CN109014662A - A kind of more metal material solder scolding tin core solder flux and preparation method thereof - Google Patents
A kind of more metal material solder scolding tin core solder flux and preparation method thereof Download PDFInfo
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- CN109014662A CN109014662A CN201811155980.7A CN201811155980A CN109014662A CN 109014662 A CN109014662 A CN 109014662A CN 201811155980 A CN201811155980 A CN 201811155980A CN 109014662 A CN109014662 A CN 109014662A
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- solder
- scolding tin
- metal material
- solder flux
- zinc
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K35/00—Rods, electrodes, materials, or media, for use in soldering, welding, or cutting
- B23K35/22—Rods, electrodes, materials, or media, for use in soldering, welding, or cutting characterised by the composition or nature of the material
- B23K35/36—Selection of non-metallic compositions, e.g. coatings, fluxes; Selection of soldering or welding materials, conjoint with selection of non-metallic compositions, both selections being of interest
- B23K35/362—Selection of compositions of fluxes
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K35/00—Rods, electrodes, materials, or media, for use in soldering, welding, or cutting
- B23K35/40—Making wire or rods for soldering or welding
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- Mechanical Engineering (AREA)
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Abstract
The invention discloses a kind of more metal material solder scolding tin core solder flux and preparation method thereof, it is related to flux for solder technical field, it includes the following components'mass percentage: alkyd ionic liquid active component 20~80%, zinc fluoroborate 5~20%, zinc oxide 5~30%, basic zinc carbonate 5~20%, surfactant 0.1~2%, corrosion inhibiter 0.05~0.1%, wherein, alkyd ionic liquid active component, which is reacted by polyhydric alcohol amine with fluoric-containing acid, synthesizes.More metal material solder scolding tin core solder flux of the invention have the advantages that weld interval is short, have it is appropriate activity, postwelding residue is few, weld strength is high, solder flux preparation process corrosivity is small, safe operation, solder stick made of the solder flux can be used for the welding of the various metals material such as stainless steel, aluminium and aluminium alloy, magnesium and magnesium alloy, nickel and nickel alloy, and application field is wide.
Description
Technical field
The present invention relates to flux for solder technical field, in particular to a kind of more metal material solder scolding tin core solder flux
And preparation method thereof.
Background technique
The metal materials such as stainless steel, aluminium and aluminium alloy, magnesium and magnesium alloy, nickel and nickel alloy have corrosion-resistant, anti-oxidant, strong
High excellent characteristic is spent, but especially its corrosion-resistant, oxidation resistant good characteristic is to auto industry, space flight and aviation, electronics
It is a challenge for the welding technique in the fields such as instruments and meters and high-end equipment manufacturing industry.The principle that solder connects is added using scaling powder
The oxide removal of metallic substrate surface, the tin alloy of melting and the metal of the oxide eliminated are formed into metal alloy when hot
Compound welds together tin alloy solder with soldered metal.Stainless steel, aluminium and aluminium alloy, magnesium and magnesium alloy, nickel and nickel
The molecular structure stabilized of the metal and alloy materials such as alloy has inoxidizability and corrosion resistance, and traditional welding is when heated
Be difficult to remove its oxide on surface protective film, tin alloy can not formed alloy-layer, so as to cause that can not weld.How very well
Ground removes oxide film dissolving, improves welding efficiency, reduces residue and guarantee higher weld strength, is to stainless steel, aluminium and aluminium
The solution that alloy, magnesium and magnesium alloy, nickel and nickel alloy etc. are difficult to solder to metal material solder problem is crucial.
Currently, be essentially all with solder flux for the solder scolding tin core of welding metal material it is single, these solder flux are big
It is chiefly used in the welding of single metal material, versatility is poor;Meanwhile film of flux residue is more around solder joint after welding, it is difficult to clear
Wash clean, corrosivity are big;Additionally, there are easy formation dry joint, weld strength is low, pollutes the problems such as environment.Number of patent application is
A kind of nickel-plate alloy solder soldering tin core of CN201210250851.2 is described in scaling powder and preparation method thereof patent
Solder flux main component are as follows: resin 60~90%, organic acid 0.1~20%, organic amine 0.1~10%, metal salt 0.1~
20%, active reinforcing agent 0.1~2.0%, surfactant 0.1~2.0%, corrosion inhibiter 0.1~1.0% and antioxidant 0.1~
1.0%, the characteristics of this scaling powder is then to add the conducts such as metal salt and organic amine using rosin resin and organic acid as stripper
Activating agent, although this kind of scaling powder activity it is stronger, there are solder joint residual it is still more, not easy cleaning the problems such as, as the time increases
Long, residue butt welding spot corrosion is very serious.Number of patent application is that a kind of aluminium of CN88100868.0 and aluminum alloy soft soldering help
Solder flux patent describes flux constituent and weight ratio are as follows: contains the organic borofluoride 1~50% of amino, heavy metal borofluoride 0.5
~50%, amino alcohol 10~98% is thick liquid under the solder flux normal temperature state, it is difficult to the life for the solder stick containing scaling powder core
It produces, exists simultaneously other heavy metals, not environmentally.Number of patent application is that a kind of stainless steel flux patent of CN03116530.3 is retouched
It has stated stainless steel flux and chlorination is added using phosphoric acid as deoxidation agent using phosphoric acid, zinc chloride, ammonium chloride and water composition
Zinc and ammonium chloride are that tin and stainless steel form alloy-layer to reach welding purpose, although the Product jointing effect in welding
It is good, but using phosphoric acid as stripper, corrosivity is strong, and the residue after welding has corrosiveness, quilt around solder joint to stainless steel
Corrosion.
Summary of the invention
For disadvantages described above, it is an object of the invention to provide a kind of polymorphic type metal material solder scolding tin core solder flux and
Preparation method, solder flux provided by the invention have weld interval is short, have it is appropriate activity, postwelding residue lack easy cleaning, welding by force
The advantages that degree is high, corrosivity is small, solder stick made of the solder flux can be used for stainless steel, aluminium and aluminium alloy, magnesium and magnesium alloy, nickel and
The welding of the various metals material such as nickel alloy, application field are wide.
To achieve the goals above, the technical scheme is that
A kind of more metal material solder scolding tin core solder flux, include the following components'mass percentage: alkyd ionic liquid
Body active component 20~80%, zinc fluoroborate 5~20%, zinc oxide 5~30%, basic zinc carbonate 5~20%, surfactant
0.1~2%, corrosion inhibiter 0.05~0.1%, the alkyd ionic liquid active component react conjunction with fluoric-containing acid by polyhydric alcohol amine
At.
The preparation method of above-mentioned more metal material solder scolding tin core solder flux, comprising the following steps:
S1: the polyol amine is dissolved in anhydrous ethanol solvent and is placed in 25 DEG C of water-bath, to the polyol amine and institute
It states and the fluorine-containing mixed acid is added dropwise in the mixed liquor of dehydrated alcohol dropwise and stirs evenly, keep mixed liquor neutral, reaction is completed
Distillation removal ethyl alcohol and moisture are carried out to obtained product to get alcohol amine ion liquid active component is arrived afterwards;
S2: alcohol amine ion liquid active component that step S1 is obtained, the zinc fluoroborate, the zinc oxide, the alkali
Formula zinc carbonate is added in reaction kettle, is heated to 95~105 DEG C, is cooled to 40 DEG C or less after continuously stirring 30~60min;
S3: surfactant and corrosion inhibiter are added in the mixture of step S2, continuess to mix and is stirred until homogeneous;
S4: the obtained mixture of step S3 is cooled to room temperature, both the more metal material solder scolding tin cores weldering
Agent.
Preferably, the polyol amine and anhydrous ethanol solvent proportion are the polyol amine 0.1mol, the anhydrous second
Alcoholic solvent 10ml.
After above-mentioned technical proposal, the beneficial effects of the present invention are:
Due to a kind of more metal material solder scolding tin core solder flux of the invention, the group including following mass percent
Point: alkyd ionic liquid active component 20~80%, zinc fluoroborate 5~20%, zinc oxide 5~30%, basic zinc carbonate 5~
20%, surfactant 0.1~2%, corrosion inhibiter 0.05~0.1%, alkyd ionic liquid active component by polyhydric alcohol amine with contain
Fluoric acid reaction synthesis;Polyhydric alcohol amine reacts the effect ratio of the alcohol amine ion liquid removal alloy material oxidation film of synthesis with fluoric-containing acid
Preferably, solder flux of the invention is equipped with neutral salt and metal zinc salt is zinc based on the alkyd ionic liquid active component that synthesizes
Source, then arrange in pairs or groups surfactant and corrosion inhibiter, collocation rationally so that solder flux has, weld interval is short, have it is appropriate activity, postwelding it is residual
Stay the advantage that object is few, weld strength is high;Whole system in the preparation process of above-mentioned more metal material solder scolding tin core solder flux
For neutrality, corrosivity is small, safe operation, to no damage to human body.
In conclusion a kind of more metal material solder scolding tin core solder flux of the invention have, weld interval is short, there have to be appropriate
Activity, the advantages that postwelding residue is few, weld strength is high, solder flux preparation process corrosivity is small, safe operation, which is made
Solder stick can be used for the welding of the various metals material such as stainless steel, aluminium and aluminium alloy, magnesium and magnesium alloy, nickel and nickel alloy, answer
It is wide with field.
Specific embodiment
Present invention will be further explained below with reference to specific examples.It should be understood that these embodiments are merely to illustrate the present invention
Rather than it limits the scope of the invention.
The alcohol amine ion liquid active component of all embodiments of the invention is synthetically prepared process: polyhydric alcohol amine is dissolved in
Anhydrous ethanol solvent is placed in water-bath, and the proportion of polyhydric alcohol amine and anhydrous ethanol solvent is polyhydric alcohol amine 0.1mol, anhydrous
Alcohol solvent 10mL, control bath temperature are 25 DEG C;Under drop speed appropriate, fluorine-containing mixed acid is added dropwise dropwise and is stirred by magnetic force
It mixes, is uniformly mixed reactant, the pH value of mixed liquor is 7 after the fluorine-containing mixed acid of control addition, and mixed liquor is neutrality, in addition, needing
Suitable control rate of addition is wanted, as polyhydric alcohol amine 0.5mol, anhydrous ethanol solvent 50mL, fluorine-containing mixed acid is in 90min or so
It is added dropwise;Then reactant completes reaction within the scheduled reaction time;It is obtained after the reaction was completed in flaxen transparent production
Object, then distillation removes ethyl alcohol and moisture to get alcohol amine ion liquid is arrived.
Embodiment 1:
A kind of more metal material solder scolding tin core solder flux provided in this embodiment, the group including following mass percent
Point: alkyd ionic liquid active component 60%, zinc fluoroborate 15%, zinc oxide 15%, basic zinc carbonate 8%, surfactant
1.9%, corrosion inhibiter 0.1%.
The preparation method of above-mentioned solder flux: by alkyd ionic liquid active component, zinc fluoroborate, zinc oxide, basic zinc carbonate
It is added in reaction kettle by above-mentioned mass percent, is heated to 95~105 DEG C, continuously stirred 30~be cooled to 40 DEG C after sixty minutes
Hereinafter, the surfactant of corresponding amount and corrosion inhibiter are added, it is uniformly mixed.The mixture of preparation is cooled to room temperature i.e.
Obtain more alloy solder scolding tin core solid soldering fluxes.
Embodiment 2:
A kind of more metal material solder scolding tin core solder flux provided in this embodiment, the group including following mass percent
Point: alkyd ionic liquid active component 65%, zinc fluoroborate 5%, zinc oxide 20%, basic zinc carbonate 8.9%, surfactant
1%, corrosion inhibiter 0.1%.
The preparation method of above-mentioned solder flux: by alkyd ionic liquid active component, zinc fluoroborate, zinc oxide, basic zinc carbonate
It is added in reaction kettle by above-mentioned mass percent, is heated to 95~105 DEG C, continuously stirred 30~be cooled to 40 DEG C after sixty minutes
Hereinafter, the surfactant of corresponding amount and corrosion inhibiter are added, it is uniformly mixed.The mixture of preparation is cooled to room temperature i.e.
Obtain more alloy solder scolding tin core solid soldering fluxes.
Embodiment 3:
A kind of more metal material solder scolding tin core solder flux provided in this embodiment, the group including following mass percent
Point: alkyd ionic liquid active component 75%, zinc fluoroborate 5%, zinc oxide 10%, basic zinc carbonate 8%, surfactant
1.9%, corrosion inhibiter 0.1%.
The preparation method of above-mentioned solder flux: by alkyd ionic liquid active component, zinc fluoroborate, zinc oxide, basic zinc carbonate
It is added in reaction kettle by above-mentioned mass percent, is heated to 95~105 DEG C, continuously stirred 30~be cooled to 40 DEG C after sixty minutes
Hereinafter, the surfactant of corresponding amount and corrosion inhibiter are added, it is uniformly mixed.The mixture of preparation is cooled to room temperature i.e.
Obtain more alloy solder scolding tin core solid soldering fluxes.
Embodiment 4:
A kind of more metal material solder scolding tin core solder flux provided in this embodiment, the group including following mass percent
Point: alkyd ionic liquid active component 80%, zinc fluoroborate 5%, zinc oxide 5%, basic zinc carbonate 8.45%, surfactant
1.5%, corrosion inhibiter 0.05%.
The preparation method of above-mentioned solder flux: by alkyd ionic liquid active component, zinc fluoroborate, zinc oxide, basic zinc carbonate
It is added in reaction kettle by above-mentioned mass percent, is heated to 95~105 DEG C, continuously stirred 30~be cooled to 40 DEG C after sixty minutes
Hereinafter, the surfactant of corresponding amount and corrosion inhibiter are added, it is uniformly mixed.The mixture of preparation is cooled to room temperature i.e.
Obtain more alloy solder scolding tin core solid soldering fluxes.
The multiple performance of more alloy solder scolding tin core solid soldering fluxes resulting to above 4 kinds of embodiments is examined
It surveys, as shown in the table:
As can be seen that the pH value of more metal material solder scolding tin core solder flux of the invention is 7 or so, corrosivity is small,
Highly-safe, harm to the human body is small;Meet RoHS standard and (" uses certain harmful components about being limited in electronic and electrical equipment
Instruction ");Rate of spread height, tensile strength are higher than aluminum steel and resist when welding to stainless steel, nickel alloy, aluminium alloy magnesium alloy
Tensile strength.
More metal material solder scolding tin core solder flux of the invention have weld interval is short, have it is appropriate activity, postwelding it is residual
Stay the advantages that object is few, weld strength is high, solder flux preparation process corrosivity is small, safe operation, and solder stick made of the solder flux is available
In the welding of the various metals material such as stainless steel, aluminium and aluminium alloy, magnesium and magnesium alloy, nickel and nickel alloy, application field is wide.
Specific embodiments of the present invention are described above.It is to be appreciated that the invention is not limited to above-mentioned
Particular implementation, those skilled in the art from the above idea, without creative labor, the kind made
Kind transformation, is within the scope of the present invention.
Claims (3)
1. a kind of more metal material solder scolding tin core solder flux, which is characterized in that include the following components'mass percentage: alcohol
Acid ion liquid active ingredient 20~80%, zinc fluoroborate 5~20%, zinc oxide 5~30%, basic zinc carbonate 5~20%, table
Face activating agent 0.1~2%, corrosion inhibiter 0.05~0.1%, the alkyd ionic liquid active component are mixed by polyhydric alcohol amine with fluorine-containing
Close acid reaction synthesis.
2. a kind of preparation method of more metal material solder scolding tin core solder flux as described in claim 1, which is characterized in that
The following steps are included:
S1: the polyol amine is dissolved in anhydrous ethanol solvent and is placed in 25 DEG C of water-bath, to the polyol amine and the nothing
The fluorine-containing mixed acid is added dropwise in the mixed liquor of water-ethanol dropwise and stirs evenly, keeps mixed liquor neutral, it is right after the reaction was completed
Obtained product carries out distillation removal ethyl alcohol and moisture to get alcohol amine ion liquid active component is arrived;
S2: alcohol amine ion liquid active component that step S1 is obtained, the zinc fluoroborate, the zinc oxide, the alkali formula carbon
Sour zinc is added in reaction kettle, is heated to 95~105 DEG C, is cooled to 40 DEG C or less after continuously stirring 30~60min;
S3: surfactant and corrosion inhibiter are added in the mixture of step S2, continuess to mix and is stirred until homogeneous;
S4: the obtained mixture of step S3 is cooled to room temperature, both more metal material solder scolding tin core solder flux.
3. preparation method as claimed in claim 2, which is characterized in that the polyol amine is matched with the anhydrous ethanol solvent is
The polyol amine 0.1mol, the anhydrous ethanol solvent 10ml.
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JPS4978655A (en) * | 1972-12-04 | 1974-07-29 | ||
CN101244493A (en) * | 2008-03-21 | 2008-08-20 | 天津市瑞星高新技术发展公司 | Aluminum alloy leadless welding wire containing soldering fluid and method for manufacturing soldering fluid |
CN101412168A (en) * | 2008-11-26 | 2009-04-22 | 华南理工大学 | Scaling powder for aluminium soldering tin wire core and preparation method thereof |
CN102139425A (en) * | 2011-04-13 | 2011-08-03 | 广州瀚源电子科技有限公司 | High-reliability soldering flux for aluminum soft soldering |
CN103192194A (en) * | 2013-03-28 | 2013-07-10 | 天津市恒固科技有限公司 | Solder wire for aluminum and aluminum alloy soldering and preparation method thereof |
CN104607826A (en) * | 2014-12-09 | 2015-05-13 | 华南理工大学 | Cleaning-free solid-state scaling powder for aluminum low-temperature soldering and preparing method |
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2018
- 2018-09-30 CN CN201811155980.7A patent/CN109014662A/en active Pending
Patent Citations (6)
Publication number | Priority date | Publication date | Assignee | Title |
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JPS4978655A (en) * | 1972-12-04 | 1974-07-29 | ||
CN101244493A (en) * | 2008-03-21 | 2008-08-20 | 天津市瑞星高新技术发展公司 | Aluminum alloy leadless welding wire containing soldering fluid and method for manufacturing soldering fluid |
CN101412168A (en) * | 2008-11-26 | 2009-04-22 | 华南理工大学 | Scaling powder for aluminium soldering tin wire core and preparation method thereof |
CN102139425A (en) * | 2011-04-13 | 2011-08-03 | 广州瀚源电子科技有限公司 | High-reliability soldering flux for aluminum soft soldering |
CN103192194A (en) * | 2013-03-28 | 2013-07-10 | 天津市恒固科技有限公司 | Solder wire for aluminum and aluminum alloy soldering and preparation method thereof |
CN104607826A (en) * | 2014-12-09 | 2015-05-13 | 华南理工大学 | Cleaning-free solid-state scaling powder for aluminum low-temperature soldering and preparing method |
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Application publication date: 20181218 |
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