CN109014921A - A kind of pipe-welding machine facilitating dragging - Google Patents
A kind of pipe-welding machine facilitating dragging Download PDFInfo
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- CN109014921A CN109014921A CN201810977387.4A CN201810977387A CN109014921A CN 109014921 A CN109014921 A CN 109014921A CN 201810977387 A CN201810977387 A CN 201810977387A CN 109014921 A CN109014921 A CN 109014921A
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- 238000003466 welding Methods 0.000 title claims abstract description 80
- 229910000831 Steel Inorganic materials 0.000 claims abstract description 37
- 239000010959 steel Substances 0.000 claims abstract description 37
- 238000009826 distribution Methods 0.000 claims abstract description 17
- 230000005540 biological transmission Effects 0.000 claims description 15
- 230000001360 synchronised effect Effects 0.000 claims description 11
- 239000000463 material Substances 0.000 abstract description 5
- 238000005265 energy consumption Methods 0.000 abstract description 4
- 238000012545 processing Methods 0.000 abstract description 4
- 239000002994 raw material Substances 0.000 abstract description 3
- 238000013461 design Methods 0.000 description 10
- 238000000034 method Methods 0.000 description 9
- 238000005096 rolling process Methods 0.000 description 8
- 238000005266 casting Methods 0.000 description 3
- 210000001503 joint Anatomy 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P23/00—Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K31/00—Processes relevant to this subclass, specially adapted for particular articles or purposes, but not covered by only one of the preceding main groups
- B23K31/02—Processes relevant to this subclass, specially adapted for particular articles or purposes, but not covered by only one of the preceding main groups relating to soldering or welding
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K31/00—Processes relevant to this subclass, specially adapted for particular articles or purposes, but not covered by only one of the preceding main groups
- B23K31/02—Processes relevant to this subclass, specially adapted for particular articles or purposes, but not covered by only one of the preceding main groups relating to soldering or welding
- B23K31/027—Making tubes with soldering or welding
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted for a procedure covered by only one of the other main groups of this subclass
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted for a procedure covered by only one of the other main groups of this subclass
- B23K37/04—Auxiliary devices or processes, not specially adapted for a procedure covered by only one of the other main groups of this subclass for holding or positioning work
- B23K37/047—Auxiliary devices or processes, not specially adapted for a procedure covered by only one of the other main groups of this subclass for holding or positioning work moving work to adjust its position between soldering, welding or cutting steps
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K2101/00—Articles made by soldering, welding or cutting
- B23K2101/04—Tubular or hollow articles
- B23K2101/06—Tubes
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Physics & Mathematics (AREA)
- Optics & Photonics (AREA)
- Butt Welding And Welding Of Specific Article (AREA)
- Lining Or Joining Of Plastics Or The Like (AREA)
Abstract
本发明涉及一种方便拖拽的钢管焊接机,它包括上料机架,上料机架内设置有配电控制箱,上料机架上设置有送料机构,送料机构包括导轨,导轨上设置有相互配合的导向装置和焊接装置,导向装置包括两个与导轨配合的活动座,且两个活动座上分别设置有第一导向板和第二导向板,第一导向板上设置有弧形的第一起卷槽,第二导向板上设置有弧形的第二起卷槽,且第一起卷槽和第二起卷槽相互配合;所述的焊接装置连接到配电控制箱;本发明的目的是提供一种方便拖拽的钢管焊接机,通过多级导向装置将钢片逐步起卷成管状,然后通过焊接装置将口子处进行焊接,焊接装置无需活动,只需要平动原料即可完成薄壁钢管的加工焊接,结构简单,操作方便,方便取料,节省了能量消耗。
The invention relates to a convenient dragging steel pipe welding machine, which includes a feeding frame, a power distribution control box is arranged inside the feeding frame, a feeding mechanism is arranged on the feeding frame, the feeding mechanism includes a guide rail, and a There are guiding devices and welding devices that cooperate with each other. The guiding device includes two movable seats that cooperate with the guide rails, and the two movable seats are respectively provided with a first guide plate and a second guide plate, and the first guide plate is provided with an arc The first coiling groove, the second guide plate is provided with an arc-shaped second coiling groove, and the first coiling groove and the second coiling groove cooperate with each other; the welding device is connected to the power distribution control box; the present invention The purpose is to provide a steel pipe welding machine that is easy to drag. The steel sheet is gradually rolled into a tube through the multi-level guide device, and then the opening is welded by the welding device. The welding device does not need to move, only the raw material is needed. The processing and welding of the thin-walled steel pipe is completed, the structure is simple, the operation is convenient, the material is convenient to take out, and the energy consumption is saved.
Description
原案申请号:2016105721104Original application number: 2016105721104
原案申请日:2016年7月20日Date of original filing: July 20, 2016
原案申请人:东莞理工学院Applicant of the original case: Dongguan Institute of Technology
原案申请名称:一种薄壁钢管焊接机。Original application name: a thin-walled steel pipe welding machine.
技术领域technical field
本发明涉及钢管加工设备领域,尤其涉及一种方便拖拽的钢管焊接机。The invention relates to the field of steel pipe processing equipment, in particular to a steel pipe welding machine that is easy to drag.
背景技术Background technique
随着科技的发展和社会的进步,钢管的运用越来越广,需求量越来越大,薄壁钢管也是钢管的一种。With the development of science and technology and the progress of society, steel pipes are used more and more widely, and the demand is increasing. Thin-walled steel pipes are also a kind of steel pipes.
众所周知的,钢管的成型一般都是通过铸造或者冲压成型,而采用铸造或者冲压成型限制了钢管的长度,因此在实际运用中,经常需要将钢管进行对接,对接的方式有螺纹套接和焊接,采用较多的为焊接,焊接分为手工焊接和机械环焊,在产量大的生产线上大多都是采用机械环焊,采用铸造和机械环焊对薄壁钢管进行加工,结构复杂,操作繁琐,焊接精度不高,且焊接过程中需要转动,导致取料复杂,能量消耗大。As we all know, steel pipes are generally formed by casting or stamping, and the length of steel pipes is limited by casting or stamping. Therefore, in practical applications, it is often necessary to butt steel pipes. The butt joint methods include threaded sockets and welding. Welding is mostly used, and welding is divided into manual welding and mechanical girth welding. Most of the production lines with large output use mechanical girth welding. Casting and mechanical girth welding are used to process thin-walled steel pipes. The structure is complex and the operation is cumbersome. The welding accuracy is not high, and the welding process needs to be rotated, resulting in complicated material extraction and high energy consumption.
发明内容Contents of the invention
本发明的目的是提供一种方便拖拽的钢管焊接机,通过多级导向装置将钢片逐步起卷成管状,然后通过焊接装置将口子处进行焊接,焊接装置无需活动,只需要平动原料即可完成薄壁钢管的加工焊接,结构简单,操作方便,方便取料,节省了能量消耗。The purpose of the present invention is to provide a steel pipe welding machine that is easy to drag. The steel sheet is gradually rolled into a tubular shape through a multi-stage guide device, and then the opening is welded by the welding device. The welding device does not need to move, only the raw material needs to be translated The processing and welding of the thin-walled steel pipe can be completed, the structure is simple, the operation is convenient, the material is convenient to take out, and the energy consumption is saved.
为了实现以上目的,本发明采用的技术方案为:一种方便拖拽的钢管焊接机,它包括上料机架(2),所述的上料机架(2)内设置有配电控制箱(1),所述的上料机架(2)上设置有送料机构(4),所述的送料机构(4)包括导轨(26),所述的导轨(26)上设置有相互配合的导向装置(7)和焊接装置(6),所述的导向装置(7)包括两个与导轨(26)配合的活动座(21),且两个活动座(21)上分别设置有第一导向板(22)和第二导向板(24),所述的第一导向板(22)上设置有弧形的第一起卷槽(23),所述的第二导向板(24)上设置有弧形的第二起卷槽(25),且第一起卷槽(23)和第二起卷槽(25)相互配合;所述的焊接装置(6)连接到配电控制箱(1)。In order to achieve the above objectives, the technical solution adopted by the present invention is: a convenient dragging steel pipe welding machine, which includes a feeding frame (2), and a power distribution control box is arranged inside the feeding frame (2) (1), the feeding frame (2) is provided with a feeding mechanism (4), and the feeding mechanism (4) includes a guide rail (26), and the guide rail (26) is provided with cooperating The guide device (7) and the welding device (6), the guide device (7) includes two movable seats (21) that cooperate with the guide rail (26), and the two movable seats (21) are respectively provided with first A guide plate (22) and a second guide plate (24), the first guide plate (22) is provided with an arc-shaped first rolling groove (23), and the second guide plate (24) is provided with There is an arc-shaped second coiling slot (25), and the first coiling slot (23) and the second coiling slot (25) cooperate with each other; the welding device (6) is connected to the power distribution control box (1) .
进一步的,所述的导向装置(7)设置在导轨(26)的左部,所述的焊接装置(6)设置在导轨(26)的右部,且焊接装置(6)包括有焊接箱(27),焊接箱(27)上设置有与第二起卷槽(25)配合的圆形进出料口。Further, the guide device (7) is arranged on the left part of the guide rail (26), the welding device (6) is arranged on the right part of the guide rail (26), and the welding device (6) includes a welding box ( 27), the welding box (27) is provided with a circular inlet and outlet that matches the second coiling groove (25).
进一步的,所述的焊接装置(6)包括设置在焊接箱(27)内的焊接器(30),所述的焊接箱(27)的前侧设置有显示屏(28),所述的焊接箱(27)的下部设置有与导轨(26)配合的活动块(66),所述的焊接器(30)连接到配电控制箱(1)。Further, the welding device (6) includes a welder (30) arranged in the welding box (27), the front side of the welding box (27) is provided with a display screen (28), and the welding The lower part of the box (27) is provided with a movable block (66) matched with the guide rail (26), and the welder (30) is connected to the power distribution control box (1).
进一步的,所述的焊接器(30)上设置有第二调节块(52),所述的第二调节块(52)上设置有第二调节槽,且通过第二调节螺栓(53)固定在焊接箱(27)上。Further, the welder (30) is provided with a second adjustment block (52), the second adjustment block (52) is provided with a second adjustment slot, and is fixed by a second adjustment bolt (53) on the welding box (27).
进一步的,所述的焊接器(30)上设置有调节头(51),所述的调节头(51)配合有位置调节装置(29),所述的位置调节装置(29)包括与调节头(51)配合的配合套(54),所述的配合套(54)铰接在转动座(55)上,所述的转动座(55)设置在前后活动板(56)上,所述的前后活动板连接有前后调节杆(58),所述的前后调节杆(58)通过第一安装板(57)安装在上下活动板(59)上,所述的上下活动板(59)连接有上下调节杆(61),所述的上下调节杆(61)通过第二安装板(60)安装在左右活动板(62)上,所述的左右活动板(62)为L形板,所述的左右活动板(62)连接有左右调节杆(64),所述的左右调节杆(64)通过第三安装板(63)安装在配合滑块(65)上。Further, the welder (30) is provided with an adjustment head (51), and the adjustment head (51) is equipped with a position adjustment device (29), and the position adjustment device (29) includes a (51) Matching matching sleeve (54), said matching sleeve (54) is hinged on the rotating seat (55), and said rotating seat (55) is arranged on the front and rear movable plates (56), and said front and rear The front and rear adjustment rods (58) are connected to the movable plate, and the front and rear adjustment rods (58) are installed on the upper and lower movable plates (59) through the first mounting plate (57), and the upper and lower movable plates (59) are connected with upper and lower The adjustment rod (61), the up and down adjustment rod (61) is installed on the left and right movable plates (62) through the second mounting plate (60), the left and right movable plates (62) are L-shaped plates, the described The left and right movable plates (62) are connected with the left and right adjustment rods (64), and the left and right adjustment rods (64) are installed on the matching sliders (65) through the third mounting plate (63).
进一步的,所述的前后活动板(56)与上下活动板(59)通过滑块和滑槽配合,所述的上下活动板(59)和左右活动板(62)通过滑块和滑槽配合。Further, the front and rear movable plates (56) cooperate with the upper and lower movable plates (59) through sliders and chute, and the upper and lower movable plates (59) and left and right movable plates (62) cooperate through sliders and chute .
进一步的,所述的上料机架(2)的右侧设置有拖拽机架(5),所述的拖拽机架(5)上设置有与焊接装置(6)配合的拖拽装置(3),所述的拖拽装置(3)连接到配电控制箱(1)。Further, the right side of the feeding frame (2) is provided with a dragging frame (5), and the dragging frame (5) is provided with a dragging device matched with the welding device (6) (3), the dragging device (3) is connected to the power distribution control box (1).
进一步的,所述的拖拽装置(3)包括设置在拖拽机架(5)上的动力箱(37),所述的动力箱(37)连接有两个反向运动且上下设置的主动轮(36),所述的主动轮(36)通过同步带(35)连接有同步轮(34),所述的同步轮(34)轴设置在支撑块(41)上,且轴的另一端设置有由链轮(33)和链条(32)组成的链传动装置,所述的链条(32)上设置有与钢管配合的夹管胶块(31),且上下个链传动装置上的夹管胶块(31)相互配合,并与焊接装置(6)配合,所述的动力箱(37)连接到配电控制箱(1)。Further, the towing device (3) includes a power box (37) arranged on the towing frame (5), and the power box (37) is connected with two active wheel (36), the driving wheel (36) is connected with a synchronous wheel (34) through a synchronous belt (35), the shaft of the synchronous wheel (34) is set on the support block (41), and the other end of the shaft A chain transmission device consisting of a sprocket (33) and a chain (32) is provided, the chain (32) is provided with a clamping rubber block (31) matching with the steel pipe, and the clamps on the upper and lower chain transmission devices The pipe rubber blocks (31) cooperate with each other and with the welding device (6), and the power box (37) is connected to the power distribution control box (1).
进一步的,所述的拖拽机架(5)上设置有高度调节丝杆(38),所述的高度调节丝杆(38)上配合有传动块(39),所述的支撑块(41)设置在传动块(39)上,所述的高度调节丝杆(38)上方设置有高度调节手柄(40)。Further, the drag frame (5) is provided with a height adjustment screw (38), and the height adjustment screw (38) is equipped with a transmission block (39), and the support block (41 ) is arranged on the transmission block (39), and a height adjustment handle (40) is arranged above the height adjustment screw rod (38).
进一步的,所述的支撑块(41)的两端通过第一调节螺栓(44)连接有第一调节块(42),且第一调节螺栓(44)与第一调节块(42)上开设的第一调节槽(43)配合,链传动装置的链轮轴设置在第一调节块(42)上,且通过固定盖(45)紧固。Further, the two ends of the support block (41) are connected with the first adjusting block (42) through the first adjusting bolt (44), and the first adjusting bolt (44) is connected with the first adjusting block (42) Cooperate with the first adjustment slot (43) of the chain transmission device, the sprocket shaft of the chain transmission device is set on the first adjustment block (42), and is fastened by the fixed cover (45).
本发明的有益效果为:The beneficial effects of the present invention are:
1、通过多级导向装置将钢片逐步起卷成管状,然后通过焊接装置将口子处进行焊接,焊接装置无需活动,只需要平动原料即可完成薄壁钢管的加工焊接,结构简单,操作方便,方便取料,节省了能量消耗。1. The steel sheet is gradually rolled into a tubular shape through the multi-level guide device, and then the opening is welded by the welding device. The welding device does not need to move, and the processing and welding of the thin-walled steel pipe can be completed only by moving the raw material. The structure is simple and the operation is simple. Convenient, easy to take out materials, saving energy consumption.
2、焊接装置的焊接箱设计,防止了空气对焊接的影响,同时圆形进料口的设计,可以起到更好的起卷效果,使处于焊接器下方的钢片成完整的圆形。2. The design of the welding box of the welding device prevents the influence of air on the welding. At the same time, the design of the circular feeding port can achieve a better rolling effect, so that the steel sheet under the welder becomes a complete circle.
3、显示屏的设计,可以方便观察焊接器与钢片的配合情况,活动块的设计,方便调节焊接装置的位置。3. The design of the display screen is convenient for observing the cooperation between the welder and the steel sheet, and the design of the movable block is convenient for adjusting the position of the welding device.
4、第二调节块的设计,可以方便调节焊接器的位置,进一步提高焊接的精准度。4. The design of the second adjustment block can easily adjust the position of the welder and further improve the accuracy of welding.
5、位置调节装置的设计,可以方便焊接器的位置调节,操作简便,调节精度高。5. The design of the position adjustment device can facilitate the position adjustment of the welder, which is easy to operate and has high adjustment accuracy.
6、前后活动板与上下活动板、上下活动板与左右活动板的滑块与滑槽配合设计,可以方便调节,同时确保调节的轨迹精准。6. The sliding blocks and chute of the front and rear movable plates and the upper and lower movable plates, the upper and lower movable plates and the left and right movable plates are designed in conjunction with each other, which can be adjusted conveniently while ensuring accurate adjustment track.
7、拖拽装置的设计,极大的提高了取料的效率,同时也方便上料。7. The design of the dragging device greatly improves the efficiency of retrieving materials, and at the same time facilitates loading.
8、拖拽装置采用两组相互配合的夹管胶块实现拖拽,上夹管胶块逆时针转动,下夹管胶块顺时针转动,进而实现焊接好的薄壁钢管的拖拽,结构简单,设计巧妙,很好了保护了钢管不被损坏。8. The dragging device uses two sets of clamping rubber blocks that cooperate with each other to achieve dragging. The upper clamping rubber block rotates counterclockwise, and the lower clamping rubber block rotates clockwise, thereby realizing the dragging of the welded thin-walled steel pipe. Simple, ingenious design, very good to protect the steel pipe from being damaged.
9、高度调节丝杆的设计,可以进一步提高拖拽装置与焊接装置的配合精度。9. The design of the height adjustment screw can further improve the coordination accuracy of the dragging device and the welding device.
10、第一调节块的设计,可以调节夹管胶块与焊接装置的距离,进而更好的实现夹管胶块与焊接装置出管口的对接。10. The design of the first adjusting block can adjust the distance between the clamping rubber block and the welding device, so as to better realize the butt joint between the clamping rubber block and the outlet of the welding device.
附图说明Description of drawings
图1为一种方便拖拽的钢管焊接机的立体示意图。Fig. 1 is a three-dimensional schematic diagram of a convenient towable steel pipe welding machine.
图2为送料机构的立体示意图。Fig. 2 is a three-dimensional schematic view of the feeding mechanism.
图3为拖拽装置的立体示意图。Fig. 3 is a schematic perspective view of the dragging device.
图4为焊接装置的立体示意图。Fig. 4 is a schematic perspective view of the welding device.
图5为图1中A的局部放大图。FIG. 5 is a partially enlarged view of A in FIG. 1 .
图中所示文字标注表示为:1、配电控制箱;2、上料机架;3、拖拽装置;4、送料机构;5、拖拽机架;6、焊接装置;7、导向装置;21、活动座;22、第一导向板;23、第一起卷槽;24、第二导向板;25、第二起卷槽;26、导轨;27、焊接箱;28、显示屏;29、位置调节装置;30、焊接器;31、夹管胶块;32、链条;33、链轮;34、同步轮;35、同步带;36、主动轮;37、动力箱;38、高度调节丝杆;39、传动块;40、高度调节手柄;41、支撑块;42、第一调节板;43、第一调节槽;44、第一调节螺栓;45、固定盖;51、调节头;52、第二调节块;53、第二调节螺栓;54、配合套;55、转动座;56、前后活动板;57、第一安装板;58、前后调节杆;59、上下活动板;60、第二安装板;61、上下调节杆;62、左右活动板;63、第三安装板;64、左右调节杆;65、配合滑块;66、活动块。The characters shown in the figure are marked as: 1. Power distribution control box; 2. Feeding frame; 3. Dragging device; 4. Feeding mechanism; 5. Dragging frame; 6. Welding device; ;21, movable seat; 22, the first guide plate; 23, the first rolling groove; 24, the second guide plate; 25, the second rolling groove; 26, guide rail; 27, welding box; 28, display screen; 29 , Position adjustment device; 30, Welder; 31, Clamp rubber block; 32, Chain; 33, Sprocket; 34, Synchronous wheel; 35, Synchronous belt; 36, Driving wheel; 37, Power box; 38, Height adjustment Screw rod; 39, transmission block; 40, height adjustment handle; 41, support block; 42, first adjustment plate; 43, first adjustment groove; 44, first adjustment bolt; 45, fixed cover; 51, adjustment head; 52, the second adjusting block; 53, the second adjusting bolt; 54, matching sleeve; 55, rotating seat; 56, front and rear movable plates; 57, first mounting plate; 58, front and rear adjusting rods; , the second mounting plate; 61, the up and down adjustment rod; 62, the left and right movable plates; 63, the third mounting plate; 64, the left and right adjustment rods;
具体实施方式Detailed ways
为了使本领域技术人员更好地理解本发明的技术方案,下面结合附图对本发明进行详细描述,本部分的描述仅是示范性和解释性,不应对本发明的保护范围有任何的限制作用。In order to enable those skilled in the art to better understand the technical solution of the present invention, the present invention will be described in detail below in conjunction with the accompanying drawings. The description in this part is only exemplary and explanatory, and should not have any limiting effect on the protection scope of the present invention. .
如图1-图5所示,本发明的具体结构为:一种方便拖拽的钢管焊接机,它包括上料机架2,所述的上料机架2内设置有配电控制箱1,所述的上料机架2上设置有送料机构4,所述的送料机构4包括导轨26,所述的导轨26上设置有相互配合的导向装置7和焊接装置6,所述的导向装置7包括两个与导轨26配合的活动座21,且两个活动座21上分别设置有第一导向板22和第二导向板24,所述的第一导向板22上设置有弧形的第一起卷槽23,所述的第二导向板24上设置有弧形的第二起卷槽25,且第一起卷槽23和第二起卷槽25相互配合;所述的焊接装置6连接到配电控制箱1。As shown in Fig. 1-Fig. 5, the concrete structure of the present invention is: a kind of steel pipe welding machine that is convenient to drag, and it comprises feeding frame 2, and described feeding frame 2 is provided with power distribution control box 1 , the described feeding frame 2 is provided with a feeding mechanism 4, and the described feeding mechanism 4 includes a guide rail 26, and the described guide rail 26 is provided with a guiding device 7 and a welding device 6 that cooperate with each other, and the described guiding device 7 includes two movable seats 21 matched with guide rails 26, and the two movable seats 21 are respectively provided with a first guide plate 22 and a second guide plate 24, and the first guide plate 22 is provided with an arc-shaped first guide plate. Together with the rolling groove 23, the second guide plate 24 is provided with an arc-shaped second rolling groove 25, and the first rolling groove 23 and the second rolling groove 25 cooperate with each other; the welding device 6 is connected to Power distribution control box 1.
优选的,所述的导向装置7设置在导轨26的左部,所述的焊接装置6设置在导轨26的右部,且焊接装置6包括有焊接箱27,焊接箱27上设置有与第二起卷槽25配合的圆形进出料口。Preferably, the guide device 7 is arranged on the left part of the guide rail 26, the welding device 6 is arranged on the right part of the guide rail 26, and the welding device 6 includes a welding box 27, and the welding box 27 is provided with a second The circular feed-in and discharge opening that coiling groove 25 cooperates.
优选的,所述的焊接装置6包括设置在焊接箱27内的焊接器30,所述的焊接箱27的前侧设置有显示屏28,所述的焊接箱27的下部设置有与导轨26配合的活动块66,所述的焊接器30连接到配电控制箱1。Preferably, the welding device 6 includes a welder 30 arranged in the welding box 27, the front side of the welding box 27 is provided with a display screen 28, and the lower part of the welding box 27 is provided with a The movable block 66, the welder 30 is connected to the power distribution control box 1.
优选的,所述的焊接器30上设置有第二调节块52,所述的第二调节块52上设置有第二调节槽,且通过第二调节螺栓53固定在焊接箱27上。Preferably, the welder 30 is provided with a second adjustment block 52 , the second adjustment block 52 is provided with a second adjustment groove, and is fixed on the welding box 27 by a second adjustment bolt 53 .
优选的,所述的焊接器30上设置有调节头51,所述的调节头51配合有位置调节装置29,所述的位置调节装置29包括与调节头51配合的配合套54,所述的配合套54铰接在转动座55上,所述的转动座55设置在前后活动板56上,所述的前后活动板连接有前后调节杆58,所述的前后调节杆58通过第一安装板57安装在上下活动板59上,所述的上下活动板59连接有上下调节杆61,所述的上下调节杆61通过第二安装板60安装在左右活动板62上,所述的左右活动板62为L形板,所述的左右活动板62连接有左右调节杆64,所述的左右调节杆64通过第三安装板63安装在配合滑块65上。Preferably, the welder 30 is provided with an adjustment head 51, and the adjustment head 51 is equipped with a position adjustment device 29, and the position adjustment device 29 includes a matching sleeve 54 that cooperates with the adjustment head 51. The mating sleeve 54 is hinged on the rotating seat 55, the rotating seat 55 is arranged on the front and rear movable plates 56, the front and rear movable plates are connected with the front and rear adjustment rods 58, and the front and rear adjustment rods 58 pass through the first mounting plate 57 Installed on the upper and lower movable plates 59, the upper and lower movable plates 59 are connected with the up and down adjusting rods 61, and the described up and down adjusting rods 61 are installed on the left and right movable plates 62 through the second mounting plate 60, and the left and right movable plates 62 It is an L-shaped plate, and the left and right movable plates 62 are connected with left and right adjustment rods 64 , and the left and right adjustment rods 64 are installed on the matching slider 65 through the third mounting plate 63 .
优选的,所述的前后活动板56与上下活动板59通过滑块和滑槽配合,所述的上下活动板59和左右活动板62通过滑块和滑槽配合。Preferably, the front and rear movable plates 56 cooperate with the upper and lower movable plates 59 through sliders and chute, and the up and down movable plates 59 cooperate with the left and right movable plates 62 through sliders and chute.
优选的,所述的上料机架2的右侧设置有拖拽机架5,所述的拖拽机架5上设置有与焊接装置6配合的拖拽装置3,所述的拖拽装置3连接到配电控制箱1。Preferably, the right side of the feeding frame 2 is provided with a drag frame 5, and the drag frame 5 is provided with a drag device 3 that cooperates with the welding device 6, and the drag device 3 is connected to the power distribution control box 1.
优选的,所述的拖拽装置3包括设置在拖拽机架5上的动力箱37,所述的动力箱37连接有两个反向运动且上下设置的主动轮36,所述的主动轮36通过同步带35连接有同步轮34,所述的同步轮34轴设置在支撑块41上,且轴的另一端设置有由链轮33和链条32组成的链传动装置,所述的链条32上设置有与钢管配合的夹管胶块31,且上下个链传动装置上的夹管胶块31相互配合,并与焊接装置6配合,所述的动力箱37连接到配电控制箱1。Preferably, the towing device 3 includes a power box 37 arranged on the towing frame 5, the power box 37 is connected with two driving wheels 36 that move in opposite directions and are arranged up and down, and the driving wheels 36 is connected with a synchronous wheel 34 through a synchronous belt 35, and the shaft of the synchronous wheel 34 is set on the support block 41, and the other end of the shaft is provided with a chain drive consisting of a sprocket 33 and a chain 32, and the chain 32 A pinch rubber block 31 matching with the steel pipe is arranged on the top, and the pinch rubber blocks 31 on the upper and lower chain transmission devices cooperate with each other, and cooperate with the welding device 6 , and the power box 37 is connected to the power distribution control box 1 .
优选的,所述的拖拽机架5上设置有高度调节丝杆38,所述的高度调节丝杆38上配合有传动块39,所述的支撑块41设置在传动块39上,所述的高度调节丝杆38上方设置有高度调节手柄40。Preferably, the drag frame 5 is provided with a height adjustment screw 38, the height adjustment screw 38 is equipped with a transmission block 39, and the support block 41 is arranged on the transmission block 39, the A height adjustment handle 40 is arranged above the height adjustment screw rod 38 .
优选的,所述的支撑块41的两端通过第一调节螺栓44连接有第一调节块42,且第一调节螺栓44与第一调节块42上开设的第一调节槽43配合,链传动装置的链轮轴设置在第一调节块42上,且通过固定盖45紧固。Preferably, the two ends of the support block 41 are connected with the first adjustment block 42 through the first adjustment bolt 44, and the first adjustment bolt 44 cooperates with the first adjustment groove 43 opened on the first adjustment block 42, and the chain transmission The sprocket shaft of the device is arranged on the first adjusting block 42 and fastened by a fixed cover 45 .
具体使用时,先按照所需长度选择好钢片,然后调节好焊接装置6与导向装置7的位置,之后通过第一调节块42调节夹管胶块31与焊接装置6的间距,同时通过高度调节手柄40调节夹管胶块31的高度,然后将钢片的一端先通过第一起卷槽23,然后再通过第二起卷槽25,之后从焊接箱27的圆形进料口进入到焊接箱27内,然后通过位置调节装置29调节焊接器30的位置,之后通过配电控制箱1控制焊接器30焊接,同时继续匀速推动钢片,当焊接好的部位从焊接箱27的出料口出来时,并进入到上下两组夹管胶块31之间,通过配电控制箱1控制动力箱37工作,进而使上夹管胶块逆时针转动,下夹管胶块顺时针转动,进而拖拽住薄壁钢管向右运动,直至焊接完成。In specific use, first select the steel sheet according to the required length, then adjust the position of the welding device 6 and the guide device 7, and then adjust the distance between the clamp rubber block 31 and the welding device 6 through the first adjustment block 42, and pass the height at the same time. Adjust the handle 40 to adjust the height of the clamping rubber block 31, then pass one end of the steel sheet through the first coiling groove 23, then through the second coiling groove 25, and then enter the welding from the circular feed port of the welding box 27. In the box 27, the position of the welder 30 is adjusted by the position adjustment device 29, and then the welder 30 is controlled by the power distribution control box 1 to weld, and at the same time, the steel sheet is continued to be pushed at a constant speed. When it comes out, it enters between the upper and lower groups of pinch rubber blocks 31, and controls the power box 37 to work through the power distribution control box 1, so that the upper pinch rubber block rotates counterclockwise, and the lower pinch rubber block rotates clockwise, and then Drag and hold the thin-walled steel pipe to move to the right until the welding is completed.
需要说明的是,在本文中,术语“包括”、“包含”或者其任何其他变体意在涵盖非排他性的包含,从而使得包括一系列要素的过程、方法、物品或者设备不仅包括那些要素,而且还包括没有明确列出的其他要素,或者是还包括为这种过程、方法、物品或者设备所固有的要素。It should be noted that, in this document, the terms "comprising", "comprising" or any other variation thereof are intended to cover a non-exclusive inclusion such that a process, method, article or apparatus comprising a set of elements includes not only those elements, It also includes other elements not expressly listed, or elements inherent in the process, method, article, or apparatus.
本文中应用了具体个例对本发明的原理及实施方式进行了阐述,以上实例的说明只是用于帮助理解本发明的方法及其核心思想,以上所述仅是本发明的优选实施方式,应当指出,由于文字表达的有限性,而客观上存在无限的具体结构,对于本技术领域的普通技术人员来说,在不脱离本发明原理的前提下,还可以做出若干改进、润饰或变化,也可以将上述技术特征以适当的方式进行组合;这些改进润饰、变化或组合,或未经改进将发明的构思和技术方案直接应用于其它场合的,均应视为本发明的保护范围。In this paper, specific examples have been used to illustrate the principle and implementation of the present invention. The description of the above examples is only used to help understand the method of the present invention and its core idea. The above is only a preferred implementation of the present invention. It should be pointed out that , due to the limitation of written expression, there are objectively unlimited specific structures. For those of ordinary skill in the art, without departing from the principle of the present invention, some improvements, modifications or changes can also be made. The above-mentioned technical features can be combined in an appropriate manner; these improvements, changes or combinations, or direct application of the inventive idea and technical solution to other occasions without improvement should be regarded as the protection scope of the present invention.
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CN110842558A (en) * | 2018-08-21 | 2020-02-28 | 苏州睿牛机器人技术有限公司 | Sheet metal edge rolling welding machine |
CN110000486B (en) * | 2019-04-29 | 2023-12-05 | 张家港市振原制管有限公司 | Pipe welding protection device and welding protection method |
CN110774005A (en) * | 2019-11-05 | 2020-02-11 | 陈维华 | Sheet steel pipe rolling, welding and polishing equipment |
CN112719735A (en) * | 2020-12-29 | 2021-04-30 | 广东粤船科技股份有限公司 | Thin-wall steel pipe welding equipment for manufacturing high-end equipment |
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Effective date of registration: 20201027 Address after: Room 210, 2 / F, Automobile Research Institute, Longyan high tech Zone, Longyan City, Fujian Province Patentee after: Longyan Hengyue Machinery Equipment Co., Ltd Address before: 523808 12N301, room 1, Dongguan University of Technology, Songshan Hu science and Technology Industrial Park, Dongguan, Guangdong Patentee before: DONGGUAN University OF TECHNOLOGY |