CN109027034A - A kind of preparation method of high abrasion high heat resistance car clutch face sheet - Google Patents

A kind of preparation method of high abrasion high heat resistance car clutch face sheet Download PDF

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Publication number
CN109027034A
CN109027034A CN201810903170.9A CN201810903170A CN109027034A CN 109027034 A CN109027034 A CN 109027034A CN 201810903170 A CN201810903170 A CN 201810903170A CN 109027034 A CN109027034 A CN 109027034A
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CN
China
Prior art keywords
parts
clutch
clutch surface
preparation
heat resistance
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201810903170.9A
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Chinese (zh)
Inventor
冯金耀
徐冀
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Hubei Long Ming Beijing Great Automotive Components Co Ltd
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Hubei Long Ming Beijing Great Automotive Components Co Ltd
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Application filed by Hubei Long Ming Beijing Great Automotive Components Co Ltd filed Critical Hubei Long Ming Beijing Great Automotive Components Co Ltd
Priority to CN201810903170.9A priority Critical patent/CN109027034A/en
Publication of CN109027034A publication Critical patent/CN109027034A/en
Pending legal-status Critical Current

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Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16DCOUPLINGS FOR TRANSMITTING ROTATION; CLUTCHES; BRAKES
    • F16D13/00Friction clutches
    • F16D13/58Details
    • F16D13/60Clutching elements
    • F16D13/64Clutch-plates; Clutch-lamellae
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16DCOUPLINGS FOR TRANSMITTING ROTATION; CLUTCHES; BRAKES
    • F16D69/00Friction linings; Attachment thereof; Selection of coacting friction substances or surfaces
    • F16D69/02Composition of linings ; Methods of manufacturing
    • F16D69/023Composite materials containing carbon and carbon fibres or fibres made of carbonizable material
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16DCOUPLINGS FOR TRANSMITTING ROTATION; CLUTCHES; BRAKES
    • F16D69/00Friction linings; Attachment thereof; Selection of coacting friction substances or surfaces
    • F16D2069/002Combination of different friction materials
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16DCOUPLINGS FOR TRANSMITTING ROTATION; CLUTCHES; BRAKES
    • F16D2200/00Materials; Production methods therefor
    • F16D2200/006Materials; Production methods therefor containing fibres or particles
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16DCOUPLINGS FOR TRANSMITTING ROTATION; CLUTCHES; BRAKES
    • F16D2200/00Materials; Production methods therefor
    • F16D2200/0082Production methods therefor
    • F16D2200/0086Moulding materials together by application of heat and pressure
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16DCOUPLINGS FOR TRANSMITTING ROTATION; CLUTCHES; BRAKES
    • F16D2200/00Materials; Production methods therefor
    • F16D2200/0082Production methods therefor
    • F16D2200/0091Impregnating a mat of fibres with a binder
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16DCOUPLINGS FOR TRANSMITTING ROTATION; CLUTCHES; BRAKES
    • F16D2250/00Manufacturing; Assembly
    • F16D2250/0023Shaping by pressure

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  • Engineering & Computer Science (AREA)
  • General Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • Composite Materials (AREA)
  • Materials Engineering (AREA)
  • Mechanical Operated Clutches (AREA)

Abstract

The invention discloses a kind of preparation methods of high abrasion high heat resistance car clutch face sheet, specifically includes the following steps: the preparation of S1, friction sheets material: choosing 2-5 parts of potassium steel alloy, 2-5 parts of tungsten carbide, 2-5 parts of chromium carbide and 5-8 parts of silicon rubber respectively, be related to clutch surface preparation technical field.The preparation method of the high abrasion high heat resistance car clutch face sheet, while realizing by using metallic inorganic materials wearability before enhancing clutch surface, also enhance heat-conducting effect, to substantially increase the wear-resisting property and heat resistance of clutch surface, it avoids in the long-term use process of clutch surface, dough sheet, which can generate higher heat, can make the physical property of clutch surface change, guarantee the coefficient of friction of clutch surface, the frictional behaviour for making clutch surface is prevented to be deteriorated or lose, it realizes while increasing the frictional behaviour of clutch surface, increase the heating conduction of clutch surface.

Description

A kind of preparation method of high abrasion high heat resistance car clutch face sheet
Technical field
The present invention relates to clutch surface preparation technical field, specially a kind of high abrasion high heat resistance car clutch face sheet Preparation method.
Background technique
Clutch is the component being directly connected with engine in car transmissions, as the critical component of automobile, from The main function of clutch is the power that transmitting and cutting engine are transmitted to transmission system, to guarantee gentle start, the shift of automobile Smoothly and prevent transmission system from overloading, the vibration that can also be effectively reduced in power train and noise, clutch is in engagement state When, master and slave moving part rotates together as a whole, directly transmitting motor torque, at this point, the master and slave moving part of clutch does not have Relative motion, surface of friction pair does not just wear, does not also generate heat, also without energy loss.But during vehicle starting, clutch The master and slave moving part of device has opposite sliding, can just automobile balance be made to start to walk.That is, in clutch's jointing process, driven member Revolving speed growth have a process, therefore, the cunning of clutch's jointing process rub performance be clutch a key property, clutch Cunning rub and do not only result in the abrasion of dough sheet, and the Part temperatures such as platen can be caused to increase, and friction surface temperature crosses decilitre Height will aggravate the abrasion of dough sheet, and will seriously affect the normal work and use service life of clutch, in addition, clutch is multiple Under starting, shift operating condition, friction temperature is higher, will gather higher heat in friction material superficial lamination, so that dough sheet Frictional behaviour change, most of traditional clutch surface is woven based on asbestos, however, this dough sheet have Have the shortcomings that some obvious.
The wear-resisting property and heat resistance of current car clutch face sheet are poor, in the long-time service of clutch surface Cheng Zhong, dough sheet, which can generate higher heat, can make the physical property of clutch surface change, and make the friction system of clutch surface Number reduces, so that the frictional behaviour of clutch surface be made to be deteriorated or lose, can not achieve in the frictional property for increasing clutch surface While energy, increase the heating conduction of clutch surface, cannot achieve will be trapped in the heat derives of clutch surface on piece, thus It cannot achieve the purpose that extend clutch surface service life.
Summary of the invention
(1) the technical issues of solving
In view of the deficiencies of the prior art, the present invention provides a kind of preparation sides of high abrasion high heat resistance car clutch face sheet Method, wear-resisting property and the heat resistance for solving existing clutch surface are poor, in the long-term use process of clutch surface, Dough sheet, which can generate higher heat, can make the physical property of clutch surface change, and subtract the coefficient of friction of clutch surface It is small, thus the problem of making the frictional behaviour of clutch surface be deteriorated or lose.
(2) technical solution
In order to achieve the above object, the present invention is achieved by the following technical programs: a kind of high abrasion high heat resistance automobile from The preparation method of clutch dough sheet, specifically includes the following steps:
The preparation of S1, friction sheets material: 2-5 parts of potassium steel alloy, 2-5 parts of tungsten carbide, 2-5 parts are chosen respectively Chromium carbide and 5-8 parts of silicon rubber, and by the potassium steel alloy, 2-5 parts of tungsten carbide, 2-5 parts of chromium carbide of the 2-5 of selection part It is added in mixing mill with 5-8 parts of silicon rubber and is pulverized and mixed 3-4h, 10-20 parts compound is then added into mixed raw material Friction sheets material can be obtained in material modulator stirring 1-2h;
The preparation of S2, skeleton reinforcing fiber materials: respectively choose 5-10 parts of steel fibre, 5-10 parts of sepiolite fibre and 5-10 parts of carbon fiber, and the steel fibre of the 5-10 of selection part, 5-10 parts of sepiolite fibre and 5-10 parts of carbon fiber are added Enter and be pulverized and mixed 2-3h in mixing mill, 10-20 parts of composite material modulator is then added into mixed raw material and stirs 1- Skeleton reinforcing fiber materials can be obtained in 2h;
S3, impregnation drying processing: 10-20 parts of aluminium base adhesive is chosen first and prepares maceration extract, then will be rubbed made from S1 It wipes in the addition maceration extract of skeleton reinforcing fiber materials made from dough sheet material and S2 and carries out impregnation, dip time 10- 20min;Composite friction material is taken out after dipping, is dried, drying temperature is 120 DEG C hereinafter, drying time 1-1.5h composite friction material is made;
S4, pressing mold molding: composite friction material made from S3 is added in mold, skeleton reinforcing fiber materials, aluminium base are made Adhesive and friction sheets material are contacted well, and carry out hot-forming, the hot-forming processing time as 20- 35min, treatment temperature are 140-170 DEG C, and clutch surface blank can be obtained in processing pressure 15-30MPa;
S5, finished product film-making: first cutting clutch surface ingredient made from S3, is cut into size dimension needed for people Clutch surface, then to cutting complete clutch surface surface carry out grinding processing, thus be made required specification from Clutch dough sheet.
Preferably, its described raw material includes: 2-5 parts of potassium steel alloy, 2-5 parts of tungsten carbide, chromium carbide 2-5 by weight part Part, 5-8 parts of silicon rubber, 10-20 parts of aluminium base adhesive, 5-10 parts of steel fibre, 5-10 parts of sepiolite fibre, 5-10 parts of carbon fiber and 10-20 parts of composite material modulator.
(3) beneficial effect
The present invention provides a kind of preparation methods of high abrasion high heat resistance car clutch face sheet.Have compared with prior art It is standby following the utility model has the advantages that the high abrasion high heat resistance car clutch face sheet preparation method, specifically includes the following steps: S1, rubbing Wipe the preparation of dough sheet material: 2-5 parts of potassium steel alloy of selection, 2-5 parts of tungsten carbide, 2-5 parts of chromium carbide and 5-8 parts respectively Silicon rubber, and by the potassium steel alloy of the 2-5 of selection part, 2-5 parts of tungsten carbide, 2-5 parts of chromium carbide and 5-8 parts of silicon rubber Glue is added in mixing mill and is pulverized and mixed 3-4h, and 10-20 parts of composite material modulator is then added into mixed raw material and stirs Mixing 1-2h can be obtained friction sheets material, the preparation of S2, skeleton reinforcing fiber materials: respectively choose 5-10 parts steel fibre, The carbon fiber of 5-10 parts of sepiolite fibre and 5-10 part, and the steel fibre of the 5-10 of selection part, 5-10 parts of sepiolite is fine The carbon fiber that 5-10 parts of peacekeeping, which is added in mixing mill, is pulverized and mixed 2-3h, S3, impregnation drying processing: selection 10-20 first The aluminium base adhesive of part prepares maceration extract, then skeleton reinforcing fiber materials made from friction sheets material made from S1 and S2 are added Enter and carries out impregnation in maceration extract, dip time 10-20min, S4, pressing mold molding: by composite friction material made from S3 It is added in mold, contacts skeleton reinforcing fiber materials, aluminium base adhesive and friction sheets material well, and carry out heat Molded, the hot-forming processing time is 20-35min, S5, finished product film-making: advanced to clutch surface ingredient made from S3 Row cutting, is cut into the clutch surface of size dimension needed for people, then carries out to the clutch surface surface that cutting is completed Grinding processing, so that the clutch surface of required specification be made, realizing by using metallic inorganic materials enhances clutch In front while wearability, heat-conducting effect is also enhanced, to substantially increase the wear-resisting property and heat resistance of clutch surface Can, it avoids in the long-term use process of clutch surface, dough sheet, which can generate higher heat, can make the physical property of clutch surface It changes, to ensure that the coefficient of friction of clutch surface, the frictional behaviour for making clutch surface is prevented to be deteriorated or lose, It realizes while increasing the frictional behaviour of clutch surface, increases the heating conduction of clutch surface, realizing will be detained In the heat derives of clutch surface on piece, to achieve the purpose that extend clutch surface service life well.
Specific embodiment
Below in conjunction with the embodiment of the present invention, technical scheme in the embodiment of the invention is clearly and completely described, Obviously, described embodiments are only a part of the embodiments of the present invention, instead of all the embodiments.Based in the present invention Embodiment, every other embodiment obtained by those of ordinary skill in the art without making creative efforts, all Belong to the scope of protection of the invention.
The present invention provides a kind of technical solution: a kind of preparation method of high abrasion high heat resistance car clutch face sheet, specifically The following steps are included:
The preparation of S1, friction sheets material: 2-5 parts of potassium steel alloy, 2-5 parts of tungsten carbide, 2-5 parts are chosen respectively Chromium carbide and 5-8 parts of silicon rubber, and by the potassium steel alloy, 2-5 parts of tungsten carbide, 2-5 parts of chromium carbide of the 2-5 of selection part It is added in mixing mill with 5-8 parts of silicon rubber and is pulverized and mixed 3-4h, 10-20 parts compound is then added into mixed raw material Friction sheets material can be obtained in material modulator stirring 1-2h;
The preparation of S2, skeleton reinforcing fiber materials: respectively choose 5-10 parts of steel fibre, 5-10 parts of sepiolite fibre and 5-10 parts of carbon fiber, and the steel fibre of the 5-10 of selection part, 5-10 parts of sepiolite fibre and 5-10 parts of carbon fiber are added Enter and be pulverized and mixed 2-3h in mixing mill, 10-20 parts of composite material modulator is then added into mixed raw material and stirs 1- Skeleton reinforcing fiber materials can be obtained in 2h;
S3, impregnation drying processing: 10-20 parts of aluminium base adhesive is chosen first and prepares maceration extract, then will be rubbed made from S1 It wipes in the addition maceration extract of skeleton reinforcing fiber materials made from dough sheet material and S2 and carries out impregnation, dip time 10- 20min;Composite friction material is taken out after dipping, is dried, drying temperature is 120 DEG C hereinafter, drying time 1-1.5h composite friction material is made;
S4, pressing mold molding: composite friction material made from S3 is added in mold, skeleton reinforcing fiber materials, aluminium base are made Adhesive and friction sheets material are contacted well, and carry out hot-forming, the hot-forming processing time as 20- 35min, treatment temperature are 140-170 DEG C, and clutch surface blank can be obtained in processing pressure 15-30MPa;
S5, finished product film-making: first cutting clutch surface ingredient made from S3, is cut into size dimension needed for people Clutch surface, then to cutting complete clutch surface surface carry out grinding processing, thus be made required specification from Clutch dough sheet.
In the present invention, raw material includes: 2-5 parts of potassium steel alloy, 2-5 parts of tungsten carbide, chromium carbide 2-5 by weight part Part, 5-8 parts of silicon rubber, 10-20 parts of aluminium base adhesive, 5-10 parts of steel fibre, 5-10 parts of sepiolite fibre, 5-10 parts of carbon fiber and 10-20 parts of composite material modulator.
It should be noted that, in this document, relational terms such as first and second and the like are used merely to a reality Body or operation are distinguished with another entity or operation, are deposited without necessarily requiring or implying between these entities or operation In any actual relationship or order or sequence.Moreover, the terms "include", "comprise" or its any other variant are intended to Non-exclusive inclusion, so that the process, method, article or equipment including a series of elements is not only wanted including those Element, but also including other elements that are not explicitly listed, or further include for this process, method, article or equipment Intrinsic element.
It although an embodiment of the present invention has been shown and described, for the ordinary skill in the art, can be with A variety of variations, modification, replacement can be carried out to these embodiments without departing from the principles and spirit of the present invention by understanding And modification, the scope of the present invention is defined by the appended.

Claims (2)

1. a kind of preparation method of high abrasion high heat resistance car clutch face sheet, it is characterised in that: specifically includes the following steps:
The preparation of S1, friction sheets material: 2-5 parts of potassium steel alloy, 2-5 parts of tungsten carbide, 2-5 parts of carbonization are chosen respectively Chromium and 5-8 parts of silicon rubber, and by the potassium steel alloy of the 2-5 of selection part, 2-5 parts of tungsten carbide, 2-5 parts of chromium carbide and 5- 8 parts of silicon rubber is added in mixing mill and is pulverized and mixed 3-4h, and 10-20 parts of composite material is then added into mixed raw material Friction sheets material can be obtained in modulator stirring 1-2h;
The preparation of S2, skeleton reinforcing fiber materials: 5-10 parts of steel fibre, 5-10 parts of sepiolite fibre and 5-10 are chosen respectively The carbon fiber of part, and the steel fibre of the 5-10 of selection part, 5-10 parts of sepiolite fibre and 5-10 parts of carbon fiber are added and mixed It closes in pulverizer and is pulverized and mixed 2-3h, then the composite material modulator stirring 1-2h of 10-20 parts of addition is into mixed raw material Skeleton reinforcing fiber materials can be obtained;
S3, impregnation drying processing: 10-20 part of aluminium base adhesive preparation maceration extract is chosen first, then by rubbing surface made from S1 Skeleton reinforcing fiber materials made from sheet material and S2 are added in maceration extract and carry out impregnation, dip time 10-20min; Composite friction material is taken out after dipping, is dried, drying temperature is 120 DEG C hereinafter, drying time 1-1.5h, Composite friction material is made;
S4, pressing mold molding: composite friction material made from S3 is added in mold, makes skeleton reinforcing fiber materials, aluminium base bonding Agent and friction sheets material are contacted well, and carry out hot-forming, the hot-forming processing time as 20-35min, are located Managing temperature is 140-170 DEG C, and clutch surface blank can be obtained in processing pressure 15-30MPa;
S5, finished product film-making: first cutting clutch surface ingredient made from S3, be cut into size dimension needed for people from Clutch dough sheet, the clutch surface surface then completed to cutting carries out grinding processing, so that the clutch of required specification be made Dough sheet.
2. a kind of preparation method of high abrasion high heat resistance car clutch face sheet according to claim 1, it is characterised in that: Its raw material includes: 2-5 parts of potassium steel alloy, 2-5 parts of tungsten carbide, 2-5 parts of chromium carbide, 5-8 parts of silicon rubber, aluminium base by weight part 10-20 parts of adhesive, 5-10 parts of steel fibre, 5-10 parts of sepiolite fibre, 5-10 parts of carbon fiber and composite material modulator 10-20 Part.
CN201810903170.9A 2018-08-09 2018-08-09 A kind of preparation method of high abrasion high heat resistance car clutch face sheet Pending CN109027034A (en)

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CN201810903170.9A CN109027034A (en) 2018-08-09 2018-08-09 A kind of preparation method of high abrasion high heat resistance car clutch face sheet

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Application Number Priority Date Filing Date Title
CN201810903170.9A CN109027034A (en) 2018-08-09 2018-08-09 A kind of preparation method of high abrasion high heat resistance car clutch face sheet

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113895045A (en) * 2021-10-19 2022-01-07 枣阳华奥汽车配件有限公司 Wear-resistant drum brake pad and hot press molding process thereof
CN114876989A (en) * 2022-05-11 2022-08-09 江苏川钿明椿电气机械有限公司 Aluminum-based brake friction plate and preparation method thereof

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113895045A (en) * 2021-10-19 2022-01-07 枣阳华奥汽车配件有限公司 Wear-resistant drum brake pad and hot press molding process thereof
CN114876989A (en) * 2022-05-11 2022-08-09 江苏川钿明椿电气机械有限公司 Aluminum-based brake friction plate and preparation method thereof
CN114876989B (en) * 2022-05-11 2023-10-27 江苏川钿明椿电气机械有限公司 Aluminum-based brake friction plate and preparation method thereof

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Application publication date: 20181218

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