CN109025388B - A construction device and construction method for a movable and expandable canopy that can be opened - Google Patents

A construction device and construction method for a movable and expandable canopy that can be opened Download PDF

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CN109025388B
CN109025388B CN201810924745.5A CN201810924745A CN109025388B CN 109025388 B CN109025388 B CN 109025388B CN 201810924745 A CN201810924745 A CN 201810924745A CN 109025388 B CN109025388 B CN 109025388B
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roof
track
roof truss
movable
canopy
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CN109025388A (en
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马栋
牛本亮
黄帮兴
罗杰
赵洪星
沈水龙
谢志飞
任栋杰
刘元鹏
程凯华
于海波
雷鹏
么甲民
程鹏
张昂
李涛喆
王辉
王腾
宋文俊
胡倩
王硕
杨春鹏
王开晟
甘平
苑青青
张迎宝
时小康
许烨霜
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China Railway 16th Bureau Group Co Ltd
Beijing Rail Transit Engineering Construction Co Ltd of China Railway 16th Bureau Group Co Ltd
Shanghai Jiao Tong University
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China Railway 16th Bureau Group Co Ltd
Beijing Rail Transit Engineering Construction Co Ltd of China Railway 16th Bureau Group Co Ltd
Shanghai Jiao Tong University
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    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04HBUILDINGS OR LIKE STRUCTURES FOR PARTICULAR PURPOSES; SWIMMING OR SPLASH BATHS OR POOLS; MASTS; FENCING; TENTS OR CANOPIES, IN GENERAL
    • E04H1/00Buildings or groups of buildings for dwelling or office purposes; General layout, e.g. modular co-ordination or staggered storeys
    • E04H1/12Small buildings or other erections for limited occupation, erected in the open air or arranged in buildings, e.g. kiosks, waiting shelters for bus stops or for filling stations, roofs for railway platforms, watchmen's huts or dressing cubicles
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04BGENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
    • E04B1/00Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
    • E04B1/343Structures characterised by movable, separable, or collapsible parts, e.g. for transport
    • E04B1/34336Structures movable as a whole, e.g. mobile home structures
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04BGENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
    • E04B7/00Roofs; Roof construction with regard to insulation
    • E04B7/16Roof structures with movable roof parts
    • E04B7/166Roof structures with movable roof parts characterised by a translation movement of the movable roof part, with or without additional movements

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  • Architecture (AREA)
  • Civil Engineering (AREA)
  • Structural Engineering (AREA)
  • Physics & Mathematics (AREA)
  • Electromagnetism (AREA)
  • Tents Or Canopies (AREA)
  • Conveying And Assembling Of Building Elements In Situ (AREA)

Abstract

本发明提供了一种可移动拓展式可开启雨棚的施工装置和施工方法,所述装置包括:中间屋架系统、拓展屋架系统、中间轨道系统和自由移动系统,其中:中间屋架系统由中间轨道系统支撑,并随中间轨道系统沿中间轨道系统中的中间轨道移动;拓展屋架系统固定于自由移动系统上,并搭接在中间屋架系统上,沿中间屋架系统做伸缩移动;所述方法基于所述装置,通过所述装置能够在施工现场搭建一个可移动并可以开启的雨棚设备,可以降低夏季高温对施工进度的影响,并减少雨水对于基坑以及基坑两侧的施工人员和设备的影响,此外还可通过控制雨棚的开启为龙门吊吊运设备提供便利,解决安装雨棚后影响龙门吊作业的问题,提高效率,缩短工期。

Figure 201810924745

The invention provides a construction device and a construction method for a movable and expandable openable canopy. The device includes: an intermediate roof truss system, an extended roof truss system, an intermediate rail system and a free movement system, wherein: the intermediate roof truss system consists of an intermediate rail The system supports and moves along the middle track in the middle track system along with the middle track system; the extended roof truss system is fixed on the free moving system, overlapped on the middle roof truss system, and moves telescopically along the middle roof truss system; the method is based on all the The device, through which a movable and openable canopy equipment can be built on the construction site, the impact of high temperature in summer on the construction progress can be reduced, and the impact of rainwater on the foundation pit and construction personnel and equipment on both sides of the foundation pit can be reduced. In addition, it can also provide convenience for the gantry crane lifting equipment by controlling the opening of the canopy, solve the problem of affecting the operation of the gantry crane after the installation of the canopy, improve the efficiency and shorten the construction period.

Figure 201810924745

Description

一种可移动拓展式可开启雨棚的施工装置和施工方法A construction device and construction method for a movable and expandable canopy that can be opened

技术领域technical field

本发明涉及一种建筑工程技术领域施工装置的和施工方法,具体地,涉及一种可移动拓展式可开启雨棚的施工装置和施工方法。The invention relates to a construction device and a construction method in the technical field of construction engineering, in particular to a construction device and a construction method of a movable and expandable canopy that can be opened.

背景技术Background technique

城市地下空间开发过程中通常需要进行开挖基坑等施工作业。明挖法因施工成本低、技术成熟等优势,逐渐成为基坑开挖中的最常用的方法之一。由于明挖法基坑开挖常在室外进行,受天气等因素的影响较为明显。而在东南沿海等雨量充沛的地区,年降水量往往在1000mm以上且雨季持续时间较长,易造成坑内积水进而影响基坑安全。此外夏季高温天气又使明挖基坑遭受烈日暴晒,将显著影响作业时间,降低施工效率。因此在明挖基坑上方搭设雨棚用于防雨遮阳,可有效改善施工环境。但搭设雨棚会影响龙门吊的作业,因此为了确保基坑开挖安全高效实施,需要开发一种适应这些开挖过程中具体困难的设备。Construction operations such as excavation of foundation pits are usually required in the process of urban underground space development. Due to the advantages of low construction cost and mature technology, the open cut method has gradually become one of the most commonly used methods in foundation pit excavation. Because the open-cut foundation pit excavation is often carried out outdoors, it is more obviously affected by factors such as weather. In areas with abundant rainfall such as the southeast coast, the annual precipitation is often more than 1000mm and the rainy season lasts for a long time, which is easy to cause water accumulation in the pit and thus affect the safety of the foundation pit. In addition, the high temperature in summer also exposes the open-cut foundation pit to the scorching sun, which will significantly affect the operation time and reduce the construction efficiency. Therefore, setting up a canopy above the open-cut foundation pit for rain protection and shading can effectively improve the construction environment. However, the erection of the canopy will affect the operation of the gantry crane. Therefore, in order to ensure the safe and efficient implementation of the excavation of the foundation pit, it is necessary to develop a device that adapts to the specific difficulties in the excavation process.

经过对现有技术文献的检索发现,中国专利号为:201620580731.2,专利公开号为:205713167U,专利名称为:一种用于地铁车站主体结构施工的可移动式遮雨棚,该专利自述为:“一种用于地铁车站主体结构施工的可移动式遮雨棚,以减少外部环境对工程施工作业的影响,确保盾构始发条件节点工期。它包括遮雨棚和轨道,所述遮雨棚包括至少一个由钢桁架和顶部遮雨层构成的内遮雨棚和外遮雨棚,所述轨道包括固定设置在基坑两侧钢筋混凝土冠梁的相平行的内侧轨道、外侧轨道,内遮雨棚、外遮雨棚钢桁架两侧下端固定设置分别与内侧轨道、外侧轨道相对应的滚轮。”上述专利虽然解决了传统雨棚无法移动的缺点,节省了雨棚组装和移动的成本,但是基坑两侧的施工场地在有挡雨或遮阳要求时,仍需要另行搭建额外的雨棚,费时费力,而且在大型机械经过龙门吊进出基坑时会造成麻烦。After searching the prior art documents, it is found that the Chinese patent number is: 201620580731.2, the patent publication number is: 205713167U, and the patent name is: a movable canopy for the construction of the main structure of a subway station. The patent reads as: "A movable canopy for the construction of the main structure of a subway station to reduce the impact of the external environment on the construction work and ensure the starting conditions of the shield. It includes a canopy and a track. The shed includes at least one inner canopy and an outer canopy composed of a steel truss and a top rain-shielding layer, and the rails include parallel inner and outer rails fixed on the reinforced concrete crown beams on both sides of the foundation pit. The lower ends of the steel trusses on both sides of the canopy and the outer canopy are fixedly provided with rollers corresponding to the inner track and the outer track respectively." Although the above-mentioned patent solves the disadvantage that the traditional canopy cannot be moved, it saves the cost of assembling and moving the canopy. However, when the construction sites on both sides of the foundation pit require rain protection or shading, additional canopies still need to be built separately, which is time-consuming and labor-intensive, and will cause trouble when large machinery is hoisted in and out of the foundation pit through the gantry.

发明内容SUMMARY OF THE INVENTION

针对现有技术中的缺陷,本发明专利的目的是提供一种利用可移动拓展开启式雨棚遮阳挡雨同时又不影响龙门吊工作的施工装置和方法,通过所述装置能够在施工现场搭建一个可移动并可以开启的雨棚设备,可以降低夏季高温对施工进度的影响,并减少雨水对于基坑以及基坑两侧的施工人员和设备的影响,此外还可通过控制雨棚的开启为龙门吊吊运设备提供便利,解决安装雨棚后影响龙门吊作业的问题,提高效率,缩短工期。Aiming at the defects in the prior art, the purpose of the patent of the present invention is to provide a construction device and method that utilizes a movable openable canopy for sunshade and rain protection without affecting the work of the gantry crane. The movable and openable canopy equipment can reduce the impact of high temperature in summer on the construction progress, and reduce the impact of rainwater on the foundation pit and the construction personnel and equipment on both sides of the foundation pit. The lifting equipment provides convenience, solves the problem of affecting the operation of the gantry crane after the installation of the canopy, improves the efficiency and shortens the construction period.

根据本发明的一个方面,提供一种可移动拓展式可开启雨棚的施工装置,所述施工装置包括:中间屋架系统、拓展屋架系统、中间轨道系统和自由移动系统,所述中间屋架系统由所述中间轨道系统支撑,并随所述中间轨道系统沿中间轨道系统中的中间轨道移动;所述拓展屋架系统固定于所述自由移动系统上并搭接在所述中间屋架系统上,所述拓展屋架系统通过所述自由移动系统沿所述中间屋架系统做伸缩移动;According to one aspect of the present invention, there is provided a construction device for a movable and expandable openable canopy, the construction device includes: an intermediate roof truss system, an extended roof truss system, an intermediate rail system and a free movement system, wherein the intermediate roof truss system is composed of The middle track system is supported and moves along the middle track in the middle track system along with the middle track system; the extended roof truss system is fixed on the free moving system and overlapped on the middle roof truss system, the The extended roof truss system is telescopically moved along the intermediate roof truss system through the free movement system;

所述中间屋架系统由钢立柱、固定屋盖和可移动屋盖组成,所述拓展屋架系统由内侧钢立柱、外侧钢立柱和拓展桁架组成,所述中间轨道系统由中间轨道、中间轨道梁和中间轨道轮组成,自由移动系统由拓展轨道梁、拓展轨道轮和滑动支座组成;其中:The middle roof truss system is composed of steel columns, fixed roofs and movable roofs, the expanded roof truss system is composed of inner steel columns, outer steel columns and expanded trusses, and the middle rail system is composed of middle rails, middle rail beams and It consists of intermediate track wheels, and the free movement system consists of extended track beams, extended track wheels and sliding supports; among which:

所述中间屋架系统的钢立柱下端与所述中间轨道系统的中间轨道轮固定连接,所述钢立柱上端与所述固定屋盖焊接固定,所述可移动屋盖设置在所述固定屋盖上并可沿所述固定屋盖平行方向上运动,从而实现雨棚的开启或闭合;The lower end of the steel column of the middle roof truss system is fixedly connected with the middle rail wheel of the middle rail system, the upper end of the steel column is welded and fixed with the fixed roof, and the movable roof is arranged on the fixed roof and can move in the parallel direction of the fixed roof, so as to realize the opening or closing of the canopy;

所述拓展屋架系统的内侧钢立柱下端与所述拓展轨道轮固定连接,所述外侧钢立柱下端与所述自由移动系统的滑动支座焊接固定,所述拓展桁架的两端分别焊接固定于所述内侧钢立柱和所述外侧钢立柱的上端;The lower end of the inner steel column of the expanded roof truss system is fixedly connected to the expanded track wheel, the lower end of the outer steel column is welded and fixed to the sliding support of the free moving system, and the two ends of the expanded truss are welded and fixed to the the upper ends of the inner steel column and the outer steel column;

所述中间轨道系统的中间轨道轮与所述中间轨道咬合接触,所述中间轨道固定于所述中间轨道梁;The middle track wheel of the middle track system is in engagement with the middle track, and the middle track is fixed on the middle track beam;

所述自由移动系统的拓展轨道梁的两端焊接于两根钢立柱的中部位置,所述拓展轨道轮与所述拓展轨道梁咬合接触,所述内侧钢立柱下端的拓展轨道轮与所述外侧钢立柱下端的滑动支座配合,以实现所述拓展桁架水平和竖直两个方向上运动,同时,所述外侧钢立柱下端的滑动支座与所述钢立柱下端的中间轨道轮配合,以实现整个施工装置的水平方向上的运动。The two ends of the extended rail beam of the free-moving system are welded to the middle position of the two steel columns, the extended rail wheel is engaged with the extended rail beam, and the extended rail wheel at the lower end of the inner steel column is in contact with the outer side. The sliding support at the lower end of the steel column cooperates to realize the horizontal and vertical movement of the expansion truss. The movement in the horizontal direction of the entire construction device is realized.

优选地,所述中间屋架系统中:固定屋盖由固定横向雨棚钢架梁、驱动部件、主动齿轮、传动齿轮、传动链条、固定屋面板组成,可移动屋盖由随动齿轮、可移动钢架梁和可移动屋面板组成;其中:Preferably, in the intermediate roof truss system: the fixed roof is composed of a fixed transverse canopy steel frame beam, a driving part, a driving gear, a transmission gear, a transmission chain, and a fixed roof panel; the movable roof is composed of a follower gear, a movable Steel frame beams and movable roof panels; of which:

所述驱动部件安装于固定横向雨棚钢架梁的上端,并有锁死功能;所述主动齿轮与驱动部件铰接连接;所述主动齿轮和传动链条咬合接触;所述传动齿轮铰接连接于固定横向雨棚钢架梁的下端并和传动链条咬合接触;固定屋面板固定于固定横向雨棚钢架梁上;所述随动齿轮通过铰接的方式安装于可移动钢架梁的上、下两端,所述随动齿轮与传动链条咬合连接;所述可移动屋面板安装于可移动钢架梁的上侧;The driving component is installed on the upper end of the fixed transverse canopy steel frame beam, and has a locking function; the driving gear is hingedly connected with the driving component; the driving gear and the transmission chain are in meshing contact; The lower end of the horizontal canopy steel frame beam is engaged with the transmission chain; the fixed roof panel is fixed on the fixed horizontal canopy steel frame beam; At the end, the follower gear is engaged with the transmission chain; the movable roof panel is installed on the upper side of the movable steel frame beam;

所述驱动部件驱动主动齿轮,主动齿轮通过传动链条带动传动齿轮,传动齿轮通过传动链条带动随动齿轮,进而带动可移动钢架梁及可移动屋面板,实现雨棚开启/闭合。The driving component drives the driving gear, the driving gear drives the transmission gear through the transmission chain, the transmission gear drives the follower gear through the transmission chain, and then drives the movable steel frame beam and the movable roof panel to realize the opening/closing of the canopy.

优选地,所述中间屋架系统中:钢立柱选用相同尺寸的牛腿柱,并在与拓展屋架系统的内侧钢立柱等高处焊接有牛腿柱平台,用于焊接拓展轨道梁。Preferably, in the middle roof truss system: steel columns are selected from the same size of corbel columns, and a corbel column platform is welded at the same height as the inner steel column of the extended roof truss system for welding the extended track beams.

更优选地,所述牛腿柱上安装有牵引缆绳的挂钩。More preferably, a hook for pulling the cable is installed on the corbel column.

优选地,所述中间屋架系统中:固定横向雨棚钢架梁的上部钢管顶端焊接有用于安装驱动部件的支架,固定横向雨棚钢架梁的底端焊接有用于安装传动齿轮的支架和轴承。Preferably, in the middle roof truss system: the top of the upper steel pipe for fixing the transverse canopy steel frame beam is welded with a bracket for installing the driving component, and the bottom end of the fixed transverse canopy steel frame beam is welded with a bracket and a bearing for installing the transmission gear .

优选地,每一组所述中间屋架系统中:固定屋盖整体呈人字形,人字形的两个分支分别与地面呈2~5°角,固定屋盖的水平跨度与基坑冠梁间距相适应。Preferably, in each group of the intermediate roof truss systems: the fixed roof is in the shape of a herringbone as a whole, the two branches of the herringbone are at an angle of 2 to 5° with the ground, and the horizontal span of the fixed roof is the same as the distance between the crown beams of the foundation pit. adapt.

优选地,所述拓展屋架系统中:拓展桁架与地面呈2~5°角,拓展桁架的长度小于固定横向雨棚钢架梁跨度的一半;拓展桁架与相邻的固定屋盖的分支平行。Preferably, in the extended roof truss system: the extended truss is at an angle of 2 to 5° with the ground, the length of the extended truss is less than half the span of the steel frame beam of the fixed transverse canopy; the extended truss is parallel to the adjacent branch of the fixed roof.

优选地,所述拓展屋架系统中:拓展轨道梁采用镀锌高碳钢材质,拓展轨道梁的长度与固定横向雨棚钢架梁的跨度相同。Preferably, in the extended roof truss system: the extended track beam is made of galvanized high carbon steel, and the length of the extended track beam is the same as the span of the fixed transverse canopy steel frame beam.

优选地,所述中间轨道系统中:中间轨道轮设有刹车锁死机构。Preferably, in the intermediate rail system: the intermediate rail wheel is provided with a brake locking mechanism.

优选地,所述自由移动系统由外侧钢立柱上的滑动支座、中间屋架上搭设的拓展轨道梁、拓展轨道轮组成,其中:Preferably, the free movement system is composed of sliding supports on the outer steel columns, extended track beams and extended track wheels erected on the middle roof truss, wherein:

所述滑动支座以多个万向轮和平板组合的方式作为拓展屋架系统的基座,其中:平板选用长度尺寸为200~400mm的正方形钢制厚板,平板的厚度为20mm~40mm。The sliding support is used as a base for expanding the roof truss system by combining a plurality of universal wheels and a flat plate, wherein the flat plate is a square steel thick plate with a length of 200-400 mm, and the thickness of the flat plate is 20-40 mm.

更优选地,在所述平板底部的四个角、每个角焊接固定一个满足承重和移动要求且带有锁死机构的小型万向轮。More preferably, at the four corners of the bottom of the flat plate, each corner is welded and fixed with a small universal wheel that meets the requirements of load-bearing and movement and has a locking mechanism.

优选地,所述中间轨道梁为明挖基坑中的冠梁,中间轨道选用重型钢制轨道,中间轨道下侧锚固轨道梁上以作为基座,中间轨道上侧和所述的相配套的轨道轮连接。Preferably, the middle track beam is a crown beam in an open-cut foundation pit, the middle track is made of heavy-duty steel track, the lower side of the middle track is anchored on the track beam as a base, and the upper side of the middle track is connected to the matching track wheel connect.

优选的,一组所述屋架系统和移动系统整体,即拓展屋架系统、中间屋架系统、自由移动系统和中间轨道系统整体,每一组之间间距3000~6000mm,采用多组。Preferably, a group of the roof truss system and the moving system as a whole, namely the extended roof truss system, the intermediate roof truss system, the free movement system and the intermediate rail system as a whole, the spacing between each group is 3000-6000mm, and multiple groups are used.

本发明所述施工装置的工作原理为:The working principle of the construction device of the present invention is:

所述中间轨道系统安装在中间轨道梁基础上,以支撑中间屋架系统并提供中间屋架系统移动所需的轨道;所述中间轨道轮安装在中间钢立柱上并与中间轨道连接,起到固定中间屋架系统和整个施工装置在路轨上运动的作用,在拓展桁架收入固定屋盖的情况下,工程上的牵引缆绳牵引整个施工装置移动;所述拓展轨道系统中的滑动支座和拓展轨道梁支撑拓展屋架系统,拓展轨道轮与拓展轨道梁咬合接触,内侧钢立柱下端的拓展轨道轮与外侧钢立柱下端的滑动支座配合,以实现拓展桁架水平和竖直两个方向上运动,同时,外侧钢立柱下端的滑动支座与钢立柱下端的中间轨道轮配合,以实现整个施工装置的水平方向上的运动,在到达指定施工位置之后,通过推动拓展屋架系统并让其到指定施工位置;通过控制固定横向雨棚钢架梁上的驱动部件,让可移动屋盖在和固定横向雨棚钢架梁的平行方向上运动,以方便使用龙门吊进行大型设备的吊入、吊出,让整个施工装置通过工程上的机械进行带动。The middle track system is installed on the middle track beam foundation to support the middle roof truss system and provide the track required for the middle roof truss system to move; the middle track wheel is installed on the middle steel column and connected with the middle track to fix the middle The role of the roof truss system and the entire construction device moving on the rails, under the condition that the expansion truss is received to fix the roof, the traction cable in the project pulls the entire construction device to move; the sliding bearings in the expansion rail system and the expansion rail beam support Expand the roof truss system, expand the track wheel and expand the track beam, and the expand track wheel at the lower end of the inner steel column cooperates with the sliding bearing at the lower end of the outer steel column to realize the horizontal and vertical movement of the expanded truss. The sliding support at the lower end of the steel column cooperates with the middle rail wheel at the lower end of the steel column to realize the horizontal movement of the entire construction device. Control the driving components on the steel frame beams of the fixed horizontal canopy, so that the movable roof moves in the parallel direction with the steel frame beams of the fixed horizontal canopy, so as to facilitate the use of gantry cranes to hoist large equipment in and out, and make the whole construction work. The device is driven by engineering machinery.

根据本发明的另一个方面,提供一种基于上述装置的施工方法,所述方法默认拓展屋架系统张开且可移动屋盖处于关闭状态,驱动部件处于锁死状态;According to another aspect of the present invention, there is provided a construction method based on the above-mentioned device, wherein the method defaults that the extended roof truss system is opened, the movable roof is in a closed state, and the driving components are in a locked state;

所述施工方法包括以下步骤:The construction method includes the following steps:

第一步、将雨棚的中间屋架系统和拓展屋架系统移动到施工位置,具体地:The first step is to move the intermediate roof truss system and the extended roof truss system of the canopy to the construction position, specifically:

1)将滑动支座的刹车锁死机构打开;1) Open the brake locking mechanism of the sliding support;

2)将拓展屋架系统推到中间屋架系统的最内侧,使拓展桁架和固定屋盖重合;2) Push the extended roof truss system to the innermost side of the intermediate roof truss system, so that the extended truss and the fixed roof overlap;

3)将用工程机械带动的缆绳安装在牛腿柱的挂钩上;3) Install the cable driven by the construction machinery on the hook of the corbel column;

4)将中间轨道轮的刹车锁死机构打开;4) Open the brake locking mechanism of the middle rail wheel;

5)调节缆绳与中间轨道平行,以保证整个施工装置在中间轨道平行方向上平动;5) Adjust the cable to be parallel to the middle track to ensure that the entire construction device translates in the parallel direction of the middle track;

6)通过与中间轨道平行的缆绳牵引牛腿柱,令整个施工装置沿中间轨道移动;6) Pull the corbel column through the cable parallel to the middle track, so that the whole construction device moves along the middle track;

7)到达指定位置之后,解除与牛腿柱连接的缆绳,并且将中间轨道轮的刹车锁死机构锁死;7) After reaching the designated position, release the cable connected with the corbel column, and lock the brake locking mechanism of the middle rail wheel;

第二步、调节拓展屋架系统到指定位置,具体地:The second step is to adjust the extended roof truss system to the specified position, specifically:

1)当降雨量小于10mm/24h而且气温低于30度,且不需要使用龙门吊吊出、吊入外部设备时,将拓展桁架移动到中间屋架系统的最内侧,然后锁死滑动支座的刹车锁死机构;1) When the rainfall is less than 10mm/24h and the temperature is lower than 30 degrees, and there is no need to use a gantry crane to hoist out and hoist external equipment, move the extension truss to the innermost side of the intermediate roof truss system, and then lock the brake of the sliding bearing. locking mechanism;

2)当降雨量大于10mm/24h时或者气温大于30度,而且拓展屋架系统有挡雨或避暑的需求时,将拓展桁架向外牵引到拓展轨道轮可以达到的最外侧,最后锁死滑动支座的刹车锁死机构;2) When the rainfall is greater than 10mm/24h or the temperature is greater than 30 degrees, and the extended roof truss system needs to protect from rain or summer, pull the extended truss outward to the outermost that the extended track wheel can reach, and finally lock the sliding support. The brake locking mechanism of the seat;

3)当有吊入、吊出外部设备时,将拓展屋架系统向外牵引到最外侧,且锁死滑动支座的刹车锁死机构;3) When the external equipment is hoisted in or hoisted out, pull the extended roof truss system to the outermost side, and lock the brake locking mechanism of the sliding support;

4)当拓展屋架系统要通行车辆时且不需要龙门吊吊入、吊出时,将拓展屋架系统推到最内侧,且锁死滑动支座的刹车锁死机构;4) When the extended roof truss system needs to pass vehicles and the gantry crane does not need to be hoisted in or out, push the extended roof truss system to the innermost side, and lock the brake locking mechanism of the sliding bearing;

第三步、调节可移动屋盖到指定位置,具体地:The third step is to adjust the movable roof to the specified position, specifically:

1)当外部设备需要通过龙门吊吊入、吊出时,首先移动拓展桁架到第二步的3)位置,开启驱动部件,通过控制横向雨棚钢架梁上的两台驱动部件的转动方向,分别令左、右两片可移动屋盖平行向下移动并覆盖固定屋面板,当移动屋盖完全覆盖固定屋面板时,将驱动部件锁死并停止驱动部件;1) When the external equipment needs to be hoisted in and out by the gantry crane, first move the expansion truss to the 3) position of the second step, turn on the driving parts, and control the rotation direction of the two driving parts on the steel frame beam of the horizontal canopy, Make the left and right movable roofs move down in parallel and cover the fixed roof panels respectively. When the movable roof completely covers the fixed roof panels, lock the driving parts and stop the driving parts;

2)当降雨量大于10mm/24h或者气温大于30度,且无需吊入、吊出外部设备时,先调节驱动部件的转动方向为第三步1)的反向,将电机锁死解除并开启驱动部件,分别令左、右两片可移动屋盖向上移动并覆盖其初始位置,将驱动部件锁死并停止驱动部件。2) When the rainfall is greater than 10mm/24h or the air temperature is greater than 30 degrees, and there is no need to hoist in or out the external equipment, first adjust the rotation direction of the driving part to the reverse of the third step 1), release the motor lock and open it The driving part makes the left and right movable roofs move up and covers their initial positions respectively, locks the driving part and stops the driving part.

与现有技术相比,本发明具有如下的有益效果:Compared with the prior art, the present invention has the following beneficial effects:

本发明针对室外施工时间长、对工期要求高、受天气影响大的特点,通过制作一种可移动拓展式雨棚,实现在一个连续工段上施工无需装卸的雨棚,除了覆盖主要施工区域之外还可以覆盖拓展区域,并可以在车辆通行时收拢在中间屋架之下,通过屋面板的移动,可以为大型装备的吊入吊出提供空间。Aiming at the characteristics of long outdoor construction time, high requirements on construction period and great influence by weather, the present invention realizes a canopy without loading and unloading during construction on a continuous section by making a movable and expandable canopy, except covering the main construction area. It can also cover the expansion area, and can be folded under the middle roof truss when the vehicle is passing. Through the movement of the roof panel, it can provide space for the hoisting and hoisting of large equipment.

本发明同时为在室外项目如基坑中和其拓展区域施工人员的遮阳,减少了施工过程中降雨对施工人员和设备的影响,减少了雨棚装卸所用的施工时间,方便了装备的吊入吊出,减少了安全隐患,提高了生产效率,满足工程施工和车辆运输的需要,符合施工现场对施工器械的要求,具有很好的工程应用前景。The invention also provides sunshade for construction personnel in outdoor projects such as foundation pits and its expansion area, reduces the impact of rainfall on construction personnel and equipment during the construction process, reduces the construction time used for loading and unloading the canopy, and facilitates the hoisting of equipment. It can be lifted out to reduce potential safety hazards, improve production efficiency, meet the needs of engineering construction and vehicle transportation, and meet the requirements of construction equipment on the construction site, and has a good engineering application prospect.

附图说明Description of drawings

通过阅读参照以下附图对非限制性实施例所作的详细描述,本发明的其它特征、目的和优点将会变得更明显:Other features, objects and advantages of the present invention will become more apparent by reading the detailed description of non-limiting embodiments with reference to the following drawings:

图1为本发明一优选实施例的可移动拓展开启式雨棚的整体结构正视图;Fig. 1 is the front view of the whole structure of the movable expansion opening type canopy of a preferred embodiment of the present invention;

图2为本发明一优选实施例的中间屋架系统的固定屋盖和可移动屋盖正视图;2 is a front view of a fixed roof and a movable roof of an intermediate roof truss system according to a preferred embodiment of the present invention;

图3为本发明一优选实例的固定屋盖和可移动屋盖俯视图;3 is a top view of a fixed roof and a movable roof of a preferred embodiment of the present invention;

图4为为本发明一优选实例的拓展轨道梁和拓展轨道轮结构示意图;Fig. 4 is the structural representation of the extended track beam and the extended track wheel of a preferred example of the present invention;

图5为为本发明一优选实例的自由移动系统滑动支座结构示意图FIG. 5 is a schematic diagram of the structure of the sliding support of the free movement system according to a preferred example of the present invention.

图中:In the picture:

1为滑动支座、2为外侧钢立柱、3为拓展桁架、4为牛腿柱、5为中间轨道轮和中间轨道、6为中间轨道梁、7为拓展轨道梁、8为传动齿轮、9为电机、10为可移动屋盖、11为传动链条、12为固定屋盖、13为内侧钢立柱、14为单向滑动支座、15为随动齿轮、16为横向雨棚钢架梁、17为可移动屋面板、18为主动齿轮、19为固定屋盖的屋面板、20为单向滑动支座上的轨道轮。1 is the sliding bearing, 2 is the outer steel column, 3 is the expansion truss, 4 is the corbel column, 5 is the middle rail wheel and the middle rail, 6 is the middle rail beam, 7 is the extension rail beam, 8 is the transmission gear, 9 is the motor, 10 is the movable roof, 11 is the transmission chain, 12 is the fixed roof, 13 is the inner steel column, 14 is the one-way sliding support, 15 is the follow-up gear, 16 is the transverse canopy steel frame beam, 17 is the movable roof panel, 18 is the driving gear, 19 is the roof panel of the fixed roof, 20 is the track wheel on the one-way sliding support.

具体实施方式Detailed ways

下面结合具体实施例对本发明进行详细说明。以下实施例将有助于本领域的技术人员进一步理解本发明,但不以任何形式限制本发明。应当指出的是,对本领域的普通技术人员来说,在不脱离本发明构思的前提下,还可以做出若干变形和改进。这些都属于本发明的保护范围。The present invention will be described in detail below with reference to specific embodiments. The following examples will help those skilled in the art to further understand the present invention, but do not limit the present invention in any form. It should be noted that, for those skilled in the art, several modifications and improvements can be made without departing from the concept of the present invention. These all belong to the protection scope of the present invention.

如图1-图5所示,一种可移动拓展式可开启雨棚的施工装置,包括:滑动支座1、外侧钢立柱2、拓展桁架3、牛腿柱4、中间轨道轮和中间轨道5、中间轨道梁6、拓展轨道梁7、传动齿轮8、电机9、可移动屋盖10、传动链条11、固定屋盖12、内侧钢立柱13、单向滑动支座14、随动齿轮15、横向雨棚钢架梁16、可移动屋面板17、主动齿轮18、固定屋盖的屋面板19、单向滑动支座上的轨道轮20;其链接关系为:As shown in Figures 1-5, a movable and expandable construction device for an openable canopy includes: a sliding support 1, an outer steel column 2, an expansion truss 3, a corbel column 4, an intermediate rail wheel and an intermediate rail 5. Intermediate track beam 6, extended track beam 7, transmission gear 8, motor 9, movable roof 10, transmission chain 11, fixed roof 12, inner steel column 13, one-way sliding support 14, follow-up gear 15 , transverse canopy steel frame beam 16, movable roof panel 17, driving gear 18, roof panel 19 for fixed roof, track wheel 20 on the one-way sliding bearing; the link relationship is:

滑动支座1焊接在外侧钢立柱2的下端;拓展桁架3的两端分别焊接在外侧钢立柱2和内侧钢立柱13上;牛腿柱4的下端焊接在中间轨道轮上,中间轨道轮咬合在中间轨道上;中间轨道通过道钉安装在中间轨道梁6上;拓展轨道梁7的两端分别通过螺栓固定在两条牛腿柱4上;单向滑动支座14焊接在内侧钢立柱13的下端,并通过单向滑动支座上的轨道轮20与拓展轨道梁7咬合接触;固定屋盖12焊接连接在牛腿柱5的上端;传动齿轮8、电机9通过螺丝固定在固定屋盖12上;可移动屋盖10通过随动齿轮15与传动链条11连接,且传动链条11与传动齿轮8、主动齿轮18咬合接触,主动齿轮18与电机9固定。The sliding support 1 is welded on the lower end of the outer steel column 2; the two ends of the expansion truss 3 are respectively welded on the outer steel column 2 and the inner steel column 13; the lower end of the corbel column 4 is welded on the middle rail wheel, and the middle rail wheel is engaged On the middle track; the middle track is installed on the middle track beam 6 through road spikes; the two ends of the extended track beam 7 are respectively fixed on the two corbel columns 4 by bolts; the one-way sliding support 14 is welded on the inner steel column 13 The lower end of the frame is engaged with the extended track beam 7 through the track wheel 20 on the one-way sliding support; the fixed roof 12 is welded and connected to the upper end of the corbel column 5; the transmission gear 8 and the motor 9 are fixed on the fixed roof by screws. 12; the movable roof 10 is connected with the transmission chain 11 through the follower gear 15, and the transmission chain 11 is engaged with the transmission gear 8 and the driving gear 18, and the driving gear 18 is fixed with the motor 9.

作为一优选的实施方式,每一组所述中间屋架系统中,组成屋架顶部的固定屋盖12整体呈人字形,人字形的两个分支分别与地面呈3度角,固定屋盖12的水平跨度为8000mm;中间屋架系统的竖向钢立柱均选用相同尺寸的工字钢牛腿柱4,牛腿柱4的下端立柱长3000mm、宽450mm,在和拓展屋架系统的内侧钢立柱13等高处焊接有一宽度为100mm、长度和牛腿柱4宽度等宽的直角梯形牛腿柱平台;牛腿柱平台上面焊接着镀锌高碳钢材质的拓展轨道梁7,拓展轨道梁7的长度与固定屋盖12跨度相同、宽度为30mm,牛腿柱4的上部采用长1200mm、宽度和下端相同的工字钢,上、下两端之间通过焊接连接,牛腿柱4的总高为4500mm,在牛腿柱4高度方向上每300mm进行钢板加固,在整体屋架最外侧牛腿柱4高1000mm处设置有安装牵引缆绳的挂钩。As a preferred embodiment, in each set of the intermediate roof truss systems, the fixed roof 12 forming the top of the roof truss is in a herringbone shape as a whole, and the two branches of the herringbone are respectively 3 degrees from the ground, and the level of the fixed roof 12 is The span is 8000mm; the vertical steel columns of the middle roof truss system are all I-beam corbel columns 4 of the same size. The bottom column of corbel column 4 is 3000mm long and 450mm wide, and the height is the same as that of the inner steel column 13 of the extended roof truss system. There is a right-angled trapezoidal corbel column platform with a width of 100mm and a length equal to the width of the corbel column 4; the extended rail beam 7 made of galvanized high carbon steel is welded on the corbel column platform, and the length of the extended rail beam 7 is fixed and fixed. The roof 12 has the same span and a width of 30mm. The upper part of the corbel column 4 is made of I-beam with a length of 1200mm and the same width and lower end. The upper and lower ends are connected by welding. The total height of the corbel column 4 is 4500mm. Steel plates are reinforced every 300mm in the height direction of the corbel column 4, and a hook for installing the traction cable is provided at the outermost corbel column 4 of the overall roof frame at a height of 1000mm.

作为一优选的实施方式,所述横向雨棚钢架梁16的上部和下部均采用直径为70mm的钢管,以组成固定屋盖上部和下部的骨架,其中:横向雨棚钢架梁16上部的顶端焊接有安装电机9的支架,横向雨棚钢架梁16下部的底端焊接有安装传动齿轮8的支架和轴承,横向雨棚钢架梁16的中间用直径40mm、长100mm的纵向钢管和直径40mm、长200mm的斜向钢管,且每一根斜向钢管对应一根纵向钢管,两根斜向钢管与一根纵向钢管组成一个以纵向钢管为中线的等腰三角形,这一组合形成横向雨棚钢架梁16的腹板。As a preferred embodiment, the upper and lower parts of the transverse canopy steel frame beam 16 are made of steel pipes with a diameter of 70 mm to form a skeleton for fixing the upper and lower parts of the roof, wherein: the upper part of the transverse canopy steel frame beam 16 is The top end is welded with the bracket for installing the motor 9, the bottom end of the lower part of the transverse canopy steel frame beam 16 is welded with the bracket and the bearing for installing the transmission gear 8, and the middle of the transverse canopy steel frame beam 16 is made of a longitudinal steel pipe with a diameter of 40mm and a length of 100mm and a bearing. Diameter 40mm, length 200mm oblique steel pipe, and each oblique steel pipe corresponds to a longitudinal steel pipe, two oblique steel pipes and a longitudinal steel pipe form an isosceles triangle with the longitudinal steel pipe as the center line, this combination forms a horizontal The web of the canopy steel frame beam 16.

作为一优选的实施方式,所述电机9的功率在2200kw以上,且其调速并可以调整转动方向,其可以锁死;As a preferred embodiment, the power of the motor 9 is above 2200kw, and its speed can be adjusted and the rotation direction can be adjusted, and it can be locked;

所述电机9焊接在横向雨棚钢架梁16上部顶端用于安装电机9的支架上。The motor 9 is welded on the bracket on the top of the upper end of the steel frame beam 16 of the transverse canopy for installing the motor 9 .

作为一优选的实施方式,所述主动齿轮18采用半径为60mm齿轮,其齿数规格和传动链条11相适应。As a preferred embodiment, the driving gear 18 adopts a gear with a radius of 60 mm, and the specification of the number of teeth is adapted to the transmission chain 11 .

作为一优选的实施方式,所述传动齿轮8的半径、齿数规格与主动齿轮18一致。As a preferred embodiment, the radius and the number of teeth of the transmission gear 8 are the same as those of the driving gear 18 .

作为一优选的实施方式,所述固定屋盖的屋面板19采用12mm厚的彩钢板屋面板,其中间采用400mm的镀锌高碳钢卷边槽钢檩条加固;固定屋盖的屋面板19的覆盖长度为横向雨棚钢架梁16长度的一半。As a preferred embodiment, the roof panel 19 of the fixed roof adopts a 12mm thick color steel plate roof panel, and the middle of the roof panel is reinforced with 400mm galvanized high carbon steel crimped channel purlins; the roof panel 19 of the fixed roof is reinforced. The covering length is half the length of the transverse canopy steel frame beam 16 .

作为一优选的实施方式,所述可移动屋盖10的可移动钢架梁与固定屋盖12的横向雨棚钢架梁16平行,并安装在固定屋盖12的上方;可移动屋盖10在形式上和横向雨棚钢架梁16相同,尺寸采用横向雨棚钢架梁16的一半。As a preferred embodiment, the movable steel frame beams of the movable roof 10 are parallel to the transverse canopy steel frame beams 16 of the fixed roof 12, and are installed above the fixed roof 12; the movable roof 10 The form is the same as the transverse canopy steel frame beam 16 , and the size is half of the transverse canopy steel frame beam 16 .

作为一优选的实施方式,所述可移动屋面板17为彩钢板屋面,其厚度为10mm;As a preferred embodiment, the movable roof panel 17 is a color steel plate roof, and its thickness is 10mm;

所述可移动屋面板17的中间采用长度400mm的镀锌高碳钢卷边槽钢檩条加固;可移动屋面板17侧面的上端和下端分别安装有随动齿轮15。The middle of the movable roof panel 17 is reinforced with 400mm long galvanized high carbon steel crimping channel steel purlins; the upper and lower ends of the side surfaces of the movable roof panel 17 are respectively installed with follower gears 15 .

作为一优选的实施方式,所述随动齿轮15的半径和齿数参数与主动齿轮18一致。As a preferred embodiment, the parameters of the radius and the number of teeth of the driven gear 15 are the same as those of the driving gear 18 .

作为一优选的实施方式,一组屋架系统和移动系统整体,即拓展屋架系统、中间屋架系统、自由移动系统和中间轨道系统整体,每一组之间间距6000mm,采用4组。As a preferred embodiment, a set of roof truss system and moving system as a whole, namely extended roof truss system, intermediate roof truss system, free movement system and whole intermediate rail system, the distance between each set is 6000mm, and 4 sets are used.

作为一优选的实施方式,所述拓展桁架3与地面呈3度角并和相邻的固定屋盖12的人字形分支相平行,拓展桁架3的长度小于横向雨棚钢架梁16跨度的一半,具体长度L由滑动支座1与相邻一侧的中间轨道梁6的最远水平距离S以及倾斜角θ有如下关系:As a preferred embodiment, the expansion truss 3 is at an angle of 3 degrees to the ground and is parallel to the adjacent herringbone branch of the fixed roof 12 , and the length of the expansion truss 3 is less than half of the span of the transverse canopy steel beam 16 , the specific length L has the following relationship from the farthest horizontal distance S and the inclination angle θ between the sliding support 1 and the middle rail beam 6 on the adjacent side:

Figure BDA0001765085680000081
Figure BDA0001765085680000081

作为一优选的实施方式,所述内侧钢立柱13选用直径为20mm的圆柱型钢管,其长度为1300mm。As a preferred embodiment, the inner steel column 13 is selected from a cylindrical steel pipe with a diameter of 20 mm and a length of 1300 mm.

作为一优选的实施方式,所述外侧钢立柱2选用直径为150mm、高为3500mm的空心圆管。As a preferred embodiment, the outer steel column 2 is a hollow circular tube with a diameter of 150 mm and a height of 3500 mm.

作为一优选的实施方式,所述拓展桁架采用和横向雨棚钢架梁16一致的形式。As a preferred embodiment, the expansion truss adopts the same form as the steel frame beam 16 of the transverse canopy.

作为一优选的实施方式,所述中间轨道梁6为明挖基坑中的冠梁作为轨道梁,中间轨道选用重型钢制轨道,中间轨道下侧锚固中间轨道梁6上以作为基座,中间轨道上侧和相配套的中间轨道轮连接,中间轨道轮可以锁死。As a preferred embodiment, the middle track beam 6 is a crown beam in the open-cut foundation pit as the track beam, the middle track selects a heavy-duty steel track, and the lower side of the middle track is anchored on the middle track beam 6 as a base, and the middle track is anchored on the middle track beam 6 as a base. The upper side of the track is connected with the matching middle track wheel, and the middle track wheel can be locked.

作为一优选的实施方式,所述自由移动系统由外侧钢立柱2上的滑动支座1、中间屋架系统中牛腿柱4上搭设的拓展轨道梁7,以及单向滑动支座14组成;其中:As a preferred embodiment, the free movement system is composed of a sliding support 1 on the outer steel column 2, an extended track beam 7 erected on the corbel column 4 in the intermediate roof truss system, and a one-way sliding support 14; wherein :

所述滑动支座1采用多个万向轮和平板组合的方式作为拓展部分的基座,平板选用长度尺寸为200mm的正方形金属厚板,厚度为30mm;在平板底部的四个角,每个角焊接固定一个满足要求的小型万向轮;The sliding support 1 adopts a combination of a plurality of universal wheels and a flat plate as the base of the expansion part, and the flat plate is a square metal thick plate with a length of 200 mm and a thickness of 30 mm; Fillet welding to fix a small universal wheel that meets the requirements;

所述拓展轨道梁7选用镀锌高碳钢滑轨,其长度和横向雨棚钢架梁16跨度相同,其宽度为20-30mm;Described expansion track beam 7 selects galvanized high carbon steel slide rail, and its length and horizontal canopy steel frame beam 16 span the same, and its width is 20-30mm;

所述单向滑动支座14焊接在内侧钢立柱13的下端,单向滑动支座上的轨道轮20采用四组组成一个拓展轨道轮,轨道轮20的直径为15mm,且每个轨道轮20均有橡胶胎面,拓展轨道轮承重400kg以上,并带有锁死装置。The one-way sliding support 14 is welded on the lower end of the inner steel column 13, and the track wheels 20 on the one-way sliding support adopt four groups to form an extended track wheel, the diameter of the track wheels 20 is 15mm, and each track wheel 20 All have rubber treads, and the extended track wheel bears more than 400kg and is equipped with a locking device.

进一步的,采用上述施工装置的施工方法,包括以下步骤:Further, adopt the construction method of the above-mentioned construction device, comprising the following steps:

(默认为拓展屋架系统张开且可移动屋盖处于关闭状态,电机处于锁死状态)(The default is that the extended roof truss system is open, the movable roof is closed, and the motor is locked)

当某段施工结束之后移动施工装置到下一个施工位置,When the construction of a certain section is completed, move the construction device to the next construction position,

第一步,让雨棚的中间屋架系统和拓展屋架系统移动到施工位置,具体地:The first step is to move the intermediate roof truss system and extension roof truss system of the canopy to the construction position, specifically:

1)将滑动支座1的刹车锁死机构打开;1) Open the brake locking mechanism of the sliding support 1;

2)用人力将拓展屋架系统推到与中间屋架系统重合;2) Use manpower to push the extension roof truss system to coincide with the middle roof truss system;

3)将用工程机械带动的缆绳安装在牛腿柱4的挂钩上;3) Install the cable driven by the construction machinery on the hook of the corbel column 4;

4)将中间轨道轮的刹车锁死机构打开;4) Open the brake locking mechanism of the middle rail wheel;

5)调节缆绳和中间轨道5平行,保证整个装置在中间轨道5平行方向上平动;5) The adjustment cable is parallel to the middle rail 5 to ensure that the entire device translates in the parallel direction of the middle rail 5;

6)通过和中间轨道5平行的缆绳牵引中间屋架的牛腿柱4,令整个装置沿中间轨道5移动;6) Pull the corbel column 4 of the middle roof truss through the cable parallel to the middle track 5, so that the whole device moves along the middle track 5;

7)到达指定位置之后,解除和牛腿柱4连接的缆绳,并且将中间轨道轮的刹车锁死;7) After reaching the designated position, release the cable connected with the corbel column 4, and lock the brake of the middle rail wheel;

第二步、调节拓展屋架系统到指定位置,具体地:The second step is to adjust the extended roof truss system to the specified position, specifically:

1)当降雨量小于10mm/24h而且气温低于30度,且不需要使用龙门吊吊出吊入装置时,锁死滑动支座1的刹车锁死机构;1) When the rainfall is less than 10mm/24h and the temperature is lower than 30 degrees, and the gantry crane is not required to be lifted out of the lifting device, lock the brake locking mechanism of the sliding support 1;

2)当降雨量大于10mm/24h时或者气温大于30度,且拓展桁架3有挡雨或避暑的需求,通过人力推动拓展桁架3到合适的位置,最后锁死滑动支座1的刹车锁死机构;2) When the rainfall is greater than 10mm/24h or the temperature is greater than 30 degrees, and the expansion truss 3 needs to protect from rain or summer, push the expansion truss 3 to a suitable position by manpower, and finally lock the brake of the sliding bearing 1. mechanism;

3)当有吊入吊出装置时,将拓展桁架3调整到最外侧,且锁死滑动支座1的刹车;3) When there is a hoisting and hoisting device, adjust the extension truss 3 to the outermost side, and lock the brake of the sliding support 1;

4)当拓展桁架3要通行车辆时且不需要龙门吊吊入吊出时,将拓展桁架3推到最内侧,且锁死滑动支座1的刹车锁死机构;4) When the expansion truss 3 needs to pass vehicles and does not need to be hoisted in and out of the gantry crane, push the expansion truss 3 to the innermost side, and lock the brake locking mechanism of the sliding support 1;

第三步、,调节可移动屋面板17到指定位置,具体地:The third step, adjust the movable roof panel 17 to the designated position, specifically:

1)当需要设备通过龙门吊吊入、吊出时,首先移动拓展桁架3到第二步的3)位置,将电机9开启,通过控制横向雨棚钢架梁16上的两台电机9的转动方向,分别令左、右两片可移动屋盖10平行向下移动并覆盖固定屋盖的屋面板19,当可移动屋盖10完全覆盖固定屋盖的屋面板19时,将电机9锁死并停止电机9;1) When the equipment needs to be hoisted in and out by the gantry crane, first move the expansion truss 3 to the 3) position of the second step, turn on the motor 9, and control the rotation of the two motors 9 on the transverse canopy steel frame beam 16. The left and right movable roofs 10 are moved downward in parallel and cover the fixed roof panel 19 respectively. When the movable roof 10 completely covers the fixed roof panel 19, the motor 9 is locked. and stop motor 9;

2)当降雨量大于10mm/24h或者气温大于30度,且无需吊入吊出装置时,先调节电机9的转动方向为第三步1)的反向,将电机9锁死接触并开启电机9,分别令左、右两片可移动屋盖10向上移动并覆盖其初始位置,将电机9锁死并停止电机9。2) When the rainfall is greater than 10mm/24h or the temperature is greater than 30 degrees, and there is no need to hoist in and out of the device, first adjust the rotation direction of the motor 9 to the reverse of the third step 1), lock the motor 9 into contact and turn on the motor. 9. Make the left and right movable roofs 10 move up and cover their initial positions respectively, lock the motor 9 and stop the motor 9 .

本发明的工作原理为:The working principle of the present invention is:

中间轨道系统安装在中间轨道梁6基础上,支撑中间屋架系统并提供中间屋架系统移动所需的轨道,中间轨道轮安装在中间牛腿柱4上与中间轨道5连接,起到固定中间屋架系统和整个施工装置在中间轨道5上运动的作用,在拓展桁架3收入中间屋架系统的情况下,工程上的牵引缆绳牵引整个施工装置移动,拓展轨道系统中的滑动支座1和拓展轨道梁7支撑拓展屋架系统,并让拓展屋架系统可以在水平和竖直两个方向上运动;在到达指定施工位置之后,通过推动拓展桁架3,并让其到指定施工位置;通过控制横向雨棚钢架梁16上的电机9,让可移动屋面板17在和横向雨棚钢架梁16的平行方向上运动,以方便大型设备的吊入、吊出,让整个施工装置通过工程上的机械进行带动。The middle track system is installed on the middle track beam 6, supports the middle roof truss system and provides the track required for the middle roof truss system to move. The middle track wheel is installed on the middle corbel column 4 and connected with the middle track 5 to fix the middle roof truss system. And the effect of the whole construction device moving on the middle rail 5, when the expansion truss 3 is received into the intermediate roof truss system, the traction cable in the project pulls the entire construction device to move, and the sliding bearing 1 and the expansion rail beam 7 in the expansion rail system are moved. Support the extended roof truss system and allow the extended roof truss system to move in both horizontal and vertical directions; after reaching the designated construction position, push the extended truss 3 and let it reach the designated construction position; by controlling the horizontal canopy steel frame The motor 9 on the beam 16 allows the movable roof panel 17 to move in a parallel direction with the transverse canopy steel frame beam 16, so as to facilitate the lifting and lifting of large equipment, and allow the entire construction device to be driven by engineering machinery .

本发明针对室外施工时间长、对工期要求高、受天气影响大的特点,通过制作一种可移动拓展式雨棚,实现在一个连续工段上施工无需装卸的雨棚,除了覆盖主要施工区域之外还可以覆盖拓展区域,并可以在车辆通行时收拢在中间屋架之下,通过屋面板的移动,可以为大型装备的吊入吊出提供空间。本专利同时为在室外项目如基坑中和其拓展区域施工人员的遮阳,减少了施工过程中降雨对施工人员和设备的影响,减少了雨棚装卸所用的施工时间,方便了装备的吊入吊出,减少了安全隐患,提高了生产效率,满足工程施工和车辆运输的需要,符合施工现场对施工器械的要求,具有很好的工程应用前景。Aiming at the characteristics of long outdoor construction time, high requirements on construction period and great influence by weather, the present invention realizes a canopy without loading and unloading during construction on a continuous section by making a movable and expandable canopy, except covering the main construction area. It can also cover the expansion area, and can be folded under the middle roof truss when the vehicle is passing. Through the movement of the roof panel, it can provide space for the hoisting and hoisting of large equipment. This patent also provides sunshade for construction personnel in outdoor projects such as foundation pits and its expansion areas, reduces the impact of rainfall on construction personnel and equipment during the construction process, reduces the construction time for canopy loading and unloading, and facilitates the hoisting of equipment. It can be lifted out to reduce potential safety hazards, improve production efficiency, meet the needs of engineering construction and vehicle transportation, and meet the requirements of construction equipment on the construction site, and has a good engineering application prospect.

上述实施例所有附图仅仅是为了便于解释说明本发明的技术内容;构成最优实施方式所采用的数字、零部件的位置、零部件之间的相互关系以及零部件的尺寸等技术特征不构成对技术方案本身的限定,而应延伸至该技术领域所覆盖的整个领域。All the drawings of the above-mentioned embodiments are only for the convenience of explaining the technical content of the present invention; the technical features such as the numbers, the positions of the parts, the interrelationships between the parts, and the dimensions of the parts used to constitute the best embodiment do not constitute the The limitation on the technical solution itself should extend to the entire field covered by the technical field.

以上对本发明的具体实施例进行描述。需要理解的是,本发明并不局限于上述特定实施方式,本领域技术人员可以在权利要求的范围内做出各种变形或修改,这并不影响本发明的实质内容。The specific embodiments of the present invention are described above. It should be understood that the present invention is not limited to the above-mentioned specific embodiments, and those skilled in the art can make various variations or modifications within the scope of the claims, which do not affect the essential content of the present invention.

Claims (9)

1. The utility model provides a construction equipment of canopy can be opened to portable expansion, its characterized in that, construction equipment includes: the roof truss system comprises a middle roof truss system, an expanded roof truss system, a middle track system and a free moving system, wherein the middle roof truss system is supported by the middle track system and moves along a middle track in the middle track system along with the middle track system; the expandable roof truss system is fixed on the free moving system and is lapped on the middle roof truss system, and the expandable roof truss system moves telescopically along the middle roof truss system through the free moving system;
the middle roof truss system consists of steel upright posts, fixed roof roofs and movable roof roofs, the expanded roof truss system consists of inner side steel upright posts, outer side steel upright posts and expanded trusses, the middle track system consists of middle tracks, middle track beams and middle track wheels, and the free moving system consists of expanded track beams, expanded track wheels and sliding supports; wherein:
the lower end of a steel upright post of the middle roof truss system is fixedly connected with a middle track wheel of the middle track system, the upper end of the steel upright post is fixedly welded with the fixed roof, and the movable roof is arranged on the fixed roof and can move in the direction parallel to the fixed roof, so that the opening or closing of the canopy is realized;
the lower end of an inner steel upright post of the expansion roof truss system is fixedly connected with the expansion track wheel, the lower end of the outer steel upright post is fixedly welded with a sliding support of the free movement system, and two ends of the expansion truss are respectively fixedly welded to the upper ends of the inner steel upright post and the outer steel upright post; the sliding support is provided with a brake locking mechanism;
the middle rail wheel of the middle rail system is in meshed contact with the middle rail, and the middle rail is fixed on the middle rail beam; the middle rail wheel is provided with a brake locking mechanism;
the two ends of an expanded track beam of the free moving system are welded at the middle positions of two steel stand columns, expanded track wheels are meshed and contacted with the expanded track beam, the expanded track wheels at the lower ends of the inner steel stand columns are matched with sliding supports at the lower ends of the outer steel stand columns so as to realize the horizontal and vertical movements of the expanded truss, and meanwhile, the sliding supports at the lower ends of the outer steel stand columns are matched with middle track wheels at the lower ends of the steel stand columns so as to realize the horizontal movement of the whole construction device;
the free moving system comprises an extended track beam and an extended track wheel, wherein the extended track beam and the extended track wheel are erected on a sliding support on an outer steel upright post and a middle roof truss, and the free moving system comprises: the sliding support is used as a base for expanding a roof truss system in a mode of combining a plurality of universal wheels and a flat plate, and the four corners of the bottom of the flat plate are respectively welded with a small universal wheel which meets the bearing and moving requirements and is provided with a locking mechanism.
2. A mobile expandable weather shelter construction apparatus as claimed in claim 1 wherein in the intermediate roof truss system: the fixed roof consists of a fixed transverse canopy steel frame beam, a driving part, a driving gear, a transmission chain and a fixed roof panel, and the movable roof consists of a follow-up gear, a movable steel frame beam and a movable roof panel; wherein:
the driving part is arranged at the upper end of the fixed transverse canopy steel frame beam and has a locking function; the driving gear is hinged with the driving part; the driving gear is meshed and contacted with the transmission chain; the transmission gear is hinged to the lower end of the fixed transverse canopy steel frame beam and is meshed and contacted with the transmission chain; the fixed roof board is fixed on the fixed transverse canopy steel frame beam; the follow-up gears are mounted at the upper end and the lower end of the movable steel frame beam in a hinged mode and are in meshed connection with the transmission chain; the movable roof panel is arranged on the upper side of the movable steel frame beam;
the driving component drives the driving gear, the driving gear drives the transmission gear through the transmission chain, the transmission gear drives the follow-up gear through the transmission chain, and then the movable steel frame beam and the movable roof panel are driven, and the opening/closing of the canopy is achieved.
3. A mobile expandable weather shelter construction apparatus as claimed in claim 1 wherein in the intermediate roof truss system: the steel upright posts are bracket posts with the same size, and bracket post platforms are welded at the equal heights of the steel upright posts on the inner side of the expansion roof truss system and used for welding expansion track beams; and the cow leg column is provided with a hook for pulling a cable.
4. A mobile expandable weather shelter construction apparatus as claimed in claim 1 wherein in the intermediate roof truss system: the top end of the upper steel pipe for fixing the transverse canopy steel frame beam is welded with a support for installing a driving part, and the bottom end of the transverse canopy steel frame beam is welded with a support and a bearing for installing a transmission gear.
5. A mobile expandable weather shelter as claimed in any one of claims 1 to 4, wherein each of the intermediate roof truss systems is: the whole fixed roof is in a herringbone shape, two branches of the herringbone shape are respectively in an angle of 2-5 degrees with the ground, and the horizontal span of the fixed roof is adapted to the distance between the top beams of the foundation pit.
6. A movable expandable canopy construction device as claimed in claim 5, wherein in the expandable roof truss system: the expansion truss and the ground form an angle of 2-5 degrees, and the length of the expansion truss is less than half of the span of the fixed transverse canopy steel frame beam; the expansion truss is parallel to the branch of the adjacent fixed roof.
7. A mobile expandable canopy construction device as claimed in any one of claims 1 to 4 wherein in the expandable roof truss system: the expanded track beam is made of galvanized high-carbon steel, and the length of the expanded track beam is the same as the span of the fixed transverse canopy steel frame beam.
8. A construction equipment of movable expandable weather shed according to claim 1, wherein the sliding support is a base of an expandable roof truss system by a plurality of universal wheels and flat plate combinations, wherein: the flat plate is made of a square steel thick plate, and the thickness of the flat plate is 20 mm-40 mm.
9. A method of constructing a movable expandable openable canopy using the construction apparatus as claimed in any one of claims 1 to 8, wherein the method defaults to an expanded roof truss system expanded with the movable roof in a closed state and the driving means in a locked state;
the method comprises the following steps:
the method comprises the following steps of firstly, moving a middle roof truss system and an expansion roof truss system of the canopy to a construction position, specifically:
1) opening a brake locking mechanism of the sliding support;
2) pushing the expansion roof truss system to the innermost side of the middle roof truss system to enable the expansion truss and the fixed roof to be overlapped;
3) mounting a cable rope driven by an engineering machine on a hook of the cow leg column;
4) opening a brake locking mechanism of the middle rail wheel;
5) the adjusting cable is parallel to the middle rail so as to ensure that the whole construction device translates in the direction parallel to the middle rail;
6) the cow leg column is pulled by the cable parallel to the middle rail, so that the whole construction device moves along the middle rail;
7) after the track wheel reaches a designated position, a cable connected with the bracket column is released, and a brake locking mechanism of the middle track wheel is locked;
secondly, adjusting the expansion roof truss system to a specified position, specifically:
1) when the rainfall is less than 10mm/24h and the air temperature is lower than 30 ℃, and external equipment does not need to be hoisted out or into by using a gantry crane, moving the expansion truss to the innermost side of the middle roof truss system, and then locking a brake locking mechanism of the sliding support;
2) when the rainfall is more than 10mm/24h or the air temperature is more than 30 ℃, and the expanding roof truss system has the requirement of rain shielding or summer heat shielding, the expanding truss is pulled outwards to the outermost side where the expanding track wheels can reach, and finally the brake locking mechanism of the sliding support is locked;
3) when external equipment is hoisted in or out, the expanded roof truss system is pulled outwards to the outermost side, and the brake locking mechanism of the sliding support is locked;
4) when the expanded roof truss system needs to pass through vehicles and does not need to be hoisted in and out by a gantry crane, the expanded roof truss system is pushed to the innermost side, and a brake locking mechanism of the sliding support is locked;
thirdly, adjusting the movable roof to a specified position, specifically:
1) when external equipment needs to be hoisted in and out through a gantry crane, firstly moving the expansion truss to the position 3) in the second step, starting the driving part, respectively enabling the left movable roof and the right movable roof to move downwards in parallel and cover the fixed roof by controlling the rotating directions of the two driving parts on the transverse canopy steel frame beam, and locking the driving part and stopping the driving part when the movable roof completely covers the fixed roof;
2) when the rainfall is more than 10mm/24h or the air temperature is more than 30 ℃ and the external equipment does not need to be hung in or out, the rotating direction of the driving part is firstly adjusted to be the reverse direction of the third step 1), the motor is locked and released, the driving part is opened, the left and the right movable roofs are respectively enabled to move upwards and cover the initial positions of the movable roofs, and the driving part is locked and stopped.
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