CN108983723A - A kind of site construction technology intelligent management control method and management system - Google Patents
A kind of site construction technology intelligent management control method and management system Download PDFInfo
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- 238000004519 manufacturing process Methods 0.000 claims description 29
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- 238000004458 analytical method Methods 0.000 claims description 3
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- 239000011248 coating agent Substances 0.000 description 7
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- 239000002131 composite material Substances 0.000 description 7
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- 229910000831 Steel Inorganic materials 0.000 description 6
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- G—PHYSICS
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- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B19/00—Programme-control systems
- G05B19/02—Programme-control systems electric
- G05B19/418—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM]
- G05B19/41865—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM] characterised by job scheduling, process planning, material flow
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- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B2219/00—Program-control systems
- G05B2219/30—Nc systems
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- G05B2219/32252—Scheduling production, machining, job shop
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- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
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Abstract
A kind of site construction technology intelligent management control method and management system, first screen all element of resource of site operation, and carry out taxonomic revision according to identified mode classification and store, and form resource database；Again by site operation data collection system collection site construction operation basic data, it is sent to data analysis system, the matching of Contraction in Site basic data is carried out according to the data of resource database by data analysis system, the technique for compiling most suitable site operation according to matched result, and write out its job instruction, site operation is carried out according to the job instruction write by on-site construction operations personnel, and give real-time oversight in implementation process at the scene, realize site operation intelligent management control.
Description
Technical field
The present invention relates to a kind of Contraction in Site management control method and systems, refer in particular to a kind of soft using intelligence
Part carries out Contraction in Site process intelligent management control method and system, is greatly improved by the management control method and system
The management level and efficiency of site operation；Belong to site construction management control technology field.
Background technique:
Site construction management and control are directly related to manufactured product quality and production efficiency；In the manufacturing of modernization
In workshop, especially in the environment of internet and intelligent Manufacturing Technology large-scale application, factory is in order to guarantee site operation
The accuracy and high efficiency of management mostly improve the management environment and management of site operation in a large amount of manpower and material resources of investment
Mode；The robot and transmission device of various intelligent controls are more and more, Workshop control system in producing line various equipment,
Product, technique and material etc. carry out intelligent scheduling, and the efficient operation of intelligentized control method plant site is also more and more.However it is right
For the operator of plant site construction, how to meet kinds of processes product and performed effectively in specific process environments, subtracted
The waiting time of few process equipment makes to produce seamless connection, and the cost reduced in product occupies, and improves the accurate of construction technology
Specifically how rate directly carries out remote supervisory and management by engineer, buying side's joint to the construction at scene, for reducing vehicle
Between cost and improve producing line rate of return on investment it is extremely important.Very mature way to manage can be never had to this respect can borrow
Mirror, therefore it is necessary to this is researched and developed.
In order to solve this problem, today there is also many inventors to propose some improved methods and measure, but still general
Store-through is very limited in significant limitation, actual use, is not easy to promote using；Especially how to integrate and will construct
The various element of resource at scene integrate, and reasonable resource distribution are carried out to construction site in all its bearings, to make
Optimal construction operation technique, and from being remotely managed to site construction technology and control there is no, thus lead
Cause actual site construction management there are still resource distributions unreasonable, operation technique does not optimize, and execute-in-place can not real-time control
The deficiencies of, still need to be further improved.
By patent retrieval do not find have with the patent literature report of same technique of the present invention, have certain relationship with the present invention
Patent mainly have it is following:
1, number of patent application CN201610857937.X, entitled " welding material production equipment management method and system ", Shen
It asks someone are as follows: the application for a patent for invention of Wuhan Tiemiao Welding Material Co., Ltd., it is raw which disclose a kind of welding materials
Device management method and system are produced, the system comprises bar code formula nameplate, typing end, mobile terminal, audit ends, server-side, data
Library and network system；The scan-type that bar code formula nameplate is used to make equipment nameplate bar code it to support mobile terminal calls；Typing
Welding material production equipment Managed Solution is worked out for bound device number and bar code formula nameplate in end；Mobile terminal is used for scan stripes
Code formula nameplate, and pass through the daily management of the scanned equipment of touch screen completion；Audit end is used to audit management data；Clothes
Business end will be for that will manage data deposit database；Network system is for realizing communication connection.
2, number of patent application CN201480048415.4, entitled " welding system data management system and method ", Shen
It asks someone are as follows: the application for a patent for invention of Illinois Tool Co, which disclose a kind of intermetallic composite coating resources
Energy data managing method, comprising: storage represents more than first sampled during the metalworking operation of the first intermetallic composite coating resource
First group of data of a parameter；The second intermetallic composite coating resource is selected from list；And by the part of first group of data
First identifier symbol is changed to second identifier symbol associated with the second intermetallic composite coating resource.The first intermetallic composite coating resource can by with
Family is selected from the list of multiple resources and resource group, and first group of data include corresponding with the first intermetallic composite coating resource
First identifier symbol.Second group of data includes second identifier symbol corresponding with the second intermetallic composite coating resource.
3, number of patent application CN201610465888.5, entitled " the intelligent producing line control executed parallel based on Alternative
System processed ", applicant are as follows: the application for a patent for invention of Suzhou Hong Ran Information technology Co., Ltd, which disclose one kind to be based on
The intelligent producing line control system that Alternative executes parallel, the system are equipped with Intelligent terminal data interface and message concurrent processing
Center, the system include equipment collection, in four product collection, real-time monitoring center and Logistic Scheduling modules, the equipment
Collection includes process equipment group and logistics equipment, and the real-time monitoring center includes technique center, equipment center and load balancing
3, center component, the Logistic Scheduling inside modules include the computation model of producing line logistics route.
By carefully analyzing to these above-mentioned patents, although these patents are directed to the construction technology control at scene,
It also proposed some improved technology schemes, but by carefully analyzing, these construction technology control methods proposed are still all offices
Some parameters are configured in portion and is adjusted and is controlled by some modules, do not provide all site operations
Source is put together, and carries out disaggregatedly comprehensive analysis and matching, therefore there are still some limitations, being unfavorable for popularity makes
With still needing further to be studied.
Summary of the invention
It is an object of the invention to propose a kind of new show for the problems of existing site construction technology control
Field construction technology control method, various resources required for this kind of site construction technology control method can construct whole scene
It integrates and carries out site construction technology control, meet the needs of most site construction technologies control.
Another object of the present invention is to propose a kind of site construction technology control system dress for realizing above-mentioned control method
It sets, to meet the requirement of various site construction technology controls.
In order to reach this purpose, the present invention provides a kind of site construction technology intelligent management control methods, will first show
The element of resource of field construction is screened, and carries out taxonomic revision according to identified mode classification, forms resource database；Again
By site operation data collecting module collected Contraction in Site basic data, it is sent to data analysis system, is analyzed by data
System carries out the matching of Contraction in Site basic data according to the data of resource database, is worked out according to matched result most suitable
Site construction technology, and its job instruction is write out, by on-site construction operations personnel according to the job instruction write
Site operation is carried out, and gives real-time oversight in implementation process at the scene, realizes site operation intelligent management control.
Further, the element of resource by site operation carries out screening refer to will be various necessary to field operation
Element of resource is according to on-site personnel information, field operation facility information, field operation labor and materials information, the various sides of site operation
Five classifications of method information and site operation environmental information carry out classification and are arranged, and are respectively formed resource database, so as to
Selection is compared when working out field operation technique.
Further, the formation resource database is by the various element of resource of client's effective demand in one period
And operating regulation institute full format, it writes the information as functional specification book, as code form and is stored in system storage
In equipment, become comparison and selection gist of the project development member in the course of work later.
Further, described by site operation data collection system collection site construction operation basic data is according to existing
Contraction in Site element of resource and operating regulation determined by the production work order of field construction；By the way that work order institute will be produced really
Fixed operation element of resource is transported to data analysis system by site operation data collection system, carries out resource matched.
Further, the technique for compiling most suitable site operation according to matched result is data analysis system
System is found to system resource data library as suitable matching storage according to the various element of resource of field operation collected and requirement
Information, and the operation element of resource according to determined by production work order and the resource information stored by resource database are deposited, according to work
Industry regulation carries out Data Matching, writes construction technology file, and output operation guiding book.
Further, the construction technology of writing is technique writer on system control interface, according to production work
Single requirement carries out construction technology establishment according to the requirement of technique detail, and construction technology establishment is clear including providing general assembly drawing, part
The step of list, work route, parts assembling, assembling control, newly-built task, default are shown and method.
Further, the on-site construction operations personnel refer to according to the job instruction progress site operation write
Site operation personnel carries out field operation according to the job instruction write；And it must be according to job instruction in operation
Instruction according to operating regulation carry out operation, in each step operation real-time perfoming supervision confirmation, provided with stride implement suddenly it is no
Determine program.
Further, described to real-time oversight is given during field conduct is provided at the scene in operation process
Field operation real-time monitoring system carries out real-time oversight to the construction of on-site personnel by management personnel, once discovery
Error job will terminate field operation at any time.
A kind of site construction technology Intelligent management control system, including execute-in-place job platform, computer system, network
System and control management operating platform；Control management operating platform controls computer system by network system, then by computer
System will manage and control information and pass to execute-in-place job platform, by operator according to showing on execute-in-place job platform
The job instruction shown carries out operation operation, and is carried out in fact in operation operation process by the monitoring system of operation job platform
When monitor.
Further, the computer system include data-storage system, data collection system, data analysis system and
Field operation control system；Data-storage system；The data-storage system collects the various resources of field operation, and classifies
It is stored, forms resource database；The data collection system is responsible for the job requirements of acquisition production work order, and by operation
Demand sends data analysis system to and is compared by data analysis system, compiles construction technology and job instruction,
Site operation personnel carries out site operation according to job instruction；The field operation control system is any in site operation
Monitoring personnel operation control system, monitoring personnel are monitored and are managed to the operation at scene by operation control system.
The present invention has the advantages that
The present invention is effectively integrated the various element of resource of site operation, and previous mature resource information is carried out
Classification storage carries out data base administration, carries out site operation referring to the mature information resources in database in construction at the scene
Technics institution formulates job instruction, and site operation personnel carries out site operation according to the operation job instruction worked out, this
The scene of sample do also construction have the advantages that it is following some:
1, the relevant resource of enterprise's site operation is integrated, systematization standardized management is carried out by software, realizes that resource is rationally divided
It is utilized with efficient, provides management platform for cost efficiency；
2, it is worked out using structuring site construction technology, technical papers establishment difficulty can be substantially reduced, largely avoided
Artificial establishment mistake；
3, various construction technology standard requirements, but also cost efficiency can not only have been fully met；
4, the qualification requirement to site operation quality surveillance personnel is substantially reduced, it is only necessary to can be basic with this software and meeting
Computation knowledge can easily exercise supervision to site operation quality using this software；
5, ensure various site operation process record files as process flow is completely correctly recorded；
6, it helps user more convenient and efficiently implements complete stringent site operation quality control standard, produced to improve rapidly
Quality and the stability for keeping quality.
Detailed description of the invention
Fig. 1 is one embodiment of the present of invention operation implementation process diagram；
Fig. 2 is the welding implementation process schematic diagram of one embodiment of the present of invention.
Specific embodiment
It is next in the following with reference to the drawings and specific embodiments that the present invention is further explained.
Embodiment one
It can be seen that by attached Fig. 1 and 2 and manage and control system the present invention relates to a kind of site welding construction technology, including weldering
Machine operation equipment is equipped with operation welder equipment execute-in-place job platform beside welding machine operating equipment, in management control room
Equipped with supervisory control computer, supervisory control computer passes through network system and execute-in-place job platform and management control operation
Terminal is contacted, and execute-in-place operating personnel is made by execute-in-place job platform and control computer system and execute-in-place
Industry manages and controls personnel and realizes human-computer interaction.
Whole scene welding procedure overall process is divided into four parts, and first part is Database, and second part is scene
Operating procedure and job instruction establishment, Part III are site operation personnel's practical operation, and Part IV is execute-in-place prison
It superintends and directs and manages.It is described as follows respectively:
1, Database
System operator will fully enter all relevant welding resource information of enterprise in control computer system, including
Qualification information is welded by enterprise, a project full set welds file, welder's information, welding equipment, wlding, gas, connector inventory, Welder
Skill regulation, welding procedure certification, welding evaluation, welding plan, welder's qualification Auto-matching, the report of work test specimen, welding procedure,
Survey report, user and permission and java standard library；And by these welding resource information according to site welding operating personnel information, scene
Weld job facility information, site welding operation labor and materials information, the various method information of site welding construction and site welding construction
Five classifications of environmental information carry out classification and are arranged, and are respectively formed welding resource database.The formation resource data
Library is to write the various element of resource of client's effective demand in one period and operating regulation institute full format as function
Energy specifications, the information as code form are stored in system memory devices, and it is worked later to become project development member
Comparison and selection gist in journey.
2, field operation technique and job instruction establishment
When there is weld task, process engineer by according to management control operating terminal according to production work order job requirements,
It is connect by network system with control computer system, transfers the welding that welding resource database is previous in control computer system
Resource information carries out matching selection, finds out the weld information resource being adapted to the most, and weld according to these welding resource message compositions
Connect construction technology, output operation guiding book；The construction technology of writing is technique writer on system control interface, root
According to the requirement of production work order, construction technology establishment is carried out according to the requirement of technique detail, construction technology establishment includes providing general assembly
The step of figure, Parts List, work route, parts assembling, assembling control, newly-built task, default are shown and method.Task instruction
Book will be sent to operation welder equipment execute-in-place job platform by network system, by specified welder operator according to work
Industry guiding book carries out separate operations operation.
3, site operation personnel's practical operation
When site operation, carried out on operation welder equipment execute-in-place job platform using tablet computer by welder operator
System login and operation, operation interface will show that task executes, welding equipment switching, welder's qualification confirms and welder respectively
Switching；It is operated by the welder operator confirmed according to prompt, task completes after end of operation and reports and inquires
Electronics uploads.The on-site construction operations personnel carry out site operation according to the job instruction write and refer to execute-in-place
Personnel carry out field operation according to system computerized write job instruction；And it must be according to job instruction in operation
Instruction according to operating regulation carry out operation, in each step operation real-time perfoming supervision confirmation, provided with stride implement suddenly it is no
Determine program.
4, execute-in-place supervision and management
In operator's field operation, management personnel can be by management control operating terminal to site operation personnel's
Operation is exercised supervision and is controlled；Supervision and control are setting wireless telecommunications box (WIFI communication module), welding machine and road on welding machine
It is communicated by device information exchange, and welding data collected is uploaded to management control operating terminal by network system, by supervising
Control personnel supervise whether welding data meets the requirements.Described is operation at the scene to real-time oversight is given during field conduct
In the process, it is provided with field operation real-time monitoring system, the construction of on-site personnel is carried out by management personnel real-time
Supervision, once discovery error job, will terminate field operation at any time.
Site welding implements operation, and specific step is as follows:
1, welding procedure specification (WPS) is worked out: process engineering is an apprentice of the end APP or PC login system, and according to descended production work order, will
The requirement of work order is produced according in identified classification respectively input system computer, data information matching, work are carried out by software
Process engineer according to matched information and production work order requirement, choose suitable information resources；Write welding procedure specification (WPS)
And job instruction.When system is established for the first time, all weld information resources before enterprise are all first imported into computer
In, and information before will be continuously replenished after the construction of execute-in-place each time, e.g., welding code resource services library,
Welding code quality authentication library, the personnel such as welder and qualification information bank, welding machine material information library etc..
2, technique imports: the welding procedure specification (WPS) woven and job instruction are imported into system by process engineer.
3, the end APP or PC logs in: specified operator carries out system using the end APP or PC from execute-in-place job platform
It logs in and operation, the operation main interface of execute-in-place job platform will show that production task, operation main interface show progress simultaneously
The operation main-inlets such as task management, technique check, welding machine management, personal operation, retrieval.Processing requirement includes:
1) default is shown: showing that personal newest 20 are not turned off parts information according to creation time inverted order；
2) it retrieves: global search Part No. information；
3) operate: task management module creates task, is deleted, being closed, being started, suspend etc. and operated；
4) technique: the detailed module of technique checks technique detail；
5) welding machine: welding machine management module checks welding machine state, switches default equipment；
6) personal: personal management module, maintenance personal information are switched fast login account；
7) quantity: the steel seal data volume contained in current task；
8) state: current task status.
4, production task: specified operator can have found existing production task after logging in, and click production task list
Number, open task.
5, check detail: specified operator will check technique detail in operation main interface, check that technique detail includes:
1) general assembly drawing: display welding general assembly drawing blows figure, interpellation information；
2) Parts List: display Parts List information, multiple part by one-step are shown one by one；
3) route is welded: display welding route information and corresponding welding procedure specification (WPS) information；Welding procedure specification (WPS) is clicked, is shown
Show welding procedure specification (WPS) managing detailed catalogue；
4) assembled information and control point information parts assembling: are shown；
5) components welding: display weld information and control information；
6) create task: pop-up addition steel seal dialog box quickly creates task；
7) default is shown: general assembly drawing.
6, referring to welding procedure specification (WPS): specified operator is compared according to technique detail with welding procedure specification (WPS)
It is right, confirm this site construction technology and operating instruction.
7, technique illustrates: the technological procedure write and job instruction are shown with picture format；In computer
All steel seal information is not turned off under expansion current task；Wherein, with drawer list mode expansion steel seal number, step state, wound
Build time, task Id；Creation time inverted order arranges steel seal information；Implement single steel seal number processing, does not support batch processing.
8, after confirmation welding code is correct, the third-party supervision and verification of system application, third party application supervision: will be passed through
Supervision and verification include process engineer, user supervision side and certification audit side.
9, photo site uploads: the material and facility picture of live preparation work being uploaded system by specified operator
System confirms for supervision and verification, site operation can be carried out after confirmation.
10, equipment connects: starting selected equipment and carries out site welding construction, keeps site operation in the construction process
Real-time oversight.
11, data are analyzed: acquire the various data of welding procedure in real time by the detection device of site welding equipment, and by this
A little data are uploaded to system, are analyzed；It is analyzed to identify correctly after welding procedure is complete, input database is stored.
Embodiment two
The basic skills of embodiment two and embodiment first is that the same, only applied by scene it is different, for it is a kind of specifically
Live numerically-controlled machine tool site construction technology manages and controls system, there is more numerically-controlled machine tools at the construction field (site),.
It is equipped with numerically-controlled machine tool execute-in-place job platform beside numerically-controlled machine tool, management control is equipped in management control room
Computer, supervisory control computer are joined by network system and execute-in-place job platform and management control operating terminal
System, execute-in-place operating personnel pass through execute-in-place job platform and control computer system and execute-in-place job management and control
Personnel processed realize human-computer interaction.
Whole scene numerically-controlled machine tool processing construction overall process is divided into four parts, and first part is Database, and second
It is divided into execute-in-place technique and job instruction establishment, Part III is site operation personnel's practical operation, and Part IV is existing
Field operation supervision and management.It is described as follows respectively:
1, Database
System operator will fully enter all relevant welding resource information of enterprise in control computer system, including
The technical papers of each numerically-controlled machine tool qualification information, all numerically-controlled machine tools once the present processing, numerical tool operation personal information, number
Control processing Parts List, numerically-controlled machine tool technological procedure, numerically-controlled machine tool technique authentication information, numerically-controlled machine tool review record, numerical control machine
Bed fabrication plan, numerical tool operation personnel's qualification Auto-matching, the report of work test specimen, numerically-controlled machine tool technique, survey report, use
Family and permission and java standard library；And by these numerically-controlled machine tool resource informations according to live numerically-controlled machine tool operating personnel information, live number
Machine facility information, live numerically-controlled machine tool operation labor and materials information, live numerically-controlled machine tool is controlled to construct various method information and existing
Field numerically-controlled machine tool construction environment five classifications of information carry out classification and are arranged, and are respectively formed numerically-controlled machine tool resource database.
The formation resource database is that the various element of resource of client's effective demand in one period and operating regulation institute are complete
Portion formats, and writes the information as functional specification book, as code form and is stored in system memory devices, becomes project and open
Send out comparison and selection gist of the member in the course of work later.
2, field operation technique and job instruction establishment
When there is numerically-controlled machine tool processing tasks, process engineer will be according to the work in management control operating terminal according to production work order
Industry demand is connect with control computer system by network system, transfers numerically-controlled machine tool resource data in control computer system
The previous numerically-controlled machine tool resource information in library, carries out matching selection, finds out the numerically-controlled machine tool information resources being adapted to the most, and according to this
A little numerically-controlled machine tool resource informations write numerically-controlled machine tool processing technology, output operation guiding book；The construction technology of writing is work
Skill writer is on system control interface, according to the requirement of production work order, carries out construction technology according to the requirement of technique detail
Establishment, construction technology establishment include providing part drawing, processing technology requirement, processing route, processing detection, newly-built task, default
The step of displaying and method.Job instruction will be sent to operation numerically-controlled machine tool execute-in-place job platform by network system,
Separate operations operation is carried out according to job instruction by specified numerical tool operation personnel.
3, site operation personnel's practical operation
When site operation, tablet computer is utilized on operation numerically-controlled machine tool execute-in-place job platform by numerical tool operation personnel
System login and operation are carried out, operation interface will show that task executes, numerically-controlled machine tool switches, numerically-controlled machine tool qualification is true respectively
Recognize and switches with numerical tool operation personnel；It is operated by the numerical tool operation personnel confirmed according to prompt, after end of operation
Task is completed and reports and inquire electronics upload.The on-site construction operations personnel are according to the job instruction write
It carries out site operation and refers to that site operation personnel carries out field operation according to system computerized write job instruction；And making
Operation must be carried out according to operating regulation according to the instruction of job instruction when industry, real-time perfoming is supervised in each step operation
Confirmation, provided with the rapid implementation negative program that strides.
4, execute-in-place supervision and management
In operator's field operation, management personnel can be by management control operating terminal to site operation personnel's
Operation is exercised supervision and is controlled；Supervision and control are setting wireless telecommunications box (WIFI communication module), numerically-controlled machine tool on welding machine
It exchanges and communicates with route-map, and numerically-controlled machine tool data collected are uploaded to management control operation eventually by network system
Whether end is met the requirements by monitoring personnel supervision numerically-controlled machine tool process data.Described is real-time to giving during field conduct
Supervision is field operation real-time monitoring system to be provided with, by management personnel to field operation people at the scene in operation process
The construction of member carries out real-time oversight, once discovery error job, will terminate field operation at any time.
It is further explained with reference to the accompanying drawing:
As shown in Fig. 1, entire welding implementing process process, which can divide, does 3 modules to treat, and first module is technique volume
Module 1 is collected, process establishment module 1 includes that welding procedure specification (WPS) (WPS) workout system editor completes welding procedure specification (WPS) (WPS) text
Part editor, until form corresponding welding procedure specification (WPS) (WPS) file, and according to being formed by welding procedure specification (WPS) (WPS)
Document Editing makes welding procedure card；Then it is transferred to second module, second module is that module 2, work are transferred in technique acquisition
It is to extract welding procedure card, and generate specifically according to material process chart and work order material plan that module 2 is transferred in skill acquisition
Technique guidance step is gathered and welding machine parameter setting sequence, forms specific weld job guiding book；It is being transferred to third module,
Third module is welding logging modle 3, and welding logging modle 3 is to extract weld job guidance from cell phone application by administrative staff
Book gives welder, supervision, quality inspection, and each free cell phone application generates welding record by the poly- confirmation of step, and welder extracts and set again welding machine
Parameter inputs welding equipment, and welding equipment gathers according to the step of confirmation carries out weld job, and generates welding machine record, is uploaded to control
System is for confirmation.
As shown in Fig. 2, entirely implementing process process is welded it can be appreciated that implementing as steps described below:
1) welding procedure specification (WPS) (WPS) establishment and audit；
2) manufacture craft card and importing management system；
3) technique is transferred according to production work order；
4) it executes and welds and acquire data；
5) it welds in real time and carries out welding supervision in an implementation；
6) statistics of welding data is welded in real time, and is carried out the analysis of quality and traced to the source；
7) sustained improvement and optimization of technique is returned again to as database, is used for being used as to contrast when welding implementation next time.
Above-mentioned listed embodiment, only carries out clear, complete description to technical solution of the present invention in conjunction with attached drawing；It is aobvious
So, described embodiment is only a part of the embodiments of the present invention, instead of all the embodiments.Based in the present invention
Embodiment, all other embodiment obtained by those of ordinary skill in the art without making creative efforts, all
Belong to the scope of protection of the invention.
Description through the foregoing embodiment, it is known that the invention further relates to a kind of site construction technology intelligent management controls
Method processed first screens the element of resource of site operation, and carries out taxonomic revision according to identified mode classification, is formed
Resource database；Again by site operation data collecting module collected Contraction in Site basic data, it is sent to data analysis system
System carries out the matching of Contraction in Site basic data according to the data of resource database by data analysis system, according to matched
As a result most suitable site construction technology is worked out, and writes out its job instruction, by on-site construction operations personnel according to being compiled
The job instruction write carries out site operation, and gives real-time oversight in implementation process at the scene, realizes that site operation is intelligently managed
Reason control.
Further, the element of resource by site operation carries out screening refer to will be various necessary to field operation
Element of resource is according to on-site personnel information, field operation facility information, field operation labor and materials information, the various sides of site operation
Five classifications of method information and site operation environmental information carry out classification and are arranged, and are respectively formed resource database, so as to
Selection is compared when working out field operation technique.
Further, the formation resource database is by the various element of resource of client's effective demand in one period
And operating regulation institute full format, it writes the information as functional specification book, as code form and is stored in system storage
In equipment, become comparison and selection gist of the project development member in the course of work later.
Further, described by site operation data collection system collection site construction operation basic data is according to existing
Contraction in Site element of resource and operating regulation determined by the production work order of field construction；By the way that work order institute will be produced really
Fixed operation element of resource is transported to data analysis system by site operation data collection system, carries out resource matched.
Further, the technique for compiling most suitable site operation according to matched result is data analysis system
System is found to system resource data library as suitable matching storage according to the various element of resource of field operation collected and requirement
Information, and the operation element of resource according to determined by production work order and the resource information stored by resource database are deposited, according to work
Industry regulation carries out Data Matching, writes construction technology file, and output operation guiding book.
Further, the construction technology of writing is technique writer on system control interface, according to production work
Single requirement carries out construction technology establishment according to the requirement of technique detail, and construction technology establishment is clear including providing general assembly drawing, part
The step of list, work route, parts assembling, assembling control, newly-built task, default are shown and method.
Further, the on-site construction operations personnel refer to according to the job instruction progress site operation write
Site operation personnel carries out field operation according to the job instruction write；And it must be according to job instruction in operation
Instruction according to operating regulation carry out operation, in each step operation real-time perfoming supervision confirmation, provided with stride implement suddenly it is no
Determine program.
Further, described to real-time oversight is given during field conduct is provided at the scene in operation process
Field operation real-time monitoring system carries out real-time oversight to the construction of on-site personnel by management personnel, once discovery
Error job will terminate field operation at any time.
The present invention has the advantages that
The present invention is effectively integrated the various element of resource of site operation, and previous mature resource information is carried out
Classification storage carries out data base administration, carries out site operation referring to the mature information resources in database in construction at the scene
Technics institution formulates job instruction, and site operation personnel carries out site operation according to the operation job instruction worked out, this
The scene of sample do also construction have the advantages that it is following some:
1, the relevant resource of enterprise's site operation is integrated, systematization standardized management is carried out by software, realizes that resource is rationally divided
It is utilized with efficient, provides management platform for cost efficiency；
2, it is worked out using structuring site construction technology, technical papers establishment difficulty can be substantially reduced, largely avoided
Artificial establishment mistake；
3, various construction technology standard requirements, but also cost efficiency can not only have been fully met；
4, the qualification requirement to site operation quality surveillance personnel is substantially reduced, it is only necessary to can be basic with this software and meeting
Computation knowledge can easily exercise supervision to site operation quality using this software；
5, ensure various site operation process record files as process flow is completely correctly recorded；
6, it helps user more convenient and efficiently implements complete stringent site operation quality control standard, produced to improve rapidly
Quality and the stability for keeping quality.
For Intelligent welding, for welding factory:
1) convenient and efficient accurately to establish the welding management system strictly implemented；
2) difficulty and complexity implemented are reduced；
3) hoist point of processing quality is more easily found；
4) difficulty of site welding guidance is reduced；
5) more advanced technique is obtained by platform in which can be convenient, while oneself exclusive technique can also be introduced to the market.
For welding certification authority:
1) workload of certification personnel is significantly reduced；
2) period needed for greatly shortening certification and supervising；
For welding product client (buying side)
1) facilitate scene, the welding procedure of remote supervisory supplier is write and quality record process；
2) it may insure that the requirement of butt-welding fitting can be communicated directly to manufacturer；
3) quality problems of manufacturer are found in advance as early as possible, reduce the influence that quality problems hand over product the phase to greatest extent.
Technical terms of abridging in attached drawing illustrates:
1, WPS-welding procedure specification (WPS).
Claims (10)
1. a kind of site construction technology intelligent management control method, it is characterised in that: first carry out the element of resource of site operation
Screening, and various element of resource are subjected to taxonomic revision according to identified mode classification, form resource database；Again by scene
Construction data acquisition system collection site construction operation basic data, is sent to data analysis system, by data analysis system root
The matching of Contraction in Site basic data is carried out according to the data of resource database, is compiled according to matched result most suitable existing
The technique of construction, and writes out its job instruction, by on-site construction operations personnel according to the job instruction write into
Row site operation, and to real-time oversight is given during field conduct, realize site operation intelligent management control.
2. site construction technology intelligent management control method as described in claim 1, it is characterised in that: described to apply scene
The element of resource of work carries out screening and refers to various element of resource necessary to field operation according to on-site personnel information, existing
Field operating equipment information, five field operation labor and materials information, the various method information of site operation and site operation environmental information classes
Classification is not carried out to be arranged, and is respectively formed resource database, so that selection is compared when working out field operation technique.
3. site construction technology intelligent management control method as claimed in claim 2, it is characterised in that: the formation resource
Database is to be written as the various element of resource of client's effective demand in one period and operating regulation institute full format
For functional specification book, the information as code form is stored in system memory devices, becomes project development member in work later
Comparison and selection gist during work.
4. site construction technology intelligent management control method as claimed in claim 3, it is characterised in that: described to be applied by scene
Work data collection system collection site construction operation basic data is that the scene according to determined by the production work order of site operation is applied
Work industry element of resource and operating regulation；Pass through site operation number by the way that operation element of resource determined by work order will be produced
It is transported to data analysis system according to acquisition system, is carried out resource matched.
5. site construction technology intelligent management control method as claimed in claim 4, it is characterised in that: described according to matching
Result to compile the technique of most suitable site operation be data analysis system according to the various resources of field operation collected
Element and requirement are found to system resource data library and store information as suitable matching, and according to determined by production work order
Resource information stored by operation element of resource and resource database carries out Data Matching according to operating regulation, writes construction skill
Art file, and output operation guiding book.
6. site construction technology intelligent management control method as claimed in claim 5, it is characterised in that: described writes construction
Technique is technique writer on system control interface, according to the requirement of production work order, is carried out according to the requirement of technique detail
Construction technology establishment, construction technology establishment include provide general assembly drawing, Parts List, work route, parts assembling, assembling control,
The step of newly-built task, default are shown and method.
7. site construction technology intelligent management control method as described in claim 1, it is characterised in that: the site operation
Operator carries out site operation according to the job instruction write and refers to that site operation personnel refers to according to the operation write
It leads book and carries out field operation；And operation must be carried out according to operating regulation according to the instruction of job instruction in operation, every
Real-time perfoming supervision confirmation when one step operation, provided with the rapid implementation negative program that strides.
8. site construction technology intelligent management control method as described in claim 1, it is characterised in that: described to live real
Giving real-time oversight during applying is field operation real-time monitoring system to be provided with, by supervision and management at the scene in operation process
Personnel carry out real-time oversight to the construction of on-site personnel, once discovery error job, will terminate field operation at any time.
9. a kind of site construction technology Intelligent management control system, including execute-in-place job platform, computer system, network system
System and control management operating platform；Control management operating platform controls computer system by network system, then by department of computer science
System will manage and control information and pass to execute-in-place job platform, by operator according to shown on execute-in-place job platform
Job instruction carry out operation operation, and carried out by the monitoring system of operation job platform in operation operation process real-time
Monitoring.
10. site construction technology Intelligent management control system as claimed in claim 9, it is characterised in that: the computer
System includes data-storage system, data collection system, data analysis system and field operation control system；Data storage system
System；The data-storage system collects the various resources of field operation, and classifies and stored, and forms resource database；Institute
The data collection system stated is responsible for the job requirements of acquisition production work order, and sends job requirements to data analysis system by counting
It is compared according to analysis system, compiles construction technology and job instruction, site operation personnel is according to job instruction
Carry out site operation；The field operation control system is any monitoring personnel operation control system in site operation, monitoring
Personnel are monitored and are managed to the operation at scene by operation control system.
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| CN113052715A (en) * | 2021-04-12 | 2021-06-29 | 中煤北京煤矿机械有限责任公司 | Be used for hydraulic support technology supervision information-based management system |
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| CN108983723B (en) | 2021-11-23 |
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