CN109013740A - A kind of pure nickel silk material short route preparation process - Google Patents
A kind of pure nickel silk material short route preparation process Download PDFInfo
- Publication number
- CN109013740A CN109013740A CN201810770662.5A CN201810770662A CN109013740A CN 109013740 A CN109013740 A CN 109013740A CN 201810770662 A CN201810770662 A CN 201810770662A CN 109013740 A CN109013740 A CN 109013740A
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- China
- Prior art keywords
- billet
- silk material
- pure nickel
- cogging
- preparation process
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21C—MANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES OR PROFILES, OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
- B21C37/00—Manufacture of metal sheets, bars, wire, tubes or like semi-manufactured products, not otherwise provided for; Manufacture of tubes of special shape
- B21C37/04—Manufacture of metal sheets, bars, wire, tubes or like semi-manufactured products, not otherwise provided for; Manufacture of tubes of special shape of bars or wire
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Metal Rolling (AREA)
- Manufacture And Refinement Of Metals (AREA)
- Forging (AREA)
Abstract
The invention belongs to metal material processing fields, are a kind of pure nickel silk material short route preparation process, step: 1) vacuum induction melting;2) billet figuring of surface;3) billet heats: 980~1050 DEG C of heating temperature, keeping the temperature 0.5-1.0 hours;4) cogging hot rolling: cogging is simultaneously rolled into disk circle;5) it drawing: draws as silk material.Effect: process is few, high-efficient, significantly reduces production cost.Be not in visible crack, pipe, corner, step, it is rough and uneven in surface the defects of, ensure that subsequent rolling disk is round and silk material capability and performance.
Description
Technical field
The invention belongs to metal material processing fields, and in particular to a kind of pure nickel silk material short route preparation process.
Background technique
Pure nickel silk material is mainly for the manufacture of cathode for electron tube, anode grid side rod, pipe needle etc..With preferable mechanical performance
With the resistance to corrosion to alkali, such as sodium oxyhydroxide.Also with preferable electricity, hot, magnetic force controlling feature.Using
Range includes food and synthetic fibers processing, heat exchanger and chemistry, power industry.Typically there are manufacture resistance thermometer, electricity
Sub- pipe inner body, such as grid side rod, strut and electron tube exterior part, such as lead-out wire.The existing production technology of pure nickel silk material:
Mainly using vacuum induction melting, → ingot casting strips off the skin → is forged that → reconditioning → is rolled for the production for pure nickel silk material domestic at present
System → drawing, adopts this method that production process is various, and production cost is higher, and product delivery cycle is long.The side in forging process
Base surface be easy to appear visible crack, pipe, corner, step, it is rough and uneven in surface the defects of, in order to eliminate drawbacks described above, reconditioning work
Sequence needs to carry out a series of reconditioning to square billet, is easy to produce a large amount of metallic dust, and segmental defect needs to carry out artificial reconditioning,
Cause worker laboring environment poor, production efficiency is low, increases metal loss.
Summary of the invention
That it is an object of the present invention to provide a kind of process flows is short, cost is relatively low and the higher pure nickel silk material preparation process of efficiency.
The pure nickel silk material for meeting national standard GB/T21653-2008 technical parameters and performance requirement can be produced using the preparation process.
The technical scheme is that a kind of pure nickel silk material short route preparation process, includes the following steps:
1) vacuum induction melting: using electrolytic nickel for raw material, after ball milling, through vacuum medium frequency induction furnace melting;Then using true
The lower pouring technology of sky, obtains pure nickel billet;
2) billet figuring of surface: automatic grinding is carried out to the pure nickel billet that step 1) obtains using cylindrical grinder, removes pit, oxygen
Change the defect of skin;
3) billet heats: the billet after reconditioning being heated, 980~1050 DEG C of heating temperature, keeps the temperature 0.5-1.0 hours;
4) cogging hot rolling: cogging is carried out using reversible hot rolling mill to billet after the heating of step 3), and is rolled using tandem mill
At disk circle;
5) drawing: multi pass drawing is carried out using straight drawing machine to the disk circle of step 4), is drawn as requirement up to specification
Silk material.
The method have the benefit that: 1) present invention use vacuum melting+hot rolling+drawing process, directly produces pure
Nickel wire material carries out a series of add before not needing rolling square billet without hot forging (i.e. compared with the existing technology, omitting forging step)
Work processing, such as plane milling and reconditioning square billet, significantly reduce production cost, and process is few, high-efficient, with short production cycle.
2) present invention eliminates hot forging process link, the lumber recovery of product improves 8%-10%.
3) present invention is hot-forged the production link of square billet due to not having, and vacuum Round Billet material surface quality is good, and being not in can
See crackle, pipe, corner, step, it is rough and uneven in surface the defects of, ensure that subsequent rolling disk is round and silk material capability and performance.
4) the pure nickel N6 silk material (soft state) of present invention process preparation is 396-460Mpa, elongation percentage through detection tensile strength
For 35-37.5%, it is better than or is equivalent to the pure nickel silk material performance of prior art production.
Specific embodiment
Embodiment 1
The present embodiment prepares the pure nickel silk material of 1.0mm a kind of, and processing step is as follows:
1) vacuum induction melting uses Jinchuan electrolytic nickel for raw material, after ball mill ball milling, through vacuum medium frequency induction furnace melting;
Then using pouring technology under vacuum, the pure nickel billet of 80mm × 500mm is obtained;
2) billet figuring of surface, the defects of carrying out automatic grinding to billet using cylindrical grinder, remove pit, oxide skin.
3) billet heats, and the billet after reconditioning is heated, 1020 DEG C of heating temperature, keeps the temperature 0.5 hour, can carry out
Cogging hot rolling.
4) 7 passage hot rolling coggings are carried out using reversible hot rolling mill, and 10mm disk circle is rolled into using tandem mill;
5) multi pass drawing is carried out using straight drawing machine, drawn as 1.0mm silk material.
It is 460Mpa through detection tensile strength, elongation percentage 37.4% is higher than national standard GB/T21653-2008 about pure nickel N6
Silk material performance requirement.
Embodiment 2
The present embodiment prepares the pure nickel silk material of 1.5mm a kind of, and processing step is as follows:
1) vacuum induction melting uses Jinchuan electrolytic nickel for raw material, after ball mill ball milling, through vacuum medium frequency induction furnace melting;
Then using pouring technology under vacuum, the pure nickel billet of 75mm × 500mm is obtained;
2) billet figuring of surface, the defects of carrying out automatic grinding to billet using cylindrical grinder, remove pit, oxide skin.
3) billet heats, and the billet after reconditioning is heated, 1040 DEG C of heating temperature, keeps the temperature 1.0 hours, can carry out
Cogging hot rolling.
4) 7 passage hot rolling coggings are carried out using reversible hot rolling mill, and 10mm disk circle is rolled into using tandem mill;
5) multi pass drawing is carried out using straight drawing machine, drawn as 1.5mm silk material.
It is 460Mpa through detection tensile strength, elongation percentage 37.4% is higher than national standard GB/T21653-2008 about pure nickel N6
Silk material performance requirement.
Claims (1)
1. a kind of pure nickel silk material short route preparation process, includes the following steps:
1) vacuum induction melting: using electrolytic nickel for raw material, after ball milling, through vacuum medium frequency induction furnace melting;Then using true
The lower pouring technology of sky, obtains pure nickel billet;
2) billet figuring of surface: automatic grinding is carried out to the pure nickel billet that step 1) obtains using cylindrical grinder, removes pit, oxygen
Change the defect of skin;
3) billet heats: the billet after reconditioning being heated, 980~1050 DEG C of heating temperature, keeps the temperature 0.5-1.0 hours;
4) cogging hot rolling: cogging is carried out using reversible hot rolling mill to billet after the heating of step 3), and is rolled using tandem mill
At disk circle;
5) drawing: multi pass drawing is carried out using straight drawing machine to the disk circle of step 4), is drawn as requirement up to specification
Silk material.
Priority Applications (1)
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CN201810770662.5A CN109013740A (en) | 2018-07-13 | 2018-07-13 | A kind of pure nickel silk material short route preparation process |
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CN201810770662.5A CN109013740A (en) | 2018-07-13 | 2018-07-13 | A kind of pure nickel silk material short route preparation process |
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CN109013740A true CN109013740A (en) | 2018-12-18 |
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CN201810770662.5A Pending CN109013740A (en) | 2018-07-13 | 2018-07-13 | A kind of pure nickel silk material short route preparation process |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN112658059A (en) * | 2019-10-16 | 2021-04-16 | 丹阳市俊晧金属科技有限公司 | Efficient preparation process of pure nickel wire |
CN115074650A (en) * | 2022-08-01 | 2022-09-20 | 江苏以豪合金有限公司 | Preparation method of high-purity nickel wire |
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EP0598371B1 (en) * | 1992-11-16 | 1999-08-11 | Kobe Steel Limited | Hot rolled steel wire rod, fine steel wire and twisted steel wire, and manufacture of the fine steel wire |
CN101100721A (en) * | 2007-07-30 | 2008-01-09 | 常熟市良益金属材料有限公司 | Ni29Co18 controlled-expansion alloy and preparation method thereof |
CN102251201A (en) * | 2011-07-07 | 2011-11-23 | 广东省钢铁研究所 | Preparation method of high purity nickel wire |
CN105177344A (en) * | 2015-07-30 | 2015-12-23 | 张连仲 | Cu-Fe alloy wire and preparing method thereof |
CN106269966A (en) * | 2015-06-06 | 2017-01-04 | 丹阳市凯鑫合金材料有限公司 | A kind of method making invar cold-heading dish circle silk material |
CN106269972A (en) * | 2016-08-16 | 2017-01-04 | 宝鸡核新金属有限公司 | The preparation for processing of big substance high-performance titanium or titanium alloy light parcel |
CN106893885A (en) * | 2017-03-14 | 2017-06-27 | 鑫国集团有限公司 | A kind of manufacturing process of copper-coppernickel compensating conductor B alloy wire |
WO2017142115A1 (en) * | 2016-02-16 | 2017-08-24 | 고려제강 주식회사 | Clad steel wire and manufacturing method thereof |
CN108000003A (en) * | 2017-12-04 | 2018-05-08 | 丹阳市盛亿润合金有限公司 | A kind of preparation method of high-performance nickel-base alloy bare welding filler metal |
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2018
- 2018-07-13 CN CN201810770662.5A patent/CN109013740A/en active Pending
Patent Citations (9)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP0598371B1 (en) * | 1992-11-16 | 1999-08-11 | Kobe Steel Limited | Hot rolled steel wire rod, fine steel wire and twisted steel wire, and manufacture of the fine steel wire |
CN101100721A (en) * | 2007-07-30 | 2008-01-09 | 常熟市良益金属材料有限公司 | Ni29Co18 controlled-expansion alloy and preparation method thereof |
CN102251201A (en) * | 2011-07-07 | 2011-11-23 | 广东省钢铁研究所 | Preparation method of high purity nickel wire |
CN106269966A (en) * | 2015-06-06 | 2017-01-04 | 丹阳市凯鑫合金材料有限公司 | A kind of method making invar cold-heading dish circle silk material |
CN105177344A (en) * | 2015-07-30 | 2015-12-23 | 张连仲 | Cu-Fe alloy wire and preparing method thereof |
WO2017142115A1 (en) * | 2016-02-16 | 2017-08-24 | 고려제강 주식회사 | Clad steel wire and manufacturing method thereof |
CN106269972A (en) * | 2016-08-16 | 2017-01-04 | 宝鸡核新金属有限公司 | The preparation for processing of big substance high-performance titanium or titanium alloy light parcel |
CN106893885A (en) * | 2017-03-14 | 2017-06-27 | 鑫国集团有限公司 | A kind of manufacturing process of copper-coppernickel compensating conductor B alloy wire |
CN108000003A (en) * | 2017-12-04 | 2018-05-08 | 丹阳市盛亿润合金有限公司 | A kind of preparation method of high-performance nickel-base alloy bare welding filler metal |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN112658059A (en) * | 2019-10-16 | 2021-04-16 | 丹阳市俊晧金属科技有限公司 | Efficient preparation process of pure nickel wire |
CN115074650A (en) * | 2022-08-01 | 2022-09-20 | 江苏以豪合金有限公司 | Preparation method of high-purity nickel wire |
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Application publication date: 20181218 |