CN108970982A - A kind of burning cinder screening plant and its processing method based on Internet of Things - Google Patents
A kind of burning cinder screening plant and its processing method based on Internet of Things Download PDFInfo
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- CN108970982A CN108970982A CN201810876049.1A CN201810876049A CN108970982A CN 108970982 A CN108970982 A CN 108970982A CN 201810876049 A CN201810876049 A CN 201810876049A CN 108970982 A CN108970982 A CN 108970982A
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- Prior art keywords
- cinder
- component
- internet
- things
- accommodating chamber
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Links
- 239000003818 cinder Substances 0.000 title claims abstract description 71
- 238000012216 screening Methods 0.000 title claims abstract description 48
- 238000003672 processing method Methods 0.000 title claims abstract description 10
- 239000002893 slag Substances 0.000 claims abstract description 41
- 239000013528 metallic particle Substances 0.000 claims abstract description 31
- 239000000428 dust Substances 0.000 claims abstract description 24
- 230000000712 assembly Effects 0.000 claims abstract description 23
- 238000000429 assembly Methods 0.000 claims abstract description 23
- 229910052751 metal Inorganic materials 0.000 claims abstract description 10
- 239000002184 metal Substances 0.000 claims abstract description 10
- 238000001914 filtration Methods 0.000 claims abstract description 8
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 claims description 47
- 229910052742 iron Inorganic materials 0.000 claims description 24
- 230000006698 induction Effects 0.000 claims description 9
- 230000008878 coupling Effects 0.000 claims description 6
- 238000010168 coupling process Methods 0.000 claims description 6
- 238000005859 coupling reaction Methods 0.000 claims description 6
- 230000007246 mechanism Effects 0.000 claims description 6
- 238000007789 sealing Methods 0.000 claims description 6
- 230000005540 biological transmission Effects 0.000 claims description 5
- 239000000203 mixture Substances 0.000 claims description 5
- NJPPVKZQTLUDBO-UHFFFAOYSA-N novaluron Chemical compound C1=C(Cl)C(OC(F)(F)C(OC(F)(F)F)F)=CC=C1NC(=O)NC(=O)C1=C(F)C=CC=C1F NJPPVKZQTLUDBO-UHFFFAOYSA-N 0.000 claims description 4
- 230000009471 action Effects 0.000 claims description 3
- 238000005452 bending Methods 0.000 claims description 3
- 230000008030 elimination Effects 0.000 claims description 3
- 238000003379 elimination reaction Methods 0.000 claims description 3
- 239000012535 impurity Substances 0.000 claims description 3
- 238000002156 mixing Methods 0.000 claims description 3
- 239000002245 particle Substances 0.000 claims description 3
- 239000000843 powder Substances 0.000 claims description 3
- 238000011897 real-time detection Methods 0.000 claims description 3
- 230000003014 reinforcing effect Effects 0.000 claims description 3
- 238000005096 rolling process Methods 0.000 claims description 3
- 230000008859 change Effects 0.000 claims description 2
- 238000000034 method Methods 0.000 abstract description 4
- 230000008569 process Effects 0.000 abstract description 3
- 239000000706 filtrate Substances 0.000 abstract description 2
- 239000000463 material Substances 0.000 description 3
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 2
- 238000003723 Smelting Methods 0.000 description 2
- 239000006227 byproduct Substances 0.000 description 2
- TVEXGJYMHHTVKP-UHFFFAOYSA-N 6-oxabicyclo[3.2.1]oct-3-en-7-one Chemical compound C1C2C(=O)OC1C=CC2 TVEXGJYMHHTVKP-UHFFFAOYSA-N 0.000 description 1
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 1
- DGAQECJNVWCQMB-PUAWFVPOSA-M Ilexoside XXIX Chemical compound C[C@@H]1CC[C@@]2(CC[C@@]3(C(=CC[C@H]4[C@]3(CC[C@@H]5[C@@]4(CC[C@@H](C5(C)C)OS(=O)(=O)[O-])C)C)[C@@H]2[C@]1(C)O)C)C(=O)O[C@H]6[C@@H]([C@H]([C@@H]([C@H](O6)CO)O)O)O.[Na+] DGAQECJNVWCQMB-PUAWFVPOSA-M 0.000 description 1
- ZLMJMSJWJFRBEC-UHFFFAOYSA-N Potassium Chemical compound [K] ZLMJMSJWJFRBEC-UHFFFAOYSA-N 0.000 description 1
- 241001062472 Stokellia anisodon Species 0.000 description 1
- NINIDFKCEFEMDL-UHFFFAOYSA-N Sulfur Chemical compound [S] NINIDFKCEFEMDL-UHFFFAOYSA-N 0.000 description 1
- 239000005864 Sulphur Substances 0.000 description 1
- RTAQQCXQSZGOHL-UHFFFAOYSA-N Titanium Chemical compound [Ti] RTAQQCXQSZGOHL-UHFFFAOYSA-N 0.000 description 1
- PNEYBMLMFCGWSK-UHFFFAOYSA-N aluminium oxide Inorganic materials [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 description 1
- 230000000903 blocking effect Effects 0.000 description 1
- ODINCKMPIJJUCX-UHFFFAOYSA-N calcium oxide Inorganic materials [Ca]=O ODINCKMPIJJUCX-UHFFFAOYSA-N 0.000 description 1
- 229910052799 carbon Inorganic materials 0.000 description 1
- 239000000919 ceramic Substances 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 229910052681 coesite Inorganic materials 0.000 description 1
- 238000002485 combustion reaction Methods 0.000 description 1
- 239000004035 construction material Substances 0.000 description 1
- 229910052593 corundum Inorganic materials 0.000 description 1
- 229910052906 cristobalite Inorganic materials 0.000 description 1
- 238000005261 decarburization Methods 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000003912 environmental pollution Methods 0.000 description 1
- 230000004907 flux Effects 0.000 description 1
- 239000000446 fuel Substances 0.000 description 1
- PCHJSUWPFVWCPO-UHFFFAOYSA-N gold Chemical compound [Au] PCHJSUWPFVWCPO-UHFFFAOYSA-N 0.000 description 1
- 239000010931 gold Substances 0.000 description 1
- 229910052737 gold Inorganic materials 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- CPLXHLVBOLITMK-UHFFFAOYSA-N magnesium oxide Inorganic materials [Mg]=O CPLXHLVBOLITMK-UHFFFAOYSA-N 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 239000002923 metal particle Substances 0.000 description 1
- 238000011017 operating method Methods 0.000 description 1
- 229910052700 potassium Inorganic materials 0.000 description 1
- 239000011591 potassium Substances 0.000 description 1
- 238000004064 recycling Methods 0.000 description 1
- 239000000377 silicon dioxide Substances 0.000 description 1
- 235000012239 silicon dioxide Nutrition 0.000 description 1
- 239000002002 slurry Substances 0.000 description 1
- 229910052708 sodium Inorganic materials 0.000 description 1
- 239000011734 sodium Substances 0.000 description 1
- 229910052682 stishovite Inorganic materials 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 239000010936 titanium Substances 0.000 description 1
- 229910052719 titanium Inorganic materials 0.000 description 1
- 229910052905 tridymite Inorganic materials 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
- 229910001845 yogo sapphire Inorganic materials 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07B—SEPARATING SOLIDS FROM SOLIDS BY SIEVING, SCREENING, SIFTING OR BY USING GAS CURRENTS; SEPARATING BY OTHER DRY METHODS APPLICABLE TO BULK MATERIAL, e.g. LOOSE ARTICLES FIT TO BE HANDLED LIKE BULK MATERIAL
- B07B1/00—Sieving, screening, sifting, or sorting solid materials using networks, gratings, grids, or the like
- B07B1/28—Moving screens not otherwise provided for, e.g. swinging, reciprocating, rocking, tilting or wobbling screens
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B03—SEPARATION OF SOLID MATERIALS USING LIQUIDS OR USING PNEUMATIC TABLES OR JIGS; MAGNETIC OR ELECTROSTATIC SEPARATION OF SOLID MATERIALS FROM SOLID MATERIALS OR FLUIDS; SEPARATION BY HIGH-VOLTAGE ELECTRIC FIELDS
- B03C—MAGNETIC OR ELECTROSTATIC SEPARATION OF SOLID MATERIALS FROM SOLID MATERIALS OR FLUIDS; SEPARATION BY HIGH-VOLTAGE ELECTRIC FIELDS
- B03C1/00—Magnetic separation
- B03C1/02—Magnetic separation acting directly on the substance being separated
- B03C1/26—Magnetic separation acting directly on the substance being separated with free falling material
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B03—SEPARATION OF SOLID MATERIALS USING LIQUIDS OR USING PNEUMATIC TABLES OR JIGS; MAGNETIC OR ELECTROSTATIC SEPARATION OF SOLID MATERIALS FROM SOLID MATERIALS OR FLUIDS; SEPARATION BY HIGH-VOLTAGE ELECTRIC FIELDS
- B03C—MAGNETIC OR ELECTROSTATIC SEPARATION OF SOLID MATERIALS FROM SOLID MATERIALS OR FLUIDS; SEPARATION BY HIGH-VOLTAGE ELECTRIC FIELDS
- B03C1/00—Magnetic separation
- B03C1/02—Magnetic separation acting directly on the substance being separated
- B03C1/30—Combinations with other devices, not otherwise provided for
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07B—SEPARATING SOLIDS FROM SOLIDS BY SIEVING, SCREENING, SIFTING OR BY USING GAS CURRENTS; SEPARATING BY OTHER DRY METHODS APPLICABLE TO BULK MATERIAL, e.g. LOOSE ARTICLES FIT TO BE HANDLED LIKE BULK MATERIAL
- B07B1/00—Sieving, screening, sifting, or sorting solid materials using networks, gratings, grids, or the like
- B07B1/42—Drive mechanisms, regulating or controlling devices, or balancing devices, specially adapted for screens
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07B—SEPARATING SOLIDS FROM SOLIDS BY SIEVING, SCREENING, SIFTING OR BY USING GAS CURRENTS; SEPARATING BY OTHER DRY METHODS APPLICABLE TO BULK MATERIAL, e.g. LOOSE ARTICLES FIT TO BE HANDLED LIKE BULK MATERIAL
- B07B1/00—Sieving, screening, sifting, or sorting solid materials using networks, gratings, grids, or the like
- B07B1/46—Constructional details of screens in general; Cleaning or heating of screens
- B07B1/4609—Constructional details of screens in general; Cleaning or heating of screens constructional details of screening surfaces or meshes
- B07B1/4663—Multi-layer screening surfaces
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07B—SEPARATING SOLIDS FROM SOLIDS BY SIEVING, SCREENING, SIFTING OR BY USING GAS CURRENTS; SEPARATING BY OTHER DRY METHODS APPLICABLE TO BULK MATERIAL, e.g. LOOSE ARTICLES FIT TO BE HANDLED LIKE BULK MATERIAL
- B07B4/00—Separating solids from solids by subjecting their mixture to gas currents
- B07B4/02—Separating solids from solids by subjecting their mixture to gas currents while the mixtures fall
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22B—PRODUCTION AND REFINING OF METALS; PRETREATMENT OF RAW MATERIALS
- C22B7/00—Working up raw materials other than ores, e.g. scrap, to produce non-ferrous metals and compounds thereof; Methods of a general interest or applied to the winning of more than two metals
- C22B7/005—Separation by a physical processing technique only, e.g. by mechanical breaking
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07B—SEPARATING SOLIDS FROM SOLIDS BY SIEVING, SCREENING, SIFTING OR BY USING GAS CURRENTS; SEPARATING BY OTHER DRY METHODS APPLICABLE TO BULK MATERIAL, e.g. LOOSE ARTICLES FIT TO BE HANDLED LIKE BULK MATERIAL
- B07B2201/00—Details applicable to machines for screening using sieves or gratings
- B07B2201/04—Multiple deck screening devices comprising one or more superimposed screens
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P10/00—Technologies related to metal processing
- Y02P10/20—Recycling
Landscapes
- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Geology (AREA)
- Life Sciences & Earth Sciences (AREA)
- General Life Sciences & Earth Sciences (AREA)
- Manufacturing & Machinery (AREA)
- Environmental & Geological Engineering (AREA)
- Materials Engineering (AREA)
- Mechanical Engineering (AREA)
- Metallurgy (AREA)
- Organic Chemistry (AREA)
- Processing Of Solid Wastes (AREA)
- Gasification And Melting Of Waste (AREA)
Abstract
The invention discloses a kind of burning cinder screening plant based on Internet of Things, including the slag input pipeline scraper component being from top to bottom arranged, cinder shredder assemblies, vibrocribble component, dust screens component and the helical pipe for metallic particles screening screens component, the cinder shredder assemblies, vibrocribble component, dust screening component and helical pipe screening component are interconnected and are set in rack, and it is respectively connected with internet of things net controller, the internet of things net controller includes single-chip microcontroller interconnected, flow detector, weight tester, temperature inductor, frequency-variable controller, metal detector, high-definition camera and magnetic sensors, also disclose its processing method.The burning cinder screening plant and its processing method based on Internet of Things of this hair carry out classified filtering to cinder, recycle to different filtrates, removal process is more rapidly and efficiently.
Description
Technical field
The present invention relates to a kind of screening plants, and in particular to a kind of cinder screening plant and its processing method.
Background technique
A kind of byproduct that blast furnace ironmaking generates is mainly used for making construction material through processing.Blast furnace production process
In, enter the various former, fuel of furnace after smelting, in addition to obtaining molten iron and byproduct blast furnace gas, gangue in iron ore, combustion
Ash content in material merges with flux and just forms liquid slag, and general temperature is 1450~1550 DEG C, periodically arranges from cinder notch, iron mouth
Out.The slag being discharged from cinder notch is usually known as " upper slag ", is known as " slag " from iron mouth in company with what molten iron was discharged, in slag often
It is mixed with a small amount of molten iron, the chemical component of blast-furnace slag depends in material composition, smelt iron kind, operating method and smelting process
The working of a furnace changes, and CaO, MgO, SiO2 and Al2O3 are main composition in blast-furnace slag, accounts for 95% of total amount or more, in addition to this, slag
In also containing elements such as the sulphur of some, titanium, iron, potassium, sodium, and when separating clinker, still have a certain amount of molten iron bonding
On clinker, if this clinker, which directly abandons, will cause greatly to waste, these materials can bring recycling, Er Qieqi
Changing if clinker directly abandons also can cause environmental pollution, and contain a large amount of carbon in gasifier slag, and carrying out, decarburization is anti-
Before answering, need to be filtered gasifier slag, but the blender on most of ceramic filter all lacks cleaning plant,
Slurry trench bottom in this way accumulates clinker for a long time, and blender is caused to be unable to operate normally, to reduce the mechanical service life, and falls
When entering gasifier slag, the adhesion of slag is easy to cause blocked inlet on entrance inner wall.
Summary of the invention
Goal of the invention: in view of the above-mentioned deficiencies in the prior art, it is an object of the present invention to provide a kind of burning based on Internet of Things
Cinder screening plant and its processing method are easy to use.
Technical solution: a kind of burning cinder screening plant based on Internet of Things of the present invention, including from top to bottom set
Slag input pipeline scraper component, cinder shredder assemblies, vibrocribble component, the dust set screen component and sieve for metallic particles
The helical pipe of choosing screens component, the cinder shredder assemblies, vibrocribble component, dust screening component and helical pipe screening
Component is interconnected and is set in rack, and is respectively connected with internet of things net controller, and the internet of things net controller includes being connected with each other
Single-chip microcontroller, flow detector, weight tester, temperature inductor, frequency-variable controller, metal detector, high-definition camera with
And magnetic sensors.
The slag input pipeline scraper component includes two support frames in slag input pipeline, and support frame as described above is equipped with nothing
Brush motor, the brushless motor are connected with roller, roll between two roller and be connected with annular plate chain, the annular plate chain
It is hinged between each plate chain, the first scraper plate and the second scraper plate for scraper are equipped on each plate chain, first scraper plate is song
The bending direction of face bent plate, the curved surface bent plate is identical as brushless motor rotation direction, and second scraper plate is rubber slab, described
Rubber slab edge is equipped with hairbrush, and rubber bar, the side of first scraper plate are connected between first scraper plate and the second scraper plate
For edge away from 1~2.5mm of slag input inner wall of the pipe, the edge of second scraper plate fits closely the setting of slag input inner wall of the pipe.
The cinder shredder assemblies are set to frame top, and the feed inlet of the cinder shredder assemblies is connected to slag input pipeline bottom
Portion, the cinder shredder assemblies include the first accommodating chamber, and first accommodating chamber is equipped with the auger for blending cinder, the strand
The both ends of dragon pass through the first accommodating chamber and are rotatably set in rack by bearing, and described auger one end passes through belt power
It is connected to first motor, one side bottom of the first accommodating chamber is equipped with discharge port, and the discharge port is equipped with flow detector and again
Amount detector, the blade surface of the auger are equipped with temperature inductor, and the first motor is set to bottom of the frame.
The vibrocribble component includes the second accommodating chamber in rack, and horizontal direction is set in second accommodating chamber
There is several layers flase floor, the flase floor one side edge is articulated with the second accommodating chamber by several flexible damper rods being intervally arranged
Side wall, another side edge of flase floor are fixedly connected by first connecting rod, and the first connecting rod is hinged with second connecting rod, described
The through-hole that second connecting rod passes through the second accommodating chamber side wall is connected to iron prop, and the iron prop surface is twined equipped with magnetic induction loop, the iron
Column sleeve is set in permanent magnet, and the permanent magnet is fixed in rack, and the magnetic induction loop is connected with frequency-variable controller, and described second
It is equipped with the gap for shaking between connecting rod and through-hole and between iron prop and permanent magnet, is set below undermost flase floor
There is funnelform discharge port, the flase floor is 100~150 mesh, and is equipped with 3~6, and the spacing between the flase floor is 6
~10cm, the funnelform discharge port are equipped with the metal detector for detecting metal impurities.
The dust screening component includes third accommodating chamber, and several groups are equipped in the third accommodating chamber and raise blower, described
Raising blower includes the pedestal set on third accommodating chamber bottom, and the base top is equipped with servo motor, the servo motor it is defeated
Shaft is connected with circular disk rack, and the circular disk rack edge is equipped with several blades for being used to raise wind, and the blade is curved plate, institute
It states third accommodating chamber side and is connected with dust collecting box, the third accommodating chamber other side is connected to helical pipe screening component,
High-definition camera is equipped in the third accommodating chamber.
The helical pipe screening component includes the sealing flange for being connected to third accommodating chamber bottom, and the sealing flange connects
It is connected to triple valve, other the two of the triple valve are connected to each other mouth and are respectively connected with the two coaxial and tubes that are obliquely installed, and described two turns
Pipe is arranged in parallel and is equipped at its port the reinforcing rib for connection, and the tube inner wall is equipped with the screw thread for guide, described
Tube compensates bearing by flexibility and is connected in rack, and strong electromagnet is equipped with below two tube, and side tube end connects
It is connected to non-metallic particle collecting box, other side tube end is connected with metallic particles deflector chute, and the end tube end edge is set
There is the protruding portion for transmission, the protruding portion is connected with shaft coupling, and the shaft coupling has been connected by power drive rod, the transmission
Bar has been connected by power differential mechanism, and the differential mechanism is connected by power in the output shaft of the second motor, and the strong electromagnet is equipped with magnetic
Field inductor.
Support rod is equipped at the top of second motor, the support bar top is equipped with the rolling bearing passed through for drive rod.
The processing method of burning cinder screening plant based on Internet of Things, comprising the following steps:
Step 1: it burns cinder and enters in slag input pipeline scraper component, under the action of the roller of rotation, annular plate chain belt
Dynamic first scraper plate and the movement of the second scraper plate, the first scraper plate first wipe the obstinate obturator on slag feed pipe side wall off, and subsequent second scrapes
Plate will drift along clean out again, and the first scraper plate and the second scraper plate involved mutually by rubber bar effectively cooperates, and prevent slag feed pipe
Blocking；
Step 2: burn cinder enter cinder shredder assemblies, the auger in cinder shredder assemblies by the cinder of bulk blend for
Smaller powder, while flow detector and weight tester real-time detection flow into the cinder amount of vibrocribble component；
Step 3: into vibrocribble component burning cinder initially enter top layer flase floor in, frequency-variable controller root
It is analyzed according to the data of flow detector and weight tester through single-chip microcontroller, changes size and the side of the electric current flowed through in magnetic induction loop
To, so that iron prop random shaking in permanent magnet, and then several layers grid panel vibration is driven, filter out larger particles；
Step 4: the cinder for filtering out bulky grain enters in dust screening component, raises blower to thin in dust screening component
Small drifting along is advertised, and dust collecting box is blowed into, and the progress for elimination of drifting along is observed by high-definition camera；
Step 5: the cinder by filtering is only left non-metallic particle and metallic particles, when it enters the tube of rotation,
Strong electromagnet starts simultaneously, and metallic particles is relatively fixed due to that can be attracted position, metallic particles when tube rotates
Move along screw thread to side, finally shunted along metallic particles deflector chute, other non-metallic particle along tube inclined direction into
Enter non-metallic particle collecting box, strong electromagnet carries out magnetic force adjustment by single-chip microcontroller according to the data of high-definition camera.
The utility model has the advantages that a kind of burning cinder screening plant and its processing method based on Internet of Things of the invention, passes through slag
Pipeline scraper component, cinder shredder assemblies, vibrocribble component, dust screening component and the spiral for metallic particles screening
Pipeline screens component and internet of things net controller cooperates, and carries out classified filtering to cinder, recycles to different filtrates,
Removal process is more rapidly and efficiently.
Detailed description of the invention
Fig. 1 is the structural diagram of the present invention.
Specific embodiment
Technical solution of the present invention is described in detail below, but protection scope of the present invention is not limited to the implementation
Example.
As shown in Figure 1, a kind of burning cinder screening plant based on Internet of Things of the invention, including what is be from top to bottom arranged
Slag input pipeline scraper component, cinder shredder assemblies, vibrocribble component, dust screen component and for metallic particles screenings
Helical pipe screens component, and cinder shredder assemblies, vibrocribble component, dust screening component and helical pipe screening component are mutual
It is connected to and is set in rack, and be respectively connected with internet of things net controller, internet of things net controller includes single-chip microcontroller interconnected, flow
Detector, weight tester, temperature inductor, frequency-variable controller, metal detector, high-definition camera and magnetic sensors.
Slag input pipeline scraper component includes two support frames 1 in slag input pipeline, and support frame 1 is equipped with brushless motor
2, brushless motor 2 is connected with roller 3, rolls between two rollers 3 and is connected with annular plate chain 4, cuts with scissors between each plate chain of annular plate chain 4
It connects, the first scraper plate 5 and the second scraper plate 6 for scraper is equipped on each plate chain, the first scraper plate 5 is curved surface bent plate, and curved surface is curved
The bending direction of plate is identical as 2 rotation direction of brushless motor, and the second scraper plate 6 is rubber slab, and rubber slab edge is equipped with hairbrush, the
It is connected with rubber bar between one scraper plate 5 and the second scraper plate 6, the edge of the first scraper plate 5 is away from 1~2.5mm of slag input inner wall of the pipe, and second
The edge of scraper plate 6 fits closely the setting of slag input inner wall of the pipe.
Cinder shredder assemblies are set to frame top, and the feed inlet of cinder shredder assemblies is connected to slag input duct bottom, cinder
Shredder assemblies include the first accommodating chamber 7, and the first accommodating chamber 7 is equipped with the auger 8 for blending cinder, and the both ends of auger 8 pass through
First accommodating chamber 7 is simultaneously rotatably set in rack by bearing, and 8 one end of auger is connected to first motor by belt power 9
10,7 one side bottom of the first accommodating chamber is equipped with discharge port, and discharge port is equipped with flow detector and weight tester, the blade of auger 8
Surface is equipped with temperature inductor, and first motor 10 is set to bottom of the frame.
Vibrocribble component includes the second accommodating chamber 11 in rack, if horizontal direction is equipped in the second accommodating chamber 11
Dried layer flase floor 12,12 one side edge of flase floor are articulated with the second accommodating chamber 11 by several flexible damper rods 13 being intervally arranged
Side wall, another side edge of flase floor 12 are fixedly connected by first connecting rod 14, and first connecting rod 14 is hinged with second connecting rod 15, and second
The through-hole 16 that connecting rod 15 passes through 11 side wall of the second accommodating chamber is connected to iron prop 17, and 17 surface of iron prop is twined equipped with magnetic induction loop, iron prop
17 are sheathed in permanent magnet 18, and permanent magnet 18 is fixed in rack, and magnetic induction loop is connected with frequency-variable controller, second connecting rod 15 with
The gap for shaking, undermost 12 lower section of flase floor are equipped between through-hole 16 and between iron prop 17 and permanent magnet 18
Equipped with funnelform discharge port, flase floor 12 is 100~150 mesh, and is equipped with 3~6, the spacing between flase floor 12 is 6~
10cm, funnelform discharge port are equipped with the metal detector for detecting metal impurities.
Dust screening component includes third accommodating chamber 19, is equipped with several groups in third accommodating chamber 19 and raises blower, raises blower packet
The pedestal 20 set on 19 bottom of third accommodating chamber is included, servo motor 21 is equipped at the top of pedestal 20, the output shaft of servo motor 21 connects
It is connected to circular disk rack 22,22 edge of circular disk rack is equipped with several blades 23 for being used to raise wind, and blade 23 is curved plate, and third accommodates
19 side of chamber is connected with dust collecting box 24, and 19 other side of third accommodating chamber is connected to helical pipe screening component, and third accommodates
High-definition camera is equipped in chamber 19.
It includes the sealing flange for being connected to 19 bottom of third accommodating chamber that helical pipe, which screens component, and sealing flange is connected with three
Port valve 25, other the two of triple valve 25 are connected to each other the tube 26 that mouth is respectively connected with two coaxially and is obliquely installed, and two tubes 26 are parallel
It is arranged and is equipped with the reinforcing rib for connecting and being driven at its port, 26 inner wall of tube is equipped with the screw thread for guide, tube 26
Bearing is compensated by flexibility to be connected in rack, and strong electromagnet 27, the connection of 26 end of side tube are equipped with below two tubes 26
There is non-metallic particle collecting box 28, tube 26 end in the other side is connected with metallic particles deflector chute 29, and 26 end of end tube
Edge is equipped with the protruding portion for transmission, and protruding portion is connected with shaft coupling 30, and shaft coupling 30 has been connected by power drive rod 31, transmission
Bar 31 has been connected by power differential mechanism 32, and differential mechanism 32 is connected by power in the output shaft of the second motor 33, and strong electromagnet 27 is equipped with
Magnetic sensors.
It is equipped with support rod 34 at the top of second motor 33, is equipped with the rolling bearing passed through for drive rod 31 at the top of support rod 34.
The processing method of burning cinder screening plant based on Internet of Things, comprising the following steps:
Step 1: it burns cinder and enters in slag input pipeline scraper component, under the action of roller 3 of rotation, annular plate chain 4
The first scraper plate 5 and the second scraper plate 6 is driven to move, the first scraper plate 5 first wipes the obstinate obturator on slag feed pipe side wall off, and subsequent the
Two scraper plates 6 will drift along again to be cleaned out, and the first scraper plate 5 involved mutually by rubber bar and the second effectively cooperation of scraper plate 6 prevent
Slag input blockage；
Step 2: burning cinder and enter cinder shredder assemblies, the auger 8 in cinder shredder assemblies blends the cinder of bulk
For smaller powder, while flow detector and weight tester real-time detection flow into the cinder amount of vibrocribble component；
Step 3: into vibrocribble component burning cinder initially enter top layer flase floor 12 in, frequency-variable controller
Analyzed according to the data of flow detector and weight tester through single-chip microcontroller, change the size of electric current flowed through in magnetic induction loop and
Direction, so that the random shaking in permanent magnet 18 of iron prop 17, and then several layers flase floor 12 is driven to vibrate, it filters out larger
Particle；
Step 4: the cinder for filtering out bulky grain enters in dust screening component, raises blower to thin in dust screening component
Small drifting along is advertised, and dust collecting box 24 is blowed into, and the progress for elimination of drifting along is observed by high-definition camera；
Step 5: the cinder by filtering is only left non-metallic particle and metallic particles, when it enters the tube 26 of rotation
When, strong electromagnet 27 starts simultaneously, and metallic particles is relatively fixed due to that can be attracted position, gold when tube 26 rotates
Metal particles are moved along screw thread to side, are finally shunted along metallic particles deflector chute 29, non-metallic particle in addition is along tube 26
Inclined direction enters non-metallic particle collecting box 28, and strong electromagnet 27 is carried out according to the data of high-definition camera by single-chip microcontroller
Magnetic force adjustment.
As described above, must not be explained although the present invention has been indicated and described referring to specific preferred embodiment
For the limitation to invention itself.It without prejudice to the spirit and scope of the invention as defined in the appended claims, can be right
Various changes can be made in the form and details for it.
Claims (8)
1. a kind of burning cinder screening plant based on Internet of Things, it is characterised in that: including the slag input pipeline being from top to bottom arranged
Scraper component, cinder shredder assemblies, vibrocribble component, dust screening component and the helical pipe for metallic particles screening
Component is screened, the cinder shredder assemblies, vibrocribble component, dust screening component and helical pipe screening component are interconnected
And be set in rack, and be respectively connected with internet of things net controller, the internet of things net controller includes single-chip microcontroller interconnected, flow
Detector, weight tester, temperature inductor, frequency-variable controller, metal detector, high-definition camera and magnetic sensors.
2. the burning cinder screening plant according to claim 1 based on Internet of Things, it is characterised in that: the slag input pipeline
Scraper component includes two support frames in slag input pipeline, and support frame as described above is equipped with brushless motor, the brushless motor
It is connected with roller, is rolled between two roller and is connected with annular plate chain, it is hinged between each plate chain of the annular plate chain, each
The first scraper plate and the second scraper plate for scraper are equipped on plate chain, first scraper plate is curved surface bent plate, the curved surface bent plate
Bending direction it is identical as brushless motor rotation direction, second scraper plate be rubber slab, the rubber slab edge be equipped with hair
Brush, is connected with rubber bar between first scraper plate and the second scraper plate, the edge of first scraper plate away from slag input inner wall of the pipe 1~
2.5mm, the edge of second scraper plate fit closely the setting of slag input inner wall of the pipe.
3. the burning cinder screening plant according to claim 1 based on Internet of Things, it is characterised in that: the cinder crushes
Component is set to frame top, and the feed inlet of the cinder shredder assemblies is connected to slag input duct bottom, the cinder shredder assemblies
Including the first accommodating chamber, first accommodating chamber is equipped with the auger for blending cinder, and the both ends of the auger pass through first
Accommodating chamber is simultaneously rotatably set in rack by bearing, and described auger one end is connected by power by belt in first motor, institute
One side bottom of the first accommodating chamber is stated equipped with discharge port, the discharge port is equipped with flow detector and weight tester, the auger
Blade surface be equipped with temperature inductor, the first motor be set to bottom of the frame.
4. the burning cinder screening plant according to claim 1 based on Internet of Things, it is characterised in that: the vibrocribble
Component includes the second accommodating chamber in rack, and horizontal direction is equipped with several layers flase floor in second accommodating chamber, described
Flase floor one side edge is articulated with the second accommodating chamber side wall by several flexible damper rods being intervally arranged, and the flase floor is another
Side edge is fixedly connected by first connecting rod, and the first connecting rod is hinged with second connecting rod, and the second connecting rod, which passes through second, to be held
The through-hole of chamber side wall received is connected to iron prop, and the iron prop surface is twined equipped with magnetic induction loop, and the iron prop is sheathed in permanent magnet, institute
Permanent magnet to be stated to be fixed in rack, the magnetic induction loop is connected with frequency-variable controller, between the second connecting rod and through-hole, and
It is equipped with the gap for shaking between iron prop and permanent magnet, is equipped with funnelform discharge port, institute below undermost flase floor
Stating flase floor is 100~150 mesh, and is equipped with 3~6, and the spacing between the flase floor is 6~10cm, described funnelform
Discharge port is equipped with the metal detector for detecting metal impurities.
5. the burning cinder screening plant according to claim 1 based on Internet of Things, it is characterised in that: the dust screening
Component includes third accommodating chamber, and several groups are equipped in the third accommodating chamber and raise blower, the blower of raising includes being set to third to hold
Receive the pedestal in bottom of chamber portion, the base top is equipped with servo motor, and the output shaft of the servo motor is connected with circular disk rack, described
Circular disk rack edge is equipped with several blades for being used to raise wind, and the blade is curved plate, the connection of third accommodating chamber side
There is dust collecting box, the third accommodating chamber other side is connected to helical pipe screening component, is equipped in the third accommodating chamber
High-definition camera.
6. the burning cinder screening plant according to claim 1 based on Internet of Things, it is characterised in that: the helical pipe
Screening component includes the sealing flange for being connected to third accommodating chamber bottom, and the sealing flange is connected with triple valve, the threeway
Other the two of valve are connected to each other the tube that mouth is respectively connected with two coaxially and is obliquely installed, and two tube is arranged in parallel and at its port
Equipped with the reinforcing rib for connection, the tube inner wall is equipped with the screw thread for guide, and the tube compensates bearing by flexible
It being connected in rack, strong electromagnet is equipped with below two tube, side tube end is connected with non-metallic particle collecting box,
Other side tube end is connected with metallic particles deflector chute, and the end tube end edge is equipped with the protruding portion for transmission, institute
It states protruding portion and is connected with shaft coupling, the shaft coupling has been connected by power drive rod, and the drive rod has been connected by power differential mechanism, institute
It states differential mechanism to be connected by power in the output shaft of the second motor, the strong electromagnet is equipped with magnetic sensors.
7. the burning cinder screening plant according to claim 6 based on Internet of Things, it is characterised in that: second motor
Top is equipped with support rod, and the support bar top is equipped with the rolling bearing passed through for drive rod.
8. the processing method of described in any item burning cinder screening plants based on Internet of Things according to claim 1~7, special
Sign is, comprising the following steps:
Step 1: burning cinder and enter in slag input pipeline scraper component, under the action of the roller of rotation, annular plate chain drives the
One scraper plate and the movement of the second scraper plate, the first scraper plate first wipe the obstinate obturator on slag feed pipe side wall off, and the second subsequent scraper plate is again
It will drift along and clean out, the first scraper plate and the second scraper plate involved mutually by rubber bar effectively cooperates, and prevents slag input blockage；
Step 2: burning cinder and enter cinder shredder assemblies, it is smaller that the auger in cinder shredder assemblies, which blends the cinder of bulk,
Powder, while flow detector and weight tester real-time detection flow into the cinder amount of vibrocribble component；
Step 3: into vibrocribble component burning cinder initially enter top layer flase floor in, frequency-variable controller is according to stream
The data of amount detector and weight tester are analyzed through single-chip microcontroller, change the size and Orientation of the electric current flowed through in magnetic induction loop,
So that iron prop random shaking in permanent magnet, and then several layers grid panel vibration is driven, filter out larger particles；
Step 4: the cinder for filtering out bulky grain enters in dust screening component, raises blower to tiny in dust screening component
It drifts along and is advertised, blow into dust collecting box, the progress for elimination of drifting along is observed by high-definition camera；
Step 5: the cinder by filtering is only left non-metallic particle and metallic particles, when it enters the tube of rotation, strength
Electromagnet starts simultaneously, and metallic particles is relatively fixed due to that can be attracted position, tube rotate when metallic particles along
Screw thread is moved to side, is finally shunted along metallic particles deflector chute, and non-metallic particle in addition enters non-along tube inclined direction
Metallic particles collecting box, strong electromagnet carry out magnetic force adjustment by single-chip microcontroller according to the data of high-definition camera.
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| CN115283409A (en) * | 2022-07-05 | 2022-11-04 | 江西绿潮环保科技有限公司 | Coal-fired furnace slag refining and screening device |
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| CN108970982B (en) | 2021-09-21 |
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Effective date of registration: 20240306 Address after: 211100 No.16, Tengda Road, Shangfeng Industrial Park, Tangshan street, Jiangning District, Nanjing City, Jiangsu Province Patentee after: Nanjing lvyuanda Agricultural Equipment Co.,Ltd. Country or region after: China Address before: 211100 Sunshine Tour No. 199 Qilin Road, Tangshan Street, Jiangning District, Nanjing City, Jiangsu Province Patentee before: NANJING BONEITE INFORMATION TECHNOLOGY Co.,Ltd. Country or region before: China |