preferred embodiment of the present invention, and not intended to limit the scope of the present invention, and all modifications of equivalent structures and equivalent processes, which are made by using the contents of the present specification and the accompanying drawings, or directly or indirectly applied to other related technical fields, are included in the scope of the present invention.
The invention combines the ground detection and the underground monitoring of the comprehensive parameters of the underground tool, the measurement of the integral performance parameters is completed by the ground detection part and is used as the basis for judging whether the underground tool has the well entry condition, the dynamic parameter information of the underground tool is recorded by the underground monitoring part in real time after the underground tool enters the well, the detection data before and after the underground tool enters the well is combined and is used as the basis for the working condition analysis, the performance evaluation, the fault diagnosis and the maintenance after the underground tool exits the well, and the working performance of the underground tool is evaluated by the ground detection part again before the underground tool enters the well after the maintenance and the optimization combination.