CN108970542A - A kind of stalk method of granulating based on stalk facility for granulating - Google Patents

A kind of stalk method of granulating based on stalk facility for granulating Download PDF

Info

Publication number
CN108970542A
CN108970542A CN201810919585.5A CN201810919585A CN108970542A CN 108970542 A CN108970542 A CN 108970542A CN 201810919585 A CN201810919585 A CN 201810919585A CN 108970542 A CN108970542 A CN 108970542A
Authority
CN
China
Prior art keywords
stalk
ring moulds
ring
cutter
particle
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Withdrawn
Application number
CN201810919585.5A
Other languages
Chinese (zh)
Inventor
黄家旺
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Zhangjiagang Ou Micro Automation R & D Co Ltd
Original Assignee
Zhangjiagang Ou Micro Automation R & D Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Zhangjiagang Ou Micro Automation R & D Co Ltd filed Critical Zhangjiagang Ou Micro Automation R & D Co Ltd
Priority to CN201810919585.5A priority Critical patent/CN108970542A/en
Publication of CN108970542A publication Critical patent/CN108970542A/en
Withdrawn legal-status Critical Current

Links

Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J2/00Processes or devices for granulating materials, e.g. fertilisers in general; Rendering particulate materials free flowing in general, e.g. making them hydrophobic
    • B01J2/20Processes or devices for granulating materials, e.g. fertilisers in general; Rendering particulate materials free flowing in general, e.g. making them hydrophobic by expressing the material, e.g. through sieves and fragmenting the extruded length
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F23/00Mixing according to the phases to be mixed, e.g. dispersing or emulsifying
    • B01F23/60Mixing solids with solids
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F23/00Mixing according to the phases to be mixed, e.g. dispersing or emulsifying
    • B01F23/60Mixing solids with solids
    • B01F23/69Mixing systems, i.e. flow charts or diagrams; Arrangements, e.g. comprising controlling means
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F23/00Mixing according to the phases to be mixed, e.g. dispersing or emulsifying
    • B01F23/70Pre-treatment of the materials to be mixed
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F23/00Mixing according to the phases to be mixed, e.g. dispersing or emulsifying
    • B01F23/70Pre-treatment of the materials to be mixed
    • B01F23/713Sieving materials
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F27/00Mixers with rotary stirring devices in fixed receptacles; Kneaders
    • B01F27/05Stirrers
    • B01F27/11Stirrers characterised by the configuration of the stirrers
    • B01F27/112Stirrers characterised by the configuration of the stirrers with arms, paddles, vanes or blades
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F27/00Mixers with rotary stirring devices in fixed receptacles; Kneaders
    • B01F27/05Stirrers
    • B01F27/11Stirrers characterised by the configuration of the stirrers
    • B01F27/19Stirrers with two or more mixing elements mounted in sequence on the same axis
    • B01F27/191Stirrers with two or more mixing elements mounted in sequence on the same axis with similar elements
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F27/00Mixers with rotary stirring devices in fixed receptacles; Kneaders
    • B01F27/60Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a horizontal or inclined axis
    • B01F27/70Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a horizontal or inclined axis with paddles, blades or arms
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F35/00Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
    • B01F35/30Driving arrangements; Transmissions; Couplings; Brakes
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F35/00Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
    • B01F35/71Feed mechanisms
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J2/00Processes or devices for granulating materials, e.g. fertilisers in general; Rendering particulate materials free flowing in general, e.g. making them hydrophobic
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J2/00Processes or devices for granulating materials, e.g. fertilisers in general; Rendering particulate materials free flowing in general, e.g. making them hydrophobic
    • B01J2/22Processes or devices for granulating materials, e.g. fertilisers in general; Rendering particulate materials free flowing in general, e.g. making them hydrophobic by pressing in moulds or between rollers

Abstract

The invention discloses a kind of stalk method of granulating based on stalk granulation device, which includes a gantry base;One quality-adjusting device mechanism, a grain forming mechanism, the grain forming mechanism include a ring moulds, are equipped with two press-roller devices inside the ring moulds;One particle cutting mechanism is located at outside the grain forming mechanism of part;One cutting agency, positioned at the left side of the grain forming mechanism and the particle cutting mechanism, the press-roller device outer surface be equipped with pin, reduce pressure roller, material, ring moulds contact area, the abrasion of pressure roller and ring moulds is reduced by this method.

Description

A kind of stalk method of granulating based on stalk facility for granulating
Technical field
The present invention relates to crops manufacture fields, are related specifically to a kind of stalk granulation side based on stalk facility for granulating Method.
Background technique
Chinese agriculture has a long history, and traditional processing mode to stalk is a small amount of raising for being used for livestock, greatly It is most to be handled by the way of burning, also there is the hidden danger that fire occurs while this processing mode generates pollution to environment. It is a kind of new processing mode and technique that graininess, which is made, in stalk, in existing stalk facility for granulating due to ring moulds and pressure roller it Between structure design defect, pressure roller rotates in ring moulds inner height, generates a large amount of heat with material friction, temperature can reach 220 degree, high temperature makes pressure roller material become fragile, and there are a small amount of hardness of matter in stalk, so to pressure roller and ring in pelletization The abrasion of mould is very serious, needs to replace both parts often, increases production cost, also reduce working efficiency.
Summary of the invention
One of the object of the invention is to provide a kind of stalk facility for granulating, and it is easy to wear to solve ring moulds in the prior art, pressure roller The technical issues of.
The second object of the present invention is to provide a kind of method of granulating of stalk facility for granulating, to realize that stalk is pelletized, and is kept away Exempt from the abrasion between ring moulds and pressure roller.
To reach one of above-mentioned purpose, the invention adopts the following technical scheme: a kind of stalk facility for granulating, including a rack Pedestal;One quality-adjusting device mechanism, quenching mechanism are located above gantry base, the upper part in entire stalk facility for granulating;One particle Shaping mechanism, grain forming mechanism and quality-adjusting device mechanism connection are located at below quality-adjusting device mechanism, and grain forming mechanism includes a ring Mould, ring moulds inside are equipped with two press-roller devices;One particle cutting mechanism, particle cutting mechanism are connected to grain forming mechanism, are located at Outside partial particulate shaping mechanism;One cutting agency, cutting agency are connected to particle cutting mechanism, be located at grain forming mechanism and The left side of particle cutting mechanism.Stalk by pre-processing enters quality-adjusting device mechanism, and quenched, straw are carried out in quality-adjusting device mechanism Stalk enters grain forming mechanism after being sufficiently mixed uniformly, and stalk becomes strip column in grain forming mechanism and is discharged to particle In cutting mechanism, particle cutting mechanism cuts off strip cylindrical particle, granular stalk particle is obtained, by blanking machine Structure discharge.
Preferably, quality-adjusting device mechanism includes an equipment and a power device, and equipment includes a feedstock barrel, feeding Cylinder is located at the top of quenching mechanism, is in left and right horizontal state;One mixing drum, mixing drum is located at immediately below feedstock barrel, with feedstock barrel Distribution symmetrical above and below, feedstock barrel and mixing drum are mounted in the same shell, are welded with shell using steel plate;Two square bearings Seat, the setting symmetrical above and below of square bearing seat on the shell, are respectively equipped with an axis in the bearing hole of two square bearing seats, axis distinguishes position Inside feedstock barrel and mixing drum, multiple through-holes are equidistantly equipped on axis;Multiple blade bars, blade bar are located in through-hole, each paddle Leaf bar both ends are equipped with external screw thread, and one end is connect by external screw thread with the internal screw thread of a blade, and the other end passes through external screw thread and one Nut connection.Blade bar upper and lower side passes through external screw thread and connect with the internal screw thread of blade and nut, the phase interworking between internal and external threads Blade and threaded rod are fixed on axis by conjunction, realize that blade generates corresponding movement with the movement of axis;Blade it is round in square and Area is big, increases the contact area of blade and stalk, the transport and stirring conducive to blade to stalk;Blade bar is predominantly located in It in axis and blade, is seldom exposed to outer and stalk and contacts, avoid when work blade bar from fractureing and cause equipment fault.
It is highly preferred that power device includes a feeding driven wheel, feeding driven wheel is located at feedstock barrel right end, and positioned at feeding Axis in cylinder is connected by a flat key;One feeding motor mounting base, feeding motor mounting base are located on the shell immediately ahead of portion, pass through Bolt is fixed on before shell, and a feeding electromagnetic adjustable speed motor is equipped with immediately ahead of feeding motor mounting base, feeding electromagnetic adjustable speed motor Right side shaft end is equipped with a feeding driving wheel by flat key, and feeding driving wheel passes through the V-type feeding belt that one is in anterior-posterior horizontal state It is connect with feeding driven wheel;One stirring driven wheel, stirring driven wheel are located at mixing drum right end, pass through with the axis being located in mixing drum The connection of one flat key;One stirring motor mounting base, stirring motor mounting base are located at immediately below outer casing underpart, are bolted on outer In the following, stirring motor mounting base is arranged right below a stirring electromagnetic adjustable speed motor, the right side shaft end for stirring electromagnetic adjustable speed motor passes through shell Flat key is equipped with a stirring driving wheel, and the V-type that stirring driving wheel presents lower plumbness by one stirs belt and stirring driven wheel Connection.It is equipped with one group of driving wheel group on horizontally and vertically, is independent of each other, can be distinguished independently of each other between two driving wheel groups Different rotation speeds is set;Under the drive of every group of governor, every group of driving wheel and driven wheel generates corresponding sports, by In driven wheel and axis connection, so axis rotation, blade is rotated with, and the stalk contacted with blade rotates in feedstock barrel Transport, stirs evenly in mixing drum, and realization is quenched, and work due to stalk is quenched uneven to grain forming mechanism is avoided to increase Add difficulty, obtains low-quality product.
Preferably, grain forming mechanism further includes a main shaft, and main shaft is in left and right horizontal state, and ring moulds are located on the left of main shaft, A stamper seat is equipped on the right side of ring moulds, stamper seat left upper part and ring moulds junction are equipped with a wear ring, and middle part is located at main shaft left end Outside;One compression mold cover, compression mold cover right end are connect by a pressing mold bottom plate with ring moulds left end, and press-roller device is located at ring moulds and compression mold cover It is parallel with ring moulds in left and right horizontal state in the cavity surrounded, it is symmetrical before and after two press-roller devices;One ring moulds spacer, ring moulds every For set between stamper seat inside middle portion, stamper seat and main shaft, ring moulds spacer both ends are symmetrically arranged with a ring moulds bearing, ring moulds every Set is fixedly connected with ring moulds bearing one end, and the ring moulds bearing other end is equipped with a bearing gland;One big belt pulley, big belt pulley are located at The middle position of main shaft is bolted on the flange face on the outside of stamper seat right end;One safe pin support, safe pin support Positioned at main shaft right end, outer end and a safe pin connection, safe pin support right side are equipped with a locking nut, and locking nut is located at main shaft Right end, a rotating device, rotating device is located at main shaft right back.The end face seam allowance of the close main shaft of bearing gland is to axial direction The ring moulds bearing of setting realizes positioning, and the other end is mounted by means of bolts in the uniformly distributed internal thread hole in stamper seat end face, real Existing ring moulds bearing is moved with the movement of stamper seat, to drive motion of main shaft;Wear ring makes between ring moulds and stamper seat Byway more closely, while also avoiding the relative rotation generated between ring moulds and stamper seat from leading to the abrasion of ring moulds and stamper seat; Ring moulds spacer eliminates the gap between stamper seat and main shaft, keeps stamper seat uniform to power of the inner ring to main shaft, while can be effective The vibration outside stamper seat is avoided, the stability of motion of main shaft is improved;Safety pin be used to determine axial position and axial gap size, The installation accuracy of axis is improved, two press-roller devices of setting reduce the compressive strength of each press-roller device.
It is highly preferred that press-roller device includes a central axis, central axis is in left and right horizontal state, position parallel with ring moulds device In the center of press-roller device, run through entire press-roller device;One tensioning lid, tensioning lid are located at the left end head of central axis, Tight lid inside is equipped with a upper cover plate, is equipped with an O-ring seal in upper cover plate;One pressure roller, pressure roller are located at outermost in the middle part of central axis, Pressure roller outer surface is equipped with multiple pins, and a bearing spacer, bearing spacer two are equipped between pressure roller inside middle portion, pressure roller and central axis End is equipped with a roller bearing, and bearing spacer is fixedly connected with roller bearing one end, and the roller bearing other end is equipped with a sealing ring;One It is tensioned ring body, tightening hoop body is located at central axis right end, and tensioning ring body left end is equipped with an eccentric shaft, is tensioned ring body and eccentric shaft is logical A pressure roller pin connection is crossed, is tensioned on the outside of ring body and eccentric shaft and is equipped with a press-roller sleeve;One pressure roller spacer, pressure roller spacer are located at press-roller sleeve On the inside of left end, between press-roller sleeve and eccentric shaft, pressure roller spacer right end be equipped with one rise ring inner ring, one rise ring outer ring.In press-roller device Head setting tensioning lid, tail portion be equipped with tensioning ring body, head-tail is hit and is damaged when press-roller device being avoided to work again, Also make movement of the press-roller device in ring moulds more flexible simultaneously;Sealing ring keeps the integraty of press-roller device stronger, avoids work Stalk fines enters its work of press-roller device internal influence in the process;A pressure roller spacer, one are equipped between press-roller sleeve and eccentric shaft Rise ring inner ring, one rise ring outer ring, there is certain adjustment effect to eccentric shaft, while making the uniform force of eccentric shaft, be not easy by Damage seals the tail portion of press-roller device;The outer surface of pressure roller be equipped with multiple pins, by pin pressing materials make material from Be discharged in ring moulds, pin is small in size, in the circular arc external surface of pressure roller, reduce pressure roller high speed rotation when and material contact surface Product, this has also reduced the contacts area of pressure roller and ring moulds, effectively reduce abrasion, while increasing the pressure roller being subject to when material discharge Pressure, to be easily drained.
It is highly preferred that rotating device includes a granulation motor, granulation motor is located at ring moulds device right end rear, motor of pelletizing Front end is equipped with a small belt pulley, and small belt pulley is connect by V-type granulation belt with big belt pulley.
It is highly preferred that ring moulds material is steel alloy, it is made by processes such as cutting, drilling, heat treatments, steel alloy mainly makes With 20CrMnTi material, surface is heat-treated through over carburizing, and for hardness in HRC50 or more, ring moulds are equipped with ring moulds hole, ring moulds hole outside Aperture is greater than medial aperture.Ring moulds are a kind of porosity annular vulnerable parts, and wall is thin, and die hole gathers, and fitted position precision is high, in work During work, due to the friction between ring moulds and stalk and press-roller device, ring moulds are prone to wear, and select high-intensitive ring moulds, Increase the service life of ring moulds, to increase the service life of entire stalk facility for granulating;Ring moulds are equipped with ring moulds hole, and ring moulds hole Outside aperture is greater than medial aperture, and the material with certain density obtained in grain forming mechanism passes through ring moulds inside ring moulds When hole is discharged, since aperture is greater than medial aperture on the outside of ring moulds hole, pressure required for material is discharged reduces, is also not easy to block Ring moulds hole, material are easy to be discharged, and reduce to the abrasion of ring moulds.
Preferably, particle cutting mechanism includes a circle shell, and circle housing peripheral is coaming plate, and front end is end plate;One cutter dress It sets, cutter is located at circle shell upper right side, and cutter axial direction and horizontal direction are in 30 ° of angles, and cutter and circle are outer A cutter guide sleeve is equipped between shell, cutter passes perpendicularly through cutter guide sleeve;One cutter gland, cutter gland are located at circle shell circle Heart position directly to the right, cutter gland is interior to be equipped with a steel mesh;One door-hinge, door-hinge are located at circle shell left end, present lower plumbness, door For axis upper and lower side by the reinforced support and circle cage connection of a left and right horizontal, reinforced support top is equipped with a stiffening plate, stiffening plate Right end connect by a perpendicular bolt with reinforced support, embedded with a leveling screw inside stiffening plate left end, leveling screw right end and Door-hinge contact.
It is highly preferred that cutter includes a cutter bar, cutter bar top is equipped with proficiency shank;Proficiency arbor, Handle axis In the middle part of cutter bar, right end is vertically embedded into cutter guide sleeve outer wall, connect with cutter bar, and left end is equipped with one handle, and handle passes through One cutter nut and handle axis connection;One cutter bolt, cutter bolt and cutter bar are at an acute angle, and lower end is equipped with a cutter, cutter Vertical with cutter bolt, cutter is isosceles trapezoid shape.In the actual production process, different diameter and length want particle It asks, cutter can be adjusted before being cut off to particle, to obtain the particle of different size.It is first loose when adjustment Cutter nut, then rotating handle are opened, handle is rotated clockwise, cutter exits, and particle is elongated;Otherwise it shortens, is tightened again after adjustment Cutter nut.In particle cutting-off process, particle length cannot be less than 3 millimeters, in order to avoid cutter is contacted with grain forming mechanism.
Preferably, cutting agency includes a left side plate, and left side plate is tip towards left V-shaped, left side plate just on Side is equipped with a upper flange, and upper left-hand surface is equipped with a panel, and lower left side surface is equipped with a unloading door, and upper cover plate surface is equipped with One magnetic separation door;One bottom plate, bottom plate are located on the right side of left side plate lower part, between cutting agency and grain forming mechanism;Two handwheel parts, Handwheel part is located above magnetic separation door right end and unloading door upper end left side;Two split pins, split pin are symmetrically distributed in left and right sides Plate left end lower part, split pin are equipped with a pin shaft.
It is highly preferred that handwheel part includes a handwheel, handwheel is located at the upper end of handwheel part, and handwheel is up big and down small, is seedpod of the lotus shape; One hand wheel shaft, hand wheel shaft are located at handwheel inner hub location, and upper end is connect by a top nut with handwheel;Proficiency wheel support, hand Wheel support is fixedly connected with handwheel middle and lower part, is rectangular in shape, and handwheel is connected with magnetic separation door or unloading door;One handwheel short axle, hand It is vertical with left side plate to take turns short axle lower end, upper end is equipped with a lock sheet, and hand wheel shaft lower end passes perpendicularly through the other end of lock sheet, locks It is equipped with a lower nut below tight piece, hand wheel shaft lower end is fixed on lock sheet by lower nut.
In order to achieve the above objectives two, the invention adopts the following technical scheme: a kind of method of granulating of stalk facility for granulating, Include the following steps:
1) manual inspection equipment periphery is whether there is or not security risk, manual control operator panel buttons, will by screening impurity and Crush in resulting stalk merging feedstock barrel, the work of feeding electromagnetic adjustable speed motor, drive feeding driving wheel, feeding belt, feeding from Driving wheel rotation, so that the axis rotation being located in feedstock barrel is driven, the stalk movement under the rotation of the blade on axis in feedstock barrel To mixing drum;
2) stirring electromagnetic adjustable speed motor work drives stirring driving wheel, stirring belt, stirring driven wheel rotation, to drive Axis in mixing drum rotates, and the stalk in mixing drum is uniformly mixed by the blade rotation on axis, completes to stalk It is quenched, by straw transportation to next grain forming mechanism;
3) stalk enters grain forming mechanism, and granulation motor work drives small belt pulley, granulation belt, big belt pulley rotation Turning, stamper seat is rotated with big belt pulley, the rotation of ring moulds bearing is driven, so that main shaft is driven to rotate, the ring moulds under the drive of main shaft Also make rotary work, itself gravity and ring moulds centrifugal force under the action of conditioned stalk enter the ring moulds of relative rotation Between pressure roller, stalk rotates, and frictional force is generated between stalk and pressure roller, pressure roller is under the friction of stalk and ring moulds are same To rotation, with increasing for stalk, stalk space reduces, and the pressure given by ring moulds and pressure roller increases, when ring moulds and pressure Extruding force between roller is large enough to overcome the frictional force of material and ring moulds hole inner wall, and the stalk with certain density is in ring moulds and pressure Enter ring moulds hole under the extruding of roller, is squeezed into cylindrical particle and is discharged to next particle cutting mechanism;
4) cutter is adjusted according to the particle length that actual production requires, then manual swinging handle, cutter bar are led along cutter Set movement, cutter cut off the strip cylindrical particle being squeezed into from pressing mold hole, and the particle after cutting enters in cutting agency;
5) unloading door is opened, particle is discharged in collection box from unloading door.
The utility model has the advantages that
One: quenching mechanism is equipped with two groups of driving wheel groups, works independently mutually between two driving wheel groups, the blade jail in quenching mechanism It is fixed to set on axis, when work by stalk overturning transport, stir evenly, obtain the compounding substances of uniform properties, stalk avoided to exist Blocking or damage are generated because substance is uneven in grain forming mechanism, blade area is big, can disposably carry out to a large amount of stalks Overturning, stirring, realize the efficient operation of quenching mechanism.
Two: grain forming mechanism middle ring mould uses the material with high rigidity, and ring moulds are equipped with ring moulds hole, ring moulds hole outside Aperture is greater than medial aperture, reduces pressure required for material is discharged, avoids feed blocking, reduces material to the mill of ring moulds Damage.
Three: pressure roller outer surface is equipped with multiple pins, squeezes away from ring moulds hole conducive to by material, while reducing pressure roller With the contact area of material and ring moulds, the abrasion of pressure roller is reduced.
Detailed description of the invention
Present invention will be further explained below with reference to the attached drawings and examples.
Fig. 1 is a kind of general assembly main view of stalk facility for granulating of the present invention.
Fig. 2 is a kind of general assembly side view of stalk facility for granulating of the present invention.
Fig. 3 is a kind of main view of the quality-adjusting device mechanism of stalk facility for granulating of the present invention.
Fig. 4 is a kind of side view of the quality-adjusting device mechanism of stalk facility for granulating of the present invention.
Fig. 5 is a kind of top view of the quality-adjusting device mechanism of stalk facility for granulating of the present invention.
Fig. 6 is A in Fig. 3 to cross-sectional view.
Fig. 7 is the partial enlarged view of the B in Fig. 3.
Fig. 8 is a kind of cross-sectional view of the grain forming mechanism of stalk facility for granulating of the present invention.
Fig. 9 is a kind of side view of the grain forming mechanism of stalk facility for granulating of the present invention.
Figure 10 is a kind of cross-sectional view of the press-roller device of stalk facility for granulating of the present invention.
Figure 11 is a kind of side view of the press-roller device of stalk facility for granulating of the present invention.
Figure 12 is a kind of ring moulds scheme of installation of stalk facility for granulating of the present invention.
Figure 13 is a kind of ring moulds of stalk facility for granulating of the present invention and the structural schematic diagram of pressure roller.
Figure 14 is a kind of branch's schematic diagram of the vent of stalk facility for granulating of the present invention.
Figure 15 is a kind of main view of the particle cutting mechanism of stalk facility for granulating of the present invention.
Figure 16 is a kind of side view of the particle cutting mechanism of stalk facility for granulating of the present invention.
Figure 17 is a kind of cross-sectional view of the cutter of stalk facility for granulating of the present invention.
Figure 18 is a kind of front view of the cutting agency of stalk facility for granulating of the present invention.
Figure 19 is a kind of side view of the cutting agency of stalk facility for granulating of the present invention.
Figure 20 is a kind of cross-sectional view of the handwheel part of stalk facility for granulating of the present invention.
In attached drawing
1, gantry base 2, quenching mechanism 3, grain forming mechanism
4, particle cutting mechanism 5, cutting agency 6, square bearing seat
7, felt collar 8, sealing ring 9, blade
10, axis 11, shell 12, inspect port lid
13, feeding electromagnetic adjustable speed motor 14, belt pulley shield 15, stirring driven wheel
16, belt 17, stirring driving wheel 18, stirring electromagnetic adjustable speed motor are stirred
19, stirring motor mounting base 20, feeding driven wheel 21, feeding belt
22, feeding driving wheel 23, feeding motor mounting base 25, feedstock barrel
26, mixing drum 27, central axis 28, gasket
29, blade bar 30, nut 31, leveling screw
32, perpendicular bolt 33, reinforced support 34, stiffening plate
35, cutter gland 36, steel mesh 37, cutter guide sleeve
38, cutter 39, gusset 40, coaming plate
41, door-hinge 42, end plate 43, circle shell
45, compression mold cover 46, pressing mold bottom plate 47, ring moulds
48, wear ring 49, stamper seat 50, big belt pulley
51, ring moulds spacer 52, ring moulds bearing 53, safe pin support
54, locking nut 55, bearing gland 56, safety pin
57, main shaft 58, anchor ear 1, ring moulds bolt
60, anchor ear 2 61, tensioning lid 62, O-ring seal
63, upper cover plate 64, connection cover 65, bearing cap
66, retaining ring 67, sealing ring 68, pressure roller
69, bearing spacer 70, roller bearing 71, press-roller sleeve
72, rise ring inner ring 73, ring outer ring 74 of rising, pressure roller pin
75, ring body 76, eccentric shaft 77, pressure roller spacer are tensioned
78, handlebar 79, handle 80, cutter nut
81, Handle axis 82, guide sleeve 83, cutter bar
84, cutter bolt 85, cutter 87, handwheel part
88, handwheel bracket 89, handwheel short axle 90, upper flange
91, handwheel 92, hand wheel shaft 93, top nut
94, lower nut 95, panel 96, lock sheet
97, left side plate 98, bottom plate 99, magnetic separation door
100, door 101, split pin 102, pin shaft are unloaded
103, granulation motor 104, small belt pulley 105, granulation belt
44, press-roller device
Specific embodiment
In order to make the objectives, technical solutions, and advantages of the present invention clearer, with reference to embodiments, to the present invention Embodiment is further elaborated.It is real to should be appreciated that the specific embodiments described herein are merely illustrative of the present invention Example is applied, embodiment is not intended to limit the present invention.
In the description of the present invention, it should be noted that term " center ", "upper", "lower", "left", "right", "vertical", The orientation or positional relationship of the instructions such as "horizontal", "inner", "outside" be based on the orientation or positional relationship shown in the drawings, merely to Convenient for description the present invention and simplify description, rather than the device or element of indication or suggestion meaning must have a particular orientation, It is constructed and operated in a specific orientation, therefore is not considered as limiting the invention.In addition, in the description of the present invention, needing It is noted that unless otherwise clearly defined and limited, term " installation ", " connected ", " connection " shall be understood in a broad sense, example Such as, it may be fixed connection or may be dismantle connection, or integral connection;It can be mechanical connection, be also possible to be electrically connected It connects;It can be directly connected, the connection inside two elements can also be can be indirectly connected through an intermediary.For this For the those of ordinary skill in field, the concrete meaning of above-mentioned term in the present invention can be understood with concrete condition.
As shown in Figure 1 and Figure 2, a kind of stalk facility for granulating of the present invention, including a gantry base 1;One quality-adjusting device mechanism 2 adjusts Matter mechanism 2 is located at 1 top of gantry base, the upper part in entire stalk facility for granulating;One grain forming mechanism 3, grain forming Mechanism 3 and quality-adjusting device mechanism connection are located at below quality-adjusting device mechanism;One particle cutting mechanism 4, particle cutting mechanism 4 and particle Shaping mechanism 3 is connected to, and is located at outside partial particulate shaping mechanism 3;One cutting agency 5, cutting agency 5 and particle cutting mechanism 4 Connection, positioned at the left side of grain forming mechanism 3 and particle cutting mechanism 4.Stalk by pre-processing enters quality-adjusting device mechanism, Carried out in quality-adjusting device mechanism it is quenched, stalk be sufficiently mixed uniformly after enter grain forming mechanism 3, stalk is in granule-forming machine Become strip column in structure 3 to be discharged in particle cutting mechanism 4, particle cutting mechanism 4 cuts off strip cylindrical particle, obtains To granular stalk particle, it is discharged by cutting agency 5.
As shown in Fig. 3, Fig. 4, Fig. 5, Fig. 6, quality-adjusting device mechanism includes an equipment and a power device, and equipment is used In realizing the feeding of material and quenched, power device is for giving equipment to provide power.Equipment includes a feedstock barrel 25, Feedstock barrel 25 is located at the top of quenching mechanism 2, is in left and right horizontal state;One mixing drum 26, mixing drum 26 are being located at feedstock barrel 25 just Lower section, with the distribution symmetrical above and below of feedstock barrel 25, feedstock barrel 25 and mixing drum 26 are mounted in the same shell 11, are adopted with shell 11 It is welded with steel plate, position is equipped with one and inspects port lid 12 immediately ahead of 11 lower part of shell, for staff to the material feelings in device Monitoring and the inspection to equipment at any time of condition;Two square bearing seats 6, square bearing seat 6 is symmetrical above and below to be arranged on shell 11, An axis 10 is respectively equipped in 10 bearing bore of axis of two square bearing seats 6, axis 10 is located inside feedstock barrel 25 and mixing drum 26, axis 10 left end passes through the bearing hole of square bearing seat 6, is equipped with one in the place of axis 10, shell 11,6 three of square bearing seat connection Sealing ring 8 is equipped with a felt collar 7 in sealing ring 8, for realizing the sealing of entire equipment, avoids the leakage of material and blocks up Plug.It is equidistantly equipped with multiple through-holes on axis 10 as shown in Figure 7, is equipped with a blade bar 29,29 liang of each blade bar in each through-hole End is equipped with external screw thread, and 29 one end of blade bar is connect by external screw thread with the internal screw thread of a blade 9, and 9 lower end of blade is equipped with a pad Piece 28, gasket 28 positioned at axis 10 and blade 9, avoid blade 9 in the course of work from directly contacting with axis 10 across blade bar 29 Blade 9 is caused to wear, 29 other end of blade bar is connect by external screw thread with a nut 30, the blade 9 and spiral shell at 29 both ends of blade bar Blade bar 29 is locked on axis 10 by mother 30.Power device includes a feeding driven wheel 20, and feeding driven wheel 20 is located at feedstock barrel 25 right ends are connect with the axis 10 being located in feedstock barrel 25 by a flat key;One feeding motor mounting base 23, feeding motor mounting base 23 are located at immediately ahead of 11 top of shell, are bolted on 11 front of shell, are equipped with one immediately ahead of feeding motor mounting base 23 The right side of feeding electromagnetic adjustable speed motor 13, feeding electromagnetic adjustable speed motor 13 is equipped with a feeding driving wheel 22, feeding driving wheel by flat key 22 connect in the V-type feeding belt 21 of anterior-posterior horizontal state with feeding driven wheel 20 by one;One stirring driven wheel 15, stirring from Driving wheel 15 is located at 26 right end of mixing drum, is connect with the axis 10 being located in mixing drum 26 by a flat key;One stirring motor mounting base 19, stirring motor mounting base 19 is located at immediately below 11 lower part of shell, is bolted on shell 11 in the following, stirring motor is installed Seat 19 is arranged right below a stirring electromagnetic adjustable speed motor 18, and the right side of stirring electromagnetic adjustable speed motor 18 is equipped with a stirring actively by flat key Wheel 17, the V-type that stirring driving wheel 17 presents lower plumbness by one stir belt 16 and connect with stirring driven wheel 15.Shell 11, feeding belt 21, stirring belt 16 on the right side of be equipped with a belt pulley shield 14, for protecting belt, while also by belt and work Make personnel's separation, personnel is avoided surprisingly to contact personal injury caused by the belt in work.29 upper and lower side of blade bar passes through outer Screw thread is connect with the internal screw thread of blade 9 and nut 30, and blade 9 and threaded rod are fixed on axis 10 by the mutual cooperation between internal and external threads On, realize that blade 9 generates corresponding movement with the movement of axis 10;Blade 9 is round in square and area is big, increases 9 He of blade The contact area of stalk, transport and stirring conducive to blade 9 to stalk;Blade bar 29 is predominantly located in axis 10 and blade 9, pole It is exposed to outer and stalk less to contact, avoids when work blade bar 29 from fractureing and causes equipment fault.On horizontally and vertically It is equipped with one group of driving wheel group, is independent of each other independently of each other between two driving wheel groups, different rotation speeds can be respectively set;At every group Governor drive under, every group of driving wheel and driven wheel generate corresponding sports, since driven wheel and axis 10 connect, so axis 10 rotate, and blade 9 rotates with, the stalk contacted with blade 9 rotary transport in feedstock barrel 25, in mixing drum 26 It stirs evenly, realization is quenched, avoids work due to stalk is quenched uneven to grain forming mechanism 3 from increasing difficulty, obtains low The product of quality.
Grain forming mechanism 3 as shown in Figure 8, Figure 9 includes a main shaft 57, and main shaft 57 is in left and right horizontal state;One ring moulds 47, Ring moulds 47 are located at 57 left side of main shaft, are equipped with a stamper seat 49,49 left upper part of stamper seat and 47 junction of ring moulds on the right side of ring moulds 47 Equipped with a wear ring 48, middle part is located on the outside of 57 left end of main shaft;One compression mold cover 45,45 right end of compression mold cover pass through a pressing mold bottom plate 46 It is connect with 47 left end of ring moulds;Two press-roller devices 44 in the cavity that press-roller device 44 is located at ring moulds 47 and compression mold cover 45 is surrounded, are in Left and right horizontal state is parallel with ring moulds 47, and two press-roller devices, 44 front and back is symmetrical, is connected by a connection cover 64, and connection cover 64 is three Angular, apex angle has an arc groove, as shown in figure 11;One ring moulds spacer 51, ring moulds spacer 51 be located at 49 inside middle portion of stamper seat, Between stamper seat 49 and main shaft 57,51 both ends of ring moulds spacer are symmetrically arranged with a ring moulds bearing 52, ring moulds spacer 51 and ring moulds axis It holds 52 one end to be fixedly connected, 52 other end of ring moulds bearing is equipped with a bearing gland;One big belt pulley 50, big belt pulley 50 In the middle position of main shaft 57, it is bolted on the flange face on the outside of 49 right end of stamper seat;One safe pin support 53, peace Full pin support 53 is located at 57 right end of main shaft, and outer end is connect with a safety pin 56, and a locking nut is equipped on the right side of safe pin support 53 54, locking nut 54 is located at the right end of main shaft 57, a rotating device, and rotating device is located at 57 right back of main shaft.Bearing gland The end face seam allowance of close main shaft 57 positioning is realized to the ring moulds bearing 52 that is axially arranged, the other end is mounted by means of bolts on In the uniformly distributed internal thread hole in 49 end face of stamper seat, realize that ring moulds bearing 52 is moved with the movement of stamper seat 49, to drive Main shaft 57 moves;Wear ring 48 makes the Byway between ring moulds 47 and stamper seat 49 more closely, while also avoiding ring moulds 47 and pressure The relative rotation generated between die holder 49 leads to the abrasion of ring moulds 47 and stamper seat 49;Ring moulds spacer 51 eliminates 49 He of stamper seat Gap between main shaft 57 keeps stamper seat 49 uniform to power of the inner ring to main shaft 57, while can effectively avoid outside stamper seat 49 Vibration improves the stability that main shaft 57 moves;Safety pin 56 improves the peace of axis for determining axial position and axial gap size Fill accuracy;Multiple pins are equipped in the outer surface of pressure roller 68, material is discharged from ring moulds 47 by pin pressing materials, sells Column volume is small, in the circular arc external surface of pressure roller 68, reduce 68 high speed rotation of pressure roller when and material contact area, this also subtracts The small contact area of pressure roller 68 and ring moulds 47, effectively reduces abrasion, while increasing the pressure roller 68 being subject to when material discharge Pressure, to be easily drained;Two press-roller devices 44, which are arranged, reduces the compressive strength of each press-roller device 44, while two pressure rollers fill It sets and is connected between 44 by connection cover 64,64 shape of connection cover is similar to triangle, and apex angle is equipped with arc groove, fills two pressure rollers It is unstable to set the shape constituted between 44 and connection cover 64, when stalk and press-roller device 44 contact, press-roller device 44 is easy rubbing It is rotated under the action of wiping power, and the area that press-roller device 44 and ring moulds 47 contact is small, thereby reduces press-roller device 44 and ring moulds Friction between 47 reduces the abrasion of press-roller device 44 and ring moulds 47;64 area of connection cover is larger, makes the activity of press-roller device 44 Angle is small, and the stability of press-roller device 44 is strong when work.
As shown in Figure 10, Figure 13, press-roller device 44 includes a central axis 11, and central axis 11 is in left and right horizontal state, with ring Mold device is parallel, positioned at the center of press-roller device 44, runs through entire press-roller device 44;One tensioning lid 61, is tensioned 61, lid It in the left end head of central axis 11, is tensioned on the inside of lid 61 and is equipped with a upper cover plate 63, an O-ring seal 62 is equipped in upper cover plate 63; One pressure roller 68, pressure roller 68 are located at 11 middle part outermost of central axis, and 68 outer surface of pressure roller is equipped with multiple pins, in 68 middle part of pressure roller Between side, pressure roller 68 and central axis 11 be equipped with a bearing spacer 69,69 both ends of bearing spacer be equipped with a roller bearing 70, bearing every Set 69 is fixedly connected with 70 one end of roller bearing, and 70 other end of roller bearing is equipped with a sealing ring 67, and 67 other end of sealing ring is set There is a retaining ring 66,66 other end of retaining ring is equipped with a bearing cap 65;One tensioning ring body 75, it is most right that tensioning ring body 75 is located at central axis 11 End, tensioning 75 left end of ring body are equipped with an eccentric shaft 76, are tensioned ring body 75 and eccentric shaft 76 and are connected by a pressure roller pin 74, tightening hoop A press-roller sleeve 71 is equipped on the outside of body 75 and eccentric shaft 76;One pressure roller spacer 77, pressure roller spacer 77 is located on the inside of 71 left end of press-roller sleeve, Between press-roller sleeve 71 and eccentric shaft 76,77 right end of pressure roller spacer is equipped with the ring inner ring 72, one that rises and rises ring outer ring 73.In press-roller device 44 head setting tensioning lid 61, is equipped with tensioning ring body 75 in tail portion, head-tail is hit when press-roller device 44 being avoided to work again It hits and damages, while also making movement of the press-roller device 44 in ring moulds 47 more flexible;Sealing ring 8 makes the one of press-roller device 44 Property is stronger, and stalk fines in the course of work is avoided to enter its work of 44 internal influence of press-roller device;Press-roller sleeve 71 and eccentric shaft 76 Between be equipped with a pressure roller spacer 77, the one ring inner ring 72, one that rises and rise ring outer ring 73, there is certain adjustment effect to eccentric shaft 76, The uniform force for making eccentric shaft 76 simultaneously, is not easy to be damaged, and the tail portion of press-roller device 44 is sealed.
As shown in Figure 8, Figure 9, rotating device includes a granulation motor 103, after granulation motor 103 is located at ring moulds device right end Side, granulation 103 front end of motor are equipped with a small belt pulley 104, and small belt pulley 104 passes through V-type granulation belt 105 and big belt 50 connection of wheel.
As shown in Figure 12 and Figure 13, ring moulds 47 are divided to for two semicircles, and two semicircles pass through a ring moulds bolt 59 and two anchor ears It fixes, 47 material of ring moulds is steel alloy, is made by processes such as cutting, drilling, heat treatments, steel alloy mainly uses 20CrMnTi material, surface are heat-treated through over carburizing, and for hardness in HRC50 or more, ring moulds 47 are equipped with ring moulds hole, ring moulds hole outside Aperture is greater than medial aperture.Ring moulds 47 are a kind of porosity annular vulnerable parts, and wall is thin, and die hole gathers, and fitted position precision is high, In the course of work, due to the friction between ring moulds 47 and stalk and press-roller device 44, ring moulds 47 are prone to wear, and are selected high-intensitive Ring moulds 47, increase the service life of ring moulds 47, to increase the service life of entire stalk facility for granulating;Ring moulds 47 are equipped with ring Die hole, and aperture is greater than medial aperture on the outside of ring moulds hole, the material with certain density obtained in grain forming mechanism 3 is from ring When being discharged inside mould 47 by ring moulds hole, since aperture is greater than medial aperture, pressure required for material is discharged on the outside of ring moulds hole Reduce, be also not easy to block ring moulds hole, material is easy to be discharged, and reduces to the abrasion of ring moulds 47.Ring moulds hole is mainly using band decompression Hole, in same ring moulds 47, the straight hole length in 47 centre of straight hole length and ring moulds on surpassed distance trough rim is also all different.It is pressing Roller 68 to the pressure of ring moulds 47 as resistance under, the material of surpassed distance trough rim is easy to squeeze out grinding undercut, without entering die hole, so It is two rows of generally on surpassed distance trough rim to have vent, and first row decompression hole length is greater than second row, makes each die hole load Unanimously.
As shown in Figure 15, Figure 16, particle cutting mechanism 4 includes a circle shell 43, and 43 periphery of circle shell is coaming plate 40, front end For end plate 42;One cutter 38, cutter 38 are located at circle 43 upper right side of shell, 38 axial direction of cutter and level side To being in 30 ° of angles, it is equipped with a cutter guide sleeve 37 between cutter 38 and circle shell 43, cutter 38 passes perpendicularly through cutter guide sleeve 37;One cutter gland 35, cutter gland 35 are located at circle 43 center location directly to the right of shell, are equipped with a steel mesh in cutter gland 35 36;One door-hinge 41, door-hinge 41 are located at circle 43 left end of shell, present lower plumbness, and door-hinge 41 is equipped with a gusset 39, gusset 39 with Door-hinge 41 is parallel, and 41 upper and lower side of door-hinge is connect by the reinforced support 33 of a left and right horizontal with circle shell 43, on reinforced support 33 Side is equipped with a stiffening plate 34, and 34 right end of stiffening plate is connect by a perpendicular bolt 32 with reinforced support 33, in 34 left end of stiffening plate Portion is embedded with a leveling screw 31, and 31 right end of leveling screw is contacted with door-hinge 41.As shown in figure 17, cutter 38 includes a cutter Bar 83,83 top of cutter bar are equipped with proficiency shank 78;Proficiency arbor 81, Handle axis 81 are located at 83 middle part of cutter bar, and right end is vertical It is embedded in 37 outer wall of cutter guide sleeve, is connect with cutter bar 83, left end is equipped with one handle 79, and handle 79 passes through a cutter nut 80 and hand Arbor 81 connects;One cutter bolt 84, cutter bolt 84 and cutter bar 83 are at an acute angle, lower end be equipped with a cutter 85, cutter 85 with Cutter bolt 84 is vertical, and cutter 85 is isosceles trapezoid shape.In the actual production process, different diameter and length want particle It asks, cutter 38 can be adjusted before being cut off to particle, to obtain the particle of different size.When adjustment, first Cutter nut 80, then rotating handle 79 are unclamped, rotates clockwise handle 79, cutter 85 exits, and particle is elongated;Otherwise it shortens, adjusts Cutter nut 80 is tightened after whole again.In particle cutting-off process, particle length cannot be less than 3 millimeters, in order to avoid cutter 85 and particle Shaping mechanism 3 contacts.
As shown in Figure 18, Figure 19, cutting agency 5 includes a left side plate 97, and left side plate 97 is V word of the tip towards a left side Shape is equipped with a upper flange 90 right above left side plate 97, and upper left-hand surface is equipped with a panel 95, and lower left side surface is equipped with one Door 100 is unloaded, 63 surface of upper cover plate is equipped with a magnetic separation door 99;One bottom plate 98, bottom plate 98 is located on the right side of 97 lower part of left side plate, under Expect between mechanism 5 and grain forming mechanism 3;Two handwheel parts 87, handwheel part 87 is located above 99 right end of magnetic separation door and unloading On the left of 100 upper ends of door;Two split pins 101, split pin 101 are symmetrically distributed in 97 left end lower part of left side plate, set in split pin 101 There is a pin shaft 102.As shown in figure 20, handwheel part 87 includes a handwheel 91, and handwheel 91 is located at the upper end of handwheel part 87, on handwheel 91 It is small under big, it is seedpod of the lotus shape;One hand wheel shaft 92, hand wheel shaft 92 are located at 91 inner hub location of handwheel, and upper end passes through a top nut 93 It is connect with handwheel 91;Proficiency wheel support 88, handwheel bracket 88 are fixedly connected with 91 middle and lower part of handwheel, are rectangular in shape, by handwheel 91 It is connected with magnetic separation door 99 or unloading door 100;One handwheel short axle 89,89 lower end of handwheel short axle is vertical with left side plate 97, and upper end is set There is a lock sheet 96,92 lower end of hand wheel shaft passes perpendicularly through the other end of lock sheet 96, is equipped with a lower nut 94 below lock sheet 96, 92 lower end of hand wheel shaft is fixed on lock sheet 96 by lower nut 94.
As shown in Fig. 1-2 0, a kind of method of granulating of stalk facility for granulating includes the following steps:
1) manual inspection equipment periphery is whether there is or not security risk, manual control operator panel buttons, will by screening impurity and Crush in resulting stalk merging feedstock barrel, feeding electromagnetic adjustable speed motor 13 works, drive feeding driving wheel 22, feeding belt 21, Feeding driven wheel 20 rotates, so that the axis 10 being located in feedstock barrel 25 is driven to rotate, the feeding under the rotation of the blade 9 on axis 10 Stalk in cylinder 25 moves to mixing drum 26;
2) stirring electromagnetic adjustable speed motor 18 works, and stirring driving wheel 17, stirring belt 16, stirring driven wheel 15 is driven to rotate, To drive the axis 10 being located in mixing drum 26 to rotate, the stalk in mixing drum 26 is stirred by the rotation of blade 9 on axis 10 Uniformly, it completes to the quenched of stalk, by straw transportation to next grain forming mechanism 3;
3) stalk enters grain forming mechanism 3, and granulation motor 103 works, drive small belt pulley 104, granulation belt 105, Big belt pulley 50 rotates, and stamper seat 49 is rotated with big belt pulley 50, drives ring moulds bearing 52 to rotate, to drive main shaft 57 Rotation, ring moulds 47 also make rotary work under the drive of main shaft 57, itself gravity and ring moulds 47 centrifugal force under the action of Conditioned stalk enters between the ring moulds 47 of relative rotation and pressure roller 68, and stalk rotates, between stalk and pressure roller 68 Frictional force is generated, pressure roller 68 rotates in same direction under the friction of stalk with ring moulds 47, and with increasing for stalk, stalk space subtracts Small, the pressure given by ring moulds 47 and pressure roller 68 increases, when the extruding force between ring moulds 47 and pressure roller 68 is large enough to overcome material With the frictional force of ring moulds hole inner wall, the stalk with certain density enters ring moulds hole under the extruding of ring moulds 47 and pressure roller 68, squeezes It is pressed into cylindrical particle and is discharged to next particle cutting mechanism 4;
4) cutter 85 is adjusted according to the particle length that actual production requires, then manual swinging handle 79, cutter bar 83 along Cutter guide sleeve 37 moves, and cutter 85 cuts off the strip cylindrical particle being squeezed into from pressing mold hole, and the particle after cutting enters In cutting agency 5;
5) unloading door 100 is opened, particle is discharged in collection box from unloading door 100.
Although the illustrative specific embodiment of the present invention is described above, in order to the technology of the art Personnel are it will be appreciated that the present invention, but the present invention is not limited only to the range of specific embodiment, to the common skill of the art For art personnel, as long as long as various change the attached claims limit and determine spirit and scope of the invention in, one The innovation and creation using present inventive concept are cut in the column of protection.

Claims (1)

1. a kind of stalk method of granulating based on stalk facility for granulating, which comprises the steps of:
1) whether there is or not security risks on manual inspection equipment periphery, and manual control operator panel buttons will be by screening impurity and crushing In resulting stalk merging feedstock barrel, the work of feeding electromagnetic adjustable speed motor drives feeding driving wheel, feeding belt, feeding driven wheel Rotation, to drive the axis rotation being located in feedstock barrel, the stalk under the rotation of the blade on axis in feedstock barrel, which moves to, to be stirred Mix cylinder;
2) stirring electromagnetic adjustable speed motor work drives stirring driving wheel, stirring belt, stirring driven wheel rotation, is located to drive Axis in mixing drum rotates, and the stalk in mixing drum is uniformly mixed by the blade rotation on axis, completes to the quenched of stalk, By straw transportation to next grain forming mechanism;
3) stalk enters grain forming mechanism, and granulation motor work drives small belt pulley, granulation belt, big belt pulley rotation, from And main shaft is driven to rotate, ring moulds also make rotary work under the drive of main shaft, and conditioned stalk enters under the drive of ring moulds Between the ring moulds and pressure roller of relative rotation, pressure roller rotates under the friction of stalk, and stalk enters under the extruding of ring moulds and pressure roller Ring moulds hole is squeezed into cylindrical particle and is discharged to next particle cutting mechanism;
4) cutter, then manual swinging handle are adjusted according to the particle length that actual production requires, cutter bar is transported along cutter guide sleeve Dynamic, cutter cuts off the strip cylindrical particle being squeezed into from pressing mold hole, and the particle after cutting enters in cutting agency;
5) unloading door is opened, particle is discharged in collection box from unloading door.
CN201810919585.5A 2018-08-14 2018-08-14 A kind of stalk method of granulating based on stalk facility for granulating Withdrawn CN108970542A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201810919585.5A CN108970542A (en) 2018-08-14 2018-08-14 A kind of stalk method of granulating based on stalk facility for granulating

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201810919585.5A CN108970542A (en) 2018-08-14 2018-08-14 A kind of stalk method of granulating based on stalk facility for granulating

Publications (1)

Publication Number Publication Date
CN108970542A true CN108970542A (en) 2018-12-11

Family

ID=64552580

Family Applications (1)

Application Number Title Priority Date Filing Date
CN201810919585.5A Withdrawn CN108970542A (en) 2018-08-14 2018-08-14 A kind of stalk method of granulating based on stalk facility for granulating

Country Status (1)

Country Link
CN (1) CN108970542A (en)

Citations (15)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DD141644A1 (en) * 1979-03-07 1980-05-14 Endler Karl Heinz PRESS ROLLER SYSTEM FOR FEED AGENT
US5897886A (en) * 1996-12-05 1999-04-27 Pelleting Concepts International, Inc. Apparatus for preparing animal food pellets
CN101786342A (en) * 2009-01-23 2010-07-28 北京汉坤科技有限公司 Inner roll concave and convex biomass compact forming method
CN201677529U (en) * 2010-04-30 2010-12-22 北京汉坤科技有限公司 Planetary gear type inner and outer ring mold pressing mechanism for compressing and forming straw particles
CN102248696A (en) * 2011-06-29 2011-11-23 义乌市安冬电器有限公司 Biomass particle molding module and biomass particle molding machine
CN202163033U (en) * 2011-06-29 2012-03-14 义乌市安冬电器有限公司 Biomass granule forming module and biomass granule forming machine
CN202199316U (en) * 2011-07-14 2012-04-25 辽宁现代生物质新能源开发有限公司 Ring die granulator for straws
CN103028346A (en) * 2012-12-27 2013-04-10 内蒙古沃德生物质科技有限公司 Internal tooth type biomass fuel pellet press
CN203986022U (en) * 2014-07-01 2014-12-10 江苏正昌粮机股份有限公司 A kind of granulating machine for production of granulated fodder
CN204220116U (en) * 2014-10-24 2015-03-25 溧阳市裕达机械有限公司 A kind of vertical type ring mould granulator
CN204245120U (en) * 2014-11-28 2015-04-08 哈尔滨理工大学 The compacting room of ring mould pellet feed mill
KR101516359B1 (en) * 2014-08-19 2015-05-04 홍승호 Ring die type pelletizer
CN104906999A (en) * 2015-06-29 2015-09-16 张家口市宏兴机械有限责任公司 Annular mold wood flour granulator
CN105413586A (en) * 2015-12-22 2016-03-23 济南大学 Ring-die granulator, and operating method and application thereof
CN106363948A (en) * 2016-10-21 2017-02-01 江苏大学 Tooth profile type ring die curing forming device

Patent Citations (15)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DD141644A1 (en) * 1979-03-07 1980-05-14 Endler Karl Heinz PRESS ROLLER SYSTEM FOR FEED AGENT
US5897886A (en) * 1996-12-05 1999-04-27 Pelleting Concepts International, Inc. Apparatus for preparing animal food pellets
CN101786342A (en) * 2009-01-23 2010-07-28 北京汉坤科技有限公司 Inner roll concave and convex biomass compact forming method
CN201677529U (en) * 2010-04-30 2010-12-22 北京汉坤科技有限公司 Planetary gear type inner and outer ring mold pressing mechanism for compressing and forming straw particles
CN102248696A (en) * 2011-06-29 2011-11-23 义乌市安冬电器有限公司 Biomass particle molding module and biomass particle molding machine
CN202163033U (en) * 2011-06-29 2012-03-14 义乌市安冬电器有限公司 Biomass granule forming module and biomass granule forming machine
CN202199316U (en) * 2011-07-14 2012-04-25 辽宁现代生物质新能源开发有限公司 Ring die granulator for straws
CN103028346A (en) * 2012-12-27 2013-04-10 内蒙古沃德生物质科技有限公司 Internal tooth type biomass fuel pellet press
CN203986022U (en) * 2014-07-01 2014-12-10 江苏正昌粮机股份有限公司 A kind of granulating machine for production of granulated fodder
KR101516359B1 (en) * 2014-08-19 2015-05-04 홍승호 Ring die type pelletizer
CN204220116U (en) * 2014-10-24 2015-03-25 溧阳市裕达机械有限公司 A kind of vertical type ring mould granulator
CN204245120U (en) * 2014-11-28 2015-04-08 哈尔滨理工大学 The compacting room of ring mould pellet feed mill
CN104906999A (en) * 2015-06-29 2015-09-16 张家口市宏兴机械有限责任公司 Annular mold wood flour granulator
CN105413586A (en) * 2015-12-22 2016-03-23 济南大学 Ring-die granulator, and operating method and application thereof
CN106363948A (en) * 2016-10-21 2017-02-01 江苏大学 Tooth profile type ring die curing forming device

Non-Patent Citations (3)

* Cited by examiner, † Cited by third party
Title
ZXN0: "环模颗粒机", 《沐风网图纸》 *
ZXN0: "环模颗粒机全套工程图", 《沐风网图纸》 *
陶南: "《畜牧及渔业机械与设备》", 31 October 1991, 浙江大学出版社 *

Similar Documents

Publication Publication Date Title
JP3151703B2 (en) Granular crushing and sizing device and annular space type screen
CN202683309U (en) Rubber block smashing production line
CN108970542A (en) A kind of stalk method of granulating based on stalk facility for granulating
CN109046176A (en) A kind of stalk facility for granulating
US3976252A (en) Chopping machine
CN202489156U (en) Seed liquid separator
CN206435293U (en) A kind of dust-free pulverizing mill
CN117065848A (en) Crushing device for caking fertilizer
CN205700455U (en) The feed arrangement of ring die pelleter
CN208340666U (en) A kind of multicolor finish granulator
CN211392774U (en) Powder feeding device
CN202078935U (en) Anti-blocking soy sauce mash crusher
CN108452748A (en) A kind of grain mixing granulator
CN102728442A (en) Rubber brick grinding production line
CN2900128Y (en) Plastic crusher
CN210613877U (en) Multifunctional biological bacterial manure crusher
CN208642590U (en) A kind of pelletizer for processing plate
CN219961903U (en) Feed processing turns mixing arrangement
CN204602122U (en) Stir tooth comminutor
CN219132851U (en) Polymer crushing-free dispersing device
CN212661040U (en) Feeding stuff cuber with early warning protection device
CN215353308U (en) A transmission rim structure for circular mold granulator
CN219096035U (en) Bio-organic fertilizer granulation equipment
CN218898255U (en) Pelletization device that feed production used
CN220177493U (en) High-efficient fodder raw materials screening plant

Legal Events

Date Code Title Description
PB01 Publication
PB01 Publication
SE01 Entry into force of request for substantive examination
SE01 Entry into force of request for substantive examination
WW01 Invention patent application withdrawn after publication
WW01 Invention patent application withdrawn after publication

Application publication date: 20181211