CN109001498B - Test assembly - Google Patents

Test assembly Download PDF

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Publication number
CN109001498B
CN109001498B CN201810963963.XA CN201810963963A CN109001498B CN 109001498 B CN109001498 B CN 109001498B CN 201810963963 A CN201810963963 A CN 201810963963A CN 109001498 B CN109001498 B CN 109001498B
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China
Prior art keywords
test
clamping
seat
locking
rod
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Application number
CN201810963963.XA
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Chinese (zh)
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CN109001498A (en
Inventor
江华新
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Suzhou Cmr Electronic Devices Co ltd
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Suzhou Cmr Electronic Devices Co ltd
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Priority to CN201810963963.XA priority Critical patent/CN109001498B/en
Publication of CN109001498A publication Critical patent/CN109001498A/en
Application granted granted Critical
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    • GPHYSICS
    • G01MEASURING; TESTING
    • G01RMEASURING ELECTRIC VARIABLES; MEASURING MAGNETIC VARIABLES
    • G01R1/00Details of instruments or arrangements of the types included in groups G01R5/00 - G01R13/00 and G01R31/00
    • G01R1/02General constructional details
    • G01R1/06Measuring leads; Measuring probes
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01RMEASURING ELECTRIC VARIABLES; MEASURING MAGNETIC VARIABLES
    • G01R31/00Arrangements for testing electric properties; Arrangements for locating electric faults; Arrangements for electrical testing characterised by what is being tested not provided for elsewhere

Abstract

The invention discloses a test assembly, which comprises a test frame body and a test board, wherein the test frame body is used for storing and placing the test board, the test board is connected with a test system through a test connecting wire, and the test board is integrated with a plurality of test modules such as a clamping test module, a quick clamping test module, a buckling test module, a pressing-in locking test module and the like. The test board provided by the invention is integrated with a plurality of test modules, so that the centralized test is realized, meanwhile, the test frame body integrates the functions of storage and use, the labor intensity of operators is greatly reduced, the test efficiency is improved, the test connecting line is used for protecting the cable by using the corrugated pipe, and the connecting end of the cable and the connector is provided with reinforcing measures, so that the cable is not easy to damage and has long service life.

Description

Test assembly
Technical Field
The present invention relates to testing devices, and more particularly, to a testing assembly.
Background
Before the connector is produced and delivered to a customer, in order to ensure good conduction performance of the delivered product, conduction tests are required to be carried out on all loops according to the design drawing of the product.
When the product is tested, the connector is required to be connected to the test module, the test module is generally provided with a mating connector structure, and in the prior art, when the connector is connected with the mating connector structure, the connector is generally fixed to be screwed in a rotating way, so that the efficiency is low.
Moreover, some product connectors have sealing plugs that are easy to drop, and the sealing plugs need to be guaranteed not to be lost before delivery to customers. The existing electrical measurement performance conduction test is mostly carried out by adopting a test board, and particularly, the conduction performance of a loop is measured according to a design drawing of a product.
In the prior art, when testing a testing station, the operation is needed on a testing board, but currently, a large testing board is mostly vertically arranged on the ground, and an operator squats on the ground to test.
The mode is inconvenient for the operator to squat, the labor intensity is high, when the test plate is replaced, the operator is vertical, the test plate is required to be transported to a centralized placement area, and then the required test plate is transported, so that the labor intensity is high, the efficiency is low, and the production line is long.
Furthermore, when the engine cable is assembled, the p-type clamp is generally installed on the cable to facilitate cable arrangement, and if the p-type clamp is not installed, the cable is disordered, so that the later use of the engine is affected.
When the p-type clamp is installed, the phenomenon of missing or reverse installation of the p-type clamp is easy to occur, or the size of the p-type clamp is selected to be too small to influence the later installation, so that a detection module of the p-type clamp is more needed.
In addition, at present, the signal transmission between the test board and the test system is mostly connected by adopting a flat cable mode, but the flat cable is thin and easy to damage, and has defects in the service life.
Disclosure of Invention
The invention aims to solve the problems, and provides a test assembly, wherein a plurality of test modules are integrated on a test board, so that the centralized test is realized, meanwhile, the test frame body integrates the functions of storage and use, the labor intensity of operators is greatly reduced, the test efficiency is improved, a test connecting wire is used for protecting a cable by using a corrugated pipe, and the connecting end of the cable and a connector is provided with reinforcing measures, so that the cable is not easy to damage and has long service life.
In order to achieve the above purpose, the invention adopts the following technical scheme: the test assembly comprises a test frame body and a test board, wherein the test frame body comprises a lower supporting structure formed by connecting a cross rod, a vertical rod, an upper supporting rod and a lower supporting frame at the bottom, and further comprises a plurality of inclined rods and a top supporting rod to form an upper supporting structure, the upper supporting rod is provided with a test board supporting groove, the lower supporting frame is provided with a test board positioning groove, the cross rod at the upper side is provided with a limit groove corresponding to the test board positioning groove, and the test board is placed in the test board supporting groove or the test board positioning groove;
the test board is integrated with a plurality of test modules through a board body, each test module is connected with a heavy-load interface on the test board, and the heavy-load interfaces are connected with a test system through test connecting wires;
the test module comprises a clamping test module, a quick clamping test module, a buckling test module and a press-in locking test module;
the clamping test module comprises a test seat, a locking seat and a base which are sequentially arranged from top to bottom, wherein a plurality of groups of first test probes are arranged on the test seat, first switch needles are further arranged on the test seat, the test seat and the first switch needles are connected with the heavy-load interface through wires, locking pieces are further hinged to two ends of the test seat, a locking piece accommodating cavity is arranged on the locking seat and used for accommodating the locking pieces, and an elastic element is arranged in the locking piece accommodating cavity and propped against the locking pieces;
the clamping test module comprises a test seat, a clamping plate and a cover plate, wherein a connector interface is arranged on the test seat, a second test probe is arranged in the connector interface, the cover plate is fixed on the outer side of the connector interface, the clamping plate is adjustably arranged on the outer side of the connector interface, a connector clamping opening is arranged on the clamping plate, a second switch needle is further arranged in the connector interface, an indicator lamp is arranged on the test seat, and the indicator lamp, the second test probe and the second switch needle are communicated with the heavy-load interface through wires;
the rapid clamping test module comprises a mounting base and a test interface, wherein a clamping assembly is arranged on the mounting base, the clamping assembly comprises a handle, a clamping connecting rod, a positioning rod and a pressing block fixing rod, a triangular mounting plate is arranged on the upper side of the mounting base, the front end of the handle is hinged to the lower side of the front end of the triangular mounting plate, the middle part of the handle is hinged to the rear end of the positioning rod, the rear end of the clamping connecting rod is hinged to the upper side of the rear end of the triangular mounting plate, the middle part of the clamping connecting rod is hinged to the front end of the positioning rod, the pressing block fixing rod is connected to the vertical direction of the front end of the clamping connecting rod, and a pressing block is connected to the lower side of the pressing block fixing rod and is matched with the test interface;
the front end of the clamping connecting rod is provided with a clamping opening, and the clamping opening is used for vertically fixing the pressing block fixing rod;
the buckling test module comprises a test seat body, a wire slot is arranged at the rear end of the upper side of the test seat body, a test slot is arranged at the front end of the test seat body, a buckle plate is hinged to the slot wall at one side of the test slot, a buckle plate is hinged to the slot wall at the other side of the test slot, a locking buckle is arranged at the upper end of the buckle, a reset elastic piece is arranged between the lower end of the buckle and the test seat body, a test column and a third switch needle are arranged in the test slot, and a buckling opening and a bayonet are arranged on the buckle plate;
the press-in locking type test module comprises a test seat and a locking block which are connected with each other, a connecting through hole is formed in the test seat, a plurality of groups of third test probes are arranged in the connecting through hole, a fourth switch Guan Zhen is further arranged in the connecting through hole, an adjusting handle is hinged to the locking block, a lock column is hinged to the front end of the adjusting handle, the lock column penetrates through the locking block and the test seat to act in the connecting through hole, and a reset spring is arranged between the lock column and the locking block.
Further, the number of the positioning grooves of the test board is more than or equal to 2, and rubber rollers are arranged in the supporting grooves of the test board and the positioning grooves of the test board.
Further, the test connecting wire comprises a cable and connectors connected with two ends of the cable, terminals and cable connecting ends are arranged on the connectors, the cable connecting ends are connected with cable clamps through nut connectors, the cable is locked by the cable clamps, corrugated pipes are coated on the cable clamps, and braiding layers are arranged on the corrugated pipes, the cable clamp connecting sections, the nut connectors and the cable connecting ends.
In summary, the invention has the following advantages:
the test board provided by the invention is integrated with a plurality of test modules, so that the centralized test is realized, meanwhile, the test frame body integrates the functions of storage and use, the labor intensity of operators is greatly reduced, the test efficiency is improved, the test connecting line is used for protecting the cable by using the corrugated pipe, and the connecting end of the cable and the connector is provided with reinforcing measures, so that the cable is not easy to damage and has long service life.
Drawings
FIG. 1 is a schematic diagram of the structure of the present invention;
FIG. 2 is a schematic diagram of a test connection line structure;
FIG. 3 is a cross-sectional view of a test connection wire connector;
FIG. 4 is a schematic diagram of a snap test module;
FIG. 5 is a cross-sectional view of a snap test module configuration;
FIG. 6 is a schematic diagram of a clip test module configuration;
FIG. 7 is a schematic view of a quick clamp test module configuration;
FIG. 8 is an exploded view of a quick clamp test module configuration;
FIG. 9 is a schematic diagram of a snap-fit test module;
FIG. 10 is a cross-sectional view of a snap test module configuration;
FIG. 11 is a schematic diagram of a press-in locking test module configuration;
fig. 12 is a cross-sectional view of a press-in locking test module configuration.
Detailed Description
The invention is further described below with reference to the accompanying drawings and examples:
example 1:
the test assembly comprises a test frame body 1 and a test board 100, specifically, the test frame body 1 comprises a lower support structure formed by connecting a cross rod 11, a vertical rod 12, an upper support rod 13 and a lower support frame 14 at the bottom, and further comprises a plurality of diagonal rods 15 and a top support rod 16 to form an upper support structure.
The upper supporting rod 13 is provided with a test board supporting groove 2, the lower supporting frame 14 is provided with a test board positioning groove 3, the cross rod 11 on the upper side is provided with a limit groove 4 corresponding to the test board positioning groove 3, and the test board 100 is placed in the test board supporting groove 2 or the test board positioning groove 3.
The number of the test board positioning grooves is 2 or more, and is preferably 2 in this embodiment.
It should be noted that the rubber rollers 5 are disposed in the test board supporting groove 2 and the test board positioning groove 3, so that when the test board 100 is placed in the test board supporting groove and the test board positioning groove, sliding friction is changed into rolling friction under the action of the rubber rollers, friction force is reduced, the test board is conveniently pushed in, and labor intensity is reduced.
With further reference to fig. 1, the test board 100 is integrated with a plurality of test modules through a board body, and specifically includes a snap-in test module, a clip test module, a quick-clamping test module, a snap-in test module, and a press-in locking test module.
The single test module is connected with a heavy-load interface 6 on the test board 100, the two interfaces are connected through wires, and the heavy-load interface 6 is connected with a test system through a test connecting wire.
Specifically, referring to fig. 2 and 3, the test connection line includes a cable 71 and a connector 72 connected to both ends of the cable, and a terminal 721 and a cable connection end 722 are provided on the connector 72.
The cable connection end 722 is connected with the cable clamp 74 through the nut connector 73, the cable 71 is locked by the cable clamp 74, the outer side of the cable is coated with a corrugated pipe, and the outer sides of the connecting section of the corrugated pipe and the cable clamp 74, the nut connector 73 and the cable connection end 722 are all provided with a braiding layer 75.
The braid wraps the connection end of the entire connector such that the bellows, cable clamp, nut connector and connector are integral within the braid.
In the use process, connectors at two ends are respectively connected with a heavy-load interface of the test board and the test system through terminals.
As shown in fig. 4 and 5, the snap test module includes a test socket 101, a locking socket 102 and a base 103 sequentially arranged from top to bottom.
Specifically, the test socket 101 is provided with a plurality of groups of first test probes 1011, and a first switch needle 1012 thereon, which are both connected with the heavy-load interface 6 through wires.
And, the test seat 101 both ends still articulate and have the retaining member 104, are equipped with retaining member holding chamber 1021 on the retaining member 102 and are used for placing retaining member 104, are equipped with elastic element 105 in the retaining member holding chamber 1021 and support retaining member 104.
When the connector is connected with this test module, the retaining member is pressed into the retaining member and holds the intracavity, and the locking platform on the retaining member limits the connector to can firm the connection, and the terminal on test probe and the connector is connected, and its conductivity of wire test, and the sealing plug on the connector supports the switch needle, makes the independent complete conduction circuit switch-on of switch needle connection, thereby confirm the setting of sealing plug, avoid the omission.
With continued reference to fig. 6, the clip test module includes a test socket 201, a card 202, and a cover 203.
The test socket 201 is provided with a connector interface 205, a second test probe 204 is disposed in the connector interface 205, and the cover 203 is fixed on the outer side of the connector interface 205 and adjustably mounts the card 202 on the outer side of the connector interface 205.
Specifically, the clamping plate 202 is provided with a connector clamping port 2021, the connector interface 205 is also provided with a second switch needle, the test seat 201 is provided with an indicator 2011, and the indicator 2011, the second test probe 204 and the second switch needle are connected with the heavy-load interface 6 through wires.
When the connector is connected with the test module, the connector passes through the connector clamping opening of the clamping plate and then is connected with the connector interface, and then the clamping plate is slid to clamp the connector, so that the connector and the connector can be firmly connected.
The test probe is connected with the terminal on the connector, the lead connection test system tests the conductivity of the test probe, and the sealing plug on the connector can prop against the switch needle, so that an independent and complete conducting circuit connected with the switch needle is connected, the setting of the sealing plug is determined, and the omission is avoided.
Meanwhile, the connector interface and the connector clamping interface of the structure are of profiling structures, the pertinence is high, the connector damage caused by error insertion of the connector is avoided, and when the connection is bad, the indication lamp gives a prompt, the detection result of the test module is convenient to determine, and therefore the test module with bad connection is convenient to determine when a plurality of test modules are used together.
Of course, the function of the indicator light is not limited to this test module.
With further reference to fig. 7 and 8, the quick clamp test module includes a mounting base 301 and a test interface 302,
wherein, be equipped with clamping subassembly 303 on the installation base 301, clamping subassembly 303 includes handle 3031, clamping connecting rod 3032, locating lever 3033 and briquetting dead lever 3034, and installation base 301 upside is equipped with triangle mounting panel 3011.
The front end of the handle 3031 is hinged to the lower side of the front end of the triangular mounting plate 3011, the middle part of the handle is hinged to the rear end of the positioning rod 3033, the rear end of the clamping connecting rod 3032 is hinged to the upper side of the rear end of the triangular mounting plate 3011, the middle part of the handle is hinged to the front end of the positioning rod 3033, and the front end of the handle is vertically connected with a pressing block fixing rod 3034.
The briquetting 304 is connected with the briquetting fixed lever 3034 downside, and briquetting 304 and test interface 302 cooperation are used.
And the front end of the clamping connecting rod 3032 is provided with a clamping opening 30321, and the clamping opening 30321 vertically fixes a pressing block fixing rod 3034.
Preferably, the briquetting is square briquetting or toper platform briquetting or irregular briquetting to press 4 to be the silica gel briquetting, this structure makes the briquetting can not harm the connector when with the connector contact, and the security is high.
It is worth mentioning that the test interface is the profiling of the connector interface commonly used, and the downside is connected with the wire, and the test interface is the profiling of connector fixed, and is strong in pertinence, and connection stability is high, and convenient and fast cooperates the fixed of clamping subassembly in the test process, and test efficiency is high.
And the front end of the positioning rod is provided with a positioning platform, and the positioning platform can act on the clamping connecting rod vertically when the pressing block butts against the connector, and particularly presses vertically, so that the clamping connecting rod cannot be lifted, and can be lifted only when the handle is pulled, and the fixing stability of the clamping assembly is ensured.
As shown in fig. 9 and 10, the fastening test module includes a test seat body 401, a slot 4011 is disposed at the rear end of the upper side of the test seat body 401, a test slot 4012 is disposed at the front end, a buckle 402 is hinged to a slot wall on one side of the test slot 4012, and a slot wall on the other side is hinged to the middle of the buckle 403.
Wherein, the upper end of the fastener 403 is a locking fastener 4031, a reset elastic member 404 is arranged between the lower end and the test seat body 401,
and a test column 405 and a third switch needle 406 are arranged in the test groove 4012, and a buckling opening 4021 and a bayonet 4022 are arranged on the buckling plate 402.
It is worth noting that the test column is a metal test column, and one side of the test column is provided with an opening, and the opening can facilitate placement of the p-type clamp ribbon and avoid the influence on the test structure.
Specifically, the cable is placed in the wire casing, and the p type clamp is sleeved to the metal test guide pillar, and when the small model is selected, the p type clamp can not be sleeved on the metal guide pillar, and then the switch needle can not be pressed, and the test is failed.
With further reference to fig. 11 and 12, the press-in locking test module includes a test seat 501 and a locking block 502 connected to each other,
wherein, the test seat 501 is provided with a connection through hole 5011, a plurality of groups of third test probes 5012 are arranged in the connection through hole 5011, and a fourth switch Guan Zhen 5013 is also arranged, and the connection through wires and the heavy-load interface are connected.
The locking block 502 is hinged with an adjusting handle 503, the front end of the adjusting handle 503 is hinged with a locking column 504, and the hinge of the locking column 504 is realized by a rod, so that the circumferential movement of the handle 503 can be converted into the linear movement of the locking column 504.
The lock post 504 passes through the lock block 502 and the test seat 501 to act in the connecting through hole 5011, and a return spring 505 is provided between the lock post 504 and the lock block 502.
When the connector is connected with the test module, the connector is connected with the communication through holes, the adjusting handle is stirred simultaneously, the lock column props against the connector, so that the connector can be firmly connected, the test probe is connected with the terminal on the connector, the conductivity of the test probe is tested by the lead wire, and the sealing plug on the connector props against the switch needle, so that the independent and complete conduction line connected by the switch needle is connected, the setting of the sealing plug is determined, and the omission is avoided.
In the use process of the test assembly, the test board 100 is placed in the test board supporting groove 2 and then is connected with a connector to be tested for use, and is placed in the test board positioning groove 3 in a storage state, of course, the integrated type of the test board is not limited to the above, so that various test boards can be placed in the test board positioning groove 3, and the test board can be used as required in the use process.
The foregoing embodiments are merely illustrative of the technical concept and features of the present invention, and are intended to enable those skilled in the art to understand the present invention and to implement the same, not to limit the scope of the present invention. All equivalent changes or modifications made according to the spirit of the present invention should be included in the scope of the present invention.

Claims (3)

1. A test assembly, characterized in that: the test frame comprises a test frame body (1) and a test board (100), wherein the bottom of the test frame body comprises a lower supporting structure formed by connecting a cross rod (11), a vertical rod (12), an upper supporting rod (13) and a lower supporting frame (14), the test frame body further comprises a plurality of inclined rods (15) and a top supporting rod (16) to form an upper supporting structure, the upper supporting rod (13) is provided with a test board supporting groove (2), the lower supporting frame (14) is provided with a test board positioning groove (3), the cross rod (11) on the upper side is provided with a limiting groove (4) corresponding to the test board positioning groove (3), and the test board (100) is placed in the test board supporting groove (2) or the test board positioning groove (3);
the test board (100) is integrated with a plurality of test modules through a board body, each test module is connected with a heavy-load interface (6) on the test board (100), and the heavy-load interfaces (6) are connected with a test system through test connecting wires;
the test module comprises a clamping test module, a quick clamping test module, a buckling test module and a press-in locking test module;
the clamping test module comprises a test seat (101), a locking seat (102) and a base (103) which are sequentially arranged from top to bottom, wherein a plurality of groups of first test probes (1011) are arranged on the test seat (101), first switch needles (1012) are further arranged on the test seat, the test seat and the first switch needles are connected with the heavy-load interface (6) through wires, locking pieces (104) are further hinged at two ends of the test seat (101), a locking piece accommodating cavity (1021) is arranged on the locking seat (102) and used for accommodating the locking pieces (104), and an elastic element (105) is arranged in the locking piece accommodating cavity (1021) to prop against the locking pieces (104);
the clamping test module comprises a test seat (201), a clamping plate (202) and a cover plate (203), wherein a connector interface (205) is arranged on the test seat (201), a second test probe (204) is arranged in the connector interface (205), the cover plate (203) is fixed on the outer side of the connector interface (205), the clamping plate (202) is adjustably arranged on the outer side of the connector interface (205), a connector clamping opening (2021) is arranged on the clamping plate (202), a second switch needle is further arranged in the connector interface (205), an indicator lamp (2011) is arranged on the test seat (201), and the indicator lamp (2011), the second test probe (204) and the second switch needle are communicated with the heavy load interface (6) through wires;
the rapid clamping test module comprises a mounting base (301) and a test interface (302), wherein a clamping assembly (303) is arranged on the mounting base (301), the clamping assembly (303) comprises a handle (3031), a clamping connecting rod (3032), a positioning rod (3033) and a pressing block fixing rod (3034), a triangular mounting plate (3011) is arranged on the upper side of the mounting base (301), the front end of the handle (3031) is hinged to the lower side of the front end of the triangular mounting plate (3011), the middle part of the handle is hinged to the rear end of the positioning rod (3033), the rear end of the clamping connecting rod (3032) is hinged to the upper side of the rear end of the triangular mounting plate (3011), the middle part of the clamping connecting rod is hinged to the front end of the positioning rod (3033), the pressing block fixing rod (3034) is connected to the lower side of the pressing block fixing rod (3034), and the pressing block (304) is matched with the test interface (302);
the front end of the clamping connecting rod (3032) is provided with a clamping opening (30321), and the clamping opening (30321) is vertically used for fixing the pressing block fixing rod (3034);
the buckling test module comprises a test seat body (401), a wire slot (4011) is formed in the rear end of the upper side of the test seat body (401), a test slot (4012) is formed in the front end of the test seat body, a buckle plate (402) is hinged to the slot wall on one side of the test slot (4012), a buckle plate (403) is hinged to the slot wall on the other side of the test slot, a locking buckle (4031) is arranged at the upper end of the buckle plate (403), a reset elastic piece (404) is arranged between the lower end of the buckle plate and the test seat body (401), a test column (405) and a third switch needle (406) are arranged in the test slot (4012), and a buckling opening (4021) and a bayonet (4022) are formed in the buckle plate (402);
the press-in locking type test module comprises a test seat (501) and a locking block (502) which are connected with each other, a connecting through hole (5011) is formed in the test seat (501), a plurality of groups of third test probes (5012) are arranged in the connecting through hole (5011), a fourth switch Guan Zhen (5013) is further arranged, an adjusting handle (503) is hinged to the locking block (502), a lock column (504) is hinged to the front end of the adjusting handle (503), the lock column (504) penetrates through the locking block (502) and the test seat (501) acts in the connecting through hole (5011), and a reset spring (505) is arranged between the lock column (504) and the locking block (502).
2. A test assembly according to claim 1, wherein: the number of the test board positioning grooves (3) is more than or equal to 2, and rubber rollers (5) are arranged in the test board supporting grooves (2) and the test board positioning grooves (3).
3. A test assembly according to claim 1, wherein: the test connecting wire comprises a cable (71) and connectors (72) connected with two ends of the cable, terminals (721) and cable connecting ends (722) are arranged on the connectors (72), the cable connecting ends (722) are connected with cable clamps (74) through nut connectors (73), the cable (71) is locked by the cable clamps (74) and is coated with corrugated pipes, and braiding layers (75) are arranged on the outer sides of the corrugated pipes, the cable clamps (74) connecting sections, the nut connectors (73) and the cable connecting ends (722).
CN201810963963.XA 2018-08-23 2018-08-23 Test assembly Active CN109001498B (en)

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CN109001498B true CN109001498B (en) 2024-04-12

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