CN109018898B - Calcium carbide conveying line and conveying track thereof - Google Patents

Calcium carbide conveying line and conveying track thereof Download PDF

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Publication number
CN109018898B
CN109018898B CN201810990481.3A CN201810990481A CN109018898B CN 109018898 B CN109018898 B CN 109018898B CN 201810990481 A CN201810990481 A CN 201810990481A CN 109018898 B CN109018898 B CN 109018898B
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China
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calcium carbide
bending section
trolley
rail
conveying
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CN109018898A (en
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唐德顺
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Henan Deyao Energy Saving Technology Co ltd Beijing Branch
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Henan Deyao Energy Saving Technology Co ltd Beijing Branch
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G35/00Mechanical conveyors not otherwise provided for

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Carriers, Traveling Bodies, And Overhead Traveling Cranes (AREA)
  • Train Traffic Observation, Control, And Security (AREA)

Abstract

The invention relates to a calcium carbide conveying line and a conveying track thereof. The calcium carbide conveying line comprises a conveying rail and a calcium carbide trolley, wherein the conveying rail comprises an upper layer supporting rail used for supporting the calcium carbide trolley, and further comprises a lower layer hanging rail used for hanging the calcium carbide trolley, the upper layer supporting rail is provided with an upper rail bending section which is bent smoothly downwards, the lower layer hanging rail is provided with a lower rail bending section which is positioned on the radial outer side of the inner bending section and is bent smoothly upwards, and a gap matched with wheels of the calcium carbide trolley is formed between the upper rail bending section and the lower rail bending section. By adopting the scheme, the calcium carbide trolley can directly overturn downwards, the carrying device does not need to be arranged longer along the conveying track, and the width of the carrying device does not need to be arranged wider, so that the cost can be reduced; meanwhile, the conveying track does not need to bear side turning moment on the left side and the right side in the extending direction, so that the requirements on the structural stability and rigidity of the conveying track can be reduced, and the cost can be further reduced.

Description

Calcium carbide conveying line and conveying track thereof
Technical Field
The invention relates to a calcium carbide conveying line and a conveying track thereof.
Background
The main component of the calcium carbide is calcium carbide, which is a very important basic chemical raw material. The traditional method for producing the calcium carbide is as follows: mixing limestone and carbon-containing raw materials (such as coke, anthracite or petroleum coke) in proportion, calcining in a calcium carbide furnace to above 2000 deg.C to form molten liquid state, discharging from the furnace mouth at the bottom of the side of the calcium carbide furnace, and cooling and solidifying. The discharging process in the traditional calcium carbide industry is rough, and the calcium carbide discharging process is divided into two parts: the first part is that an operator controls a winch and a calcium carbide trolley to enable molten calcium carbide to flow into each calcium carbide pot from a calcium carbide furnace, then the calcium carbide pot is conveyed to a cooling workshop for cooling, and finally cooled calcium carbide solids are lifted out of the calcium carbide pot by a crane and a clamp; the second part is hole blocking, burning-through, slag skimming and slag pulling which are carried out by workers on a stokehole working platform in the process of discharging calcium carbide. By adopting a manual operation mode, workers need to perform high-strength operation under severe conditions of high temperature and high dust, and great potential safety hazards exist.
The Chinese patent with the publication number of CN 104986161B discloses a calcium carbide conveying train, and provides a calcium carbide conveying line, which comprises a calcium carbide trolley for containing calcium carbide melt and a conveying track for the calcium carbide trolley to walk. The conveying track comprises a horizontal track and a spiral track, and the horizontal track and the spiral track are connected end to form a closed loop; the spiral track comprises an upper layer supporting track for supporting the calcium carbide trolley, and further comprises a lower layer hanging track for hanging the calcium carbide trolley, wherein the spiral track is spirally wound around a horizontal axis in a left-hand or right-hand mode, then is spirally wound in a right-hand or left-hand mode by the same angle, a discharging section is formed by the left-hand or right-hand spirally wound part, and a resetting section is formed by the right-hand or right-hand spirally wound part. The carbide dolly can pass through the bulb round pin in proper order and articulate and form the closed loop, and each carbide dolly all includes carbide pot, fixed wheel and swing wheel, and the swing axis of swing wheel is on a parallel with the advancing direction of dolly for can realize the upset when the carbide dolly passes through spiral track, and then realize unloading and reset. A belt conveyor is arranged below the spiral track and used as a bearing device for bearing the solidified calcium carbide solids.
However, when the existing calcium carbide conveying line discharges, the calcium carbide trolley enters the spiral track to turn sideways towards the left side and the right side of the advancing direction, at the moment, solidified calcium carbide solids can fall down after the calcium carbide pot is completely turned downwards, uncertainty exists in falling time and falling points, the supporting device below the conveying track needs to be arranged longer along the conveying track, the width needs to be arranged wider to ensure that the calcium carbide solids are effectively supported, and therefore cost of the belt conveyor is directly increased, occupied area is increased, and land cost is increased. In addition, the lateral overturning of the calcium carbide trolley can generate side overturning moment on the conveying track, the structural stability and rigidity of the conveying track need to be improved, and the cost is increased. Furthermore, uncertainty in the timing and drop points of the carbide solids can also lead to safety risks.
Disclosure of Invention
The invention aims to provide a calcium carbide conveying line so as to solve the problem of cost increase caused by the discharging mode of the conventional calcium carbide conveying line, and simultaneously, the invention also aims to provide a conveying rail of the calcium carbide conveying line.
The technical scheme adopted by the calcium carbide conveying line is as follows.
The calcium carbide conveying line comprises a conveying rail and a calcium carbide trolley, wherein the conveying rail comprises an upper layer supporting rail used for supporting the calcium carbide trolley and further comprises a lower layer hanging rail used for hanging the calcium carbide trolley, the upper layer supporting rail is provided with an upper rail bending section which is bent smoothly downwards, the lower layer hanging rail is provided with a lower rail bending section which is positioned on the radial outer side of the inner bending section and is bent smoothly upwards, and a gap matched with wheels of the calcium carbide trolley is formed between the upper rail bending section and the lower rail bending section.
The beneficial effect of this technical scheme: according to the technical scheme, through the upper track bending section and the lower track bending section, the calcium carbide trolley can directly overturn downwards, and although the calcium carbide solid is inclined in the process, the falling point is arranged on the front side in the moving direction, the supporting device is not required to be arranged longer along the conveying track, and the width of the supporting device is not required to be arranged wider, so that the cost can be reduced, and the safety risk caused by the falling time of the calcium carbide solid and the uncertainty of the falling point can be reduced; in addition, the conveying track does not need to bear side turning moment on the left side and the right side in the extending direction, so that the requirements on the structural stability and rigidity of the conveying track can be reduced, the cost can be further reduced, and meanwhile, the safety risk caused by side turning of the conveying track can be better avoided.
As a preferable technical scheme, the upper rail bending section and the lower rail bending section are mutually disconnected, the upper rail bending section forms a lower bending section which is downwards and smoothly bent, the lower rail bending section forms an upper bending section which is upwards and smoothly bent, and the lower bending section is positioned on the radial inner side of the upper bending section.
The beneficial effects are that: the upper rail bending section and the lower rail bending section are mutually disconnected, so that the consumption of the conveying rail can be reduced, the assembly and the maintenance are convenient, and the cost can be further reduced.
As a preferable technical scheme, the bending angle of the lower bending section and the upper bending section is 180 degrees.
The beneficial effects are that: by adopting the scheme, the guide to the calcium carbide trolley can be ensured, and the reliability is improved.
As a preferable technical scheme, the unloading part of the conveying track for downwards turning and unloading the calcium carbide trolley and the resetting part of the conveying track for upwards turning and resetting the calcium carbide trolley are symmetrically arranged on a vertical plane, and the part of the lower layer hanging track between the unloading part and the resetting part extends linearly.
The beneficial effects are that: the symmetrical structure is beneficial to reducing the types of parts, and the part of the lower layer hanging rail between the unloading part and the resetting part is of a straight line extending structure, so that the lower layer hanging rail is convenient to manufacture.
As a preferable technical scheme, the head and the tail of each calcium carbide trolley are sequentially hinged to form a closed loop, and two bearing wheels for rolling and supporting on a conveying track are arranged on each calcium carbide trolley and are coaxially arranged; the bearing wheel is provided with a rim which is used for being in stop fit with the side face of the rail, and/or the calcium carbide trolley is provided with an anti-drop wheel which is in rolling support fit with the inner side face of the conveying rail, and the rotation axis of the anti-drop wheel is perpendicular to the conveying face formed by the conveying rail.
The beneficial effects are that: the adoption of the closed-loop structure is beneficial to ensuring the stability of the calcium carbide trolley during running and overturning, and the rim or the anti-drop wheel can avoid the inclination of the calcium carbide trolley caused by turning.
The above-described preferred embodiments may be used alone or in any combination of two or more, and the embodiments formed by the combination are not described in detail herein, and are incorporated by reference in this patent.
The technical scheme adopted by the conveying track of the calcium carbide conveying line is as follows.
The conveying track of carbide transfer chain, the conveying track is including the upper strata support track that is used for supporting the carbide dolly, still including being used for hanging the lower floor of carbide dolly and hang the track, upper strata support track has the upper rail bending section of smooth bending downwards, and lower floor is hung the track and is had the radial outside that is located the interior bending section and the lower rail bending section of smooth bending upwards, forms the interval with the wheel adaptation of carbide dolly between upper rail bending section and the lower rail bending section.
The beneficial effect of this technical scheme: according to the technical scheme, through the upper track bending section and the lower track bending section, the calcium carbide trolley can directly overturn downwards, and although the calcium carbide solid is inclined in the process, the falling point is arranged on the front side in the moving direction, the supporting device is not required to be arranged longer along the conveying track, and the width of the supporting device is not required to be arranged wider, so that the cost can be reduced, and the safety risk caused by the falling time of the calcium carbide solid and the uncertainty of the falling point can be reduced; in addition, the conveying track does not need to bear side turning moment on the left side and the right side in the extending direction, so that the requirements on the structural stability and rigidity of the conveying track can be reduced, the cost can be further reduced, and meanwhile, the safety risk caused by side turning of the conveying track can be better avoided.
As a preferable technical scheme, the upper rail bending section and the lower rail bending section are mutually disconnected, the upper rail bending section forms a lower bending section which is downwards and smoothly bent, the lower rail bending section forms an upper bending section which is upwards and smoothly bent, and the lower bending section is positioned on the radial inner side of the upper bending section.
The beneficial effects are that: the upper rail bending section and the lower rail bending section are mutually disconnected, so that the consumption of the conveying rail can be reduced, the assembly and the maintenance are convenient, and the cost can be further reduced.
As a preferable technical scheme, the bending angle of the lower bending section and the upper bending section is 180 degrees.
The beneficial effects are that: by adopting the scheme, the guide to the calcium carbide trolley can be ensured, and the reliability is improved.
As a preferable technical scheme, the unloading part of the conveying track for downwards turning and unloading the calcium carbide trolley and the resetting part of the conveying track for upwards turning and resetting the calcium carbide trolley are symmetrically arranged on a vertical plane, and the part of the lower layer hanging track between the unloading part and the resetting part extends linearly.
The beneficial effects are that: the symmetrical structure is beneficial to reducing the types of parts, and the part of the lower layer hanging rail between the unloading part and the resetting part is of a straight line extending structure, so that the lower layer hanging rail is convenient to manufacture.
The above-described preferred embodiments may be used alone or in any combination of two or more, and the embodiments formed by the combination are not described in detail herein, and are incorporated by reference in this patent.
Drawings
FIG. 1 is a schematic view of the overall structure of an embodiment of a calcium carbide conveyor line in the present invention;
FIG. 2 is a top view of the conveyor track of FIG. 1;
FIG. 3 is a view from direction A of FIG. 2 (with the addition of a carbide furnace and one of the carbide carts);
FIG. 4 is a view of the B-view of FIG. 2 rotated 90 degrees counterclockwise;
FIG. 5 is a schematic view of a calcium carbide trolley traveling in a horizontal portion of a conveyor track;
FIG. 6 is a schematic diagram of the connection relationship between carbide carts;
FIG. 7 is a schematic view of the structure of the cross joint of FIG. 6;
FIG. 8 is a perspective view of a delivery track discharge;
FIG. 9 is a top view of a delivery track discharge;
FIG. 10 is a second perspective view of the delivery track discharge;
FIG. 11 is a front view of the calcium carbide trolley in the down-turned discharge and up-turned reset positions;
Fig. 12 is a schematic view showing the structure of a discharging portion and a resetting portion of another embodiment of the calcium carbide conveyor line according to the present invention.
Corresponding reference numerals in the figures correspond to the names of the components: the device comprises a conveying track, a 2-calcium carbide trolley, a 3-surrounding part, a 4-discharging part, a 5-resetting part, a 6-ramp part, a 7-frame, an 8-calcium carbide pot, a 9-connecting rod, a 10-horizontal pin shaft, a 11-vertical pin shaft, a 12-adjusting bolt, a 13-bearing wheel, a 14-drop-preventing wheel, a 15-rim, a 16-upper supporting track, a 17-lower hanging track, a 18-upper track bending section, a 19-lower track bending section, a 20-cross joint, a 21-track connecting plate and a 22-calcium carbide furnace.
Detailed Description
The invention is further described below with reference to the accompanying drawings.
An embodiment of the calcium carbide conveying line in the invention is shown in fig. 1 to 11, and comprises a conveying track 1 and a calcium carbide trolley 2, wherein the conveying track 1 comprises two guide rails which are arranged in parallel and are closed tracks, and the closed tracks comprise a surrounding part 3 surrounding a calcium carbide furnace 22, a discharging part 4 for downwards turning and discharging the calcium carbide trolley 2, a resetting part 5 for upwards turning and resetting the calcium carbide trolley 2, and a ramp part 6 connected between the surrounding part 3 and the discharging part 4 and between the surrounding part 3 and the resetting part 5. The calcium carbide trolley 2 comprises a frame 7 and a calcium carbide pot 8 fixed on the frame 7, wherein the frame 7 comprises a fixing seat for fixing the calcium carbide pot 8 and a connecting rod 9 fixedly connected with the fixing seat, the connecting rod 9 is of a cylindrical structure, the front end and the rear end of the connecting rod 9 are respectively provided with a hinge hole, and adjacent calcium carbide trolleys 2 are connected through a cross joint 20 to form a closed loop. The two ends of the cross joint 20 are respectively provided with the horizontal pin shaft 10 and the vertical pin shaft 11, so that flexible swinging of the adjacent calcium carbide trolley 2 can be realized, and the horizontal steering and up-down overturning requirements of the calcium carbide trolley 2 are met. The end of the connecting rod 9 is provided with an adjusting bolt 12, one end of the adjusting bolt 12 is fixed on the main body of the connecting rod 9, the other end of the adjusting bolt is connected with the cross joint 20 in a threaded manner, and a locknut is arranged, so that the distance between adjacent calcium carbide trolleys 2 can be adjusted, and the closed loop formed by the calcium carbide trolleys 2 can be kept at a fixed length or tensioned. The frame 7 is provided with two bearing wheels 13 which are used for rolling and supporting on the conveying track 1, and also provided with an anti-drop wheel 14 which is used for rolling and supporting and matching with the inner side surface of the conveying track 1; the rotation axis of the bearing wheels 13 is parallel to the conveying surface formed by the conveying track 1 and perpendicular to the extending direction of the conveying track 1, and is provided with a rim 15 for stopping fit with the inner side surface of the track, and the two bearing wheels 13 are coaxially arranged; the rotation axis of the escape prevention wheel 14 is perpendicular to the conveying surface formed by the conveying track 1. The rim 15 of the bearing wheel 13 and the anti-drop wheel 14 can ensure that the closed-loop calcium carbide trolley 2 keeps matching with the conveying track 1 in a tensioning state, and the calcium carbide trolley 2 is prevented from rolling under the tensioning force.
The conveying track 1 comprises an upper layer supporting track 16 for supporting the calcium carbide trolley 2, and further comprises a lower layer hanging track 17 for hanging the calcium carbide trolley 2, wherein the upper layer supporting track 16 is provided with an upper track bending section 18 which is bent downwards smoothly, and the lower layer hanging track 17 is provided with a lower track bending section 19 which is positioned on the radial outer side of the inner bending section. The upper rail bending section 18 and the lower rail bending section 19 are disconnected from each other, the upper rail bending section 18 forms a lower bending section which is smoothly bent downward, the lower rail bending section 19 forms an upper bending section which is smoothly bent upward, and the lower bending section is positioned on the radial inner side of the upper bending section. The bending angle of the lower bending section and the upper bending section is 180 degrees, and a space matched with the wheels of the calcium carbide trolley 2 is formed between the lower bending section and the upper bending section. The discharging part 4 of the conveying track 1 for downwards turning and discharging the calcium carbide trolley 2 and the resetting part 5 of the conveying track 1 for upwards turning and resetting the calcium carbide trolley 2 are symmetrically arranged on a vertical plane, and the part of the lower layer hanging track 17 between the discharging part 4 and the resetting part 5 extends linearly. In order to improve the structural strength of the upper bending section, a rail connecting plate 21 is fixed on a support of the conveying rail 1, and the upper bending section is fixed on the rail connecting plate 21.
During production, the calcium carbide trolley 2 forming a closed loop intermittently moves along the conveying track 1 under the drive of the driving device, the calcium carbide pot 8 corresponding to the furnace mouth of the calcium carbide furnace 22 is filled with molten liquid, the calcium carbide trolley 2 is gradually cooled and solidified in the moving process, and when moving to the discharging part 4, the calcium carbide trolley 2 turns downwards, and calcium carbide solids in the calcium carbide pot 8 fall from the calcium carbide pot 8. Although the calcium carbide solid also has an inclination process in the process, the falling points are all at the front side in the movement direction, the supporting device does not need to be arranged longer along the conveying track 1, and the width of the supporting device does not need to be arranged wider, so that the cost can be reduced, and the safety risk caused by the time of falling the calcium carbide solid and the uncertainty of the falling points can be reduced. Meanwhile, the conveying track 1 does not need to bear side turning moment on the left side and the right side in the extending direction, so that the requirements on the structural stability and rigidity of the conveying track 1 can be reduced, the cost can be further reduced, and meanwhile, the safety risk caused by side turning of the conveying track 1 can be better avoided.
As shown in fig. 12, the second embodiment of the present invention is different from the first embodiment in that the upper supporting rail 16 is a closed rail, and when the calcium carbide trolley 2 runs onto the lower hanging rail 17, the drop-preventing wheel 14 turned over can be matched with the lower hanging rail 17. In other embodiments, a flat extension section may be connected to the end of the lower bending section and the end of the upper bending section, so as to better guide the calcium carbide trolley 2. Of course, in other embodiments, the bending angle of the bending section may be smaller than 180 degrees, so as not to affect the transition of the calcium carbide trolley 2; and the bending angle of the lower bending section can be larger than 180 degrees.
In the above embodiment, the carbide trolley 2 is provided with a row of wheels, and in other embodiments of the present invention, the carbide trolley 2 may be provided with two rows of wheels, namely, a front row and a rear row. In the above embodiment, the bearing wheel 13 on the calcium carbide trolley 2 has the rim 15, and the anti-drop wheel 14 is provided on the calcium carbide trolley 2, in other embodiments, only the bearing wheel 13 with the rim 15 may be used on the calcium carbide trolley 2, and the bearing wheel 13 without the rim 15 may be used when the anti-drop wheel 14 is used.
In the above embodiment, the reset portion 5 of the conveying track 1 has the same structure as the discharging portion 4, and in other embodiments, the reset portion 5 may also take the form of a spiral track as adopted by CN 104986161B in the background art. In the above embodiment, the calcium carbide trolley 2 adopts a closed loop form, and in other embodiments, the calcium carbide trolley 2 may also be an open loop train, and a plurality of calcium carbide trolleys 2 are connected in a row from head to tail. In addition, in other embodiments, the conveying track 1 may be in other shapes as a whole, for example, a rectangular structure adopted by CN 104986161B in the background art.
The embodiment of the conveying track of the calcium carbide conveying line in the present invention, that is, the conveying track 1 described in each embodiment of the calcium carbide conveying line, and the specific structure is not described herein.
Finally, it should be noted that the foregoing description is only a preferred embodiment of the present invention, and is not intended to limit the scope of the present invention, and any feature addition, feature deletion or feature replacement performed on the foregoing embodiments within the general scope of the present invention, and other embodiments proposed based on the concepts of the present invention should be included in the scope of the present invention.

Claims (5)

1. The calcium carbide conveying line comprises a conveying track and a calcium carbide trolley, wherein the conveying track comprises an upper layer supporting track for supporting the calcium carbide trolley, and further comprises a lower layer hanging track for hanging the calcium carbide trolley, and is characterized in that: the upper layer support rail is provided with an upper rail bending section which is bent downwards and smoothly, the lower layer hanging rail is provided with a lower rail bending section which is positioned at the radial outer side of the inner bending section and is bent upwards and smoothly, a gap which is matched with the wheels of the calcium carbide trolley is formed between the upper rail bending section and the lower rail bending section, the calcium carbide trolley is sequentially hinged to form a closed loop, the calcium carbide trolley is provided with two anti-drop wheels which are matched with the inner side surface rolling support of the conveying rail, the rotation axis of the calcium carbide trolley is perpendicular to the conveying surface of the conveying rail, the bearing wheels which are used for rolling support on the conveying rail are two on each calcium carbide trolley are arranged coaxially, the two bearing wheels are connected between the adjacent calcium carbide trolleys through a cross joint, the two ends of the cross joint are respectively provided with a horizontal pin shaft and a vertical pin shaft, the calcium carbide trolley comprises a frame and a calcium carbide pot fixed on the frame, the frame comprises a fixing seat and a connecting rod which is fixedly connected with the fixing seat, one end of the connecting rod is fixed on the main body of the connecting rod, and the other end of the adjusting bolt is used for being in threaded connection with the cross joint of the adjacent trolley.
2. The calcium carbide conveyor line according to claim 1, wherein: the upper rail bending section and the lower rail bending section are mutually disconnected, the upper rail bending section forms a lower bending section which is smoothly bent downwards, the lower rail bending section forms an upper bending section which is smoothly bent upwards, and the lower bending section is positioned on the radial inner side of the upper bending section.
3. The calcium carbide conveyor line according to claim 2, wherein: the bending angle of the lower bending section and the upper bending section is 180 degrees.
4. The calcium carbide conveyor line according to claim 1, wherein: the discharging part of the conveying track for downwards turning and discharging the calcium carbide trolley and the resetting part of the conveying track for upwards turning and resetting the calcium carbide trolley are symmetrically arranged on a vertical plane, and the part of the lower layer hanging track between the discharging part and the resetting part extends linearly.
5. The calcium carbide conveyor line according to any one of claims 1 to 4, wherein: the load bearing wheel has a rim for a stop engagement with the side of the track.
CN201810990481.3A 2018-08-28 2018-08-28 Calcium carbide conveying line and conveying track thereof Active CN109018898B (en)

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CN109607082B (en) * 2019-01-11 2024-01-23 河南省德耀节能科技股份有限公司 Calcium carbide conveying line and conveying track thereof
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CN104986161A (en) * 2015-07-19 2015-10-21 李伦伟 Calcium carbide conveying train
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