CN108974928B - Intelligent bulk material sucking and transporting system - Google Patents
Intelligent bulk material sucking and transporting system Download PDFInfo
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- CN108974928B CN108974928B CN201810602813.6A CN201810602813A CN108974928B CN 108974928 B CN108974928 B CN 108974928B CN 201810602813 A CN201810602813 A CN 201810602813A CN 108974928 B CN108974928 B CN 108974928B
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- carrier
- suction pipe
- storage tank
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/74—Feeding, transfer, or discharging devices of particular kinds or types
- B65G47/90—Devices for picking-up and depositing articles or materials
- B65G47/91—Devices for picking-up and depositing articles or materials incorporating pneumatic, e.g. suction, grippers
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Filling Or Emptying Of Bunkers, Hoppers, And Tanks (AREA)
Abstract
The invention relates to an intelligent bulk material absorbing and transporting system, which comprises a load carrier and a material absorbing device; the carrier is loaded on the roof of a transport vehicle, a plurality of storage systems are loaded in the carrier, the left side of the carrier is provided with a suction device, the suction device is vertical to the earth surface through a bearing base, the upper end of the bearing base is connected with a hydraulic rod, the upper end of the hydraulic rod is sleeved with a driven rod, the top end of the driven rod is movably connected with a feeding sleeve, and a vertical straw is installed on a telescopic through pipe sleeved at the front end of the feeding sleeve. According to the invention, the electromagnet is added on the vertical suction pipe, so that the suction alignment can be rapidly and effectively carried out. In the process of sucking materials, the material storage system can send out signals through the gravity warning device to remind workers whether the stock of the granular materials in the material storage tank is sufficient or not. Meanwhile, in order to match with the vertical suction pipe for sucking materials, a material pushing turntable is arranged at the bottom of the storage tank, and the rest granular materials are pushed upwards through the material pushing turntable so as to be sucked by the vertical suction pipe.
Description
Technical Field
The invention relates to the technical field of engineering machinery, in particular to an intelligent bulk material sucking and transporting system.
Background
At present, grain transportation mostly adopts bag transportation and manual loading and unloading, the loading and unloading time is long, the labor intensity is high, the distance is short, the packaging cost is high, and the cost is greatly increased. On the one hand, the vast rural areas in China basically belong to small scattered household planting and small-scale purchasing, and the mechanical operation of grain raking machines, belt conveyors, loaders and the like in the prior art is not facilitated; on the other hand, the loading and unloading industry is less and less in the young and the middle-aged, and the loading and unloading cost is higher and higher, so that the situation that a transporter cannot find a loader in time often occurs, and great inconvenience is brought to transporter personnel.
The national intellectual property office of the people's republic of China publishes an invention about a powder transport vehicle, and the authorized public number of the invention is as follows: CN 102491017 a. The material storage bin comprises at least one storage bin, the storage bin is divided into a material chamber and an air chamber by an air permeable component, the material chamber is located above the air chamber, a material sucking port is arranged above the air permeable component, the air chamber is divided into a large air chamber and a small air chamber by a partition plate, the small air chamber is located below the material sucking port, and the large air chamber and the small air chamber are provided with air inlet pipes. The air inlet pipe of the small air chamber is opened when the unloading is about to be finished, so that the air flow and the air pressure in the small air chamber can be increased, the residual powder near the material suction port above the small air chamber is easy to fluidize, the phenomenon of uneven air flow in the air chamber can be avoided, the residual powder is easy to fluidize, and the powder transport vehicle has little material residue after unloading.
Disclosure of Invention
The invention aims to provide an intelligent bulk material sucking and transporting system with full-automatic control and rapid material sucking.
In order to solve the technical problem, the invention provides an intelligent bulk material absorbing and transporting system, which comprises a load carrier and a material absorbing device, wherein the load carrier is provided with a loading hole; the carrier is loaded on the roof of a transport vehicle, a plurality of storage systems are loaded in the carrier, the left side of the carrier is provided with a suction device, the suction device is vertical to the earth surface through a bearing base, the upper end of the bearing base is connected with a hydraulic rod, the upper end of the hydraulic rod is sleeved with a driven rod, the top end of the driven rod is movably connected with a feeding sleeve, and a vertical straw is installed on a telescopic through pipe sleeved at the front end of the feeding sleeve.
Furthermore, a controller is fixedly mounted on the side face of the driven rod, two turning swing rods are mounted at the output end of the controller, the turning swing rods use the driven rod arms as base points and are in control connection with the feeding sleeve, and the controller is electrically connected with the vertical suction pipe through cables.
Furthermore, the storage system comprises a fixed base, the fixed base is fixedly connected with the transport vehicle, four upright posts are respectively installed at the upper end of the fixed base, the upper ends of the upright posts are in contact with the bearing plate, springs are additionally arranged between the upright posts and the bearing plate, and the bottoms of the upright posts are connected with the gravity warning indicator.
Furthermore, a spiral push rod is further installed on the top end of the fixing base, the spiral push rod penetrates through the material storage tank and is in transmission connection with a material pushing turntable inside the material storage tank, the spiral push rod is in clearance fit with a bearing seat at the bottom of the bearing plate, the outer ring of the material pushing turntable is welded with a leakage-proof edge, four material beating shafts are fixedly connected to the upper surface of the material pushing turntable, and the material beating shafts extend to the leakage-proof edge in the center of the material pushing turntable.
Furthermore, a magnetic joint is arranged at the top of the storage tank and is correspondingly connected with a positioning electromagnet sleeved on the vertical suction pipe.
Compared with the prior art, the intelligent bulk material sucking and transporting system has the advantages that the electromagnet is added on the vertical suction pipe, so that the sucking and the aligning can be quickly and effectively carried out. In the process of sucking materials, the material storage system can send out signals through the gravity warning device to remind workers whether the stock of the granular materials in the material storage tank is sufficient or not. Meanwhile, in order to match with the vertical suction pipe for sucking materials, a material pushing turntable is arranged at the bottom of the storage tank, and the rest granular materials are pushed upwards through the material pushing turntable so as to be sucked by the vertical suction pipe.
Drawings
The present invention will be described in further detail with reference to the accompanying drawings and specific embodiments.
Fig. 1 is a schematic structural diagram of an intelligent bulk material sucking and transporting system.
Fig. 2 is a schematic structural diagram of the material storage system of the intelligent bulk material absorbing and transporting system.
Fig. 3 is a top view of the pushing rotary disc of the intelligent bulk material sucking and transporting system.
In the figure: the device comprises a carrier vehicle 1, a load carrying rack 2, a hydraulic rod 3, a force bearing base 4, a driven rod 5, a controller 6, a direction-changing swing rod 6-1, a feeding sleeve 7, a telescopic pipe 8, a vertical suction pipe 9, a positioning electromagnet 10, a fixed base 11, a spiral push rod 12, a vertical column 13, a spring 13-1, a bearing plate 14, a bearing seat 15, a material pushing turntable 16-1, a leakage-proof edge 16-1, a material beating shaft 16-2, a material storage tank 17, a magnetic joint 18, a material feeding interface 19, a material sucking device 20, a material storage system 21 and a gravity alarm 22.
Detailed Description
As shown in fig. 1 and fig. 2, an intelligent bulk material suction and transportation system comprises a loading rack and a suction device; the utility model discloses a material storage device, including carrier vehicle 1, load frame 2 is loaded with a plurality of storage systems 21, 2 left sides of load frame dispose inhale material device 20, inhale material device 20 and stand in the earth's surface through load base 4, load base 4 upper end is connected with hydraulic stem 3, the cover of 3 upper ends of hydraulic stem is equipped with driven lever 5, 5 tops of driven lever and feeding sleeve 7 swing joint, install perpendicular straw 9 on the flexible siphunculus 8 of feeding sleeve 7 front end suit. The invention mainly comprises a material suction device 20 and a material storage system 21. The transport person drives the transport carriage 1 into the operational range of the suction device 20. An operator starts the material suction device 20 to perform a material suction operation process on the material storage system 21 installed at the top end of the transport vehicle 1. The material suction device 20 is used for effectively supporting the combination of the overweight hydraulic rod 3, the driven rod 5, the feeding sleeve 7 and the telescopic through pipe 8; the bottom of the material suction device 20 is provided with a bearing base 4. The hydraulic rod 3 is responsible for buffering the local pressure brought when sucking materials, and the driven rod 5 is responsible for controlling the rotation in the horizontal direction. The feeding sleeve 7 and the telescopic through pipe 8 are used for shortening the distance between the material suction device 20 and the transport vehicle 1. And the final material suction device 20 extends into a storage system 21 through a vertical suction pipe 9 arranged at the front end of the telescopic through pipe 8 to complete the aggregate transportation process.
As shown in fig. 1, a controller 6 is fixedly installed on the side surface of the driven rod 5, two direction-changing swing rods 6-1 are installed at the output end of the controller 6, the direction-changing swing rods 6-1 take the lever arm of the driven rod 5 as a base point and are in control connection with a feeding sleeve 7, and the controller 6 is electrically connected with a vertical suction pipe 9 through a cable. In order to effectively control the driven rod 5 to rotate, a controller 6 is fixedly arranged on the side surface of the driven rod 5. The controller 6 controls the driven rod 5 and the feeding sleeve 7 to rotate through the two turning swing rods 6-1, so that the effect of multi-angle material suction is achieved. Meanwhile, the controller 6 controls the vertical suction pipe 9 through a cable to complete the material suction process.
As shown in fig. 2, the storage system 21 includes a fixed base 11, the fixed base 11 is fixedly connected with the transport vehicle 1, four upright posts 13 are respectively installed at the upper end of the fixed base 11, the upper ends of the upright posts 13 are in contact with a bearing plate 14, springs 13-1 are additionally arranged between the upright posts 13 and the bearing plate 14, and the bottoms of the upright posts 13 are connected with a gravity alarm 22. When the vertical suction pipe 9 performs a suction operation, the storage system 21 will send a signal to notify the operator of the remaining amount of the granular material according to the change of the gravity of the granular material, so as to further replace the suction object. In order to quickly complete the weighing process, a fixed base 11 is installed at the bottom of the storage system 21. At this time, in order to enable the gravity alarm 22 mounted on the upper surface of the fixed base 11 to receive a signal of gravity change, the fixed base 11 is connected with the bearing plate 14 by the upright column 13; the outer side of the bearing plate 14 is sleeved with a spring 13-1 for buffering. The bearing plate 14 transmits the weight change of the upper material storage tank 17 to the gravity warning device 22 through the upright post 13, and finally the process of sucking and replacing is finished.
As shown in fig. 2 and 3, a spiral push rod 12 is further installed at the top end of the fixed base 11, the spiral push rod 12 penetrates through the material storage tank 17 and is in transmission connection with a material pushing turntable 16 inside the material storage tank, the spiral push rod 12 is in clearance fit with a bearing seat 15 at the bottom of the bearing plate 14, a leakage-proof edge 16-1 is welded on the outer ring of the material pushing turntable 16, four material beating shafts 16-2 are fixedly connected to the upper surface of the material pushing turntable 16, and the material beating shafts 16-2 extend to the leakage-proof edge 16-1 from the center of the material pushing turntable 16. In the process of sucking materials, the situation that the length of the vertical suction pipe 9 is not enough to cause errors of the material sucking amount often occurs. Therefore, in order to prevent the phenomenon, the spiral push rod 12 is arranged at the bottom of the fixed base 11, and the material pushing turntable 16 at the bottom of the material storage tank 17 is pushed upwards through the spiral push rod 12; therefore, the situation that the distance between the suction port and the granule layer is generated in the process of sucking the granules can be prevented; the efficiency of inhaling the material is improved. And four material stirring shafts 16-2 are fixedly connected to the upper surface of the material pushing turntable 16 for prompting the prevention of the wall sticking phenomenon of the granular materials in the material storage tank 17. When the pushing turntable 16 rotates upwards to push, the material beating shaft 16-2 will continuously destroy the foundation of the bottom of the granular material, so as to force the granular material to be in a flowing state all the time, and avoid the granular material from sticking to the wall.
As shown in fig. 2, a magnetic joint 18 is opened at the top of the storage tank 17, and the magnetic joint 18 is correspondingly connected with the positioning electromagnet 10 sleeved on the vertical suction pipe 9. In order to facilitate the butt joint of the vertical suction pipe 9 and the storage tank 17, a magnetic joint 18 and a positioning electromagnet 10 are respectively installed at the top of the storage tank 17 and the bottom of the vertical suction pipe 9. The vertical suction pipe 9 is guided to the opening of the material storage tank 17 by utilizing the magnetic performance, and the butt joint of the suction ports is completed.
In summary, after the structure is adopted, compared with the prior art, the intelligent bulk material sucking and transporting system is structurally characterized in that the vertical suction pipe is additionally provided with the electromagnet, so that the material sucking and the aligning can be quickly and effectively carried out. In the process of sucking materials, the material storage system can send out signals through the gravity warning device to remind workers whether the stock of the granular materials in the material storage tank is sufficient or not. Meanwhile, in order to match with the vertical suction pipe for sucking materials, a material pushing turntable is arranged at the bottom of the storage tank, and the rest granular materials are pushed upwards through the material pushing turntable so as to be sucked by the vertical suction pipe.
Claims (2)
1. An intelligent bulk material absorbing and transporting system comprises a loading rack and a material absorbing device; the method is characterized in that: the carrier (2) is loaded on the roof of the transport vehicle (1), a plurality of material storage systems (21) are loaded in the carrier (2), a material sucking device (20) is configured on the left side of the carrier (2), the material sucking device (20) is erected on the ground surface through a bearing base (4), a hydraulic rod (3) is connected to the upper end of the bearing base (4), a driven rod (5) is sleeved at the upper end of the hydraulic rod (3), the top end of the driven rod (5) is movably connected with a feeding sleeve (7), and a vertical suction pipe (9) is installed on a telescopic through pipe (8) sleeved at the front end of the feeding sleeve (7); the material storage system (21) comprises a fixed base (11), the fixed base (11) is fixedly connected with a transport vehicle (1), four upright columns (13) are respectively installed at the upper end of the fixed base (11), the upper ends of the upright columns (13) are in contact with a bearing plate (14), springs (13-1) are additionally arranged between the upright columns (13) and the bearing plate (14), and the bottoms of the upright columns (13) are connected with a gravity alarm (22); the top end of the fixed base (11) is further provided with a spiral push rod (12), the spiral push rod (12) penetrates through the material storage tank (17) and is in transmission connection with a material pushing turntable (16) inside the material storage tank, the spiral push rod (12) is in clearance fit with a bearing seat (15) at the bottom of the bearing plate (14), a leakage-proof edge (16-1) is welded on the outer ring of the material pushing turntable (16), the upper surface of the material pushing turntable (16) is fixedly connected with four material beating shafts (16-2), and the material beating shafts (16-2) extend to the leakage-proof edge (16-1) from the center of the material pushing turntable (16); the top of the material storage tank (17) is provided with a magnetic joint (18), and the magnetic joint (18) is correspondingly connected with a positioning electromagnet (10) sleeved on the vertical suction pipe (9).
2. The intelligent bulk material sucking and transporting system according to claim 1, which is characterized in that: the side face of the driven rod (5) is fixedly provided with a controller (6), the output end of the controller (6) is provided with two turning swing rods (6-1), the turning swing rods (6-1) are controlled and connected with the feeding sleeve (7) by taking the driven rod (5) as a base point, and the controller (6) is electrically connected with the vertical suction pipe (9) through a cable.
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CN201810602813.6A CN108974928B (en) | 2018-06-12 | 2018-06-12 | Intelligent bulk material sucking and transporting system |
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CN201810602813.6A CN108974928B (en) | 2018-06-12 | 2018-06-12 | Intelligent bulk material sucking and transporting system |
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CN108974928A CN108974928A (en) | 2018-12-11 |
CN108974928B true CN108974928B (en) | 2021-02-19 |
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Family Cites Families (13)
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CN2752697Y (en) * | 2004-09-24 | 2006-01-18 | 贵阳铝镁设计研究院 | Vacuum suction material tank |
CN202542506U (en) * | 2012-03-19 | 2012-11-21 | 中国有色(沈阳)冶金机械有限公司 | Universal material suction device for bulk materials |
CN203682658U (en) * | 2014-02-19 | 2014-07-02 | 上海鑫百勤专用车辆有限公司 | Bulk particle fodder conveying vehicle pneumatic discharging device |
CN104071593B (en) * | 2014-06-27 | 2016-06-08 | 冯政 | Hydraulic pressure, pneumatic type tunnel are unloaded machine |
CN104175939B (en) * | 2014-09-01 | 2016-04-20 | 福建海山机械股份有限公司 | A kind of suction transports car |
CN204310502U (en) * | 2014-12-11 | 2015-05-06 | 杭州云天荣业机械装备有限公司 | A kind of harbour formula grain elevator |
CN204342007U (en) * | 2014-12-12 | 2015-05-20 | 河南力新重工科技有限公司 | Train, open-top car bottoms material full automaticity remove equipment |
CN205274706U (en) * | 2015-11-13 | 2016-06-01 | 重庆索利特涂料有限公司 | Inhale material device with elevating gear |
CN206265872U (en) * | 2016-11-18 | 2017-06-20 | 沭阳尖峰科教设备有限公司 | A kind of grain absorber containing fixed truss arm |
CN206969772U (en) * | 2017-05-04 | 2018-02-06 | 长沙骏豪机械制造有限公司 | A kind of screw ship unloader with vertical telescopic strength feeding head |
CN206969771U (en) * | 2017-05-04 | 2018-02-06 | 长沙骏豪机械制造有限公司 | Bulk cargo continuous ship discharging machine based on strength Yu mechanical combination conveying technology |
CN206679864U (en) * | 2017-05-12 | 2017-11-28 | 福州众点网络技术开发有限公司 | It is a kind of can multistep treatment grain absorber |
CN107499966A (en) * | 2017-06-22 | 2017-12-22 | 江苏通惠机电设备有限公司 | A kind of double discharge system ship loaders of mobile full-automatic |
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