CN109016779A - The processing technology of gas isolation board - Google Patents
The processing technology of gas isolation board Download PDFInfo
- Publication number
- CN109016779A CN109016779A CN201810706047.8A CN201810706047A CN109016779A CN 109016779 A CN109016779 A CN 109016779A CN 201810706047 A CN201810706047 A CN 201810706047A CN 109016779 A CN109016779 A CN 109016779A
- Authority
- CN
- China
- Prior art keywords
- glass fabric
- isolation board
- processing technology
- gas isolation
- gluing
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B38/00—Ancillary operations in connection with laminating processes
- B32B38/16—Drying; Softening; Cleaning
- B32B38/162—Cleaning
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
- B32B37/10—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the pressing technique, e.g. using action of vacuum or fluid pressure
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
- B32B37/12—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by using adhesives
- B32B37/1284—Application of adhesive
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B38/00—Ancillary operations in connection with laminating processes
- B32B38/16—Drying; Softening; Cleaning
- B32B38/164—Drying
Abstract
The present invention relates to isolation board processing technique fields, disclose a kind of processing technology of gas isolation board, include the following steps: A, dedusting；B, gluing；C, it dries；D, it suppresses；Compared with prior art, this programme is by gluing glass fabric, and rubber slab is pressed on the glass fabric after gluing, cooperate the operation of the regular ftercompction of pressing-chamber again, so that rubber slab can be preferably pressed on glass fabric, the better quality that rubber slab is bonded with glass fabric, it is not easy to crack, to extend the service life of gas isolation board.
Description
Technical field
The present invention relates to isolation board processing technique fields, in particular to the processing technology of gas isolation board.
Background technique
The gas prevention waterproof isolation technology of China's Tunnel Engineering, is generally adopted by the plastic plate of hard, passes through for many years
Practice, such material changed greatly by high/low temperature, and the cold and hot construction of seam cannot be guaranteed that its is firm conformability, can not roll in addition
Volume causes transport construction trouble, and very inconvenient, bigger disadvantage is, can not since the plastic plate of hard is not flexible material
It is closely connected with tunnel surrounding face, cavity is caused, concrete extrusion just ruptures, and gas-tight, water-proof function is lost, to the use of Tunnel Engineering
Leave hidden danger.
In order to solve problem above, the utility model patent that Chinese Patent Application No. is 99214605.4, discloses one kind
Tunnel sticking cloth rubber gas isolating board is made of base and surface layer, and base is full glass fabric, and surface layer is high temperature, high pressure
Under, suppress the anti-soda acid on full glass fabric, anti-aging rubber mixture；When production, rubber mixture is put into
On glass fabric, rubber mixture and glass fabric are put into pressing-chamber jointly, suppress 2-3h up to gas isolation
Plate, the full glass fabric of above scheme have higher-strength and durability, play dragon in compound sticking cloth rubber gas isolating board
Bone effect makes this material be able to bear the deformation of building without destroying.
Above scheme solves existing skill by the way that the plastic plate of hard to be substituted for soft rubber and glass fabric
Deficiency in art, but above scheme there is problems, and glass fabric is coating adhesive, and in the process of pressure maintaining
In, also not in time to pressing-chamber carry out ftercompction, when rubber mixture is pressed on glass fabric, rubber mixture and
Glass fabric fitting quality is general, is easy cracking, and the gas isolation board service life that power method is produced is lower.
Summary of the invention
The invention is intended to provide one kind rubber mixture and glass fabric fitting quality can be improved, and isolation board can be improved
Service life gas isolation board processing technology.
The processing technology of gas isolation board in this programme, includes the following steps:
A, dedusting: glass fabric is put on conveyer, and conveyer intermittently moves, using inflator to glass fibers
Wei Bu is intermittently purged, and rotationally carries out further dedusting to glass fabric using electrostatic precipitation cylinder；
B, water-insoluble adhesive, drum rotation speed 5-7m/min gluing: are coated to glass fabric using glue spreader；
C, it dries: electrostatic precipitation cylinder being carried out to be connected to rotation with Drying, while to glass fabric dedusting, uses baking
Dry cylinder dries the glass fabric after gluing；
D, it suppresses: rubber slab is placed on glass fabric, rubber slab and glass fabric are put into compacting jointly
In case, ventilation pressurization, pressure in case to be pressed are carried out to pressing-chamber by the actuated by cams inflator interlocked with electrostatic precipitation cylinder
Reach 22-24Mpa, stops ventilation；Pressure maintaining 2-3h, every 0.5h ventilation ftercompction is primary during pressure maintaining.
The working principle of this programme are as follows: A, dedusting: glass fabric is put on conveyer, and conveyer is intermittently transported
It is dynamic, glass fabric is intermittently purged using inflator, and use electrostatic precipitation cylinder rotationally to glass fabric into
The further dedusting of row；Conveyer is ordinatedly purged to everywhere in glass fabric with inflator, so that glass fabric
What is purged more clean, the pause of each interval, but also electrostatic precipitation cylinder can more fully will be thin on glass fabric
Small dust removes, and guarantees that glass fabric surface is clean.
B, water-insoluble adhesive, drum rotation speed 5-7m/min gluing: are coated to glass fabric using glue spreader；It is right
The clean surface of glass fabric is glued, and is ready for subsequent compacting.
C, it dries: electrostatic precipitation cylinder being carried out to be connected to rotation with Drying, while to glass fabric dedusting, uses baking
Dry cylinder dries the glass fabric after gluing；Glass fabric after gluing is dried, by water-insoluble gluing
Solvent removal in agent is clean, avoid because solvent there are due to make to generate gap at glass fabric and rubber slab compacting so that
Glass fabric is bonded more preferable with rubber slab.
D, it suppresses: rubber slab is placed on glass fabric, rubber slab and glass fabric are put into compacting jointly
In case, ventilation pressurization, pressure in case to be pressed are carried out to pressing-chamber by the actuated by cams inflator interlocked with electrostatic precipitation cylinder
Reach 22-24Mpa, stops ventilation；Pressure maintaining 2-3h, every 0.5h ventilation ftercompction is primary during pressure maintaining.By the way that rubber slab is pressed into
On glass fabric after gluing, and ftercompction regularly is carried out to pressing-chamber, air pressure in pressing-chamber can be made for longer periods to maintain
Within the appropriate range, so as to be pressed into rubber slab preferably on glass fabric, rubber slab is bonded with glass fabric
Effect it is more preferable.
Compared with prior art, this programme have the beneficial effect that this programme by being glued to glass fabric, and will
Rubber slab is pressed on the glass fabric after gluing, then cooperates the operation of the regular ftercompction of pressing-chamber, so that rubber slab can be more preferable
Ground is pressed on glass fabric, the better quality that rubber slab is bonded with glass fabric, not easy to crack, to extend gas
The service life of isolation board.
Further, glass fabric is purged using the jet case for being evenly equipped with nozzle in step A.The setting of nozzle can
It pressurizes to the gas of ejection, it is more clean that the gas after pressurization can be such that glass fabric surface purges.
Further, the glue spreader being arranged successively in step B using at least two carries out gluing to glass fabric.By more
The setting of a glue spreader guarantees glass fabric gluing more so that multiple glue spreaders can carry out gluing to glass fabric
Sufficiently.
Further, water-insoluble adhesive is organic silicon resin adhesive in step B.So that the gas isolation produced
Plate, waterproof effect are more preferable.
Further, electrostatic precipitation cylinder and Drying common rotation are driven by motor in step C.It, can while dedusting
Glass fabric after gluing is dried, after by glass fabric whole dedusting gluing, then dried
Operation, this operation more improve producing efficiency.
It further, further include step C1, C1, collection between step C and step D: using collecting box to the glass dried
Fiber cloth is collected.The glass fabric made storage is spare, it is ready for pressing operation；In pressing-chamber pressure maintaining
In the process, the glass fabric to suit the requirements can be produced, after pressing-chamber compacting, pressing-chamber need to will make watt that finish
This isolation board takes out, and operator can add to spare glass fabric in pressing-chamber in time, so that pressing-chamber can be into
Row continuous production.
Detailed description of the invention
Fig. 1 is the schematic diagram of the processing technology embodiment of gas isolation board of the present invention.
Specific embodiment
It is further described below by specific embodiment:
Appended drawing reference in Figure of description include: rack 1, pressing-chamber 2, conveyer 3, electrostatic precipitation cylinder 4, drying box 5,
Collecting box 6, coating case 7, jet case 8, first gear 9, the 4th gear 10, glue spreader 11, second gear 12, third gear 13,
Motor 14, shaft 15, cam 16, inflator 17, dust removing tube 18, sequencing valve 19, forcing pipe 20, breather cheek valve 21, mandril 22,
Button 23, relief valve 24, bearing bracket stand 25, bearing 26.
Embodiment is substantially as shown in Fig. 1: the processing technology of gas isolation board, needs using a kind of process equipment, processing
Equipment includes rack 1, and conveyer 3 is equipped in rack 1, and the left side that conveyer 3 is located in rack 1 has been bolted collection
Case 6 is cased with electrostatic precipitation cylinder 4 and Drying on conveyer 3, is bolted that there are two bearing bracket stand 25, bearing bracket stands in rack 1
Bearing 26 is installed, electrostatic precipitation cylinder 4 is rotatably connected on the bearing 26 of left side bearing bracket stand 25, and Drying is rotatably connected in 25
On the bearing 26 of right side bearing bracket stand 25, electrostatic precipitation cylinder 4 is welded with first gear 9, and first gear 9 is engaged with second gear 12,
Flat key is connected with shaft 15 in second gear 12, and second gear 12 is coaxially connected with third gear 13, drying box 5 by shaft 15
Upper flat key is connected with the 4th gear 10, and third gear 13 is meshed with the 4th gear 10, has been bolted motor in rack 1
14, output shaft and the shaft 15 of motor 14 weld together, and pass through bolt in the rack 1 between electrostatic precipitation cylinder 4 and Drying
It is fixed with coating case 7, coats and is sequentially installed with three applicator rolls on case 7, flat key is connected with cam 16 in shaft 15, in rack 1
It is bolted inflator 17, cam 16 and the piston rod of inflator 17 offset, and inflator 17 is communicated with 18 He of dust removing tube
Forcing pipe 20, dust removing tube 18 are communicated with jet case 8, and ten nozzles towards conveyer 3, dust removing tube 18 are evenly equipped on jet case 8
On sequencing valve 19 is installed, forcing pipe 20 is communicated with pressing-chamber 2, the check valve of oriented 2 air inlet of pressing-chamber is installed on forcing pipe 20,
The mandril 22 for stretching out pressing-chamber 2 is slidably connected in pressing-chamber 2, is welded with spring, rack 1 between 2 wall of mandril 22 and pressing-chamber
On button 23 for closing breather cheek valve 21 is installed, mandril 22 is communicated on pressing-chamber 2 and lets out for offseting with button 23
Pressure pipe is equipped with relief valve 24 on relief tube, includes the following steps:
A, dedusting: glass fabric is put on conveyer 3, so that conveyer 3 intermittently moves, opens sequencing valve
19, individual event intake valve is closed, motor 14 is started, motor 14 drives shaft 15 to rotate, and shaft 15 is with moving cam 16 and second gear
12 rotations, the convex surface of cam 16 and basal plane will alternately offset with the piston rod of inflator 17, and piston rod is reciprocally in inflator
Sliding in 17, inflator 17 will intermittently to 8 gas transmission of jet case, after gas enters in jet case 8, gas intermittently sprays and
3 intermittent movement of conveyer cooperation, when conveyer 3 stops, gas is injected on glass fabric along nozzle, and to glass fibers
The surface of dimension cloth carries out purging dedusting；Then conveyer 3 continues to transmit glass fabric, passes through the glass after 8 dedusting of jet case
Fiber cloth will go into electrostatic precipitation cylinder 4, and second gear 12 also drives first gear 9 to rotate, and first gear 9 drives electrostatic to remove
Dirt barrel 4 rotates, and electrostatic precipitation cylinder 4 rotationally carries out further dedusting to glass fabric；
B, gluing: three glue spreaders 11 of rotation, glass fabric will pass sequentially through three glue spreaders 11, in glass fabric
On be evenly coated with organic silicon resin adhesive, drum rotation speed 6m/min；
C, dry: while electrostatic precipitation cylinder 4 rotates, electrostatic precipitation cylinder 4 carries out connection rotation, to glass fabric dedusting
While, the glass fabric after gluing is dried using Drying；
C1, collection: it is collected using 6 pairs of glass fabrics dried of collecting box；
D, it suppresses: rubber slab is placed on glass fabric, rubber slab and glass fabric are put into compacting jointly
In case 2, sequencing valve 19 is closed, opens breather cheek valve 21, inflator 17 is driven by the cam 16 interlocked with electrostatic precipitation cylinder 4
Ventilation pressurization is carried out to pressing-chamber 2, pressure reaches 22Mpa in case 2 to be pressed, and air pressure will also push mandril 22 and 23 phase of button
It supports, button 23 will drive breather cheek valve 21 to close, and stop ventilation, open sequencing valve 19；Pressure maintaining 2.5h, during pressure maintaining, compacting
Case 2 is by because of the air-tightness of itself, and gas will gradually flow out in pressing-chamber 2, and the air pressure in pressing-chamber 2 gradually decreases, every 0.5h pressure
Air pressure in case 2 processed will be reduced to the state isolated with button 23 of mandril 22, and breather cheek valve 21 will be opened, and simultaneously close off journey
Valve 19 is controlled, inflator 17 starts to carry out ventilation ftercompction to pressing-chamber 2；After to be pressed, relief valve 24 is opened, in pressing-chamber 2
Gas will be flowed out from relief valve 24, by the gas isolation board suppressed take out.
Claims (6)
1. the processing technology of gas isolation board, which comprises the steps of:
A, dedusting: intermittently purging glass fabric using inflator, and using electrostatic precipitation cylinder rotationally to glass
Fiber cloth carries out further dedusting；
B, water-insoluble adhesive, drum rotation speed 5-7m/min gluing: are coated to glass fabric using glue spreader；
C, it dries: electrostatic precipitation cylinder being carried out to be connected to rotation with Drying, while to glass fabric dedusting, uses Drying
Glass fabric after gluing is dried；
D, it suppresses: rubber slab is placed on glass fabric, rubber slab and glass fabric are put into pressing-chamber jointly,
Ventilation pressurization is carried out to pressing-chamber by the actuated by cams inflator interlocked with electrostatic precipitation cylinder, pressure reaches in case to be pressed
22-24Mpa stops ventilation；Pressure maintaining 2-3h, every 0.5h ventilation ftercompction is primary during pressure maintaining.
2. the processing technology of gas isolation board according to claim 1, it is characterised in that: using uniformly distributed in the step A
There is the jet case of nozzle to purge glass fabric.
3. the processing technology of gas isolation board according to claim 2, it is characterised in that: using at least in the step B
Two glue spreaders being arranged successively carry out gluing to glass fabric.
4. the processing technology of gas isolation board according to claim 3, it is characterised in that: water-insoluble in the step B
Adhesive is organic silicon resin adhesive.
5. the processing technology of gas isolation board according to claim 4, it is characterised in that: pass through motor in the step C
Drive electrostatic precipitation cylinder and Drying common rotation.
6. the processing technology of gas isolation board according to claim 5, it is characterised in that: between the step C and step D
Further include step C1, C1, collection: the glass fabric dried being collected using collecting box.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810706047.8A CN109016779B (en) | 2018-06-26 | 2018-06-26 | Processing technology of gas isolation plate |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810706047.8A CN109016779B (en) | 2018-06-26 | 2018-06-26 | Processing technology of gas isolation plate |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN109016779A true CN109016779A (en) | 2018-12-18 |
| CN109016779B CN109016779B (en) | 2020-10-13 |
Family
ID=65521156
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201810706047.8A Active CN109016779B (en) | 2018-06-26 | 2018-06-26 | Processing technology of gas isolation plate |
Country Status (1)
| Country | Link |
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| CN (1) | CN109016779B (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111549938A (en) * | 2020-04-26 | 2020-08-18 | 江苏省苏中建设集团股份有限公司 | Assembled partition wall device convenient to assemble and disassemble and manufacturing process |
| CN111844987A (en) * | 2020-08-04 | 2020-10-30 | 芜湖利通新材料有限公司 | Production process of shock-absorbing noise-reducing sound-insulating pad |
| CN113117954A (en) * | 2021-03-05 | 2021-07-16 | 张贤星 | Glass fiber cloth lays lacquer painting and mends and suppression device |
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|---|---|---|---|---|
| CN2372127Y (en) * | 1999-06-28 | 2000-04-05 | 周海东 | Tunnel sticking cloth rubber gas isolating board |
| JP2011201174A (en) * | 2010-03-26 | 2011-10-13 | Dainippon Printing Co Ltd | Method of manufacturing pressure-sensitive adhesive sheet |
| CN103395273A (en) * | 2013-07-23 | 2013-11-20 | 索菲亚家居股份有限公司 | Manufacture method of soft clad door |
| CN104441911A (en) * | 2013-09-12 | 2015-03-25 | 厚生股份有限公司 | Preparation method of flame resistant and wear resistant rubber cloth for fire fighting |
| CN207373893U (en) * | 2017-11-07 | 2018-05-18 | 苏州中科创新型材料股份有限公司 | A kind of surface of steel plate printing equipment |
-
2018
- 2018-06-26 CN CN201810706047.8A patent/CN109016779B/en active Active
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2372127Y (en) * | 1999-06-28 | 2000-04-05 | 周海东 | Tunnel sticking cloth rubber gas isolating board |
| JP2011201174A (en) * | 2010-03-26 | 2011-10-13 | Dainippon Printing Co Ltd | Method of manufacturing pressure-sensitive adhesive sheet |
| CN103395273A (en) * | 2013-07-23 | 2013-11-20 | 索菲亚家居股份有限公司 | Manufacture method of soft clad door |
| CN104441911A (en) * | 2013-09-12 | 2015-03-25 | 厚生股份有限公司 | Preparation method of flame resistant and wear resistant rubber cloth for fire fighting |
| CN207373893U (en) * | 2017-11-07 | 2018-05-18 | 苏州中科创新型材料股份有限公司 | A kind of surface of steel plate printing equipment |
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111549938A (en) * | 2020-04-26 | 2020-08-18 | 江苏省苏中建设集团股份有限公司 | Assembled partition wall device convenient to assemble and disassemble and manufacturing process |
| CN111549938B (en) * | 2020-04-26 | 2021-06-18 | 江苏省苏中建设集团股份有限公司 | Assembled partition wall device convenient to assemble and disassemble and manufacturing process |
| CN111844987A (en) * | 2020-08-04 | 2020-10-30 | 芜湖利通新材料有限公司 | Production process of shock-absorbing noise-reducing sound-insulating pad |
| CN111844987B (en) * | 2020-08-04 | 2021-03-30 | 芜湖利通新材料有限公司 | Production process of shock-absorbing noise-reducing sound-insulating pad |
| CN113117954A (en) * | 2021-03-05 | 2021-07-16 | 张贤星 | Glass fiber cloth lays lacquer painting and mends and suppression device |
| CN113117954B (en) * | 2021-03-05 | 2023-07-07 | 重庆峰跃科技有限公司 | Glass fiber cloth lays lacquer painting and mends flat and suppression device |
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| CN109016779B (en) | 2020-10-13 |
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Effective date of registration: 20200903 Address after: 314200 room 609, building 7, Nanyuan world trade garden, Danghu street, Pinghu City, Jiaxing City, Zhejiang Province Applicant after: Pinghu Chaokai Technology Co.,Ltd. Address before: 564507 Shanshui village, Luban Town, Zunyi, Guizhou, Renhuai Applicant before: RENHUAI CHUNHUA QIUSHI TECHNOLOGY Co.,Ltd. |
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