CN108971446B - Parallel synchronous liquid level pressurization control system and method for multi-position parallel pressurization casting device - Google Patents
Parallel synchronous liquid level pressurization control system and method for multi-position parallel pressurization casting device Download PDFInfo
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D17/00—Pressure die casting or injection die casting, i.e. casting in which the metal is forced into a mould under high pressure
- B22D17/20—Accessories: Details
- B22D17/2015—Means for forcing the molten metal into the die
- B22D17/2053—Means for forcing the molten metal into the die using two or more cooperating injection pistons
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D17/00—Pressure die casting or injection die casting, i.e. casting in which the metal is forced into a mould under high pressure
- B22D17/20—Accessories: Details
- B22D17/32—Controlling equipment
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Abstract
The invention discloses a parallel synchronous liquid level pressurization control system and method for a multi-position parallel pressurization casting device, wherein the system comprises a platform for placing a casting mold, a plurality of liquid filling ports are arranged on the platform, a plurality of melt heat preservation furnaces are arranged below the platform, each liquid filling port is respectively communicated with one melt heat preservation furnace through a liquid lifting pipe, and each heat preservation furnace is used for boosting and filling the mold through the same pressure control system; and a cover body for sealing the casting mould is also arranged outside the platform. The system has the characteristics of high pressure control precision, shortened molten metal filling process, high liquid level synchronous stability and the like.
Description
The technical field is as follows:
the invention relates to a multi-position parallel pressure casting device, in particular to a system and a method for controlling the liquid level pressurization of a holding furnace of the multi-position parallel pressure casting device.
Background art:
in the fields of aerospace, weapons, ships, automobiles, electronics and the like, the requirements and the applications of large complex castings, particularly large complex aluminum alloy frame, plate shape and cabin castings are becoming more and more extensive. The casting has the structural characteristics of large profile size (about 2500mm maximum), variable wall thickness (5 mm-100 mm), long flow, heat section dispersion and the like, and a great number of problems are easily generated in the casting forming process: firstly, the wall thickness differential pressure of the casting is large, the liquid lifting is unstable, and the liquid level is asynchronous, so that turbulence and gas entrainment are easy to generate; secondly, the process is long, the surface tension of the melt is large, and the casting is easy to have large-area cold shut and insufficient casting; thirdly, the casting has a plurality of scattered heat junctions, and the shrinkage-compensating capability of the casting process is insufficient, so that the needle hole degree and the porosity exceed the standard; fourthly, the temperature difference between the solid and liquid regions of the pasty solidified alloy is large, and the hot cracking tendency is serious; and fifthly, the Al-Mg alloy casting is filled in the atmosphere, and the oxidation and burning loss of Mg element are serious. The above problems are frequently exposed to the development and production processes of castings, and the application of large aluminum alloy castings in weaponry is restricted. At present, related research is carried out on large-scale aluminum alloy casting technology and equipment in China, and some precision casting technologies such as vacuum pressurization casting, low-pressure casting, differential pressure casting and the like are applied to the fields of aviation, aerospace, weaponry and the like to a certain extent, but the casting yield is low.
Chinese patent CN104874767B discloses a multi-channel low-pressure and differential-pressure casting process and its equipment, and specifically discloses a pouring table, a mold arranged on the pouring table, at least one pouring furnace arranged below the pouring table, a heating device arranged in the pouring furnace, and an airtight gland arranged between the pouring furnace and the pouring table, wherein the airtight gland is provided with an air inlet, the pouring table is provided with at least two pouring gates, the mold is provided with a liquid inlet matched with the pouring gates, and each pouring gate is provided with a liquid lifting pipe extending downwards into the at least one pouring furnace. According to the method, a multi-pipe simultaneous liquid-lifting low-pressure and differential pressure casting process and equipment are adopted, so that a better scheme is provided in the design process of the process scheme, the flowing distance of the liquid alloy is shortened through the design of a pouring gate, and the problem of insufficient casting is effectively solved under the precondition that the pouring temperature is not increased by reducing the loss of heat.
Although the above patent mentions multi-tube simultaneous pressure raising, it lacks practical solutions, and in fact, the mere use of multi-tube simultaneous pressure raising also has the effect of easily causing interference factors such as leakage, thermal expansion, volume, etc. of the parallel pressure casting equipment on pressure control, and for large-scale antigravity casting equipment, the hysteresis is strong and the reaction is slow.
The invention content is as follows:
the invention aims to provide a parallel synchronous liquid level pressurization control system and method which are quick in response and are used for mostly parallel pressurization casting devices.
In order to achieve the above object, the present invention is realized by: a parallel synchronous liquid level pressurization control system for a multi-position parallel pressurization casting device comprises a platform for placing a casting mold, wherein a plurality of liquid filling ports are formed in the platform, a plurality of melt heat preservation furnaces are arranged below the platform, each liquid filling port is respectively communicated with one melt heat preservation furnace through a liquid lifting pipe, and each heat preservation furnace is subjected to pressure boosting and mold filling through the same pressure control system; and a cover body for sealing the casting mould is also arranged outside the platform.
The pressure control system comprises a pressure control module, the pressure control module is connected with each heat-preserving furnace respectively, each heat-preserving furnace is connected with the same pressure transmitter, the pressure transmitter is connected with the pressure control module, and the pressure control module is further connected with a compressed air source and an exhaust port.
The pressure control module is provided with a pressure output main path, the pressure output main path is divided into a plurality of pressure output branch paths, each pressure output branch path is connected with one heat preservation furnace, and each pressure output branch path is provided with an electric control pneumatic shuttle valve.
And a manual ball valve and an electric control pneumatic shuttle valve are sequentially connected in series between the compressed air source and the pressure control module, the exhaust port is connected with an exhaust main path, and an exhaust valve is arranged on the exhaust main path.
Each holding furnace all is connected with the pressure measurement branch road, and each pressure measurement branch road all is connected with same pressure transmitter, all is provided with automatically controlled pneumatic shuttle valve on each pressure measurement branch road.
The pressure control module is also connected with a precise pressure reducing valve.
And a neural network fuzzy control module is arranged in the pressure control module.
A parallel synchronous liquid level pressurization control method for a multi-position parallel pressurization casting device comprises the following steps: 1) starting a manual ball valve and an electric control pneumatic shuttle valve between a compressed air source and a pressure control module, starting a precision pressure reducing valve for filtering and reducing pressure, and allowing compressed air to enter the pressure control module; 2) opening all the electrically controlled pneumatic shuttle valves on the pressure output main path and the pressure output branch path, and pressurizing the liquid level according to a pre-designed parallel synchronous liquid level pressurizing process curve; 3) opening the electrically controlled pneumatic shuttle valves on all the pressure detection branches, feeding back pressure information in the heat preservation furnace through the pressure transmitter, executing neural network fuzzy control calculation in the pressure control module, and accurately adjusting the starting degree of the proportional valve to correct pressure errors; 4) and (3) exhausting, closing a manual ball valve and an electric control pneumatic shuttle valve between a compressed air source and the pressure control module, opening an exhaust valve, exhausting the compressed air in the heat preservation furnace, and closing all valves when the pressure transmitter detects that the pressure of the heat preservation furnace is less than 3 KPa.
Has the advantages that:
1. the invention designs a parallel synchronous liquid level pressurization pneumatic control system, adopts a common pressure control system and a feedback loop for four holding furnaces, eliminates or adds the corresponding holding furnaces by opening or closing an electric control pneumatic shuttle valve of the corresponding holding furnace, can select the holding furnaces needing parallel pressurization, adopts a parallel air inlet and outlet module and a pressure feedback module, realizes the process control of liquid level pressurization of one holding furnace to a plurality of holding furnaces, and has the characteristics of high pressure control precision, shortened molten metal filling flow, high liquid level synchronous stability degree and the like.
2. The PID fuzzy control method of the neural network adopted by the invention can correct K of the digital combination valve at any timep、KiAnd KdThe control parameters of the proportional valve are accurately adjusted, the pressure curve fluctuation is reduced, the influence of interference factors such as leakage, thermal expansion and volume of multi-position parallel pressure casting equipment on pressure control is adapted, the problem of strong hysteresis of large antigravity casting equipment is solved, the pressure control precision in the synchronous liquid level pressurization process reaches +/-0.3 KPa, and the fluctuation of the filling type liquid level is less than 10 mm.
Description of the drawings:
FIG. 1 is a front view of a multi-position parallel pressure casting apparatus;
FIG. 2 is a top view of FIG. 1;
FIG. 3 is a cross-sectional view A-A of FIG. 2;
FIG. 4 is a cover structure view of the multi-position parallel pressure casting apparatus;
FIG. 5 is a view showing the construction of a holding furnace of the multi-position parallel pressure casting apparatus;
FIG. 6 is a structural view of a riser tube assembly of the multi-position parallel pressure casting apparatus;
FIG. 7 is a structural view of a furnace body of the multi-position parallel pressure casting apparatus;
FIG. 8 is a gas inlet/outlet diagram of the multi-position parallel pressure casting apparatus;
FIG. 9 is a diagram of a parallel synchronous liquid level pressurization control system of the holding furnace;
fig. 10 is a process graph of example 1.
Description of reference numerals: 1, a platform; 2, a heat preservation furnace; 201 a furnace body; 202 a graphite crucible; 203 furnace cover; 204 leakage liquid leading-out port; 3, a frame; 4, covering the mask body; 401, supporting a lug; 402 locking teeth B; 5, locking the flange; 501 locking tooth A; 6, locking a ring; 601U-shaped groove; 7 cylinder piston mechanism; 8, a ball mechanism; 9 a wedge mechanism; 10 furnace body running gear; 1001 slide rail; 11 a furnace body lifting mechanism; 12 an air inlet and outlet device; 13 a riser tube means; 1301a riser tube upper section; 1302a lower riser tube section; 1301a rising liquid pipe; 1301b, an insulating layer; 1301c, coating; 1301d, pressing a plate; 1301e locking plate; 1301f, a groove; 1301g of resistance wire; 1301h of insulating sleeve; 1301i, positioning a plate; 1301j, a binding post; 1302a riser nozzle; 1201 air inlet and outlet; 1202 in and out of the gas pipeline; 1204 synchronizing the sealing devices; 1204a guide sleeve; 1204b guide rods; 1204c a guide seat; 1204d fixed block; 1204e disc spring assembly; 14 a resistance band; 15 furnace body binding posts; 16 furnace body temperature measuring devices; 17 a melt temperature measuring device; 18 magnetic homogenizing device.
The specific implementation mode is as follows:
the following detailed description of the embodiments of the present invention will be made with reference to the accompanying drawings, but the present invention is not limited to these embodiments, and any modifications or substitutions in the basic spirit of the embodiments will still fall within the scope of the present invention as claimed in the claims.
Example (b): as shown in fig. 1 to 10, the embodiment provides a multi-position parallel pressure casting device for large aluminum alloy castings, which is suitable for manufacturing large complex castings in the fields of aerospace, weapons, ships, automobiles, electronics and the like, in particular large complex aluminum alloy frames, plates, cabins and the like, and solves the problems of turbulence, cold shut, insufficient pouring, excessive pinhole degree and looseness, serious oxidation and inclusion and the like existing in the conventional manufacturing of the large complex castings, and the yield of the castings is improved.
Specifically, the casting device of the present embodiment includes a platform 1, the top surface of the platform is a working surface, the bottom of the platform is provided with a holding furnace 2, the number of the holding furnaces is two or more, each holding furnace is connected with a liquid filling port corresponding to the working surface through a liquid lifting pipe device independent of each other, and the holding furnace is a lower chamber. Wherein, the platform sets up on a frame 3, the frame is including setting up the stand in the platform lower part, the platform relies on the stand supports, in this embodiment, the platform with the stand is netted welded structure to lock through bolted connection's mode the platform upper portion still is provided with the cover body 4, the cover body forms the work compartment of installation sand mould with the working face, and this is the upper chamber.
In the case of the upper chamber, a hood is also provided on the work plane, which hood is placed on the sand mold, once it has been placed on the table, before it is ready for casting, to form a closed work chamber, and after casting has been completed, the hood is removed and the casting is taken out.
Because the casting device of this embodiment is applicable to large-scale foundry goods, consequently, the cover body volume is certainly greater than the volume of sand mould, in this embodiment, the cover body has a gyration type middle part casing, for example cylindrical, square, polygon etc. middle part casing bottom is the opening form, the top of middle part casing has a hood rather than sealing connection, the hood is the convex semicircle form that makes progress, for the ease of the cover body remove with the installation, is provided with journal stirrup 401 in the cover body both sides.
In order to enable the cover body to be stably installed on the platform, the cover body and the platform are locked through a locking device, the locking device comprises a locking flange 5 arranged on the platform, the locking flange is in a rotary shape which is arranged on the platform and is consistent with the shape of the outer edge of the bottom of the middle shell of the cover body, locking teeth A501 are arranged outwards on the locking flange, a plurality of locking teeth A are uniformly arranged along the outer edge of the locking flange, and the distance between every two adjacent locking teeth A is not smaller than the width of the locking teeth A; in addition, the locking device also comprises locking teeth B402 which are arranged on the outer edge of the lower part of the middle shell of the cover body and correspond to the locking teeth A, and the shapes and the numbers of the locking teeth A and the locking teeth B are consistent, so that the locking teeth A and the locking teeth B are convenient to be mutually overlapped; the locking device also comprises a locking ring 6 arranged outside the locking teeth A and the locking teeth B, the locking ring is a revolving body with the same appearance as the locking flange, but the diameter of the locking ring is slightly larger than the locking flange, the locking ring is provided with a U-shaped locking groove 601 facing the locking teeth A and the locking teeth B, the distribution mode and the quantity of the U-shaped locking grooves are the same as those of the locking teeth A or the locking teeth B, the width of the U-shaped locking groove is not more than the distance between two adjacent locking teeth A or two adjacent locking teeth B, the internal height of the U-shaped locking groove is not less than the sum of the locking teeth A and the locking teeth B, the U-shaped locking groove can wrap the locking teeth A and the locking teeth B so as to fix and lock the cover body, in addition, a cylinder piston mechanism 7 is connected to the outer wall of the locking ring, one end of a cylinder body of the cylinder piston mechanism is fixed on a platform, and one end of a piston, and the locking ring is driven to rotate by a cylinder piston mechanism.
In the actual use process, before the cover body is installed, the U-shaped locking groove on the locking ring is located between the two locking teeth B, then after the sand mold is installed, the cover body is hung on the platform through the hoisting mechanism, the cover body is placed on the locking flange on the platform, the locking teeth A on the cover body are aligned with the locking teeth B on the locking flange, then the locking ring is driven to rotate through the cylinder piston mechanism, the U-shaped locking groove is rotated to the positions of the locking teeth A and the locking teeth B and wraps the locking teeth A and the locking teeth B, and then the cylinder piston is kept not to move at the position.
In addition, as another embodiment of the present embodiment, in order to ensure the rotation reliability and smoothness of the locking ring on the platform, a ball mechanism 8 is provided between the bottom of the locking ring and the platform.
As another embodiment of this embodiment, wedge mechanisms along the circumferential direction are respectively arranged between the inner top wall of the U-shaped locking groove and the locking teeth a and between the inner bottom wall of the U-shaped locking ring and the locking teeth B. The wedge mechanism may be in two parts, one of which is arranged on the top surface of the locking tooth a and the bottom surface of the locking tooth B, and the other of which is arranged on the top wall and the bottom wall of the inside of the U-shaped locking groove and is matched with the other of which, the two parts of the wedge have mutually matched inclined surfaces, that is, the two parts of the wedge are respectively in matched triangular shapes when viewed in cross section and form a rectangle after being matched. The inclined planes are arranged along the circumferential direction of the locking ring, and the two triangular inclined planes are matched with each other in the rotating direction when the locking ring is locked, and once the locking ring is rotated in place, the locking ring cannot rotate any more due to the limitation of the inclined planes, so that the mounting reliability is ensured.
Regarding the lower chamber, the holding furnace 2 may have a plurality of, for example, two, three, four, five, six, seven, eight, or even more than two holding furnaces, but in the present embodiment, there are four holding furnaces, each holding furnace has at least one liquid filling port corresponding to the platform, and a liquid lifting pipe device is provided between each holding furnace and the corresponding liquid filling port.
A furnace body travelling mechanism 10 is arranged at the bottom of the heat preservation furnace, and a furnace body lifting mechanism 11 is also arranged between the furnace body travelling mechanism and the heat preservation furnace; the furnace body walking mechanism comprises slide rails 1001 which are laid on the ground and penetrate through the lower part of the rack platform and walking wheels which are arranged on the bottom surface of the furnace body, wherein the slide rails are arranged in parallel, two heat preservation furnaces are arranged on any slide rail, the heat preservation furnaces move on the slide rails through the walking wheels, the two heat preservation furnaces on the same slide rail are independently controlled and can move in the opposite direction or in the opposite direction, and the slide rails can be of a single rail type or a double rail type; in this embodiment, the slide rails are double-rail type, and each slide rail is provided with two heat preservation furnaces, the two heat preservation furnaces are arranged at two ends of the slide rail when not working, and are oppositely moved to the bottom of the platform through the traveling mechanism when working; the furnace body lifting mechanism is a spiral lifting mechanism.
When the heat preservation furnace does not work, the heat preservation furnace moves out of the rack through the furnace body travelling mechanism, and when the heat preservation furnace works, the heat preservation furnace moves to the bottom of the platform through the furnace body travelling mechanism and is opposite to the corresponding liquid filling port, and then the heat preservation furnace is connected with the platform through the liquid lifting pipe device through the furnace body lifting mechanism, so that the upper chamber and the lower chamber are filled in a communicated mode. In order to ensure the reliability and accuracy of operation, the furnace body travelling mechanism and the furnace body lifting mechanism in the embodiment are hydraulically controlled.
The heat preservation furnace comprises a furnace body 201 and a graphite crucible 202 arranged in the furnace body, a furnace cover 203 is arranged on the furnace body, a leakage liquid guide outlet 204 is arranged at the bottom of the furnace body and is arranged on the outer wall of the lowest part of the furnace body, and an inclined plane is arranged between the bottom in the furnace body.
The furnace cover is provided with an air inlet and outlet device 12 communicated with the graphite crucible, the liquid lifting pipe device 13 is also arranged between the furnace cover and the platform, the furnace body is also provided with a heat preservation device, and the bottom of the furnace body is provided with a stirring device.
The liquid lift pipe device 13 comprises a liquid lift pipe upper section 1301 arranged on the bottom surface of the platform and communicated with the liquid filling port, and a liquid lift pipe lower section 1302 arranged at the liquid lift port on the furnace cover of the holding furnace.
The upper section of the liquid lifting pipe comprises a liquid lifting pipe 1301a arranged inside, a heat insulation layer 1301b wrapped outside the liquid lifting pipe and a jacket 1301c wrapped outside the heat insulation layer, the top surface of the jacket is locked on a pressure plate 1301d through a screw, the pressure plate is fixedly connected with the platform, the bottom surface of the jacket is connected with a locking plate 1301e, the locking plate fixes the liquid lifting pipe, the heat insulation layer and the jacket, holes are formed in the pressure plate and the locking plate, the liquid lifting pipe is communicated with a liquid filling port through the holes in the pressure plate, the liquid lifting pipe is copper with the holes in the locking plate, and an outwardly expanded groove 1301f is formed in the lower surface of the hole; a resistance wire 1301g and a heat insulation sleeve 1301h are arranged in the heat insulation layer, and positioning 1301i are arranged between the upper surface and the lower surface of the heat insulation sleeve and between the pressing plate and the locking plate. The resistance wire is connected with a heating device through a wire or other conducting circuits, the heating device is an existing device capable of enabling the resistance wire to be electrified to generate heat, for example, the resistance wire is connected with a binding post 1301j through the wire, the wire is arranged in a porcelain tube sleeve, a fixing plate is arranged outside the binding post, and an insulating sleeve is further arranged on the binding post. In addition, the resistance wire in the embodiment is also connected with a temperature thermocouple, so that the temperature of the resistance wire can be monitored in real time. The lower section 1302 of the liquid lifting pipe can be directly inserted into a liquid lifting pipe port 1302a arranged on a furnace cover and extends into the graphite crucible, the upper part of the liquid lifting pipe is provided with a boss protruding outwards, and the size of the boss is larger than that of the liquid lifting pipe port, so that the liquid lifting pipe can be directly fixed on the furnace cover or can be fixed through a screw device. In addition, a sealing ring is arranged on the outer edge of the top of the lower section of the lift tube, the sealing ring is fixed on the top surface of the opening of the lift tube, and when the lower section of the lift tube is movably connected with the upper section of the lift tube, the sealing ring can be arranged in a groove on the pressing plate and is tightly abutted between the upper section and the lower section of the lift tube, so that the upper section and the lower section of the lift tube are sealed.
When the furnace body is in butt joint, the sealing ring is compressed to seal the upper section and the lower section of the lift tube, and then the solution is prevented from leaking in the mold filling process. After casting is finished, the lower end of the liquid lifting pipe can be directly moved away under the condition that the casting mold is not lifted away, the phenomenon that the liquid lifting pipe is frozen is prevented, further, the phenomena that a casting cannot be effectively fed and the liquid lifting pipe cannot be pulled out are prevented, the feeding effect of the casting is greatly improved, and the casting production efficiency and the casting quality are guaranteed.
The air inlet and outlet device comprises an air inlet and outlet 1201 communicated with a graphite crucible and an air inlet and outlet pipeline 1202 corresponding to the air inlet and outlet, a synchronous sealing device 1204 is arranged between the air inlet and outlet pipeline and the air inlet and outlet, the synchronous sealing device comprises a guide sleeve 1204a fixedly connected with the air inlet and outlet pipeline and a hollow guide rod 1204b, one end of the guide rod is inserted into the guide sleeve, the other end of the guide rod is provided with an outward convex boss, the middle part of the guide rod is provided with an elastic mechanism, the elastic mechanism comprises a guide seat 1204c sleeved in the middle part of the guide rod in a hollow way, the guide seat is fixed on a rack through a fixing block 1204d, a disc spring assembly 1204e is arranged between the guide seat and the convex boss of the guide rod, one end of the disc spring assembly is connected with the guide seat, the other end of the disc spring assembly is connected with the convex boss, and the middle part of, and then make the boss outer edge form the recess can place the sealing washer in the recess inlet outlet department can be provided with the depressed part that corresponds with the bulge for bulge and depressed part mutually support, and make the sealing washer be located between bulge and the depressed part, and compressed tightly.
When the heat preservation furnace is in non-working, the gas inlet and outlet and the gas inlet and outlet pipeline are separated from each other, when the heat preservation furnace is in working, the gas inlet and outlet moves to the position under the guide rod of the synchronous sealing device along with the movement of the heat preservation furnace, the butt joint with the guide rod of the synchronous sealing device is realized in the ascending process of the heat preservation furnace, the sealing ring arranged at the gas inlet and outlet is in contact and compression with the bottom surface of the guide rod during butt joint, and then the compressed gas is ensured not to leak in the filling process, and the molten liquid is also ensured not to leak, so far, the butt joint of the gas inlet and outlet mechanism. And after the casting finishes, can directly remove the heat preservation stove through furnace body elevating system and furnace body running gear, and need not to install or dismantle business turn over mechanism of qi to can guarantee the gas tightness again, more importantly, through this kind of overall arrangement form, with business turn over trachea and synchronous sealing device setting in the frame, do not remove along with the removal of heat preservation stove, embodied overall arrangement neatness, security and reliability.
The heat preservation device of the heat preservation furnace comprises a resistance band 14 fixedly arranged on the inner side wall of a furnace body, the resistance band is connected with a furnace body wiring terminal 15 arranged on the outer side wall of the furnace body through an electric wire, the resistance band is heated by electrifying the furnace body wiring terminal, a furnace body temperature measuring device 16 is arranged in the furnace body, and a melt temperature measuring device 17 is arranged in a graphite crucible; the heating device can heat the furnace body to ensure the temperature of the molten liquid, and the temperature in the furnace body is required to be ensured to be greater than that in the graphite crucible, and the temperature in the furnace body and the temperature in the graphite crucible can be detected in real time through the temperature detection device.
The leaking liquid guide outlet comprises a leaking liquid guide outlet arranged at the lower part of the furnace body, and the leaking liquid guide outlet is arranged on an inclined plane in the middle of the bottom wall in the furnace body, which is the conventional arrangement of most heat preservation furnaces and is not described herein again.
The furnace comprises a furnace body and is characterized in that the bottom of the furnace body is a plane, a magnetic homogenizing device 18 is arranged at the bottom of the furnace body, a magnetic stirring device is arranged at the bottom of the furnace body, and the magnetic stirring device is an existing mechanism and achieves the purpose of magnetic homogenizing by generating a rotating magnetic field. The magnetic stirring device in the embodiment is a product purchased in the market, purchased from the Hunan-Ke-Meida electric corporation, and the specific model is determined according to the volume of the heat preservation furnace.
And about the many parallelly connected pressure casting device of this embodiment, this embodiment still provides a synchronous liquid level pressurization control system that connects in parallel, refers to fig. 1, and pressure control system includes pressure control module, pressure control module and 1# holding furnace, 2# holding furnace, 3# holding furnace and 4# holding furnace are connected respectively, and each holding furnace still is connected with same lower chamber pressure transmitter, lower chamber pressure transmitter is connected with the pressure control module, still be connected with compressed air source and gas vent on the pressure control module.
The pressure control module is provided with a pressure output main path, an electric control pneumatic shuttle valve SV02 is arranged on the pressure output main path, the pressure output main path is divided into four pressure output branch paths, each pressure output branch path is respectively connected with a 1# -4# holding furnace, and each pressure output branch path is provided with an electric control pneumatic shuttle valve SV 03-SV 06.
The 1# -4# heat preservation furnaces are connected with pressure detection branches, each pressure detection branch is connected with the pressure transmitter, and each pressure detection branch is provided with an electrically controlled pneumatic shuttle valve SV 07-SV 10.
And a manual ball valve SQ01 and an electrically controlled pneumatic shuttle valve SV01 are sequentially connected in series between the compressed air source and the pressure control module, the exhaust port is connected with an exhaust main path, and an exhaust valve is arranged on the exhaust main path.
The pressure control module is also connected with a precise pressure reducing valve. And a neural network fuzzy control module is arranged in the pressure control module.
The present embodiment now provides a control method of the multi-position parallel pressure casting apparatus and the pressure control system based on the present embodiment.
Firstly, an idle running test is carried out according to the process curve set in fig. 10, and the execution precision of the pressure curve of the parallel synchronous liquid level pressurization process of the equipment is checked. The equipment is characterized in that: 4 800kg heat preservation furnaces, wherein the size of the cavity in the working chamber is phi 4040mm multiplied by 2800mm, the pipe diameter of the liquid lifting pipe is phi 160mm, the pipe diameter of the gas path is phi 50mm, and the highest working pressure is less than or equal to 0.60 MPa.
(1) The heat preservation furnace is moved to the lower part of the middle platform through the horizontal moving mechanism, then the furnace body lifting system is adopted, the heat preservation furnace is lifted at the speed of 20mm/s, the sealing of the heat preservation furnace and a middle partition plate sealing sleeve is completed, a working cabin is well covered, 4 locking oil cylinders drive locking rings to be locked, an air compressor of an air source is opened, and the pressure of the air source is ensured to be about 0.8 MPa.
(2) Opening an SQ01 manual ball valve and an SV01 electric control pneumatic shuttle valve, opening a precision pressure reducing valve for filtering and pressure reduction, enabling compressed air to enter a pressure control module, opening a total air inlet valve SV02, then opening SV 03-SV 06 electric control pneumatic shuttle valves, carrying out liquid level pressurization according to a designed parallel synchronous liquid level pressurization process curve, starting the SV 07-SV 10 electric control pneumatic shuttle valves, feeding back pressure information in a heat preservation furnace through a pressure transmitter, carrying out neural network fuzzy control calculation in the pressure control module, and precisely adjusting the starting degree of a proportional valve to correct pressure errors.
(3) After the synchronous liquid level pressurization process is finished, the SQ01 manual ball valve and the SV01 electric control pneumatic shuttle valve are closed, the exhaust valve is opened, compressed air is exhausted through the parallel air inlet and exhaust module, when the pressure transmitter detects that the pressure of the heat preservation furnace is less than 3KPa, all the valves are closed, and the heat preservation furnace is moved away through a furnace body lifting and horizontal moving system. The whole process adopts an industrial personal computer to complete the real-time recording and storage of pressure data in the synchronous liquid level pressurization process.
The implementation effect is as follows: the execution precision of the pressure curve in the synchronous liquid level pressurization process reaches +/-0.12 KPa, and the response speed of a pneumatic system is 25 ms.
Claims (13)
1. A parallel synchronous liquid level pressurization control system for a multi-position parallel pressurization casting device is characterized in that: the device comprises a platform for placing a casting mold, wherein a plurality of liquid filling ports are formed in the platform, a plurality of melt heat preservation furnaces are arranged below the platform, each liquid filling port is respectively communicated with one melt heat preservation furnace through a liquid lifting pipe, and each heat preservation furnace is used for boosting and filling the casting mold through the same pressure control system; a cover body for sealing the casting mould is arranged outside the platform; the pressure control system comprises a pressure control module, the pressure control module is connected with each heat-preserving furnace respectively, each heat-preserving furnace is connected with the same pressure transmitter, the pressure transmitter is connected with the pressure control module, and the pressure control module is further connected with a compressed air source and an exhaust port.
2. A parallel synchronous level pressurization control system for a multi-position parallel pressure casting apparatus according to claim 1, wherein: the pressure control module is provided with a pressure output main path, the pressure output main path is divided into a plurality of pressure output branch paths, each pressure output branch path is connected with one heat preservation furnace, and each pressure output branch path is provided with an electric control pneumatic shuttle valve.
3. A parallel synchronous level pressurization control system for a multi-position parallel pressurized casting apparatus according to claim 1 or 2, wherein: and a manual ball valve and an electric control pneumatic shuttle valve are sequentially connected in series between the compressed air source and the pressure control module, the exhaust port is connected with an exhaust main path, and an exhaust valve is arranged on the exhaust main path.
4. A parallel synchronous level pressurization control system for a multi-position parallel pressurized casting apparatus according to claim 1 or 2, wherein: each holding furnace all is connected with the pressure measurement branch road, and each pressure measurement branch road all is connected with same pressure transmitter, all is provided with automatically controlled pneumatic shuttle valve on each pressure measurement branch road.
5. A parallel synchronous level pressurization control system for a multi-position parallel pressure casting apparatus according to claim 3, wherein: each holding furnace all is connected with the pressure measurement branch road, and each pressure measurement branch road all is connected with same pressure transmitter, all is provided with automatically controlled pneumatic shuttle valve on each pressure measurement branch road.
6. The parallel synchronous level pressurization control system for multi-position parallel pressurized casting apparatuses according to claim 1, 2 or 5, wherein: the pressure control module is also connected with a precise pressure reducing valve.
7. A parallel synchronous level pressurization control system for a multi-position parallel pressure casting apparatus according to claim 3, wherein: the pressure control module is also connected with a precise pressure reducing valve.
8. A parallel synchronous level pressurization control system for a multi-position parallel pressure casting apparatus according to claim 4, wherein: the pressure control module is also connected with a precise pressure reducing valve.
9. A parallel synchronous level pressurization control system for a multi-position parallel pressure casting apparatus according to claim 1, 2, 5, 7 or 8, wherein: and a neural network fuzzy control module is arranged in the pressure control module.
10. A parallel synchronous level pressurization control system for a multi-position parallel pressure casting apparatus according to claim 3, wherein: and a neural network fuzzy control module is arranged in the pressure control module.
11. A parallel synchronous level pressurization control system for a multi-position parallel pressure casting apparatus according to claim 4, wherein: and a neural network fuzzy control module is arranged in the pressure control module.
12. A parallel synchronous level pressurization control system for a multi-position parallel pressure casting apparatus according to claim 6, wherein: and a neural network fuzzy control module is arranged in the pressure control module.
13. A parallel synchronous liquid level pressurization control method for a multi-position parallel pressurized casting apparatus, comprising the parallel synchronous liquid level pressurization control system for a multi-position parallel pressurized casting apparatus according to claim 9, 10, 11 or 12, characterized by comprising the steps of:
1) starting a manual ball valve and an electric control pneumatic shuttle valve between a compressed air source and a pressure control module, starting a precision pressure reducing valve for filtering and reducing pressure, and allowing compressed air to enter the pressure control module;
2) opening all the electrically controlled pneumatic shuttle valves on the pressure output main path and the pressure output branch path, and pressurizing the liquid level according to a pre-designed parallel synchronous liquid level pressurizing process curve;
3) opening the electrically controlled pneumatic shuttle valves on all the pressure detection branches, feeding back pressure information in the heat preservation furnace through the pressure transmitter, executing neural network fuzzy control calculation in the pressure control module, and accurately adjusting the starting degree of the proportional valve to correct pressure errors;
4) and (3) exhausting, closing a manual ball valve and an electric control pneumatic shuttle valve between a compressed air source and the pressure control module, opening an exhaust valve, exhausting the compressed air in the heat preservation furnace, and closing all valves when the pressure transmitter detects that the pressure of the heat preservation furnace is less than 3 KPa.
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| CN115415511B (en) * | 2022-08-12 | 2023-09-15 | 中国兵器装备集团西南技术工程研究所 | Pressurizing casting system based on mechanical automatic transfer |
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| CN104668515A (en) * | 2013-11-29 | 2015-06-03 | 无锡市双全机械制造厂 | Rotary multi-station low-pressure casting machine |
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| CN201308983Y (en) * | 2008-10-30 | 2009-09-16 | 张永安 | Multi-cavity low-pressure casting press vane wheel device |
| CN101837443A (en) * | 2010-02-04 | 2010-09-22 | 保定市立中车轮制造有限公司 | Low-pressure casting process and device for aluminum alloy wheel by bilateral pouring |
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